4P-7263 CYLINDER BLOCK GP S/N 24Z4366-UP FIELD REPLACEMENT FOR @@@@@ 7E-4940@@@@@ 3512 GEN SET ENGINE

Engine News

Pos.	Part No	Qty	Parts name
1.	7N-2048	[14]	BEARING-CAMSHAFT
2.	9S-4191	[6]	PLUG (9/16-18-THD)
3.	7N-5641	[2]	PLUG-MANIFOLD
	5F-9657	[4]	SEAL-O-RING
4.	7H-3171	[24]	PLUG-PIPE
5.	2B-0858	[4]	PLUG-PIPE
6.	1B-5174	[2]	PLUG-PIPE
7.	2W-2940	[8]	PLUG
	6V-3348	[8]	SEAL-O-RING
8.	033-6042	[6]	SEAL-O-RING
9.	9Y-9175	[7]	CAP-CRANKSHAFT BEARING
10.	7X-7925	[28]	BOLT (7/8-14X11-IN)
	5P-8249	[28]	WASHER-HARD (24X41.5X4-MM THK)
11.	4W-4813	[2]	PLUG
12.	8T-2928	[2]	SEAL-O-RING
	8T-2929	[2]	SEAL-O-RING

Pos.	Part No	Qty	Parts name
2.	3B-0645	[5]	PLUG-CUP
3.	3J-7354	[4]	SEAL-O-RING
4.	131-4340	[2]	INSERT-VALVE SEAT (STANDARD)(EXHAUST)
	149-0246 AB		INSERT-VALVE SEAT (0.51-MM OS)
5.	3B-0623	[5]	PLUG-CUP
6.	9S-8002	[4]	PLUG (7/16-20-THD)
7.	136-9630	[2]	INSERT-VALVE SEAT (STANDARD)(INLET)
	149-0245 AB		INSERT-VALVE SEAT (0.508-MM OS)(INLET)
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED

Pos.	Part No	Qty	Parts name
1.	131-0410 Y	[1]	CYLINDER HEAD AS
2.	133-9306	[4]	GUIDE-VALVE (STANDARD)
	149-1982 AB		GUIDE-VALVE (0.508-MM OS)
	273-3553 AB		GUIDE-VALVE (0.127-MM OS)
	273-3554 AB		GUIDE-VALVE (0.25-MM OS)
	301-9248 AB		GUIDE-VALVE (0.38-MM THK)
3.	7N-1902	[2]	DOWEL
4.	4D-0514	[1]	PLUG-PIPE
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

Pos.	Part No	Qty	Parts name
1.	131-0410 Y	[1]	CYLINDER HEAD AS
2.	133-9306	[4]	GUIDE-VALVE (STANDARD)
	149-1982 AB		GUIDE-VALVE (0.508-MM OS)
	273-3553 AB		GUIDE-VALVE (0.127-MM OS)
	273-3554 AB		GUIDE-VALVE (0.25-MM OS)
	301-9248 AB		GUIDE-VALVE (0.38-MM THK)
3.	7N-1902	[2]	DOWEL
4.	8T-6759	[1]	PLUG-PIPE
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

Pos.	Part No	Qty	Parts name
1.	9S-8002	[4]	PLUG (7/16-20-THD)
2.	130-2607	[2]	INSERT-VALVE SEAT (STANDARD)(INLET)
	149-1981 AB		INSERT-VALVE SEAT (0.51-MM OS)(INLET)
3.	130-2608	[2]	INSERT-VALVE SEAT (STANDARD)(EXHAUST)
	166-5945 AB		INSERT-VALVE SEAT (0.508-MM OS)(EXHAUST)
4.	214-7566	[4]	SEAL-O-RING
5.	3B-0623	[5]	PLUG-CUP
6.	3B-0645	[5]	PLUG-CUP
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	R		REMANUFACTURED PART MAY BE AVAILABLE

