ELECTRICAL AND STARTING SYSTEM
ALTERNATOR GP-CHARGINGELECTRONICS GP-POWER TRAIN
CONTROL GP-UNPROGRAMMED
CONVERTER GP-ELECTRICAL
ELECTRICAL AND STARTING SYSTEM
ALTERNATOR GP-CHARGING#SEBP25440140
100-5047: ALTERNATOR GP-CHARGING
100-5047 ALTERNATOR GP-CHARGING
S/N 2AN1-81
24 VOLT, 50 AMP
PART OF 4P-2678 ALTERNATOR GP-CHARGING
S/N 2AN1-81
24 VOLT, 50 AMP
PART OF 4P-2678 ALTERNATOR GP-CHARGING
Parts for your 120H MOTOR GRADER:
CATERPILLAR SIS#SEBP25440141
152-5583: ALTERNATOR GP-CHARGING
152-5583 ALTERNATOR GP-CHARGING
S/N 2AN1-UP
(24 VOLT/35 AMP)
PART OF 112-5820 INSTALLATION AR-ENGINE
S/N 2AN1-UP
(24 VOLT/35 AMP)
PART OF 112-5820 INSTALLATION AR-ENGINE
Parts for your 120H MOTOR GRADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 6N-9294 Y | [1] | ALTERNATOR GP-CHARGING | |
| 2. | 8T-4122 | [1] | WASHER-HARD (17X32X3.5-MM THK) | |
| 3. | 7X-0339 | [1] | BOLT (1/2-13X6.25-IN) | |
| 4. | 8T-4223 | [2] | WASHER-HARD (13.5X25.5X3-MM THK) | |
| 5. | 9S-1240 | [1] | BRACKET AS | |
| 6. | 8T-8919 | [1] | BOLT (1/2-13X1.75-IN) | |
| 7. | 7X-0346 | [1] | BOLT (5/8-11X2-IN) | |
| 8. | 8S-5383 | [1] | BLOCK | |
| 9. | 7X-0448 | [2] | NUT (5/8-11-THD) | |
| 10. | 4S-5780 | [1] | ROD | |
| R | REMANUFACTURED PART MAY BE AVAILABLE | |||
| Y | SEPARATE ILLUSTRATION | |||
#SEBP25440142
3E-7577: ALTERNATOR GP-CHARGING
3E-7577 ALTERNATOR GP-CHARGING
S/N 2AN82-UP
PART OF 112-4322, 8X-8046 ALTERNATOR AR-CHARGING
S/N 2AN82-UP
PART OF 112-4322, 8X-8046 ALTERNATOR AR-CHARGING
Parts for your 120H MOTOR GRADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 9S-2011 | [1] | SCREW-MACHINE (1/4-20X0.5-IN) | |
| 2. | 1H-3244 | [1] | LOCKWASHER | |
| 3. | 187-2034 | [1] | NUT-FLANGE (5/8-18-THD) | |
| 5. | 9S-2260 | [1] | PLATE-COVER | |
| 6. | 9S-2255 | [1] | COVER | |
| 7. | 9S-2262 | [1] | GASKET | |
| 8. | 9S-2544 | [6] | SCREW-HEX HEAD (8-32X11.13-MM) | |
| 9. | 9B-7233 | [10] | LOCKWASHER | |
| 10. | 9S-2437 | [5] | SCREW-TAPPING (10-24X19.05-MM) | |
| 11. | 8F-1434 | [5] | LOCKWASHER | |
| 12. | 5P-3418 | [1] | BEARING-ROLLER | |
| 13. | 5P-3419 | [1] | RACE-BEARING INNER | |
| 14. | 9S-2396 | [1] | BUSHING-TERMINAL | |
| 15. | 9S-2393 | [3] | DIODE-NEGATIVE | |
| 16. | 9N-0943 | [1] | PLUG-BEARING WELL | |
| 17. | 9F-2247 | [1] | PLUG-PIPE | |
| 18. | 9S-2292 J | [1] | HEAT SINK AS | |
| 19. | 100-6656 | [1] | DIODE AS-ALTERNATOR | |
| 20. | 9S-9830 | [4] | SCREW-FORMING (8-32X19.05-MM) | |
| 21. | 8C-9660 | [4] | WASHER (4.6X7.9X0.8-MM THK) | |
| 22. | 9S-2300 | [4] | INSULATOR | |
| 23. | 9S-2301 | [1] | INSULATION | |
| 24. | 9S-2248 | [1] | COIL & SUPPORT AS | |
