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207-1560 STARTING MOTOR GP-ELECTRIC S/N 2HS1-UP 24 VOLT FIELD REPLACEMENT FOR @@@@@ 6V-5538@@@@@, @@@@@ 6V-5227@@@@@, @@@@@207-1561@@@@@, @@@@@207-1554@@@@@ 160H ES


ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP
SUPPRESSOR GP-ELECTRONIC

MOTOR GRADER 160H ES MOTOR GRADER 2HS
 160H Motor Grader 2HS00001-UP (MACHINE) POWERED BY 3306 Engine SEBP2587 160H ES 2HS   (1996)

ELECTRICAL AND STARTING SYSTEM

STARTING MOTOR GP
207-1554 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
207-1555 STARTING MOTOR GP-ELECTRIC
207-1560 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
207-1561 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
6V-5023 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
6V-5207 STARTING MOTOR GP-ELECTRIC
 

#SEBP25870200
 

207-1560: STARTING MOTOR GP-ELECTRIC

207-1560 STARTING MOTOR GP-ELECTRIC
S/N 2HS1-UP
24 VOLT
FIELD REPLACEMENT FOR @@@@@ 6V-5538@@@@@, @@@@@ 6V-5227@@@@@, @@@@@207-1561@@@@@, @@@@@207-1554@@@@@
i01748426 SEBP2587
  For full view, you need register

Parts for your 160H ES MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  6V-5538 Y [1] STARTING MOTOR GP-ELECTRIC (24-VOLT)  
    -OR-
  207-1561 Y [1] STARTING MOTOR GP-ELECTRIC (24-VOLT)  
  Y   SEPARATE ILLUSTRATION
 

#SEBP25870201
 

207-1561: STARTING MOTOR GP-ELECTRIC

207-1561 STARTING MOTOR GP-ELECTRIC
S/N 2HS1-UP
24 VOLT
PART OF 207-1560 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT ORDER @@@@@207-1560@@@@@
i01748461 SEBP2587
2071561 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your 160H ES MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3T-3434 [6] PLUG  
2. 7T-3279 [1] HOUSING AS  
3. 8T-8566 [1] TERMINAL AS  
4. 6V-8188 [4] NUT (1/2-13-THD)  
5. 7X-0562 [4] WASHER-HARD (13.5X19X0.8-MM THK)  
6. 3T-3422 [1] WIRE AS  
7. 7T-3278 [1] HOLDER AS-BRUSH  
8. 7T-3277 [1] COIL AS-FIELD  
9. 7T-3454 [1] INSULATOR  
10. 283-1107 [1] KIT-CONNECTOR (STARTING MOTOR)  
    (INCLUDES STARTER TERMINAL, BOLT & CONNECTORS)
11. 7T-3451 [1] KIT-INSULATOR (STARTING MOTOR)  
    (INCLUDES INSULATOR TERMINALS & GROMMET)
12. 8T-8569 [1] INSULATOR-TERMINAL  
13. 5S-7349 [4] BOLT (1/4-20X0.5-IN)  
14. 8T-4205 [4] WASHER-HARD (7.2X14.5X2-MM THK)  
15. 8H-1141 [4] SHOE-POLE  
16. 3R-8797 [8] SCREW & WASHER AS (3/8-24X0.72-IN)  
17. 7T-3276 [1] ARMATURE AS (24-VOLT)  
18. 3E-7775 [1] HOUSING AS  
19. 4M-1831 [1] PLUG-LEVER HOUSING  
20. 7L-2894 [1] GASKET  
21. 0S-1597 [5] BOLT (1/4-28X1-IN)  
22. 6N-3827 [1] DRIVE AS-MOTOR  
23. 7T-3974 [1] HOUSING AS-DRIVE  
24. 7X-3373 [6] BOLT (5/16-18X0.88-IN)  
25. 376-4353 [1] KIT-SOLENOID (24-VOLT)(24-VOLT)  
    (INCLUDES NUTS, BOLT, COVER, INSTRUCTION SHEET & CONNECTORS)
26. 6V-8378 [3] NUT (10-32-THD)  
27. 8F-1434 [2] LOCKWASHER  
28. 8T-0328 [2] WASHER-HARD (5.5X10X1-MM THK)  
29. 9X-4824 [2] COVER-STARTING MOTOR  
30. 8T-9884 [1] KIT-INSULATOR (STARTING MOTOR)  
    (INCLUDES INSULATORS & BUSHING)
31. 8C-3655 [1] KIT-BRUSH (STARTING MOTOR)  
    (INCLUDES BRUSHES, SPRINGS, SCREWS, SEAL & SCREW AS)
32. 7T-3268 [1] KIT-LEVER (STARTING MOTOR)  
    (INCLUDES LEVER AS, SEALS, NUT, GASKET & RETAINER)
   
    AVAILABLE REPAIR KIT(S):
  7T-3267 [1] KIT-BUSHING (STARTING MOTOR)  
    (INCLUDES BUSHINGS, WICKS, CUPS, SEALS, SCREW AS, WASHERS, SPACER & NUT)
 

#SEBP25870202
 

6V-5023: STARTING MOTOR GP-ELECTRIC

6V-5023 STARTING MOTOR GP-ELECTRIC
S/N 2HS1-500
24 VOLT
PART OF 106-8555 STARTING MOTOR GP-ELECTRIC
i00125260 SEBP2587
6V5023 STARTING MOTOR GP-ELECTRIC Parts scheme
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Parts for your 160H ES MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7X-0562 [5] WASHER-HARD (13.5X19X0.8-MM THK)  
2. 8T-4244 M [5] NUT (M12X1.75-THD)  
3. 5C-2874 M [2] NUT (M5X0.8-THD)  
4. 8F-1434 [2] LOCKWASHER  
5. 8T-0328 [2] WASHER-HARD (5.5X10X1-MM THK)  
  M   METRIC PART
 

#SEBP25870203
 

6V-5207: STARTING MOTOR GP-ELECTRIC

6V-5207 STARTING MOTOR GP-ELECTRIC
S/N 2HS1-500
24 VOLT
PART OF 106-8555 STARTING MOTOR GP-ELECTRIC
i00125261 SEBP2587
6V5207 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your 160H ES MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8F-1434 [2] LOCKWASHER  
2. 6V-8188 [4] NUT (1/2-13-THD)  
3. 8T-8566 [1] TERMINAL AS  
4. 7X-0562 [4] WASHER-HARD (13.5X19X0.8-MM THK)  
5. 3T-3422 [1] WIRE AS  
6. 7T-3278 [1] HOLDER AS-BRUSH  
7. 5S-7349 [4] BOLT (1/4-20X0.5-IN)  
8. 8T-4205 [4] WASHER-HARD (7.2X14.5X2-MM THK)  
9. 7T-3276 [1] ARMATURE AS (24-VOLT)  
10. 4M-1831 [1] PLUG-LEVER HOUSING  
11. 7L-2894 [1] GASKET  
12. 9X-9511 [1] SOLENOID AS (24-VOLT)(STARTING MOTOR)  
13. 036-9821 [1] WASHER  
14. 7T-3269 [1] BOOT  
15. 4M-1828 [1] RETAINER-SPRING  
16. 9M-7609 [1] SPRING (SHIFT LEVER)  
17. 4M-1827 [1] RETAINER-SPRING  
18. 2H-3429 [1] RING-RETAINING  
19. 4B-2049 [3] NUT (10-32-THD)  
20. 6N-3827 [1] DRIVE AS-MOTOR  
21. 9X-4824 [1] COVER-STARTING MOTOR  
22. 8T-0328 [3] WASHER-HARD (5.5X10X1-MM THK)  
23. 7T-3277 [1] COIL AS-FIELD  
24. 7T-3454 [1] INSULATOR  
25. 8H-1141 [4] SHOE-POLE  
26. 3F-0379 [8] SCREW-POLE SHOE (3/8-24-THD)  
27. 7T-3271 [1] CONNECTOR  
28. 8T-8569 [1] INSULATOR-TERMINAL  
29. 7T-3451 [1] KIT-INSULATOR (STARTING MOTOR)  
30. 3E-7775 [1] HOUSING AS  
31. 036-9823 [5] BOLT (1/4-28X1-IN)  
32. 7T-3974 [1] HOUSING AS-DRIVE  
33. 3T-3434 [6] PLUG  
34. 7X-3373 [6] BOLT (5/16-18X0.88-IN)  
35. 7T-3270 [1] PLUNGER AS  
36. 7T-3279 [1] HOUSING AS  
   
    AVAILABLE REPAIR KIT(S):
  8C-3655 [1] KIT-BRUSH (STARTING MOTOR)  
    (INCLUDES SPRINGS, BRUSH ASSEMBLIES, & SCREWS)
  7T-3267 [1] KIT-BUSHING (STARTING MOTOR)  
  7T-3268 [1] KIT-LEVER (STARTING MOTOR)  
    (INCLUDES RETAINER, LEVER ASSEMBLIES, NUT & SEALS)
  8T-9884 [1] KIT-INSULATOR (STARTING MOTOR)  
    (INCLUDES BUSHING & INSULATORS)
 

#SEBP25870204
 

6V-5226: STARTING MOTOR GP-ELECTRIC

6V-5226 STARTING MOTOR GP-ELECTRIC
S/N 2HS1-UP
24 VOLT
PART OF 106-8555, 207-1554 STARTING MOTOR GP-ELECTRIC
i00125262 SEBP2587
6V5226 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your 160H ES MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6V-8188 [3] NUT (1/2-13-THD)  
2. 7X-0562 [3] WASHER-HARD (13.5X19X0.8-MM THK)  
3. 4B-2049 [1] NUT (10-32-THD)  
4. 8F-1434 [1] LOCKWASHER  
5. 8T-0328 [1] WASHER-HARD (5.5X10X1-MM THK)  
6. 8T-4133 M [1] NUT (M10X1.5-THD)  
7. 8T-4121 [1] WASHER-HARD (11X21X2.5-MM THK)  
8. 3E-0142 [1] HOUSING AS  
9. 3E-0141 [1] STOP-STARTING MOTOR  
10. 4N-7521 [1] RING-LOCK  
11. 3E-0143 [1] DRIVE AS-STARTING MOTOR  
12. 3E-0144 [1] HOUSING AS  
13. 3E-0140 [1] LEVER AS-STARTING MOTOR  
14. 3E-0138 [1] ARMATURE AS (24-VOLT)  
15. 3E-0137 [1] HOLDER AS-BRUSH (STARTING MOTOR)  
16. 3E-0135 [1] SOLENOID AS (24-VOLT)(STARTING MOTOR)  
17. 3E-0125 [1] COVER AS-STARTING MOTOR  
18. 3E-0139 [1] HOUSING AS  
19. 3E-0136 [1] HOUSING AS  
20. 3E-0132 [1] CONNECTOR  
21. 3E-0133 [1] WIRE AS-STARTING MOTOR  
22. 3E-0134 [1] COVER-PLUNGER  
   
    AVAILABLE REPAIR KIT(S):
  3E-0128 [1] KIT-BRUSH (24-VOLT)  
    (INCLUDES O-RINGS, SCREW, SPRING, & BRUSH)
  3E-0131 [1] KIT-WASHER (24-VOLT)  
    (INCLUDES WASHERS)
  3E-0127 [1] KIT-BEARING  
    (INCLUDES BEARINGS)
  3E-0129 [1] KIT-HARDWARE (24-VOLT)  
    (INCLUDES WASHERS, BOLTS, LOCKWASHERS, NUTS, BUSHINGS, & PLATE)
  3E-0130 [1] KIT-STARTING MOTOR SEAL (24-VOLT)  
    (INCLUDES SEALS & O-RINGS)
  3E-0145 [1] KIT-STARTING MOTOR PIN (24-VOLT)  
    (INCLUDES O-RINGS, SHAFT, & RING)
  M   METRIC PART
 

#SEBP25870205
 

6V-5227: STARTING MOTOR GP-ELECTRIC

6V-5227 STARTING MOTOR GP-ELECTRIC
S/N 2HS1-500
24 VOLT
FIELD REPLACEMENT FOR @@@@@106-8555@@@@@
i00125263 SEBP2587
  For full view, you need register

Parts for your 160H ES MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  6V-5537 Y [1] STARTING MOTOR GP-ELECTRIC (24-VOLT)  
    -OR-
  6V-5538 Y [1] STARTING MOTOR GP-ELECTRIC (24-VOLT)  
    -OR-
  106-8552 Y [1] STARTING MOTOR GP-ELECTRIC (24-VOLT)  
  Y   SEPARATE ILLUSTRATION
 

#SEBP25870206
 

6V-5537: STARTING MOTOR GP-ELECTRIC

6V-5537 STARTING MOTOR GP-ELECTRIC
S/N 2HS1-500
24 VOLT
PART OF 6V-5227 STARTING MOTOR GP-ELECTRIC
i00125264 SEBP2587
6V5537 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your 160H ES MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8F-1434 [2] LOCKWASHER  
2. 6V-8188 [4] NUT (1/2-13-THD)  
3. 8T-8566 [1] TERMINAL AS  
4. 7X-0562 [4] WASHER-HARD (13.5X19X0.8-MM THK)  
5. 3T-3422 [1] WIRE AS  
6. 7T-3278 [1] HOLDER AS-BRUSH  
7. 5S-7349 [4] BOLT (1/4-20X0.5-IN)  
8. 8T-4205 [4] WASHER-HARD (7.2X14.5X2-MM THK)  
9. 7T-3276 [2] ARMATURE AS (24-VOLT)  
10. 4M-1831 [1] PLUG-LEVER HOUSING  
11. 7L-2894 [1] GASKET  
12. 9X-9511 [1] SOLENOID AS (24-VOLT)(STARTING MOTOR)  
13. 036-9821 [1] WASHER  
14. 7T-3269 [1] BOOT  
15. 4M-1828 [1] RETAINER-SPRING  
16. 9M-7609 [1] SPRING (SHIFT LEVER)  
17. 4M-1827 [1] RETAINER-SPRING  
18. 2H-3429 [1] RING-RETAINING  
19. 4B-2049 [3] NUT (10-32-THD)  
20. 6N-3827 [1] DRIVE AS-MOTOR  
21. 9X-4824 [1] COVER-STARTING MOTOR  
22. 8T-0328 [3] WASHER-HARD (5.5X10X1-MM THK)  
23. 7T-3277 [1] COIL AS-FIELD  
24. 7T-3454 [1] INSULATOR  
25. 8H-1141 [4] SHOE-POLE  
26. 3F-0379 [8] SCREW-POLE SHOE (3/8-24-THD)  
27. 7T-3271 [1] CONNECTOR  
28. 8T-8569 [1] INSULATOR-TERMINAL  
29. 7T-3451 [1] KIT-INSULATOR (STARTING MOTOR)  
30. 3E-7775 [1] HOUSING AS  
31. 036-9823 [5] BOLT (1/4-28X1-IN)  
32. 7T-3974 [1] HOUSING AS-DRIVE  
33. 3T-3434 [6] PLUG  
34. 7X-3373 [6] BOLT (5/16-18X0.88-IN)  
35. 7T-3270 [1] PLUNGER AS  
36. 7T-3279 [1] HOUSING AS  
   
    AVAILABLE REPAIR KIT(S):
  8C-3655 [1] KIT-BRUSH (STARTING MOTOR)  
    (INCLUDES SPRINGS, BRUSH ASSEMBLIES, & SCREWS)
  7T-3267 [1] KIT-BUSHING (STARTING MOTOR)  
  7T-3268 [1] KIT-LEVER (STARTING MOTOR)  
    (INCLUDES RETAINER, LEVER ASSEMBLIES, NUT & SEALS)
  8T-9884 [1] KIT-INSULATOR (STARTING MOTOR)  
    (INCLUDES BUSHING & INSULATORS)
 

#SEBP25870207
 

6V-5538: STARTING MOTOR GP-ELECTRIC

6V-5538 STARTING MOTOR GP-ELECTRIC
S/N 2HS1-UP
24 VOLT
PART OF 207-1560, 6V-5227 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT ORDER @@@@@207-1560@@@@@
i00125265 SEBP2587
6V5538 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your 160H ES MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6V-8188 [3] NUT (1/2-13-THD)  
2. 7X-0562 [3] WASHER-HARD (13.5X19X0.8-MM THK)  
3. 4B-2049 [1] NUT (10-32-THD)  
4. 8F-1434 [1] LOCKWASHER  
5. 8T-0328 [1] WASHER-HARD (5.5X10X1-MM THK)  
6. 8T-4133 M [1] NUT (M10X1.5-THD)  
7. 8T-4121 [1] WASHER-HARD (11X21X2.5-MM THK)  
8. 3E-0142 [1] HOUSING AS  
9. 3E-0141 [1] STOP-STARTING MOTOR  
10. 4N-7521 [1] RING-LOCK  
11. 3E-0143 [1] DRIVE AS-STARTING MOTOR  
12. 3E-0144 [1] HOUSING AS  
13. 3E-0140 [1] LEVER AS-STARTING MOTOR  
14. 3E-0138 [1] ARMATURE AS (24-VOLT)  
15. 3E-0137 [1] HOLDER AS-BRUSH (STARTING MOTOR)  
16. 3E-0135 [1] SOLENOID AS (24-VOLT)(STARTING MOTOR)  
17. 3E-0125 [1] COVER AS-STARTING MOTOR  
18. 3E-0139 [1] HOUSING AS  
19. 3E-0136 [1] HOUSING AS  
20. 3E-0132 [1] CONNECTOR  
21. 3E-0133 [1] WIRE AS-STARTING MOTOR  
22. 3E-0134 [1] COVER-PLUNGER  
   
    AVAILABLE REPAIR KIT(S):
  3E-0128 [1] KIT-BRUSH (24-VOLT)  
    (INCLUDES O-RINGS, SCREW, SPRING & BRUSH)
  3E-0131 [1] KIT-WASHER (24-VOLT)  
    (INCLUDES WASHERS)
  3E-0127 [1] KIT-BEARING  
    (INCLUDES SEAL, BEARING AS & BUSHING)
  3E-0129 [1] KIT-HARDWARE (24-VOLT)  
    (INCLUDES WASHERS, BOLTS, LOCKWASHERS, NUTS, BUSHINGS & PLATE)
  3E-0130 [1] KIT-STARTING MOTOR SEAL (24-VOLT)  
    (INCLUDES SEALS & O-RINGS)
  3E-0145 [1] KIT-STARTING MOTOR PIN (24-VOLT)  
    (INCLUDES O-RINGS, SHAFT & RING)
  M   METRIC PART
 

#SEBP25870208
 

105-8827: SUPPRESSOR GP-ELECTRONIC

105-8827 SUPPRESSOR GP-ELECTRONIC
S/N 2HS1-379
PART OF 112-5986 WIRING GP-REAR
i00125653 SEBP2587
1058827 SUPPRESSOR GP-ELECTRONIC Parts scheme
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Parts for your 160H ES MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7N-9738 [1] HOUSING-RECEPTACLE (14-GA TO 18-GA)  
2. 7N-9737 [1] HOUSING-RECEPTACLE (14-GA TO 18-GA)  
3. 7N-7780 [2] PIN-CONNECTOR (14-GA TO 18-GA)  
4. 7N-7779 [2] SOCKET-CONNECTOR (14-GA TO 18-GA)  
 

#SEBP25870209
 

3E-9169: SUPPRESSOR GP-ELECTRONIC

3E-9169 SUPPRESSOR GP-ELECTRONIC
S/N 2HS1-UP
PART OF 7I-5016 LINES GP-AIR CONDITIONER
AN ATTACHMENT
i00125170 SEBP2587
3E9169 SUPPRESSOR GP-ELECTRONIC Parts scheme
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Parts for your 160H ES MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. Z [1] SENSOR AS-ELECTRONIC  
2. 7N-9737 [1] HOUSING-RECEPTACLE (14-GA TO 18-GA)  
3. 7N-9738 [1] HOUSING-RECEPTACLE (14-GA TO 18-GA)  
4. 7N-7780 [2] PIN-CONNECTOR (14-GA TO 18-GA)  
5. 7N-7779 [2] SOCKET-CONNECTOR (14-GA TO 18-GA)  
  Z   NOT SERVICED SEPARATELY
 

Information:

Engine News
Caterpillar Remanufactured Electric Starting Motors Are Improved {1453}
2011/05/16
Special Instruction
Caterpillar PRELUB<SUP>&reg;</SUP> Diagnostics{1469}
Caterpillar PRELUB® Diagnostics{1469}
Service Magazine
Examine Failed Starting Motors to Understand the Reason for Failure {1453}
2002/10/28

Caterpillar Parts SIS Catalog 160H ES :

STARTING MOTOR GP-ELECTRIC
207-1555 STARTING MOTOR GP-ELECTRIC
207-1554 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
1W-3851 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
1W-3851 STARTING MOTOR GP-ELECTRIC
106-8555 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
106-8552 STARTING MOTOR GP-ELECTRIC
STARTING AID GP-ETHER
8W-4619 STARTING AID GP-ETHER
STARTING AID GP-ETHER
108-6496 STARTING AID GP-ETHER
STARTING MOTOR GP-ELECTRIC
207-1561 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
6V-5023 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
6V-5207 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
6V-5226 STARTING MOTOR GP-ELECTRIC
6V-5227 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
6V-5537 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
6V-5538 STARTING MOTOR GP-ELECTRIC
SUPPRESSOR GP-ELECTRONIC
105-8827 SUPPRESSOR GP-ELECTRONIC

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The names Cat, Caterpillar, John Deere, Komatsu, Volvo, Hitachi, Doosan, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
AVSpare.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only. Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.