Pos.	Part No	Qty	Parts name
1.	3B-0645	[5]	PLUG-CUP
2.	3J-7354	[4]	SEAL-O-RING
3.	130-2607	[2]	INSERT-VALVE SEAT (STANDARD)(INLET)
	149-1981 AB		INSERT-VALVE SEAT (0.51-MM OS)(INLET)
4.	3B-0623	[5]	PLUG-CUP
5.	9S-8002	[4]	PLUG (7/16-20-THD)
6.	130-2608	[2]	INSERT-VALVE SEAT (STANDARD)(EXHAUST)
	166-5945 AB	[1]	INSERT-VALVE SEAT (0.508-MM OS)(EXHAUST)
7.	133-9306	[4]	GUIDE-VALVE (STANDARD)
	149-1982 AB		GUIDE-VALVE (0.508-MM OS)
	273-3553 AB		GUIDE-VALVE (0.127-MM OS)
	273-3554 AB		GUIDE-VALVE (0.25-MM OS)
	301-9248 AB		GUIDE-VALVE (0.38-MM THK)
8.	7N-1902	[2]	DOWEL
9.	8T-6759	[1]	PLUG-PIPE
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	R		REMANUFACTURED PART MAY BE AVAILABLE

Pos.	Part No	Qty	Parts name
1.	133-9306	[2]	GUIDE-VALVE (STANDARD)(INLET)
	149-1982 AB		GUIDE-VALVE (0.508-MM OS)(INLET)
	273-3553 AB		GUIDE-VALVE (0.127-MM OS)(INLET)
	273-3554 AB		GUIDE-VALVE (0.25-MM OS)(INLET)
	301-9248 AB		GUIDE-VALVE (0.38-MM THK)(INLET)
2.	172-0834 Y	[1]	CYLINDER HEAD AS
3.	197-6995	[2]	GUIDE-VALVE (STANDARD)(EXHAUST)
	276-3875 AB		GUIDE-VALVE (0.127-MM OS)(EXHAUST)
	276-3876 AB		GUIDE-VALVE (0.25-MM OS)(EXHAUST)
	320-7710 AB		GUIDE-VALVE (0.381-MM OS, EXHAUST)
	320-7711 AB		GUIDE-VALVE (0.508-MM OS, EXHAUST)
4.	239-0689	[1]	DOWEL
5.	8T-6759	[1]	PLUG-PIPE
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

Pos.	Part No	Qty	Parts name
1.	9Y-1847	[4]	GUIDE-VALVE
2.	7N-1902	[2]	DOWEL
3.	4D-0514	[1]	PLUG-PIPE

Pos.	Part No	Qty	Parts name
2.	3B-0645	[5]	PLUG-CUP
3.	7E-5862	[2]	INSERT-VALVE SEAT (INLET)
4.	3J-7354	[4]	SEAL-O-RING
5.	118-9491	[2]	INSERT-VALVE SEAT (EXHAUST)
6.	3B-0623	[5]	PLUG-CUP
7.	9S-8002	[4]	PLUG (7/16-20-THD)

Pos.	Part No	Qty	Parts name
1.	2A-4429	[8]	LOCK-RETAINER
2.	4P-2521	[4]	ROTOCOIL AS
3.	7N-1903	[4]	SPRING-VALVE INNER
4.	7N-1904	[4]	SPRING-VALVE OUTER
5.	2W-2662	[4]	SEAT-SPRING
6.	7E-5861 Y	[1]	CYLINDER HEAD AS
7.	7N-1902	[2]	DOWEL
8.	7N-1819	[4]	GUIDE-VALVE
9.	7E-4609	[2]	VALVE-INLET
10.	4P-2522	[2]	SHIELD-OIL
11.	121-9839	[2]	VALVE-EXHAUST
	Y		SEPARATE ILLUSTRATION

A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}
A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}

Calculating Cylinder Liner Projection for 3500, 3500B, 3500C, and G3500 Engines {0705, 1216}
Calculating Cylinder Liner Projection for 3500, 3500B, 3500C, and G3500 Engines {0705, 1216}

Special Instruction

Using Caterpillar Cylinder Pack Pulling Tools{1239}
Using Caterpillar Cylinder Pack Pulling Tools{1239}

Installation of Service Replacement Cylinder Block Group{1201}
Installation of Service Replacement Cylinder Block Group{1201}

Pressure Lubrication Procedure for Remanufactured Engines and Short Blocks{1000, 1200, 1020}
Pressure Lubrication Procedure for Remanufactured Engines and Short Blocks{1000, 1200, 1020}

Ordering "Series B" Replacement Cylinder Blocks for 3500 Series Engines{1201}
Ordering "Series B" Replacement Cylinder Blocks for 3500 Series Engines{1201}

Use Of 5P8709 Tool Group For Alignment Of Piston Cooling Jets{1331}
Use Of 5P8709 Tool Group For Alignment Of Piston Cooling Jets{1331}

