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393-4621 WIRING GP-ENGINE FOR USE WITH G3400 EIS AN ATTACHMENT G3408 GAS ENGINE


ELECTRICAL AND STARTING SYSTEM
WIRING GP
GENERATORS
INSTALLATION AR-GENERATOR
OPERATOR STATION
PANEL GP
ELECTRICAL AND STARTING SYSTEM
ELECTRONICS GP-ENGINE

GAS ENGINE G3408 GAS ENGINE 8YR
 G3408 Industrial/Generator Set Engine 8YR00001-UP SEBP2506 G3408 8YR   (1996)

ELECTRICAL AND STARTING SYSTEM

WIRING GP
WIRING GP-ENGINE
195-8029 WIRING GP-ENGINE
WIRING GP-ENGINE
195-8030 WIRING GP-ENGINE
WIRING GP-ENGINE
393-4621 WIRING GP-ENGINE
WIRING GP-SHUTOFF
393-4622 WIRING GP-SHUTOFF
 

#SEBP25060200
 

393-4621: WIRING GP-ENGINE

393-4621 WIRING GP-ENGINE
FOR USE WITH G3400 EIS
AN ATTACHMENT
i05391035 SEBP2506
3934621 WIRING GP-ENGINE Parts scheme
  For full view, you need register

Parts for your G3408 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 195-8025 Y [1] HARNESS AS-WIRING (GOVERNOR)  
2. 1A-9579 [3] BOLT (5/16-18X1.5-IN)  
3. 3E-4352 [3] WASHER-HARD (8.8X20.5X2.5-MM THK)  
4. 4P-8134 [4] CLIP (LADDER)  
5. 7K-1181 [11] STRAP-CABLE  
  Y   SEPARATE ILLUSTRATION
 

#SEBP25060201
 

393-4622: WIRING GP-SHUTOFF

393-4622 WIRING GP-SHUTOFF
FOR USE WITH G3400 EIS
CANNOT BE USED WITH STG WRG
AN ATTACHMENT
i05391023 SEBP2506
3934622 WIRING GP-SHUTOFF Parts scheme
  For full view, you need register

Parts for your G3408 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9X-3495 [1] CLIP AS  
2. 195-8022 Y [1] HARNESS AS-WIRING (ENGINE SHUTOFF)  
3. 4P-8134 [3] CLIP (LADDER)  
4. 9X-6772 [25] STRAP-CABLE  
  Y   SEPARATE ILLUSTRATION
 

#SEBP25060202
 

5N-2975: INSTALLATION AR-GENERATOR

5N-2975 INSTALLATION AR-GENERATOR
AN ATTACHMENT
i00384767 SEBP2506
  For full view, you need register

Parts for your G3408 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  5P-2566 [16] BOLT (1/2-13X1.5-IN)  
  1D-4585 [6] BOLT (5/8-11X3.25-IN)  
  8T-7971 [16] WASHER-HARD (13.5X25.5X5-MM THK)  
  5P-8247 [6] WASHER-HARD (17X32X3.5-MM THK)  
 

#SEBP25060203
 

368-7107: BOX GP-CONTROL PANEL

368-7107 BOX GP-CONTROL PANEL
PART OF 368-7106 CONTROL GP-GENERATOR SET
AN ATTACHMENT
i04456630 SEBP2506
3687107 BOX GP-CONTROL PANEL Parts scheme
  For full view, you need register

Parts for your G3408 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. [1] CONTROL GP-UNPROGRAMMED  
  113-8277 [10] SCREW-PAN HEAD (8-32X12.7-MM)  
  3E-6903 [12] SCREW-PAN HEAD (8-32X1-IN)  
 

#SEBP25060204
 

450-9621: BOX GP-CONTROL PANEL

450-9621 BOX GP-CONTROL PANEL
PART OF 450-9620 CONTROL GP-GENERATOR SET
i06145432 SEBP2506
4509621 BOX GP-CONTROL PANEL Parts scheme
  For full view, you need register

Parts for your G3408 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. [1] CONTROL GP-UNPROGRAMMED  
  113-8277 [22] SCREW-PAN HEAD (8-32X12.7-MM)  
 