| 25. | 9N-3388 | [3] | BOLT (10-24X0.75-IN) | |
| 26. | 3T-6354 | [1] | REGULATOR AS-VOLTAGE (24-VOLT) | |
| 27. | 7N-9023 | [1] | SCREW AS (8-32X26.9-MM) | |
| 28. | 6N-1872 | [2] | SCREW AS (8-32X1.25-IN) | |
| 29. | 4B-2043 | [4] | NUT (8-32-THD) | |
| 30. | 100-6657 | [1] | PLATE | |
| 31. | 9S-2302 | [1] | ROTOR AS | |
| 32. | 9S-2005 | [1] | GROMMET | |
| 33. | 2L-8075 | [3] | TERMINAL-RING (14-GA TO 16-GA, NO. 8 SCREW) | |
| 34. | 100-6658 | [1] | WIRE AS-ALTERNATOR | |
| 35. | 9S-2389 | [1] | STUD AS | |
| 36. | 9L-6770 | [1] | CAP-DUST | |
| 37. | 2P-5616 | [1] | FRAME-DRIVE END | |
| 38. | 9S-2390 | [1] | RETAINER | |
| 39. | 9X-2500 | [4] | SCREW-HEX FLANGE (10-24X38.1-MM) | |
| 40. | 9S-2009 | [4] | BOLT-FLANGE HEAD (10-24X3.625-IN) | |
| 41. | 100-6532 | [1] | COLLAR-ALTERNATOR | |
| 42. | 5P-7807 | [1] | BALL BEARING | |
| 43. | 100-6531 | [1] | FAN-ALTERNATOR (11-BLADE) | |
| 44. | 9S-3451 | [1] | STATOR AS | |
| 45. | 9S-2006 | [1] | INSULATOR | |
| 46. | 9S-2005 | [1] | GROMMET | |
| 47. | 9S-2014 | [3] | CLIP | |
| AVAILABLE REPAIR KIT(S): | ||||
| 9S-2013 | [1] | KIT-RELAY TERMINAL (ALTERNATOR AIR) | ||
| (INCLUDES BUSHING, O-RING & HARDWARE) | ||||
| 9S-2012 | [1] | KIT-OUTPUT TERMINAL (ALTERNATOR AIR) | ||
| (INCLUDES GASKETS,TERMINALS, & HARDWARE) | ||||
| 9S-2290 J | [3] | KIT-DIODE JUNCTION STUD (HEAT SINK) | ||
| (EACH INCLUDES INSULATOR & STUD) | ||||
| 9S-2291 J | [3] | KIT-POSITIVE DIODE (HEAT SINK) | ||
| (EACH INCLUDES DIODE) | ||||
| J | PART MARKED J INCLUDES KIT(S) MARKED J | |||
#SEBP25440143
4P-2678: ALTERNATOR GP-CHARGING
4P-2678 ALTERNATOR GP-CHARGING
S/N 2AN1-81
24 VOLT, 50 AMP
PART OF 2C-9520 GENERAL AR
S/N 2AN1-81
24 VOLT, 50 AMP
PART OF 2C-9520 GENERAL AR
Parts for your 120H MOTOR GRADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 100-5047 Y | [1] | ALTERNATOR GP-CHARGING (24-VOLT, 50-AMPERE) | |
| 2. | 9S-5517 | [1] | STRAP-ADJUSTMENT | |
| 3. | 7X-0339 | [1] | BOLT (1/2-13X6.25-IN) | |
| 4. | 8T-4223 | [2] | WASHER-HARD (13.5X25.5X3-MM THK) | |
| 5. | 9S-1240 | [1] | BRACKET AS | |
| 1F-0748 | [1] | NUT-WELD (1/2-13-THD) | ||
| 6. | 8T-8917 | [2] | BOLT (1/2-13X1.25-IN) | |
| 7. | 5P-1076 | [1] | WASHER-HARD (13.5X30X4-MM THK) | |
| R | REMANUFACTURED PART MAY BE AVAILABLE | |||
| Y | SEPARATE ILLUSTRATION | |||
#SEBP25440144
6N-9294: ALTERNATOR GP-CHARGING
6N-9294 ALTERNATOR GP-CHARGING
S/N 2AN1-UP
24 VOLT, 35 AMP
PART OF 152-5583, 7C-1905 ALTERNATOR GP-CHARGING
S/N 2AN1-UP
24 VOLT, 35 AMP
PART OF 152-5583, 7C-1905 ALTERNATOR GP-CHARGING
Parts for your 120H MOTOR GRADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 7N-9024 | [4] | BOLT (10-24X2.5-IN) | |