Use Of 1P4000 Line Boring Tool Group{0672, 1201, 1203}
Use Of 1P4000 Line Boring Tool Group{0672, 1201, 1203}

Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}

Pressure Lubrication Procedure For Remanufactured Engines And Short Blocks{1000, 1201}
Pressure Lubrication Procedure For Remanufactured Engines And Short Blocks{1000, 1201}

Use Of 8T0455 Cylinder Liner Projection Indicator Group{0760, 1216}
Use Of 8T0455 Cylinder Liner Projection Indicator Group{0760, 1216}

Inspection of Crankshaft Main Bearings{1203}
Inspection of Crankshaft Main Bearings{1203}

Cylinder Block Cleaning Procedure{1201}
Cylinder Block Cleaning Procedure{1201}

Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}

Installation of the 422-9537 Repair Kit {1233}
Installation of the 422-9537 Repair Kit {1233}

Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}
Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}

Using the <NOBR> 6V-7840</NOBR> Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555}
Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555}

Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}

New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}

Service Letter-NACD

Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks

Service Letter Supplement
Service Letter Supplement

Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CYLINDER LINERS IN CERTAIN 992G WHEEL LOADERS, 854G WHEEL TRACTORS, D11R TRACK TYPE TRACTORS, 777D, 777D HAA, 785C, 789C AND 793C OFF HIGHWAY TRUCKS, AND 3508, 3512, AND 3516 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CYLINDER LINERS IN CERTAIN 992G WHEEL LOADERS, 854G WHEEL TRACTORS, D11R TRACK TYPE TRACTORS, 777D, 777D HAA, 785C, 789C AND 793C OFF HIGHWAY TRUCKS, AND 3508, 3512, AND 3516 ENGINES

Service Letter-Australia

Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks

Service Letter Supplement
Service Letter Supplement

Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CYLINDER LINERS IN CERTAIN 992G WHEEL LOADERS, 854G WHEEL TRACTORS, D11R TRACK TYPE TRACTORS, 777D, 777D HAA, 785C, 789C AND 793C OFF HIGHWAY TRUCKS, AND 3508, 3512, AND 3516 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CYLINDER LINERS IN CERTAIN 992G WHEEL LOADERS, 854G WHEEL TRACTORS, D11R TRACK TYPE TRACTORS, 777D, 777D HAA, 785C, 789C AND 793C OFF HIGHWAY TRUCKS, AND 3508, 3512, AND 3516 ENGINES

Service Letter-CFEL

Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks

Service Letter Supplement
Service Letter Supplement

Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CYLINDER LINERS IN CERTAIN 992G WHEEL LOADERS, 854G WHEEL TRACTORS, D11R TRACK TYPE TRACTORS, 777D, 777D HAA, 785C, 789C AND 793C OFF HIGHWAY TRUCKS, AND 3508, 3512, AND 3516 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CYLINDER LINERS IN CERTAIN 992G WHEEL LOADERS, 854G WHEEL TRACTORS, D11R TRACK TYPE TRACTORS, 777D, 777D HAA, 785C, 789C AND 793C OFF HIGHWAY TRUCKS, AND 3508, 3512, AND 3516 ENGINES

Service Letter-CSARL

Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks

Service Letter Supplement
Service Letter Supplement

Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CYLINDER LINERS IN CERTAIN 992G WHEEL LOADERS, 854G WHEEL TRACTORS, D11R TRACK TYPE TRACTORS, 777D, 777D HAA, 785C, 789C AND 793C OFF HIGHWAY TRUCKS, AND 3508, 3512, AND 3516 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CYLINDER LINERS IN CERTAIN 992G WHEEL LOADERS, 854G WHEEL TRACTORS, D11R TRACK TYPE TRACTORS, 777D, 777D HAA, 785C, 789C AND 793C OFF HIGHWAY TRUCKS, AND 3508, 3512, AND 3516 ENGINES

Service Letter-Americas

Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks

Service Letter Supplement
Service Letter Supplement

Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CYLINDER LINERS IN CERTAIN 992G WHEEL LOADERS, 854G WHEEL TRACTORS, D11R TRACK TYPE TRACTORS, 777D, 777D HAA, 785C, 789C AND 793C OFF HIGHWAY TRUCKS, AND 3508, 3512, AND 3516 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CYLINDER LINERS IN CERTAIN 992G WHEEL LOADERS, 854G WHEEL TRACTORS, D11R TRACK TYPE TRACTORS, 777D, 777D HAA, 785C, 789C AND 793C OFF HIGHWAY TRUCKS, AND 3508, 3512, AND 3516 ENGINES