#SEBP25060205
 

418-6662: BOX GP-INSTRUMENT PANEL

418-6662 BOX GP-INSTRUMENT PANEL
OCP 4.3
Type 1
AN ATTACHMENT
i05465164 SEBP2506
4186662 BOX GP-INSTRUMENT PANEL Parts scheme 4186662 BOX GP-INSTRUMENT PANEL Parts scheme
  For full view, you need register

Parts for your G3408 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1G-6660 [2] CONNECTOR-CORD  
2. 7C-3659 [1] STRIP-TERMINAL  
3. 7R-3029 [3] CAP-DUST  
4. 8T-5570 [6] SOCKET  
5. 087-0546 [1] RELAY (24-VOLT)(STARTING MOTOR)  
5A. 087-0546 [1] RELAY (24-VOLT)(FUEL CONTROL)  
5B. 087-0546 [1] RELAY (24-VOLT)(STARTING AID)  
5C. 087-0546 [1] RELAY (24-VOLT)(ENGINE STARTED)  
5D. 087-0546 [1] RELAY (24-VOLT)(ENGINE FAILURE)  
5E. 087-0546 [1] RELAY (24-VOLT)(ENGINE COOLDOWN)  
6. 103-6272 [1] SEAL  
7. 104-3649 [2] LOCKNUT (1-1/4-11-1/2-THD)  
8. 105-7543 [9] BLOCK-FUSE  
9. 109-6507 [1] SWITCH AS-PUSH BUTTON (EMERGENCY STOP)  
  398-1723 [1] NUT (3/16X18-THD)  
10. 111-1325 [1] BLOCK-CONTACT (2-POLE)  
11. 111-2111 [1] GUARD  
12. 116-5140 [83] TERMINAL  
13. 124-3176 [1] COVER  
14. 125-9969 [3] RAIL (PERFORATED)  
15. 235-3008 [1] FUSE (30-AMPERE)  
16. 244-9613 [1] GASKET  
17. 279-0515 [1] MODULE GP-ALARM  
18. 314-9101 [6] BRACKET-END  
19. 368-7106 Y [1] CONTROL GP-GENERATOR SET  
20. 390-2764 [1] BRACKET  
21. 418-7990 [1] BOX AS-CONTROL (EIS)  
22. 418-7991 [1] PANEL AS  
23. 418-8853 Y [1] HARNESS AS-PANEL  
24. 421-7872 [1] PLATE AS  
25. 422-1193 [1] FILM-IDENTIFICATION (ANNUNCIATOR)  
26. 422-1194 [1] FILM-IDENTIFICATION (CONTROL PANEL)  
27. 422-1195 [1] MARKER AS-TERMINAL  
28. 422-1196 [3] SPACER (6.4X12.7X63.5-MM THK)  
29. 424-2206 [3] SCREW-FLAT HEAD (M6X1X80-MM)  
30. 099-6418 M [10] NUT (M6X1-THD)  
31. 110-6197 [3] GASKET  
32. 156-6175 [2] CLIP (LADDER)(LADDER)  
33. 311-5307 M [2] SCREW-BUTTON HEAD (M6X1X16-MM)  
34. 3B-4501 [4] LOCKWASHER  
35. 3S-2093 [6] STRAP-CABLE  
36. 4B-4863 [6] WASHER (4.7X11X1.2-MM THK)  
37. 4B-5324 [7] WASHER (3.9X9.6X1.2-MM THK)  
38. 5C-7261 M [4] NUT (M8X1.25-THD)  
39. 5P-4116 [4] WASHER-HARD (8.8X20.5X2-MM THK)  
40. 5S-4245 [12] SCREW-MACHINE (4-40X0.5-IN)  
41. 6B-4540 [12] NUT (4-40-THD)  
42. 6B-4542 [12] LOCKWASHER  
43. 7K-1181 B [5] STRAP-CABLE  
44. 7T-0037 [1] FUSE (0.75-AMPERE)  
45. 8T-6631 [10] SCREW-MACHINE (8-32X0.5-IN)  
46. 9D-3721 [1] SWITCH-TOGGLE (SINGLE POLE)(DIAGNOSTIC RESET)  
47. 9X-2042 M [4] SCREW-TRUSS HEAD (M6X1X12-MM)  
48. 9X-6258 [7] SCREW-MACHINE (6-32X0.5-IN)  
49. 9Y-6027 [7] FUSE-CERAMIC (10-AMPERE)  
  B   USE AS REQUIRED
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#SEBP25060206
 

418-6662: BOX GP-INSTRUMENT PANEL

418-6662 BOX GP-INSTRUMENT PANEL
OCP 4.3
Type 2
AN ATTACHMENT
i06950262 SEBP2506
4186662 BOX GP-INSTRUMENT PANEL Parts scheme 4186662 BOX GP-INSTRUMENT PANEL Parts scheme
  For full view, you need register

Parts for your G3408 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1G-6420 C [6] SPRING (HOLD DOWN)  
2. 3E-2286 C [3] STRIP-CONTACT  
3. 3S-2093 [6] STRAP-CABLE  
4. 4P-6748 C [2] BUSHING-TERMINAL  
5. 7C-3659 [1] STRIP-TERMINAL  
6. 7K-1181 B [5] STRAP-CABLE  
7. 7R-3029 [3] CAP-DUST  
8. 8T-5570 [6] SOCKET  
9. 087-0546 [1] RELAY (24-VOLT)(STARTING MOTOR)  
9A. 087-0546 [1] RELAY (24-VOLT)(FUEL CONTROL)  
9B. 087-0546 [1] RELAY (24-VOLT)(STARTING AID)  
9C. 087-0546 [1] RELAY (24-VOLT)(ENGINE STARTED)  
9D. 087-0546 [1] RELAY (24-VOLT)(ENGINE FAILURE)  
9E. 087-0546 [1] RELAY (24-VOLT)(ENGINE COOLDOWN)  
10. 103-6272 [1] SEAL  
11. 105-7543 [9] BLOCK-FUSE  
12. 109-6507 [1] SWITCH AS-PUSH BUTTON (EMERGENCY STOP)  
  398-1723 [1] NUT (3/16X18-THD)  
13. 111-1325 [1] BLOCK-CONTACT (2-POLE)  
14. 111-2111 [1] GUARD  
15. 115-2538 C [2] COVER-END  
16. 116-5140 [83] TERMINAL  
17. 121-9195 C [1] RESISTOR AS  
18. 124-3176 [1] COVER  
19. 147-1960 [3] RAIL  
20. 235-3008 [1] FUSE (30-AMPERE)  
21. 244-9613 [1] GASKET  
22. 279-0515 [1] MODULE GP-ALARM  
23. 314-9101 [6] BRACKET-END  
24. 368-7106 Y [1] CONTROL GP-GENERATOR SET  
25. 418-7990 [1] BOX AS-CONTROL (EIS)  
26. 418-7991 [1] PANEL AS  
27. 418-8853 Y [1] HARNESS AS-PANEL  
28. 421-7872 [1] PLATE AS  
29. 422-1193 [1] FILM-IDENTIFICATION (ANNUNCIATOR)  
30. 422-1194 [1] FILM-IDENTIFICATION (CONTROL PANEL)  
31. 422-1195 [1] MARKER AS-TERMINAL  
32. 422-1196 [3] SPACER (6.4X12.7X63.5-MM THK)  
33. 424-2206 [3] SCREW-FLAT HEAD (M6X1X80-MM)  
34. 062-5388 C [2] LOCKNUT (1-11-1/2-THD)  
35. 099-6418 M [10] NUT (M6X1-THD)  
36. 110-6197 [3] GASKET  
37. 156-6175 [2] CLIP (LADDER)(LADDER)  
38. 3B-4501 [4] LOCKWASHER  
39. 4B-4863 [6] WASHER (4.7X11X1.2-MM THK)  
40. 4B-5324 [7] WASHER (3.9X9.6X1.2-MM THK)  
41. 5C-7261 M [4] NUT (M8X1.25-THD)  
42. 5P-4116 [4] WASHER-HARD (8.8X20.5X2-MM THK)  
43. 6V-2480 [12] SCREW (4-40X0.5-IN)  
44. 6B-4540 [12] NUT (4-40-THD)  
45. 6B-4542 [12] LOCKWASHER  
46. 7T-0037 [1] FUSE (0.75-AMPERE)  
47. 8T-6631 [10] SCREW-MACHINE (8-32X0.5-IN)  
48. 9D-3721 [1] SWITCH-TOGGLE (SINGLE POLE)(DIAGNOSTIC RESET)  
49. 9X-6258 [7] SCREW-MACHINE (6-32X0.5-IN)  
50. 9Y-6027 [7] FUSE-CERAMIC (10-AMPERE)  
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#SEBP25060207
 

3E-8542: CONTROL GP-ENGINE MONITORING

3E-8542 CONTROL GP-ENGINE MONITORING
TEMPERATURE/PRESSURE MODULE
PART OF 138-8356 BOX GP-CONTROL
AN ATTACHMENT
i00068381 SEBP2506
3E8542 CONTROL GP-ENGINE MONITORING Parts scheme
  For full view, you need register

Parts for your G3408 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
    (NO SERVICED PARTS)
 

#SEBP25060208
 

368-7106: CONTROL GP-GENERATOR SET

368-7106 CONTROL GP-GENERATOR SET
PART OF 418-6662 BOX GP-INSTRUMENT PANEL
AN ATTACHMENT
i04456596 SEBP2506
3687106 CONTROL GP-GENERATOR SET Parts scheme
  For full view, you need register

Parts for your G3408 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. Y [1] BOX GP-CONTROL PANEL  
  Y   SEPARATE ILLUSTRATION
 

#SEBP25060209
 

450-9620: CONTROL GP-GENERATOR SET

450-9620 CONTROL GP-GENERATOR SET
i06145426 SEBP2506
4509620 CONTROL GP-GENERATOR SET Parts scheme
  For full view, you need register

Parts for your G3408 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. Y [1] BOX GP-CONTROL PANEL  
  Y   SEPARATE ILLUSTRATION
 

Information:

Engine News
New Breakout Harness{1559}
1999/05/01
Correction to The Pocket Guide, SEBD0402 Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408}
2000/11/01
Special Instruction
Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}
Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Repair Procedure for Damaged Harness Wiring {1408}
Repair Procedure for Damaged Harness Wiring {1408}
Tool Operating Manual
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Testing and Adjusting
Connector Contact Identification of Generator Set Control
EMCPII+ for Gas Engines
Manifold Air Pressure Sensor
G3408C and G3412C Engines
Detonation Sensor
G3408C and G3412C Engines
Engine Speed/Timing Sensor
G3408C and G3412C Engines
Schematics and Wiring Diagrams
EMCPII+ for Gas Engines
Electrical Connector - Inspect
EMCP3
Wiring Harness (Open Circuit) - Test
EMCP3
Wiring Harness (Short Circuit) - Test
EMCP3
Troubleshooting
MID 014 - CID 0168 - FMI 02 System Voltage intermittent/erratic
G3400 Engines (EIS)
MID 014 - CID 0300 - FMI 03 Primary Return short to +batt
G3400 Engines (EIS)
MID 014 - CID 0300 - FMI 04 Primary Return short to ground
G3400 Engines (EIS)
MID 014 - CID 0317 - FMI 08 Load Sensor (MAPS) signal abnormal
G3400 Engines (EIS)
MID 014 - CID 0317 - FMI 11 No Inlet Manifold Pressure signal
G3400 Engines (EIS)
MID 014 - CID 0318 - FMI 01 Loss of Right Bank Detonation Sensor Signal
G3400 Engines (EIS)
MID 014 - CID 0318 - FMI 03 Right Bank Detonation Sensor short to +batt
G3400 Engines (EIS)
MID 014 - CID 0318 - FMI 05 Right Bank Detonation Sensor open or short to ground
G3400 Engines (EIS)
MID 014 - CID 0319 - FMI 01 Loss of Left Bank Detonation Sensor Signal
G3400 Engines (EIS)
MID 014 - CID 0319 - FMI 03 Left Bank Detonation Sensor short to +batt
G3400 Engines (EIS)
MID 014 - CID 0319 - FMI 05 Left Bank Detonation Sensor open or short to ground
G3400 Engines (EIS)
MID 014 - CID 0320 - FMI 05 Timing Control Speed Sensor open/short to +batt
G3400 Engines (EIS)
MID 014 - CID 0320 - FMI 07 Speed/Timing Sensor improper response
G3400 Engines (EIS)
MID 014 - CID 0320 - FMI 08 Engine Speed/Timing signal abnormal
G3400 Engines (EIS)
MID 014 - CID 0322 - FMI 03 Shutdown Relay short to +batt
G3400 Engines (EIS)
MID 014 - CID 0322 - FMI 05 Shutdown Relay open/short to ground
G3400 Engines (EIS)
MID 014 - CID 0323 - FMI 03 Shutdown Lamp short to +batt
G3400 Engines (EIS)
MID 014 - CID 0323 - FMI 05 Shutdown Lamp open/short to ground
G3400 Engines (EIS)
MID 014 - CID 0324 - FMI 03 Warning Lamp short to +batt
G3400 Engines (EIS)
MID 014 - CID 0324 - FMI 05 Warning Lamp open/short to ground
G3400 Engines (EIS)
MID 014 - CID 0325 - FMI 00 Excessive Detonation
G3400 Engines (EIS)
MID 014 - CID 0326 - FMI 01 Detonation Retarded Timing
G3400 Engines (EIS)
MID 014 - CID 0327 - FMI 02 Number of Detonation Sensors mismatch
G3400 Engines (EIS)
MID 014 - CID 0330 - FMI 11 Propane Timing Mode requested
G3400 Engines (EIS)
MID 014 - CID 0331 - FMI 11 Ignition Shutdown requested
G3400 Engines (EIS)
Engine Speed/Timing Sensor - Calibrate
G3400 Engines (EIS)
Electrical Power Supply
G3400 Engines (EIS)
Propane Switch
G3400 Engines (EIS)
Shutdown Lamp
G3400 Engines (EIS)
Warning Lamp Circuit - Test
G3400 Engines (EIS)
Detonation Sensors
G3400 Engines (EIS)
Inlet Manifold Pressure Sensor
G3400 Engines (EIS)
Engine Speed/Timing Sensor
G3400 Engines (EIS)
Detonation Retard and Detonation Shutdown
G3400 Engines (EIS)
Inspecting Electrical Connectors
G3400 Engines (EIS)
Electrical Connectors and Functions
G3400 Engines (EIS)
Shutdown Relay
G3400 Engines (EIS)
Service Magazine
Correction to The Pocket Guide, SEBD0402, Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408}
2000/06/26
Harness Repair of Alternator R-Terminal Connector {1405, 1408, 7553}
2000/10/02
Dielectric Grease Should Not Be Used in Electrical Connectors {1408, 7553}
2000/10/09

Caterpillar Parts SIS Catalog G3408 :

WIRING GP-ENGINE
195-8030 WIRING GP-ENGINE
WIRING GP-ENGINE
195-8029 WIRING GP-ENGINE
WIRING GP-ENGINE
194-0905 WIRING GP-ENGINE
WIRING GP-ENGINE
124-8681 WIRING GP-ENGINE
WIRING GP-EIS
136-3336 WIRING GP-EIS
VALVE GP-SOLENOID
130-5177 VALVE GP-SOLENOID
TRANSFORMER GP-IGNITION
437-4127 TRANSFORMER GP-IGNITION
TRANSFORMER GP-IGNITION
437-4126 TRANSFORMER GP-IGNITION
WIRING GP-SHUTOFF
393-4622 WIRING GP-SHUTOFF
5N-2975 INSTALLATION AR-GENERATOR
BOX GP-CONTROL PANEL
368-7107 BOX GP-CONTROL PANEL
BOX GP-CONTROL PANEL
450-9621 BOX GP-CONTROL PANEL
BOX GP-INSTRUMENT PANEL
418-6662 BOX GP-INSTRUMENT PANEL
BOX GP-INSTRUMENT PANEL
418-6662 BOX GP-INSTRUMENT PANEL
CONTROL GP-ENGINE MONITORING
3E-8542 CONTROL GP-ENGINE MONITORING
CONTROL GP-GENERATOR SET
368-7106 CONTROL GP-GENERATOR SET

Truck sale:

 
 
Caterpillar G3408
- Industrial engines
WHEELER MACHINERY CO.
 
 
Caterpillar G3408
- Industrial engines
WHEELER MACHINERY CO.
 
79,000 
Caterpillar G3408, Construction
- Stationary Generator Sets
EMPIRE MACHINERY
Caterpillar G3408, Construction
138,000 
Caterpillar G3408, Construction
- Stationary Generator Sets
WAGNER EQUIPMENT CO
Caterpillar G3408, Construction
138,000 
Caterpillar G3408, Construction
- Stationary Generator Sets
WAGNER EQUIPMENT CO
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