| 2. | 187-2034 | [1] | NUT-FLANGE (5/8-18-THD) | |
| 4. | 3E-5454 | [1] | FAN-ALTERNATOR (11-BLADE) | |
| 5. | 7N-7810 | [1] | FRAME AS-DRIVE END | |
| 6. | 7N-7805 | [1] | HOUSING | |
| 7. | 6V-2202 | [1] | BALL BEARING | |
| 8. | 9S-2437 | [3] | SCREW-TAPPING (10-24X19.05-MM) | |
| 9. | 7N-7809 | [1] | PLATE | |
| 10. | 5P-6920 | [1] | BEARING-ROLLER | |
| 11. | 030-9612 | [5] | SCREW-FORMING (10-24X0.5-IN) | |
| 12. | 7N-7806 | [1] | COIL AS-FIELD | |
| 13. | 7N-7800 | [1] | ROTOR AS | |
| 14. | 7N-7804 | [1] | STATOR AS | |
| 15. | 9L-2137 | [1] | RETAINER AS | |
| 16. | 7X-3353 | [4] | SCREW-HEX HEAD (10X24X19.05-MM) | |
| 17. | 7N-7795 | [1] | COLLAR | |
| 18. | 9S-2544 | [2] | SCREW-HEX HEAD (8-32X11.13-MM) | |
| 19. | 9L-2140 | [1] | PLATE | |
| 20. | 9L-2139 | [1] | WASHER-FELT (1.31X1.68X0.125-IN THK) | |
| 21. | 6V-8377 | [4] | NUT (8-32-THD) | |
| 22. | 8T-0328 | [6] | WASHER-HARD (5.5X10X1-MM THK) | |
| 23. | 6N-1872 | [2] | SCREW AS (8-32X1.25-IN) | |
| 24. | 9B-7233 | [6] | LOCKWASHER | |
| 25. | 8F-1434 | [4] | LOCKWASHER | |
| 26. | 7N-9023 | [2] | SCREW AS (8-32X26.9-MM) | |
| 27. | 3T-6354 | [1] | REGULATOR AS-VOLTAGE (24-VOLT) | |
| 28. | 1H-3244 | [1] | LOCKWASHER | |
| 29. | 7N-7811 | [1] | CONNECTOR | |
| 30. | 6V-8187 | [1] | NUT (1/4-28-THD) | |
| 31. | 112-9119 | [1] | DIODE AS-ALTERNATOR | |
| 32. | 8T-4205 | [1] | WASHER-HARD (7.2X14.5X2-MM THK) | |
| 33. | 206-4202 | [1] | RECTIFIER AS | |
| 34. | 7N-9021 | [1] | SCREW AS (8-32X1.34-IN) | |
| 35. | 7N-7796 | [1] | BUSHING-TERMINAL | |
| 36. | 7N-7802 | [1] | CAPACITOR AS | |
| 37. | 7N-7801 | [1] | CONNECTOR | |
| 38. | 7N-7798 | [1] | CONNECTOR | |
| 39. | 9L-6770 | [1] | CAP-DUST | |
| AVAILABLE REPAIR KIT(S): | ||||
| 7N-7807 | [1] | KIT-OUTPUT TERMINAL (OUTPUT) | ||
| (INCLUDES INSULATOR, SCREW, WASHERS, LOCKWASHER, NUT & ADAPTER) | ||||
| 7N-7808 | [1] | KIT-RELAY TERMINAL (ALTERNATOR) | ||
| (INCLUDES STUD, BUSHINGS, WASHERS & NUT AS) | ||||
#SEBP25440145
7C-1905: ALTERNATOR GP-CHARGING
7C-1905 ALTERNATOR GP-CHARGING
S/N 2AN1-UP
24 VOLT, 35 AMP
PART OF 112-5820 INSTALLATION AR-ENGINE
S/N 2AN1-UP
24 VOLT, 35 AMP
PART OF 112-5820 INSTALLATION AR-ENGINE
Parts for your 120H MOTOR GRADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 6N-9294 Y | [1] | ALTERNATOR GP-CHARGING | |
| 2. | 9S-5517 | [1] | STRAP-ADJUSTMENT | |
| 3. | 7X-0339 | [1] | BOLT (1/2-13X6.25-IN) | |
| 4. | 8T-4223 | [2] | WASHER-HARD (13.5X25.5X3-MM THK) | |
| 5. | 9S-1240 | [1] | BRACKET AS | |
| 1F-0748 | [1] | NUT-WELD (1/2-13-THD) | ||
| 6. | 8T-8917 | [2] | BOLT (1/2-13X1.25-IN) | |
| 7. | 5P-1076 | [1] | WASHER-HARD (13.5X30X4-MM THK) | |
| R | REMANUFACTURED PART MAY BE AVAILABLE | |||
| Y | SEPARATE ILLUSTRATION | |||
#SEBP25440146
134-6553: CONTROL GP-POWER TRAIN
134-6553 CONTROL GP-POWER TRAIN
S/N 2AN1-71
TRANSMISSION ECM
PART OF 8X-7707 WIRING GP-CONSOLE
S/N 2AN1-71
TRANSMISSION ECM
PART OF 8X-7707 WIRING GP-CONSOLE
Parts for your 120H MOTOR GRADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| (NO SERVICED PARTS) | ||||
#SEBP25440147
143-9634: CONTROL GP-POWER TRAIN
143-9634 CONTROL GP-POWER TRAIN
S/N 2AN72-81
PART OF 8X-7707 WIRING GP-CONSOLE
S/N 2AN72-81
PART OF 8X-7707 WIRING GP-CONSOLE
Parts for your 120H MOTOR GRADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| (NO SERVICED PARTS) | ||||
#SEBP25440148
172-9389: CONTROL GP-UNPROGRAMMED
172-9389 CONTROL GP-UNPROGRAMMED -POWER TRAIN
S/N 2AN146-UP
PART OF 8X-7709 WIRING GP-FRONT
S/N 2AN146-UP
PART OF 8X-7709 WIRING GP-FRONT
Parts for your 120H MOTOR GRADER:
CATERPILLAR SIS#SEBP25440149
112-0830: CONVERTER GP-ELECTRICAL
Parts for your 120H MOTOR GRADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 112-0829 | [1] | HARNESS AS-RADIO | |
| 2. | 8T-4896 | [1] | WASHER-HARD (10.2X18.5X2.5-MM THK) | |
| 3. | 6V-8801 | [1] | NUT (3/8-16-THD) | |
| 4. | 152-4304 | [1] | COVER | |
| 5. | 9X-2042 M | [3] | SCREW-TRUSS HEAD (M6X1X12-MM) | |
| 6. | 152-4300 | [1] | PLATE AS | |
| 6V-9632 M | [3] | NUT-WELD (M6X1-THD) | ||
| 8T-3490 M | [4] | NUT-WELD (M10X1.5-THD) | ||
| 7. | 8T-4121 | [4] | WASHER-HARD (11X21X2.5-MM THK) | |
| 8. | 9X-2041 M | [2] | SCREW-TRUSS HEAD (M10X1.5X20-MM) | |
| 9. | 102-7656 | [1] | PLATE | |
| 10. | 3T-2662 | [1] | CIRCUIT BREAKER AS (15-AMPERE, AUTOMATIC RESET)(CONVERTER) | |
| 9B-7233 | [2] | LOCKWASHER | ||
| 6V-8376 | [2] | SCREW-MACHINE (8-32X0.25-IN) | ||
| 11. | 9B-7233 | [2] | LOCKWASHER | |
| 12. | 5P-8394 | [2] | SCREW-MACHINE (8-32X0.75-IN) | |
| 13. | 8T-4137 M | [4] | BOLT (M10X1.5X20-MM) | |
| 14. | 3E-8646 | [1] | CONVERTER AS-ELECTRICAL (24-VOLT TO 12-VOLT, 25-AMPERE) | |
| 8T-9636 | [2] | FUSE (30-AMPERE) | ||
| 15. | 3S-2093 | [1] | STRAP-CABLE | |
| M | METRIC PART | |||
Information:
ELECTRICAL AND STARTING SYSTEM
ALTERNATOR GP-CHARGING
Engine News
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Special Instruction
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Specifications
Systems Operation
Testing and Adjusting
Troubleshooting
Disassembly and Assembly
Service Magazine
Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04
1987/05/04
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}