Service Letter-Truck/Ag/Marine

Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks

Service Letter Supplement
Service Letter Supplement

Technical Information Bulletin

Some Remanufactured Cylinder Packs for Series 3500 Engines Are Contaminated with Blasting Material{1213, 1239}
Some Remanufactured Cylinder Packs for Series 3500 Engines Are Contaminated with Blasting Material{1213, 1239}

Documenting the Date Codes of the Bearings for 3500 and G3600 Engines{1202, 1225}
Documenting the Date Codes of the Bearings for 3500 and G3600 Engines{1202, 1225}

Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216}
Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216}

Specifications

Oil Cooler Bypass And Cooling Jet Sequence Valves
SUPPLEMENT FOR UPRATED 3500 ENGINES

Cylinder Liner
3500 Generator Set Engines

Connecting Rod
3500 Generator Set Engines

Piston and Rings - Two-Piece Piston
3500 Generator Set Engines

Cylinder Block
3500 Generator Set Engines

Piston and Rings
3500 Generator Set Engines

Piston and Rings - One-Piece Piston
3500 Generator Set Engines

Service Letter-China

Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks

Service Letter Supplement
Service Letter Supplement

Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CYLINDER LINERS IN CERTAIN 992G WHEEL LOADERS, 854G WHEEL TRACTORS, D11R TRACK TYPE TRACTORS, 777D, 777D HAA, 785C, 789C AND 793C OFF HIGHWAY TRUCKS, AND 3508, 3512, AND 3516 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CYLINDER LINERS IN CERTAIN 992G WHEEL LOADERS, 854G WHEEL TRACTORS, D11R TRACK TYPE TRACTORS, 777D, 777D HAA, 785C, 789C AND 793C OFF HIGHWAY TRUCKS, AND 3508, 3512, AND 3516 ENGINES

Service Letter-Asia

Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks

Service Letter Supplement
Service Letter Supplement

Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CYLINDER LINERS IN CERTAIN 992G WHEEL LOADERS, 854G WHEEL TRACTORS, D11R TRACK TYPE TRACTORS, 777D, 777D HAA, 785C, 789C AND 793C OFF HIGHWAY TRUCKS, AND 3508, 3512, AND 3516 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CYLINDER LINERS IN CERTAIN 992G WHEEL LOADERS, 854G WHEEL TRACTORS, D11R TRACK TYPE TRACTORS, 777D, 777D HAA, 785C, 789C AND 793C OFF HIGHWAY TRUCKS, AND 3508, 3512, AND 3516 ENGINES

Systems Operation

Cylinder Block, Liners and Heads
3500 Engines

Reuse And Salvage Guidelines

Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}

Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}

Reuse and Salvage for 3500 Engine Cylinder Blocks {0672, 0705, 0762, 1201, 1217}
Reuse and Salvage for 3500 Engine Cylinder Blocks {0672, 0705, 0762, 1201, 1217}

Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}
Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}

Using the <NOBR> 6V-7840</NOBR> Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}
Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}

Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}
Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}

Information Release Memo

REMAN 3500 ENGINE CORE ACCEPTANCE CRITERIA REVISION AND OTHER RECENT PRODUCT IMPROVEMENTS
REMAN 3500 ENGINE CORE ACCEPTANCE CRITERIA REVISION AND OTHER RECENT PRODUCT IMPROVEMENTS

CAT REMAN ANNOUNCES THE RELEASE OF REMAN 3500 BARE BLOCKS FOR 3508, 3512, 3516 AND 3524 APPLICATIONS
CAT REMAN ANNOUNCES THE RELEASE OF REMAN 3500 BARE BLOCKS FOR 3508, 3512, 3516 AND 3524 APPLICATIONS

Service Letter-APD

Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks
Piston Cooling Jet Retainer Bolts Need To Be Inspected For The Correct Torque On Certain 3508, 3512, And 3516 Engines; And 785 trucks

Service Letter Supplement
Service Letter Supplement

Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Marine, Locomotive, Marine, Auxiliary And Vehicular Applications

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CYLINDER LINERS IN CERTAIN 992G WHEEL LOADERS, 854G WHEEL TRACTORS, D11R TRACK TYPE TRACTORS, 777D, 777D HAA, 785C, 789C AND 793C OFF HIGHWAY TRUCKS, AND 3508, 3512, AND 3516 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CYLINDER LINERS IN CERTAIN 992G WHEEL LOADERS, 854G WHEEL TRACTORS, D11R TRACK TYPE TRACTORS, 777D, 777D HAA, 785C, 789C AND 793C OFF HIGHWAY TRUCKS, AND 3508, 3512, AND 3516 ENGINES

Testing and Adjusting

Excessive Bearing Wear - Inspect
3500 Engines

Cylinder Block
3500 Engines

Cylinder Liner Projection
3500 Engines

Main Bearings
3500 Engines

Disassembly and Assembly

Bearing Clearance - Check
3508, 3512 and 3516 Generator Set Engines

Connecting Rod Bearings - Remove and Install
3508, 3512 and 3516 Generator Set Engines

Spacer Plate - Remove and Install
3508, 3512 and 3516 Generator Set Engines

Crankshaft Main Bearings - Remove
3508, 3512 and 3516 Generator Set Engines

Crankshaft Main Bearings - Install
3508, 3512 and 3516 Generator Set Engines

Piston Cooling Jets - Remove and Install
3508, 3512 and 3516 Generator Set Engines

Cylinder Liner - Remove
3508, 3512 and 3516 Generator Set Engines

Cylinder Liner - Install
3508, 3512 and 3516 Generator Set Engines

Camshaft Bearings - Remove
3508, 3512 and 3516 Generator Set Engines

Camshaft Bearings - Install
3508, 3512 and 3516 Generator Set Engines

Service Magazine

6V3147 Main Bearing Wrench Now Available{1203,0612}
1980/11/10

6V4133 Wedge Bracket Makes Cylinder Liner Removal Easier{0621}
1981/07/06

Use Of A Flex-Hone For Cylinder Liner Reconditioning{0664,0674,1216}
1981/12/21

Use New Special Instruction To Install 5P6595 Insert In Cylinder Liner Seats{1216,0621}
1982/05/03

Inspection Marks On Bearings{7551,1230,1226,1203,1219,1227}
1982/05/03

Service Information For Easier Use Of The 6V3100 Timing Indicator Group{0651,1250,1156,1157}
1982/10/11

Use FT1711 Light Table For Cylinder Liner Inspection {0652,1216}
1982/11/29

New 6V7059 Micrometer Measures Liner Top Flange And Valve Lip {0653,1216,1105}
1982/11/29

Procedure To Clean Oil Passages In Crankshafts And Cylinder Blocks{0622,0675,1201,1202}
1983/05/16

Reuse Of Engine Bearings{1230}
1983/05/16

Reuse Of Engine Bearings{1230,1219,1203}
1983/11/21

Use Of Impact Wrench To Tighten Counterweight, Main Bearing Cap And Connecting Rod Bolts{1202,1203,1218,1219,1230}
1984/03/12

Improved Vibration Damper Guard Group Has Flexible Mounting{1205,1200}
1985/04/01

Crankcase Explosion Relief Valve Kit Available{1200,1233}
1985/04/08

New Camshafts Used In SAE Standard [CCW] Rotation Engines{1200,1210}
1985/04/22

Correct Installation Of Oil Sequence Valves{1304}
1985/04/22

Check Height Of Locating Dowels Before Installing Cylinder Head{1201}
1985/10/07

Cylinder Liner Seat Insert Available{1217,1200}
1986/05/12

Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02

Bearing Failures On Engines Due To Lack Of Lubrication{1230,1219,1203,1202}
1986/09/08

New Indicator Instrument Group Available To Measure Crankcase Blowby And Radiator Air Velocity{0781,1200,1350}
1986/10/27

Main And Connecting Rod Bearing Part Numbers {1203,1219,1230}
1987/01/26

New Piston Oil Cooling Jet Assembly Used {1331}
1987/01/26

Additional Guidelines For Using The 8T2700 Blowby/Air Flow Indicator Group {0781,1200,1350}
1987/07/20

Piston And Camshaft Changes{1214,1210,1200}
1987/10/12

Improvements To Prevent Oil Leakage At Cylinder Heads{1100,1221}
1987/11/23

5P8665 Cylinder Liner Puller Makes Liner Removal Easier And Faster{0621,1216}
1978/01/09

Use New Main Bearings In Replacement Cylinder Blocks{1203,1201}
1978/06/12

New Information On Reusable Cylinder Liners{1216}
1978/06/19

Change In Procedure To Check Main Bearing Clearance{1203}
1978/08/28

Large Engine Blowby Group Available To Measure Crankcase Blowby And Radiator Air Velocity{0781,1200,1350}
1988/06/20

Wider Main Bearing Cap And Higher Torque On Cap Bolts{1201}
1988/08/15

New Piston Cooling Jets Used{1331,1200}
1988/09/05

New Woodward Actuator Assembly (EG10P) Has Lower Relief Valve Setting{1289}
1988/10/17

New Centering Rings For Oversized Main Bearings{0665,1230}
1979/06/04

Why Engines Are Damaged By Fuel Sulfur{1104,1216,1280,1318,1215}
1979/08/27

Fuel Sulfur-Your Diesel's Silent Enemy{0375,1280}
1979/12/17

New Cylinder Blocks, Main Bearing Caps, And Main Bearing Cap Bolts Used{1201}
1989/04/03

New Viton Rubber Seals Used{1302,1307,1312,1306,1317,1200}
1989/07/10

Stronger Spacer Plate Prevents Cracking{1221,1350}
1989/07/24

Different Thread Lubricant Can Be Used On Connecting Rod, Main Bearing Cap And Counterweight Bolts{1203,1225,1231}
1989/11/06

New Cylinder Blocks And Crankshafts Used{1201,1202,1231}
1991/03/25

Rear Gear (Cam Drive) Groups Improved{1206,1201,1212,7551,7552,7553}
1991/05/13

New Video Tape, SEVN1962, Shows Correct Procedures To Counterbore Top Deck Of Cylinder Block And Install Liner Insert {1201,0374,1216}
1991/07/22

New Steel Plunger Used In Oil Filter Relief Valve Plunger; Use 2P4005 Oil Filters Instead Of 1R0716 Oil Filters{1315,1318}
1992/07/13

New Spacer Plate Gasket Provides Improved Sealing Around Push Rod Compartment{1221}
1992/11/16

Valve Seat Insert Removal Tools {0703,1103}
1993/02/15

New Main Bearings Have Higher Fatigue Strength {1203,1200}
1993/10/04

New O-ring Seal Used On Cylinder Block Covers {1200}
1993/10/11

New Cylinder Block Groups Have Additional Material Added To The Camshaft Bore Area{1201}
1993/11/09

Tools Used To Remove And Install Both Sizes Of Camshaft Bearings In 3500B Engines{1211,0701}
1996/12/09

Use 155-1536 Valve Recession Tool Kit To Determine Valve Wear {1103}
1998/11/23

Use 155-8795 Crankshaft Gauge To Determine Distortion {1202}
1998/11/23

Tools Ease the Removal and the Installation of Main Bearing Caps {0700, 0705}
2004/02/01

An Improved Process Is Used To Install Water Ferrule Inserts In All 3500 Machine Engines {0705, 1201, 1217}
2014/12/05

4P-7263 CYLINDER BLOCK GP S/N 24Z4366-UP FIELD REPLACEMENT FOR @@@@@ 7E-4940@@@@@ 3512 GEN SET ENGINE

BASIC ENGINE

4P-7263: CYLINDER BLOCK GP

Parts for your 3512 GEN SET ENGINE:

131-0410: CYLINDER HEAD AS

Parts for your 3512 GEN SET ENGINE:

131-0424: CYLINDER HEAD AS

Parts for your 3512 GEN SET ENGINE:

156-9140: CYLINDER HEAD AS

Parts for your 3512 GEN SET ENGINE:

172-0834: CYLINDER HEAD AS

Parts for your 3512 GEN SET ENGINE:

172-0839: CYLINDER HEAD AS

Parts for your 3512 GEN SET ENGINE:

242-5327: CYLINDER HEAD AS

Parts for your 3512 GEN SET ENGINE:

7E-5859: CYLINDER HEAD AS

Parts for your 3512 GEN SET ENGINE:

7E-5861: CYLINDER HEAD AS

Parts for your 3512 GEN SET ENGINE:

101-1206: CYLINDER HEAD GP

Parts for your 3512 GEN SET ENGINE:

Information:

Caterpillar Parts SIS Catalog 3512 :

Truck sale: