426C Backhoe Loader Center Pivot, Parallel Lift 1MR00001-00955 (MACHINE) POWERED BY 3054 Engine ELECTRICAL AND STARTING SYSTEM Caterpillar SIS

BACKHOE LOADER 426C BACKHOE LOADER 1MR
426C Backhoe Loader Center Pivot, Parallel Lift 1MR00001-00955 (MACHINE) POWERED BY 3054 Engine SEBP2597 426C 1MR (1996)

Parts group 426C:

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ELECTRICAL AND STARTING SYSTEM

ALTERNATOR GP-CHARGING

130-1427 MOUNTING GP-ALTERNATOR

130-1427 MOUNTING GP-ALTERNATOR
S/N 5HK35900-99999
PART OF 153-5364 ENGINE AR, 106-5002, 122-8804 ENGINE AR-PRIMARY
ALSO AN ATTACHMENT

7E-4644 MOUNTING GP-ALTERNATOR

7E-4644 MOUNTING GP-ALTERNATOR
S/N 1MR1-955; 1YR1-1516
PART OF 143-1311, 7E-4629 INSTALLATION AR-ENGINE
ALSO AN ATTACHMENT

105-2812 ALTERNATOR GP-CHARGING

105-2812 ALTERNATOR GP-CHARGING
S/N 1MR1-955; 1YR1-1516
12 VOLT, 55 AMP
PART OF 121-5830, 137-3507 ALTERNATOR GP-CHARGING
AN ATTACHMENT

105-2813 ALTERNATOR GP-CHARGING

105-2813 ALTERNATOR GP-CHARGING
S/N 1MR1-955; 1YR1-1516
12 VOLT, 90 AMPERES
PART OF 121-5831, 121-5832 ALTERNATOR GP-CHARGING
AN ATTACHMENT

121-5830 ALTERNATOR GP-CHARGING

121-5830 ALTERNATOR GP-CHARGING
S/N 1MR1-955; 1YR1-1516
AN ATTACHMENT

121-5831 ALTERNATOR GP-CHARGING

121-5831 ALTERNATOR GP-CHARGING
S/N 1MR1-955; 1YR1-1516
AN ATTACHMENT

121-5832 ALTERNATOR GP-CHARGING

121-5832 ALTERNATOR GP-CHARGING
S/N 1MR1-955; 1YR1-1516
AN ATTACHMENT

137-3507 ALTERNATOR GP-CHARGING

137-3507 ALTERNATOR GP-CHARGING
S/N 1MR1-955; 1YR1-1516
AN ATTACHMENT

BATTERY GP

9R-9870 BATTERY & WIRING GP

9R-9870 BATTERY & WIRING GP
S/N 1MR1-955; 1YR1-1516
PART OF 115-1722 CANOPY AR-OPEN ROPS
Type 1
AN ATTACHMENT

9R-9870 BATTERY & WIRING GP

9R-9870 BATTERY & WIRING GP
S/N 1MR1-955; 1YR1-1516
PART OF 104-3451 CAB AR-ENCLOSED ROPS, 115-1722 CANOPY AR-OPEN ROPS
Type 2
AN ATTACHMENT

119-8016 BATTERY GP

119-8016 BATTERY GP
S/N 1MR1-461; 1YR1-633
DUAL BATTERY
AN ATTACHMENT

119-8016 BATTERY GP

119-8016 BATTERY GP
S/N 1MR462-955; 1YR634-1516
DUAL BATTERY
AN ATTACHMENT

122-5865 BATTERY GP

122-5865 BATTERY GP
S/N 1MR1-955; 1YR1-1516
CANNOT BE USED WITH @@@@@119-8016@@@@@
AN ATTACHMENT

ELECTRONICS GP-IMPLEMENT

3E-7843 CONTROL GP-POSITION

3E-7843 CONTROL GP-POSITION
S/N 1MR1-955; 1YR1-1516
PART OF 122-1644 WIRING GP-KICKOUT & POSITIONER

KIT-RECEPTACLE CONNECTOR

179-5772 INSTALLATION GP-A/C SHUTOFF

179-5772 INSTALLATION GP-A/C SHUTOFF -KIT
S/N 1MR456-955; 1YR517-1516
AN ATTACHMENT

LIGHTING GP

105-8070 LAMP GP-FLOOD

105-8070 LAMP GP-FLOOD
S/N 1MR1-463; 1YR1-694
12-VOLT. SUSPENDED
PART OF 122-9359 LIGHTING GP-FLOOD & SIGNAL
FIELD REPLACEMENT ORDER @@@@@154-7986@@@@@
AN ATTACHMENT

154-7986 LAMP GP-FLOOD

154-7986 LAMP GP-FLOOD
S/N 1MR1-463; 1YR1-694
12-VOLT
FIELD REPLACEMENT FOR @@@@@105-8070@@@@@

115-1716 LAMP GP-SIGNAL

115-1716 LAMP GP-SIGNAL -FRONT, CAB
S/N 1MR1-955; 1YR1-1516
PART OF 104-3908, 122-9359 LIGHTING GP-FLOOD & SIGNAL
AN ATTACHMENT

115-1715 LAMP GP-STOP & TAIL

115-1715 LAMP GP-STOP & TAIL
S/N 1MR1-955; 1YR1-1516
PART OF 104-3908, 122-9359 LIGHTING GP-FLOOD & SIGNAL
AN ATTACHMENT

128-6985 LAMP GP-WARNING BEACON

128-6985 LAMP GP-WARNING BEACON -AMBER, MAGNETIC MOUNT, ROTATING
S/N 1MR1-955; 1YR1-1516
12-VOLT
PART OF 104-9502 LIGHTING GP-WARNING BEACON
AN ATTACHMENT

130-7580 LAMP GP-WARNING BEACON

130-7580 LAMP GP-WARNING BEACON
S/N 1MR1-955; 1YR1-1516
12 V. AMBER ROTATING
PART OF 113-0021, 141-8292 LIGHTING GP-WARNING BEACON
AN ATTACHMENT

104-3908 LIGHTING GP-FLOOD & SIGNAL

104-3908 LIGHTING GP-FLOOD & SIGNAL
S/N 1MR1-955; 1YR1-1516
AN ATTACHMENT

122-9359 LIGHTING GP-FLOOD & SIGNAL

122-9359 LIGHTING GP-FLOOD & SIGNAL
S/N 1MR1-290; 1YR1-416
AN ATTACHMENT

122-9359 LIGHTING GP-FLOOD & SIGNAL

122-9359 LIGHTING GP-FLOOD & SIGNAL
S/N 1MR291-463; 1YR417-694
AN ATTACHMENT

122-9359 LIGHTING GP-FLOOD & SIGNAL

122-9359 LIGHTING GP-FLOOD & SIGNAL
S/N 1MR464-955; 1YR695-1516
AN ATTACHMENT

104-9502 LIGHTING GP-WARNING BEACON

104-9502 LIGHTING GP-WARNING BEACON
S/N 1MR1-955; 1YR1-1516
MAGNETIC MOUNT
AN ATTACHMENT

113-0021 LIGHTING GP-WARNING BEACON

113-0021 LIGHTING GP-WARNING BEACON
S/N 1MR1-955; 1YR1-1516
ITALIAN MARKET
AN ATTACHMENT

141-8292 LIGHTING GP-WARNING BEACON

141-8292 LIGHTING GP-WARNING BEACON -FIXED MOUNT
S/N 1MR1-955; 1YR1-1516
AN ATTACHMENT

SENSOR GP

130-0956 SENSOR GP-ARC SUPPRESSOR

130-0956 SENSOR GP-ARC SUPPRESSOR
S/N 1MR1-955
PART OF 119-7022 WIRING GP-STEERING

STARTING AID GP

130-4650 STARTING AID GP

130-4650 STARTING AID GP -HEATER
S/N 5HK35900-99999
PART OF 153-5364 ENGINE AR, 106-5002 ENGINE AR-PRIMARY
ALSO AN ATTACHMENT

130-4815 STARTING AID GP

130-4815 STARTING AID GP
S/N 5HK35900-99999
PART OF 153-5364 ENGINE AR, 106-5002 ENGINE AR-PRIMARY
ALSO AN ATTACHMENT

148-9687 STARTING AID GP

148-9687 STARTING AID GP -LINES
S/N 5HK35900-UP
PART OF 122-8804 ENGINE AR-PRIMARY
AN ATTACHMENT

221-7683 STARTING AID GP

221-7683 STARTING AID GP -HEATER
S/N 5HK35900-UP
PART OF 122-8804 ENGINE AR-PRIMARY
AN ATTACHMENT

STARTING MOTOR GP

130-4654 MOUNTING GP-STARTING MOTOR

130-4654 MOUNTING GP-STARTING MOTOR
S/N 5HK35900-99999
PART OF 153-5364 ENGINE AR, 106-5002, 122-8804 ENGINE AR-PRIMARY
ALSO AN ATTACHMENT

112-1767 STARTING MOTOR GP-ELECTRIC

112-1767 STARTING MOTOR GP-ELECTRIC
S/N 1MR1-955; 1YR1-1516
PART OF 7E-4629 INSTALLATION AR-ENGINE

112-1767 STARTING MOTOR GP-ELECTRIC

112-1767 STARTING MOTOR GP-ELECTRIC
S/N 1MR1-955; 1YR1-1516
PART OF 143-1311, 7E-4629 INSTALLATION AR-ENGINE
ALSO AN ATTACHMENT

143-0539 STARTING MOTOR GP-ELECTRIC

143-0539 STARTING MOTOR GP-ELECTRIC
S/N 1MR1-955; 1YR1-1516
12-VOLT
PART OF 112-1767 STARTING MOTOR GP-ELECTRIC
ALSO AN ATTACHMENT

6V-0492 STARTING MOTOR GP-ELECTRIC

6V-0492 STARTING MOTOR GP-ELECTRIC
S/N 1MR1-955; 1YR1-1516
PART OF 112-1767 STARTING MOTOR GP-ELECTRIC

SWITCH GP

9R-9870 BATTERY & WIRING GP

9R-9870 BATTERY & WIRING GP
S/N 1MR1-955; 1YR1-1516
PART OF 115-1722 CANOPY AR-OPEN ROPS
Type 1
AN ATTACHMENT

9R-9870 BATTERY & WIRING GP

9R-9870 BATTERY & WIRING GP
S/N 1MR1-955; 1YR1-1516
PART OF 104-3451 CAB AR-ENCLOSED ROPS, 115-1722 CANOPY AR-OPEN ROPS
Type 2
AN ATTACHMENT

130-4653 SWITCH GP-PRESSURE

130-4653 SWITCH GP-PRESSURE -ENGINE OIL
S/N 5HK35900-99999
PART OF 153-5364 ENGINE AR, 106-5002, 122-8804 ENGINE AR-PRIMARY
ALSO AN ATTACHMENT

141-7885 VALVE GP-BACKHOE NEUTRALIZER

141-7885 VALVE GP-BACKHOE NEUTRALIZER
S/N 1MR1-955; 1YR1-1516
AN ATTACHMENT

VALVE GP

121-4036 VALVE GP-SOLENOID

121-4036 VALVE GP-SOLENOID
S/N 1MR1-955; 1YR1-1516
12-VOLT,TORQUE CONVERTER INLET
PART OF 111-7814 TRANSMISSION GP-DIRECT DRIVE, 147-0200, 147-0204 TRANSMISSION GP-POWER SHIFT
AN ATTACHMENT

142-1468 VALVE GP-SOLENOID

142-1468 VALVE GP-SOLENOID
S/N 1MR1-955; 1YR1-1516
12 VOLT DIRECT CURRENT
PART OF 111-7814, 111-7815 TRANSMISSION GP-DIRECT DRIVE
AN ATTACHMENT

148-8986 VALVE GP-SOLENOID

148-8986 VALVE GP-SOLENOID
S/N 1MR456-955; 1YR517-1516
PART OF 147-0200, 147-0204 TRANSMISSION GP-POWER SHIFT
AN ATTACHMENT

148-8988 VALVE GP-SOLENOID

148-8988 VALVE GP-SOLENOID
S/N 1MR456-955; 1YR517-1516
PART OF 147-0200, 147-0204 TRANSMISSION GP-POWER SHIFT
AN ATTACHMENT

113-5320 VALVE GP-SOLENOID

113-5320 VALVE GP-SOLENOID
S/N 1MR1-955
PART OF 121-4449 MANIFOLD & MTG GP-STEERING

129-4531 VALVE GP-SOLENOID

129-4531 VALVE GP-SOLENOID
S/N 1MR1-955
PART OF 121-4449 MANIFOLD & MTG GP-STEERING

3E-8622 VALVE GP-SOLENOID

3E-8622 VALVE GP-SOLENOID
S/N 1MR1-955
PART OF 121-4449 MANIFOLD & MTG GP-STEERING

138-1976 VALVE GP-SHUTOFF

138-1976 VALVE GP-SHUTOFF
S/N 1MR1-955; 1YR1-1516
PART OF 141-7885 VALVE GP-BACKHOE NEUTRALIZER
AN ATTACHMENT

WARNING GP

9R-9481 WARNING GP-BACKUP

9R-9481 WARNING GP-BACKUP
S/N 1MR1-955; 1YR1-1516
AN ATTACHMENT

WIRING GP

118-9118 DRIVE AR-BACKHOE LOADER

118-9118 DRIVE AR-BACKHOE LOADER
S/N 1MR1-455
NACD MARKET
FOR USE WITH TURBO ENGINE
AN ATTACHMENT

118-9121 DRIVE AR-BACKHOE LOADER

118-9121 DRIVE AR-BACKHOE LOADER
S/N 1YR1-1516
NACD MARKET
AN ATTACHMENT

118-9126 DRIVE AR-BACKHOE LOADER

118-9126 DRIVE AR-BACKHOE LOADER
S/N 1YR1-516
NACD MARKET
AN ATTACHMENT

137-6844 DRIVE AR-BACKHOE LOADER

137-6844 DRIVE AR-BACKHOE LOADER
S/N 1YR1-1516
ALL WHEEL DRIVE, 2 WHEEL STEER
AN ATTACHMENT

143-1779 DRIVE AR-BACKHOE LOADER

143-1779 DRIVE AR-BACKHOE LOADER
S/N 1MR456-955
ALL WHEEL DRIVE, CENTER PIVOT FOR NACD MARKET
AN ATTACHMENT

143-1783 DRIVE AR-BACKHOE LOADER

143-1783 DRIVE AR-BACKHOE LOADER
S/N 1YR517-1516
TWO WHEEL DRIVE CENTER PIVOT FOR NACD MARKET
AN ATTACHMENT

143-1791 DRIVE AR-BACKHOE LOADER

143-1791 DRIVE AR-BACKHOE LOADER
S/N 1YR517-1516
NACD, ALL WHEEL DRIVE, 2 WHEEL STEER
AN ATTACHMENT

9R-9870 BATTERY & WIRING GP

9R-9870 BATTERY & WIRING GP
S/N 1MR1-955; 1YR1-1516
PART OF 115-1722 CANOPY AR-OPEN ROPS
Type 1
AN ATTACHMENT

9R-9870 BATTERY & WIRING GP

9R-9870 BATTERY & WIRING GP
S/N 1MR1-955; 1YR1-1516
PART OF 104-3451 CAB AR-ENCLOSED ROPS, 115-1722 CANOPY AR-OPEN ROPS
Type 2
AN ATTACHMENT

162-7270 KIT-ACCESSORY RELAY

162-7270 KIT-ACCESSORY RELAY
S/N 1MR1-955; 1YR1-1516
FIELD INSTALLATION

104-9499 WIRING GP-AIR CONDITIONER

104-9499 WIRING GP-AIR CONDITIONER
S/N 1MR1-955; 1YR1-1516
PART OF 104-9479, 144-2221, 145-7168 AIR CONDITIONER AR
AN ATTACHMENT

139-6173 WIRING GP-BROOM

139-6173 WIRING GP-BROOM
S/N 1MR1-955; 1YR1-1516
AN ATTACHMENT

105-5158 WIRING GP-CAB

105-5158 WIRING GP-CAB
S/N 1MR1-955; 1YR1-1516
PART OF 104-3451 CAB AR-ENCLOSED ROPS
AN ATTACHMENT

145-5936 WIRING GP-ENGINE

145-5936 WIRING GP-ENGINE
S/N 1MR1-455; 1YR1-516
PART OF 120-8229, 147-6211, 153-6354 ENGINE AR
ALSO AN ATTACHMENT

145-5937 WIRING GP-ENGINE

145-5937 WIRING GP-ENGINE
S/N 1MR456-955; 1YR517-1516
PART OF 147-6214 ENGINE AR
AN ATTACHMENT

122-1644 WIRING GP-KICKOUT & POSITIONER

122-1644 WIRING GP-KICKOUT & POSITIONER
S/N 1MR1-955; 1YR1-1516
PART OF 112-1827 LOADER AR

119-7023 WIRING GP-LIFT VALVE

119-7023 WIRING GP-LIFT VALVE
S/N 1MR1-955; 1YR1-1516
PART OF 135-3501 CONTROL AR-LIFT & TILT LOAD, 119-8177, 119-8180, 119-8181, 139-9153, 143-3946, 143-3948, 143-3950 HYDRAULIC AR
AN ATTACHMENT

105-5153 WIRING GP-LIGHTING

105-5153 WIRING GP-LIGHTING -FLOODLIGHT
S/N 1MR1-955; 1YR1-1516
PART OF 115-1722 CANOPY AR-OPEN ROPS
AN ATTACHMENT

149-5234 WIRING GP-LOAD CONTROL

149-5234 WIRING GP-LOAD CONTROL
S/N 1MR1-955; 1YR1-1516
PART OF 135-3501 CONTROL AR-LIFT & TILT LOAD, 119-8177, 119-8180, 119-8181, 143-3946, 143-3948, 143-3950, 143-3952 HYDRAULIC AR
AN ATTACHMENT

140-6078 WIRING GP-MACHINE

140-6078 WIRING GP-MACHINE
S/N 1MR1-955; 1YR1-1516
PART OF 104-3457, 139-0734 CONVERSION AR-NON-ROPS
AN ATTACHMENT

104-5969 WIRING GP-POWER RECEPTACLE

104-5969 WIRING GP-POWER RECEPTACLE -WARNING BEACON
S/N 1MR1-955; 1YR1-1516
PART OF 142-6107 WIRING GP-POWER RECEPTACLE
AN ATTACHMENT

124-8958 WIRING GP-POWER RECEPTACLE

124-8958 WIRING GP-POWER RECEPTACLE -INSTRUMENT PANEL
S/N 1MR1-955; 1YR1-1516
AN ATTACHMENT

142-6107 WIRING GP-POWER RECEPTACLE

142-6107 WIRING GP-POWER RECEPTACLE -WARNING BEACON
S/N 1MR1-955; 1YR1-1516
AN ATTACHMENT

141-9887 WIRING GP-POWER SHIFT

141-9887 WIRING GP-POWER SHIFT
S/N 1MR456-955; 1YR517-1516
PART OF 153-0986, 153-0987 CONTROL AR-POWER SHIFT XMSN, 140-6158 POWER TRAIN AR, 140-6159 TRANSMISSION AR-POWER SHIFT
AN ATTACHMENT

120-9650 WIRING GP-QUICK COUPLER

120-9650 WIRING GP-QUICK COUPLER
S/N 1MR1-955; 1YR1-1516
PART OF 137-6398 CONVERSION AR-QUICK COUPLER, 119-8179, 119-8181 HYDRAULIC AR
AN ATTACHMENT

139-5128 WIRING GP-QUICK COUPLER

139-5128 WIRING GP-QUICK COUPLER
S/N 1MR1-955; 1YR1-1516
PART OF 119-8181, 139-9153, 143-3949, 143-3950, 143-3951 HYDRAULIC AR
Type 1
AN ATTACHMENT

139-5128 WIRING GP-QUICK COUPLER

139-5128 WIRING GP-QUICK COUPLER
S/N 1MR1-955; 1YR1-1516
PART OF 119-8179, 139-9152, 143-3949, 143-3950, 143-3951, 143-3952 HYDRAULIC AR
Type 2
AN ATTACHMENT

136-7436 WIRING GP-STABILIZER ALARM

136-7436 WIRING GP-STABILIZER ALARM -SIDESHIFT
S/N 1MR1-955; 1YR1-1516
AN ATTACHMENT

147-2732 WIRING GP-STABILIZER ALARM

147-2732 WIRING GP-STABILIZER ALARM
S/N 1MR456-955; 1YR517-1516
PART OF 153-0986, 153-0987 CONTROL AR-POWER SHIFT XMSN
AN ATTACHMENT

119-7022 WIRING GP-STEERING

119-7022 WIRING GP-STEERING
S/N 1MR1-955
PART OF 119-8159, 143-2914 POWER TRAIN AR

141-7885 VALVE GP-BACKHOE NEUTRALIZER

141-7885 VALVE GP-BACKHOE NEUTRALIZER
S/N 1MR1-955; 1YR1-1516
AN ATTACHMENT

137-6398 CONVERSION AR-QUICK COUPLER

137-6398 CONVERSION AR-QUICK COUPLER
S/N 1MR1-955; 1YR1-1516
FOR USE WITH 119-8178 HYDRAULIC AR, 119-8180 HYDRAULIC AR
FIELD INSTALLATION

179-5772 INSTALLATION GP-A/C SHUTOFF

179-5772 INSTALLATION GP-A/C SHUTOFF -KIT
S/N 1MR456-955; 1YR517-1516
AN ATTACHMENT

RELAY GP

162-7270 KIT-ACCESSORY RELAY

162-7270 KIT-ACCESSORY RELAY
S/N 1MR1-955; 1YR1-1516
FIELD INSTALLATION

HEATER GP

117-9320 HEATER GP-JACKET WATER

117-9320 HEATER GP-JACKET WATER
S/N 1MR1-955; 1YR1-1516
120 VOLT-1250 WATTS
AN ATTACHMENT

117-9321 HEATER GP-JACKET WATER

117-9321 HEATER GP-JACKET WATER
S/N 1MR1-955; 1YR1-1516
240 VOLT-1250 WATTS
AN ATTACHMENT

ELECTRONICS GP-WORK TOOL

3E-7843 CONTROL GP-POSITION

3E-7843 CONTROL GP-POSITION
S/N 1MR1-955; 1YR1-1516
PART OF 122-1644 WIRING GP-KICKOUT & POSITIONER

Information:

(For parts list, see above)

ELECTRICAL AND STARTING SYSTEM

THERMOCOUPLE GP

Special Instruction

Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}

ALARM GP

Installation of 244-1090 Alarm Gp {7400, 7402, 7407}
Installation of 244-1090 Alarm Gp {7400, 7402, 7407}

Installation of 262-6141 Alarm Gp {7406}
Installation of 262-6141 Alarm Gp {7406}

ALTERNATOR GP-CHARGING

Engine News

Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}

Operation and Maintenance Manual

Belts - Inspect/Adjust/Replace
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Special Instruction

Charging System Troubleshooting {1406}
Charging System Troubleshooting {1406}

Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure for Replacing Regulator Kit on All Engines {1405}

Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}

Specifications

Alternator and Regulator
3054 Engine

Alternator
G3B, K3A and L3A Denso Alternators

Alternator
Alternator - Bosch K1/N1

Systems Operation

General Information
G3B, K3A and L3A Denso Alternators

Component Description
G3B, K3A and L3A Denso Alternators

Normal Operation
G3B, K3A and L3A Denso Alternators

General Information
Alternator - Bosch K1/N1

Component Description
Alternator - Bosch K1/N1

Normal Operation
Alternator - Bosch K1/N1

Testing and Adjusting

Initial Troubleshooting Procedure
G3B, K3A and L3A Denso Alternators

Component - Test
G3B, K3A and L3A Denso Alternators

T2 Electrical System Current - Test
G3B, K3A and L3A Denso Alternators

T1 Alternator Output - Test
G3B, K3A and L3A Denso Alternators

General Information
G3B, K3A and L3A Denso Alternators

T3 Charging System - Test
G3B, K3A and L3A Denso Alternators

T4 Alternator Drive System - Check
G3B, K3A and L3A Denso Alternators

T5 Alternator Current - Test
G3B, K3A and L3A Denso Alternators

T7 Identifying Source of Current Draw - Test
G3B, K3A and L3A Denso Alternators

T8 Alternator Overcharging - Test
G3B, K3A and L3A Denso Alternators

Charging System - Test
3054 Engine

Belt Tension Chart
3054 Engine

Alternator - Test
3054 Engine

Capacitor - Test
Alternator - Bosch K1/N1

Stator - Test
Alternator - Bosch K1/N1

Field Winding - Test
Alternator - Bosch K1/N1

Rectifier - Test
Alternator - Bosch K1/N1

Brush Assembly - Test
Alternator - Bosch K1/N1

Brush Length - Check
Alternator - Bosch K1/N1

Regulator - Test
Alternator - Bosch K1/N1

Diode Trio - Test
Alternator - Bosch K1/N1

Diode Assembly - Test
Alternator - Bosch K1/N1

Residual Magnetism - Restore
Alternator - Bosch K1/N1

Insulated Screw - Check
Alternator - Bosch K1/N1

Alternator Output - Test
Alternator - Bosch K1/N1

Troubleshooting

MID 124 - CID 0168 - FMI 00
Machine Security System

MID 124 - CID 0168 - FMI 01
Machine Security System

MID 161 - CID 0168 - FMI 00
Product Link - PL522/523

MID 161 - CID 0168 - FMI 01
Product Link - PL522/523

MID 161 - CID 1251 - FMI 03
Product Link - PL522/523

General Information
Alternator - Bosch K1/N1

Alternator Will Not Charge
Alternator - Bosch K1/N1

Alternator Charge Rate Is Low
Alternator - Bosch K1/N1

Alternator Charge Rate Is High
Alternator - Bosch K1/N1

Alternator Is Noisy
Alternator - Bosch K1/N1

MID 122 - CID 0168 - FMI 00
Product Link 121S/300

MID 122 - CID 0168 - FMI 01
Product Link 121S/300

MID 122 - CID 1251 - FMI 03
Product Link 121S/300

Disassembly and Assembly

Alternator V-Belts
3054 ENGINE SUPPLEMENT FOR 416C, 426C, 428C, 436C & 438C BAC

Alternator
3054 ENGINE SUPPLEMENT FOR 416C, 426C, 428C, 436C & 438C BAC

Alternator - Disassemble
G3B, K3A and L3A Denso Alternators

Alternator - Assemble
G3B, K3A and L3A Denso Alternators

Alternator - Remove and Install
3054 Engine for Caterpillar Built Machines

Alternator - Disassemble
Alternator - Bosch K1/N1

Alternator - Assemble
Alternator - Bosch K1/N1

Service Magazine

Improved Alternator Groups Now Available {1405}
1998/04/06

Identification Of External Terminals On Alternators {1405,1406,1400}
1998/12/07

Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}

BATTERY GP

Truck Engine News

Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2004/12/27

Engine News

Operation and Maintenance Manual

Engine Starting with Jump Start Cables
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Battery Electrolyte Level - Check
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Fuses - Replace
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Battery - Recycle
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Battery or Battery Cable - Inspect/Replace
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Technical Information Bulletin

Recommendations for Battery Charging and Temperatures for Machines and Generator Sets{1401, 751B}
Recommendations for Battery Charging and Temperatures for Machines and Generator Sets{1401, 751B}

Process for Communicating an Incident with a Battery{1401}
Process for Communicating an Incident with a Battery{1401}

Tool Operating Manual

M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}
M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}

M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}

Testing and Adjusting

Battery - Test
3054 Engine

Troubleshooting

MID 124 - CID 0168 - FMI 00
Machine Security System

MID 124 - CID 0168 - FMI 01
Machine Security System

MID 161 - CID 0168 - FMI 00
Product Link - PL522/523

MID 161 - CID 0168 - FMI 01
Product Link - PL522/523

MID 161 - CID 1251 - FMI 03
Product Link - PL522/523

MID 122 - CID 0168 - FMI 00
Product Link 121S/300

MID 122 - CID 0168 - FMI 01
Product Link 121S/300

MID 122 - CID 1251 - FMI 03
Product Link 121S/300

Electrical Power Supply - Test
MSS3s Machine Security System

Service Magazine

Identification Of External Terminals On Alternators {1405,1406,1400}
1998/12/07

Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2004/12/27

CONTROL GP

Revised Special Instruction, REHS0126-02, "Caterpillar Electronic Controls Service Code Information Description List", Available{0374,1901,1927,1930,1948,3168,4348,4802,4808,4810,4812,5511,5701,7490,7494,7601,7602,7610}
1998/11/16

CONTROL GP-ELECTRONIC

Operation and Maintenance Manual

Transmission Direction and Speed Control - Power Shift Transmissions Only
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Special Instruction

Installation of Seat Belt Reminder Systems {1408, 1901, 1902, 7327, 7602, 7606, 7610, 7620}
Installation of Seat Belt Reminder Systems {1408, 1901, 1902, 7327, 7602, 7606, 7610, 7620}

Tool Operating Manual

Communication Adapter II{0600, 0709, 7600, 7610}
Communication Adapter II{0600, 0709, 7600, 7610}

Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}
Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}

Service Magazine

New Radio Software Is Now Available For Product Link 522 and 523 Radio On All Cat ® Products {7610, 7620}
2014/02/06

Military Electronic Technician (Military ET) Is Now Available For Military Personnel {0374, 0376, 0599, 1000, 7000, 7610, 7620}
Military Electronic Technician (Military ET) Is Now Available For Military Personnel {0374, 0376, 0599, 1000, 7000, 7610, 7620}

A New Handheld Digital Manometer is Now Available {7490}
A New Handheld Digital Manometer is Now Available {7490}

ELECTRONICS GP-ENGINE

Truck Engine News

Do Not Use the 261-3363 Wireless Communication Adapter with Model Year 2007 Cat Engines and Transmissions in On-Highway Trucks {0785, 1930, 7620}
2007/10/01

Engine News

277-4734 Bypass Harness Assembly Allows Cat Electronic Technician (Cat ET) to Communicate with ADEM IV:E2 Electronic Control Modules {0779, 0785, 1901, 1930}
2006/09/01

The Programmable Monitoring System Parameters Have New Descriptions {1901, 1902, 7620}
2007/10/22

A New Electronic Control Module Wash Out Process {1901, 1920}
A New Electronic Control Module Wash Out Process {1901, 1920}

New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}

Special Instruction

Using the 217-0114 Adapter Cable As {0709, 1901, 1920}
Using the 217-0114 Adapter Cable As {0709, 1901, 1920}

Instructions for Communicating With and Flashing the 10R-4085 Engine Electronic Control Gp and the 10R-1824 Engine Electronic Control Gp {1901, 1920}
Instructions for Communicating With and Flashing the 10R-4085 Engine Electronic Control Gp and the 10R-1824 Engine Electronic Control Gp {1901, 1920}

Installation of Seat Belt Reminder Systems {1408, 1901, 1902, 7327, 7602, 7606, 7610, 7620}
Installation of Seat Belt Reminder Systems {1408, 1901, 1902, 7327, 7602, 7606, 7610, 7620}

Diagnostic Code Information for Caterpillar ® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Diagnostic Code Information for Caterpillar ^® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}

Procedure to Flash the ADEM 3 Engine Electronic Control Gp {1901, 1920}
Procedure to Flash the ADEM 3 Engine Electronic Control Gp {1901, 1920}

Service Magazine

New Service Information Tool for CAT Dealers is Now Available {1900}
2002/06/17

Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/04/08

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

New Machine Software for Cat® Product Link Is Now Available on Certain Cat® Products {7490, 7606, 7610, 7620}
New Machine Software for Cat^® Product Link Is Now Available on Certain Cat^® Products {7490, 7606, 7610, 7620}

ELECTRONICS GP-POWER TRAIN

Engine News

The Programmable Monitoring System Parameters Have New Descriptions {1901, 1902, 7620}
2007/10/22

Special Instruction

Service Magazine

277-2362 Transmission Analyzer III Group Offers Upgraded Diagnostic Capabilities {0769, 0779, 0783}
2007/10/22

Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/04/08

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

ELECTRONICS GP-IMPLEMENT

Special Instruction

Service Magazine

Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/04/08

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

ELECTRONICS GP-MACHINE

Engine News

The Programmable Monitoring System Parameters Have New Descriptions {1901, 1902, 7620}
2007/10/22

New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}

Operation and Maintenance Manual

Machine Security System - If Equipped
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Special Instruction

Installation Guide for the Machine Security System (MSS) Service Kit on Backhoe Loaders{7631}
Installation Guide for the Machine Security System (MSS) Service Kit on Backhoe Loaders{7631}

Installation of the Machine Security System (MSS) Universal Attachment Kit {7631, 7631}
Installation of the Machine Security System (MSS) Universal Attachment Kit {7631, 7631}

Technical Information Bulletin

Machine Security System (MSS) Will Record Erroneous Events (Event 273)
Machine Security System (MSS) Will Record Erroneous Events (Event 273)

Tool Operating Manual

Communication Adapter II{0600, 0709, 7600, 7610}
Communication Adapter II{0600, 0709, 7600, 7610}

Systems Operation

Operation of Status Indicator
Machine Security System

Protected Functions
Machine Security System

Diagnostic Operation
Machine Security System

Events
Machine Security System

Service Operation Using Machine Security System
Machine Security System

Key Information
Machine Security System

Service Operation Using Service Tool
Machine Security System

Electronic Control Module (ECM)
Machine Security System

System Overview
Machine Security System

Scheduled Access - "Security System Bypass Times"
Machine Security System

General Information
Machine Security System

Normal Operation
Machine Security System

System Components
Machine Security System

Cat Data Link
Machine Security System

General Information
MSS3s Machine Security System

System Overview
MSS3s Machine Security System

Normal Operation
MSS3s Machine Security System

Operation of Status Indicator
MSS3s Machine Security System

Key Information
MSS3s Machine Security System

Scheduled Access - "Security System Bypass Times"
MSS3s Machine Security System

Diagnostic Operation
MSS3s Machine Security System

Events
MSS3s Machine Security System

Protected Functions
MSS3s Machine Security System

Service Operation Using Machine Security System
MSS3s Machine Security System

Service Operation Using Service Tool
MSS3s Machine Security System

Electronic Control Module (ECM)
MSS3s Machine Security System

System Components
MSS3s Machine Security System

Data Links
MSS3s Machine Security System

Testing and Adjusting

Glossary of Terms
Machine Security System

Key - Program
Machine Security System

System Disarm - Program - Security System Bypass
Machine Security System

General Information
Machine Security System

Electronic Control Module (ECM) - Replace
Machine Security System

Software - Uninstall - "Immobilizer" Feature
Machine Security System

Time - Set
Machine Security System

Product Identification Number - Program
Machine Security System

Electronic Control Module (ECM) - Flash Program
Machine Security System

Factory Password - Obtain
Machine Security System

General Information
MSS3s Machine Security System

Product Identification Number - Program
MSS3s Machine Security System

Key - Program
MSS3s Machine Security System

System Disarm - Program - Security System Bypass
MSS3s Machine Security System

Factory Password - Obtain
MSS3s Machine Security System

Time - Set
MSS3s Machine Security System

Glossary of Terms
MSS3s Machine Security System

Software - Uninstall - "Immobilizer" Feature
MSS3s Machine Security System

Troubleshooting

Using Caterpillar Electronic Technician to Determine Diagnostic Codes
Machine Security System

Lost Key
Machine Security System

Diagnostic Code List
Machine Security System

General Information
Machine Security System

Engine Does Not Crank and Status Indicator Is Green
Machine Security System

Engine Does Not Start and Status Indicator Is Continuously Red
Machine Security System

MID 124 - CID 0248 - FMI 12
Machine Security System

MID 124 - CID 0817 - FMI 04
Machine Security System

MID 124 - CID 1391 - FMI 03
Machine Security System

MID 124 - CID 1391 - FMI 04
Machine Security System

MID 124 - CID 1392 - FMI 03
Machine Security System

MID 124 - CID 1392 - FMI 04
Machine Security System

Lost Key (MSS)
MSS3s Machine Security System

Engine Does Not Crank and Status Indicator Is Green
MSS3s Machine Security System

Engine Does Not Start and Status Indicator Is Continuously Red
MSS3s Machine Security System

ECM Output Driver - Test
MSS3s Machine Security System

ECM Software - Install
MSS3s Machine Security System

ECM - Replace
MSS3s Machine Security System

ECM - Configure
MSS3s Machine Security System

Service Magazine

Parts Information for Locating Components of New Electronic Systems in SIS and Parts Manual {7602, 7631}
2001/04/09

New Firmware Is Now Available for Communications Adapter 3 {7610, 7620}
2011/10/20

Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/04/08

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

CONTROL GP-SWITCH

Operation and Maintenance Manual

Auxiliary Circuit Control
416C, 426C, 428C, 436C and 438C Backhoe Loaders

CONTROL GP-UNPROGRAMMED

Testing and Adjusting

Electronic Control Module (ECM) - Replace
Machine Security System

Electronic Control Module (ECM) - Flash Program
Machine Security System

CONVERTER GP-ELECTRICAL

Service Magazine

Catalytic Converter And Exhaust Conditioning Products Available{1091}
1995/01/16

ELECTRICAL GP

Identification Of External Terminals On Alternators {1405,1406,1400}
1998/12/07

ELECTRONICS GP

Special Instruction

Cat® VIMS Converter Functionality {7610, 7620}
Cat^® VIMS Converter Functionality {7610, 7620}

2 Wire and 4 Wire Ethernet Repair Procedure on All Cat® Products {1408}
2 Wire and 4 Wire Ethernet Repair Procedure on All Cat^® Products {1408}

Installation Procedure to Retrofit a PL321VSR Electronic Control Module (ECM) With a Pro Product Link PL641 or PL631 or PL542 Systems {7606}
Installation Procedure to Retrofit a PL321VSR Electronic Control Module (ECM) With a Pro Product Link PL641 or PL631 or PL542 Systems {7606}

Installation Procedure to Retrofit a PL522 or PL523 With a Pro Product Link PL641 or PL631 or PL542 System {7606}
Installation Procedure to Retrofit a PL522 or PL523 With a Pro Product Link PL641 or PL631 or PL542 System {7606}

Service Magazine

Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/04/08

"Maintenance Mode" in Product Link is Used to Prevent Codes From Being Transmitted When Performing Service to a Machine or Engine {7606}
2014/11/24

Instructions for Preventing Utilization Messages Being Reported with Duplicate Time Stamps from PL321VSR Satellite Devices {7601}
2015/09/02

New Software Is Now Available for Cat® Product Link {7606, 7610, 7620}
New Software Is Now Available for Cat^® Product Link {7606, 7610, 7620}

A New Special Instruction for Installation Procedure to Retrofit a PL321VSR Electronic Control Module (ECM) With a Pro Product Link PL641 or PL631 or PL542 Systems is Now Available {7606}
A New Special Instruction for Installation Procedure to Retrofit a PL321VSR Electronic Control Module (ECM) With a Pro Product Link PL641 or PL631 or PL542 Systems is Now Available {7606}

A New Special Instruction for Installation Procedure to Retrofit a PL522 or PL523 With a Pro Product Link PL641 or PL631 or PL542 Systems is Now Available {7606}
A New Special Instruction for Installation Procedure to Retrofit a PL522 or PL523 With a Pro Product Link PL641 or PL631 or PL542 Systems is Now Available {7606}

Event Identification Number (EID) Above 60000 is Now Used on All Cat® Products {1400}
Event Identification Number (EID) Above 60000 is Now Used on All Cat^® Products {1400}

GLOW PLUG GP

Do Not Use Ether with Machines that are Equipped with a Starting Aid {1412}
2002/11/04

INSTALLATION GP

Improved End - of - Line - Test Fixture for the Product Link Antenna is Now Used {7606}
2006/11/13

LIGHTING GP

Operation and Maintenance Manual

Light Switches
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Rotating Beacon Light
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Backup Alarm
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Directional Turn Signal Control
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Hazard Flasher Control
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Special Instruction

Installation Guide for the 35-Watt High Intensity Discharge (HID) Light{1429}
Installation Guide for the 35-Watt High Intensity Discharge (HID) Light{1429}

Service Magazine

Improved All Wheel Drive (AWD) Switch Assembly Used In Production{1429}
1998/03/16

A New Receptacle Provides a Reliable Connection {1408, 1431, 5258, 7301}
2000/07/10

MISCELLANEOUS INFORMATION

Technical Information Bulletin

Machine Security System (MSS) Will Record Erroneous Events (Event 273)
Machine Security System (MSS) Will Record Erroneous Events (Event 273)

Service Magazine

Catalytic Converter And Exhaust Conditioning Products Available{1091}
1995/01/16

MOTOR GP

Part Numbers for Electric Motors That Are Used in HVAC Have Changed {5927}
2000/10/30

PANEL GP-CIRCUIT BREAKER

Special Instruction

Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}

PANEL GP-FUSE

RECEPTACLE GP-AUXILIARY START

Operation and Maintenance Manual

Engine Starting with Auxiliary Start Receptacle
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Service Magazine

Parts are Now Available to Make Jump Start Receptacle on Cat® Product {1463}
2014/03/04

SENSOR GP

Special Instruction

Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}

Specifications

Engine Oil Pressure
3054 Engine

Tool Operating Manual

Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}

Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}

Reuse And Salvage Guidelines

Reuse Guideline for Hydraulic Cylinder Position Sensor {5574, 5736}
Reuse Guideline for Hydraulic Cylinder Position Sensor {5574, 5736}

Troubleshooting

MID 122 - CID 0269 - FMI 03
Product Link 121S/300

MID 122 - CID 0269 - FMI 04
Product Link 121S/300

Service Magazine

Procedure Now Available to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
2013/02/28

SOLENOID GP

Cold Start Advance Solenoid Available {1272,1250}
1999/05/17

Cold Start Advance Solenoid Available {1272,1250}
1999/08/02

SOLENOID GP-SHUTOFF

Improved Electric Fuel Shutoff Solenoid {1259}
2002/05/20

STARTING AID GP

Operation and Maintenance Manual

Engine Starting with Starting Aid
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Service Magazine

Do Not Use Ether with Machines that are Equipped with a Starting Aid {1412}
2002/11/04

A New Ether Cylinder O-ring is Now Used on All Caterpillar Products {1456}
2013/09/24

STARTING MOTOR GP

Engine News

Caterpillar Remanufactured Electric Starting Motors Are Improved {1453}
2011/05/16

Special Instruction

Caterpillar PRELUB® Diagnostics{1469}
Caterpillar PRELUB^® Diagnostics{1469}

Starting Motor Solenoid - Replace {1467}
Starting Motor Solenoid - Replace {1467}

Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}

Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}

Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}

Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}

Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}

Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat^® Products {1408, 1450, 1453}

Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat^® Products {1408, 1450, 1453}

Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat^® Products {1453}

Service Letter-NACD

The Electrical Grounding Needs To Be Improved To Prevent Unintentional Starter Engagement On Certain 416C, 426C And 436C Backhoe Loaders
The Electrical Grounding Needs To Be Improved To Prevent Unintentional Starter Engagement On Certain 416C, 426C And 436C Backhoe Loaders

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Technical Information Bulletin

Start Switch May Cause Unintended Starter Engagement
Start Switch May Cause Unintended Starter Engagement

Specifications

Electric Starting Motor
3054 Engine

Electric Starting Motor
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Service Letter-China

Service Letter-Asia

Systems Operation

General Information
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Component Description
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Normal Operation
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Reuse And Salvage Guidelines

Disassembly, Assembly, Testing, and Salvage of Starting Motor for 3046, 3064, and 3066 Engines {1453}
Disassembly, Assembly, Testing, and Salvage of Starting Motor for 3046, 3064, and 3066 Engines {1453}

Service Letter-APD

Testing and Adjusting

Initial Troubleshooting Procedure
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

No Load - Test
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Starting Motor - Troubleshoot
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Component - Test
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Electric Starting System - Test
3054 Engine

Disassembly and Assembly

Starter
3054 ENGINE SUPPLEMENT FOR 416C, 426C, 428C, 436C & 438C BAC

Electric Starting Motor - Remove and Install
3054 Engine for Caterpillar Built Machines

General Information
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Starting Motor - Assemble
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Starting Motor - Disassemble
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Service Magazine

Cold Start Advance Solenoid Available {1272,1250}
1999/05/17

Cold Start Advance Solenoid Available {1272,1250}
1999/08/02

Examine Failed Starting Motors to Understand the Reason for Failure {1453}
2002/10/28

SUPPRESSOR GP-ELECTRONIC

New Test Procedure For Testing Air Conditioning Electrical Components {4466,1435}
1999/11/29

SWITCH GP

Operation and Maintenance Manual

All Wheel Drive Control - If Equipped
416C, 426C, 428C, 436C and 438C Backhoe Loaders

All Wheel Steer Control - If Equipped
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Fifth Gear Lockout Control
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Engine Start Switch
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Hydraulic Lock Control - If Equipped
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Hazard Flasher Control
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Special Instruction

Repair/Replacement Procedure for 5C-6108 Refueling Switch {1295}
Repair/Replacement Procedure for 5C-6108 Refueling Switch {1295}

Service Letter-NACD

The Starting System May Fail Due To Moisture Ingress Into The Key Switch On Certain 416C, 426C, 436C, 428C And 438C Backhoe Loaders Equipped With Canopies
The Starting System May Fail Due To Moisture Ingress Into The Key Switch On Certain 416C, 426C, 436C, 428C And 438C Backhoe Loaders Equipped With Canopies

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Technical Information Bulletin

Start Switch May Cause Unintended Starter Engagement
Start Switch May Cause Unintended Starter Engagement

Transmission May Remain In Neutral Following Operation Of The Neutralizer Push Button Switch
Transmission May Remain In Neutral Following Operation Of The Neutralizer Push Button Switch

Machine Start Switch Key May Not Fit Properly{1416}
Machine Start Switch Key May Not Fit Properly{1416}

Service Letter-China

Service Letter-Asia

Systems Operation

Pressure Switch (Refrigerant)
Air Conditioning and Heating R134a for All Caterpillar Machines

Service Letter-APD

Testing and Adjusting

Parking Brake Control - Adjust
416C, 426C, 428C, 436C and 438C Backhoe Loaders Axles, Differential and Brakes

Service Brake Control - Adjust
416C, 426C, 428C, 436C and 438C Backhoe Loaders Axles, Differential and Brakes

Parking Brake Control - Adjust
416C, 426C, 428C, 436C and 438C Backhoe Loaders Axles, Differential and Brakes

Service Magazine

Improved All Wheel Drive (AWD) Switch Assembly Used In Production{1429}
1998/03/16

New Test Procedure For Testing Air Conditioning Electrical Components {4466,1435}
1999/11/29

A New Oil Pressure Switch is Now Available {7421}
2005/05/09

Improved Procedure for Verifying the Operation of the Battery Disconnect System. {1411}
2009/04/06

New Pressure Switch Is Now Used For Air Conditioner Refrigerant On Certain Cat Products {1435, 1809}
2011/07/18

An Improved 5P-8500 Key Is Now Available {1416, 1416, 7000, 7000}
2011/12/01

TOOLS

Truck Engine News

Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2004/12/27

Do Not Use the 261-3363 Wireless Communication Adapter with Model Year 2007 Cat Engines and Transmissions in On-Highway Trucks {0785, 1930, 7620}
2007/10/01

Engine News

The 237-5130 Digital Multimeter Gp Features a Built-in Infrared Thermometer {0785}
2004/04/01

Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2004/12/27

260-5800 Electrical Test Group Packages Digital Multimeter, Clamp-on Ammeter, Current Detector, and Test Leads in Convenient Carrying Case {0785}
2005/03/01

270-5051 Repair Kit (Electrical Connectors) Available for Repairs to Wiring Harnesses with Ampseal 16 and A4E 2 Connectors {0709, 1408}
2006/03/20

Enhanced Voltmeter Leads Are Now Available {0785}
2006/02/01

Test Cable Group Checks Three-Wire, Active Analog Circuits That Are Used in Sensors {0779, 0785}
2006/10/16

277-4734 Bypass Harness Assembly Allows Cat Electronic Technician (Cat ET) to Communicate with ADEM IV:E2 Electronic Control Modules {0779, 0785, 1901, 1930}
2006/09/01

Special Instruction

Procedure to Access the License Information for Caterpillar Electronic Technician (CAT ET){0785}
Procedure to Access the License Information for Caterpillar Electronic Technician (CAT ET){0785}

An Aid To Reading Multimeter Scales{0785}
An Aid To Reading Multimeter Scales{0785}

Tool Operating Manual

348-5430 Multi-Tool Gp 2 {0709, 0769, 0785}
348-5430 Multi-Tool Gp 2 {0709, 0769, 0785}

NEHS1032: 538-5051 Communications Adapter 3 {0599, 0709, 1900, 4800, 7490, 7600}
NEHS1032: 538-5051 Communications Adapter 3 {0599, 0709, 1900, 4800, 7490, 7600}

Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}

Using the Communications Adapter 3{1900}
Using the Communications Adapter 3{1900}

Using the 8T-2700 Blowby/Air Flow Indicator{0781, 0785, 1317}
Using the 8T-2700 Blowby/Air Flow Indicator{0781, 0785, 1317}

146-4080 Digital Multimeter Specification, Testing, and Maintenance Manual{0374, 0599, 0709}
146-4080 Digital Multimeter Specification, Testing, and Maintenance Manual{0374, 0599, 0709}

Communication Adapter II{0600, 0709, 7600, 7610}
Communication Adapter II{0600, 0709, 7600, 7610}

Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}

131-5051 Dataview Group and Dataview Portable Tech Station Group{0374, 0599, 0701, 0709}
131-5051 Dataview Group and Dataview Portable Tech Station Group{0374, 0599, 0701, 0709}

Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}
Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}

NEHS1270 TesLite and LoadProCables {0374, 0599, 0709, 0734}
NEHS1270 TesLite and LoadProCables {0374, 0599, 0709, 0734}

M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

Troubleshooting

Service Tools
Machine Security System

Using Caterpillar Electronic Technician to Determine Diagnostic Codes
Machine Security System

Service Tools
Product Link - PL522/523

Service Tools
Alternator - Bosch K1/N1

Service Tools
Product Link 121S/300

Service Tools
MSS3s Machine Security System

Service Magazine

Diagnostic Cables and Harnesses Are Available {0785}
2000/12/25

Caterpillar Electronic Technician (Cat ET) 2001B-Service Pack 1 Software Upgrade is Now Available {0785}
2002/02/11

New Service Information Tool for CAT Dealers is Now Available {1900}
2002/06/17

2002A Service Pack 1 for Caterpillar Electronic Technician (Cat ET) is Now Available {0785}
2002/08/19

Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2004/12/27

260-5800 Electrical Test Group Packages Digital Multimeter, Clamp-on Ammeter, Current Detector, and Test Leads in Convenient Carrying Case {0785}
2005/03/01

The 285-0910 Multi-Tool Gp Incorporates Four Diagnostic Tools into a Single, Hand Held Unit {0774, 0779, 0781, 0782}
2006/12/01

New 271-8590 Analyzer Gp (24-Volt) Quickly Identifies Starting and Charging System Problems {0709, 1406}
2006/10/02

277-2362 Transmission Analyzer III Group Offers Upgraded Diagnostic Capabilities {0769, 0779, 0783}
2007/10/22

Updated Instruction For The Bypass Harness {0785, 1408}
2008/03/17

New Firmware Is Now Available for Communications Adapter 3 {7610, 7620}
2011/10/20

New Software For Cat® ET Can Now Be Used For All Caterpillar Products {0785, 7606}
2013/08/15

A New Communication Adapter Cable As Is Now Available For Certain Cat Products {0785}
A New Communication Adapter Cable As Is Now Available For Certain Cat Products {0785}

Comprehensive List of Electrical Repair and Troubleshooting Information Is Now Available for All CAT Machines {0374, 0709, 1400, 1408, 7490, 7553, 7610}
Comprehensive List of Electrical Repair and Troubleshooting Information Is Now Available for All CAT Machines {0374, 0709, 1400, 1408, 7490, 7553, 7610}

VALVE GP

Disassembly and Assembly

Solenoid Valve (Transmission)
416C, 426C, 428C, 436C, & 438C BACKHOE LOADERS POWER TRAIN

Service Magazine

New End Cover For Control Valve Group Can Be Used With Or Without Additional Hydraulic Circuits (Power Beyond) {5051}
1997/11/17

New Resolver Valve Has Backup Ring To Prevent Seal Extrusion {5051}
1999/11/22

WARNING GP

Operation and Maintenance Manual

Backup Alarm - Test
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Backup Alarm
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Special Instruction

Installation of 244-1090 Alarm Gp {7400, 7402, 7407}
Installation of 244-1090 Alarm Gp {7400, 7402, 7407}

WIRING GP

Engine News

Correction to The Pocket Guide, SEBD0402 Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408}
2000/07/01

270-5051 Repair Kit (Electrical Connectors) Available for Repairs to Wiring Harnesses with Ampseal 16 and A4E 2 Connectors {0709, 1408}
2006/03/20

Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2010/05/13

Operation and Maintenance Manual

Alert Indicators
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Quick Coupler Control (Loader) - If Equipped
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Fuses - Replace
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Hydraulic Lock Control - If Equipped
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Battery or Battery Cable - Inspect/Replace
416C, 426C, 428C, 436C and 438C Backhoe Loaders

Special Instruction

Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}

Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}

Removal and Installation of the 126-1774 Endbell Cover {7553}
Removal and Installation of the 126-1774 Endbell Cover {7553}

Ampseal 16 Connector Peripheral Seal Servicing{7553}
Ampseal 16 Connector Peripheral Seal Servicing{7553}

Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}

Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}

Repair Procedure for Damaged Harness Wiring {1408}
Repair Procedure for Damaged Harness Wiring {1408}

Installation Procedure for Product Link PL421 Retrofit{7606}
Installation Procedure for Product Link PL421 Retrofit{7606}

Installation of Seat Belt Reminder Systems {1408, 1901, 1902, 7327, 7602, 7606, 7610, 7620}
Installation of Seat Belt Reminder Systems {1408, 1901, 1902, 7327, 7602, 7606, 7610, 7620}

DRCP Connector Repair Service Instruction {1408, 7553}
DRCP Connector Repair Service Instruction {1408, 7553}

Installing a Replacement Platform Harness As on Certain Backhoe Loaders {1408}
Installing a Replacement Platform Harness As on Certain Backhoe Loaders {1408}

Service Letter-NACD

Product Support Program For Improving The Quick Coupler Harness On Certain 416C, 426C, 428C, 436C And 438C Backhoe Loaders
Product Support Program For Improving The Quick Coupler Harness On Certain 416C, 426C, 428C, 436C And 438C Backhoe Loaders

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Technical Information Bulletin

Shortened Service Life Of The Air Ride Seat Relay
Shortened Service Life Of The Air Ride Seat Relay

Tool Operating Manual

Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}

Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}

Service Letter-China

Service Letter-Asia

Systems Operation

Pressure Switch (Refrigerant)
Air Conditioning and Heating R134a for All Caterpillar Machines

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

Service Letter-APD

Testing and Adjusting

System Schematic
Machine Security System

Electric Starting System - Test
3054 Engine

Electrical Connector - Inspect
Machine Security System

Electrical Connector - Inspect
Product Link - PL522/523

Wiring Harness (Open Circuit) - Test
Product Link - PL522/523

Wiring Harness (Short Circuit) - Test
Product Link - PL522/523

Electrical Connector - Inspect
Product Link 121S/300

Wiring Harness (Open Circuit) - Test
Product Link 121S/300

Wiring Harness (Short Circuit) - Test
Product Link 121S/300

System Schematic
MSS3s Machine Security System

Troubleshooting

Electrical Component and Connector Locations
Machine Security System

MID 122 - CID 0269 - FMI 03
Product Link 121S/300

MID 122 - CID 0269 - FMI 04
Product Link 121S/300

Cat Data Link - Test
MSS3s Machine Security System

Wiring Harness (Open Circuit) - Test
MSS3s Machine Security System

Wiring Harness (Short Circuit) - Test
MSS3s Machine Security System

Connector Locations
MSS3s Machine Security System

Connector Contact Description
MSS3s Machine Security System

Electrical Connector - Inspect
MSS3s Machine Security System

Service Magazine

Parts Manuals May List Air Conditioning Compressors Incorrectly {1802,1809,7320}
1996/10/07

Improved All Wheel Drive (AWD) Switch Assembly Used In Production{1429}
1998/03/16

Correction To SENR1275 And SENR1276 Electrical Schematics {7490}
1998/06/29

Improved Cab Harness Accommodates Additional Relay {1408}
1999/05/03

New Test Procedure For Testing Air Conditioning Electrical Components {4466,1435}
1999/11/29

A New Relay for the Air Conditioner Improves Machine Performance {1408, 7320}
2000/05/01

Special Instruction, REHS0440 is Available for an Index of Electrical System Schematics {7566}
2000/04/10

A New Receptacle Provides a Reliable Connection {1408, 1431, 5258, 7301}
2000/07/10

A New Harness Is Available for Brooms {1408}
2000/06/05

Correction to The Pocket Guide, SEBD0402, Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408}
2000/06/26

Dielectric Grease Should Not Be Used in Electrical Connectors {1408, 7553}
2012/05/04

Improved Service Meter Used {7478}
2004/05/03

Service of the Machined Terminals and the Stamped and Formed Terminals {7553}
2006/11/13

Updated Instruction For The Bypass Harness {0785, 1408}
2008/03/17

Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2012/03/05

Striped Wire Is Replaced With Improved Ink Jet Identification for Legacy (Parts Service) Wire harnesses {1408}
2012/06/08

Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553, 7556}
2012/05/08

Information On Battery Cables and Wire Assemblies for Assembling at Dealer Site {4459}
2012/09/21

Parts are Now Available to Make Jump Start Receptacle on Cat® Product {1463}
2014/03/04

CONNECTION GP

Tool Operating Manual

Service Magazine

Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553}
Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553}

RELAY GP

ELECTRONICS GP-MONITOR

Engine News

New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}

Special Instruction

Diesel Particulate Filter Monitoring System {108F, 7490}
Diesel Particulate Filter Monitoring System {108F, 7490}

Installation Of Operator ID System on Cat® and Non-Cat Products {7600, 7610, 7620}
Installation Of Operator ID System on Cat^® and Non-Cat Products {7600, 7610, 7620}

Cat® VIMS Converter Functionality {7610, 7620}
Cat^® VIMS Converter Functionality {7610, 7620}

Technical Information Bulletin

Third-Party Video Streaming Solution for Construction Equipment {7000, 7347, 7348, 7490}
Third-Party Video Streaming Solution for Construction Equipment {7000, 7347, 7348, 7490}

Tool Operating Manual

Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}
Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}

Service Magazine

Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/04/08

Improved VisionLinkTM Software Is Now Available for Certain Caterpillar Machines {7601}
2012/09/11

New Software Is Now Available for Cat® Product Link 522 Systems {7494, 7606, 7620}
2013/04/12

Procedure For Improving Compatibility of Product Link Is Now Available on Caterpillar Machines Equipped with Electronic Monitoring Systems (EMS) {7490, 7606}
2013/04/04

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

New Inspection and Repair Procedure Is Now Available for Cat® Products Located in India Equipped with Product Link {7606}
2014/09/22

New Phone Number for VIMS Support Is Now Available for All Cat® Products Equipped with VIMS {7601}
2015/03/02

New Software Is Now Available for All Cat® Products With PL522 China System {7606, 7620}
2015/03/04

New Troubleshooting Procedure Is Now Available for all Cat® Products Equipped with PL321 VIMS (PL321 VSR) {7606}
2015/05/12

New Software Is Now Available for Cat® Product Link {7606, 7610, 7620}
New Software Is Now Available for Cat^® Product Link {7606, 7610, 7620}

A New Handheld Digital Manometer is Now Available {7490}
A New Handheld Digital Manometer is Now Available {7490}

HEATER GP

Special Instruction

Installation Instructions for Jacket Water Heaters with Seal Kits{1383}
Installation Instructions for Jacket Water Heaters with Seal Kits{1383}

Testing and Adjusting

Air Inlet Heater - Test
3054 Engine

Service Magazine

Jacket Water Heater Aids In Starting In Cold Weather {1383}
1999/10/11

ELECTRONICS GP-WORK TOOL

Special Instruction

Service Magazine

Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/04/08

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

ELECTRONICS GP-COMMUNICATION

Engine News

A New Electronic Control Module Wash Out Process {1901, 1920}
A New Electronic Control Module Wash Out Process {1901, 1920}

Operation and Maintenance Manual

Product Link
Product Link - PL121, PL321, PL522, and PL523

General Hazard Information
Product Link - PL121, PL321, PL522, and PL523

Safety Signs and Labels
Product Link - PL121, PL321, PL522, and PL523

Special Instruction

Installation Instructions For Product Link 101 Inline Timer{7602}
Installation Instructions For Product Link 101 Inline Timer{7602}

Product Link MODEM Programming with Cat Electronic Technician (ET){7606, 7620}
Product Link MODEM Programming with Cat Electronic Technician (ET){7606, 7620}

Product Link PL-102C System Installation{7606}
Product Link PL-102C System Installation{7606}

Product Link PL-102C{7602}
Product Link PL-102C{7602}

Installation Guide for Product Link PL121SR and PL321{7606}
Installation Guide for Product Link PL121SR and PL321{7606}

Operation of Product Link{7606}
Operation of Product Link{7606}

Product Link PL121SR{7606}
Product Link PL121SR{7606}

Installation Procedure for Product Link PL522 and PL523 (Cellular) {7606}
Installation Procedure for Product Link PL522 and PL523 (Cellular) {7606}

Installation Procedure for Product Link PL421 Retrofit{7606}
Installation Procedure for Product Link PL421 Retrofit{7606}

Release Notes for VisionLink and VisionLink Store for All Caterpillar Products {7606, 7620}
Release Notes for VisionLink and VisionLink Store for All Caterpillar Products {7606, 7620}

Installation of Seat Belt Reminder Systems {1408, 1901, 1902, 7327, 7602, 7606, 7610, 7620}
Installation of Seat Belt Reminder Systems {1408, 1901, 1902, 7327, 7602, 7606, 7610, 7620}

Product LinkTM PL421 Installation Quick Reference Guide{7606}
Product Link^TM PL421 Installation Quick Reference Guide{7606}

Installation of Remote Disable Module (RDM) Kit on Cat® and Non-Cat Equipment {7606}
Installation of Remote Disable Module (RDM) Kit on Cat^® and Non-Cat Equipment {7606}

Technical Information Bulletin

Miswiring Issues with Installation of the Product Link 121 and Product Link 321{7606}
Miswiring Issues with Installation of the Product Link 121 and Product Link 321{7606}

Product Link Antenna Placement{7606}
Product Link Antenna Placement{7606}

Product Link Hours Versus Service Meter Hours Accuracy Issue{7606}
Product Link Hours Versus Service Meter Hours Accuracy Issue{7606}

Product Link Registration Problems{733T, 7606}
Product Link Registration Problems{733T, 7606}

Product Link PL321 May Accumulate 24 Hours Daily{7606}
Product Link PL321 May Accumulate 24 Hours Daily{7606}

Registration of Product Link in EquipmentManager{7606}
Registration of Product Link in EquipmentManager{7606}

Location Updates Are Not Being Reported From The Product Link PL321{7606}
Location Updates Are Not Being Reported From The Product Link PL321{7606}

Updating to Latest VIMS3G Flash Files And Configuration Files Available For Cat® Machines Equipped With VIMS3G{7601, 7620}
Updating to Latest VIMS3G Flash Files And Configuration Files Available For Cat^® Machines Equipped With VIMS3G{7601, 7620}

Improper Customer Access and Asset Merging Within VisionLinkTM and PartStoreTM Through UCID Consolidation{7567, 7606}
Improper Customer Access and Asset Merging Within VisionLink^TM and PartStore^TM Through UCID Consolidation{7567, 7606}

Product Link Machine Information Is Not Being Reported On Cat® Products Located in India{7606}
Product Link Machine Information Is Not Being Reported On Cat^® Products Located in India{7606}

Tool Operating Manual

Communication Adapter II{0600, 0709, 7600, 7610}
Communication Adapter II{0600, 0709, 7600, 7610}

Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}
Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}

Systems Operation

System Overview
Product Link 121S/300

Manage Hardware
EquipmentManager Dealer Administrator Manual

Manage Time Fence and Geographic Fence
EquipmentManager Dealer Administrator Manual

Manage Planned Maintenance
EquipmentManager User Guide

Time Fence and Geographic Fence
EquipmentManager User Guide

Health Watch
EquipmentManager User Guide

Product Monitoring
EquipmentManager User Guide

Operation and Maintenance Manual
EquipmentManager User Guide

Equipment Usage
EquipmentManager Dealer Administrator Manual

Verify Machine Records and Ownership
EquipmentManager User Guide

Manage Equipment Groups
EquipmentManager User Guide

Fuel Results
EquipmentManager User Guide

Planned Maintenance
EquipmentManager Dealer Administrator Manual

General Information
EquipmentManager Dealer Administrator Manual

Getting Started
EquipmentManager User Guide

Enable Program
EquipmentManager Dealer Administrator Manual

Manage Users
EquipmentManager User Guide

Product Link Installation
EquipmentManager Dealer Administrator Manual

Setup Subscriptions
EquipmentManager Dealer Administrator Manual

Administration
EquipmentManager User Guide

Manage Equipment Groups
EquipmentManager Dealer Administrator Manual

Manage Event Tracking
EquipmentManager User Guide

Upload Data
EquipmentManager Dealer Administrator Manual

Manage Planned Maintenance
EquipmentManager Dealer Administrator Manual

Preferences
EquipmentManager User Guide

Asset Watch
EquipmentManager User Guide

Maintenance Watch
EquipmentManager Dealer Administrator Manual

Major Repair
EquipmentManager Dealer Administrator Manual

Fault Codes
EquipmentManager User Guide

Preference Detail
EquipmentManager User Guide

Reports
EquipmentManager Dealer Administrator Manual

Active Fleet
EquipmentManager Dealer Administrator Manual

Product Usage
EquipmentManager User Guide

Verify Machine Records and Ownership
EquipmentManager Dealer Administrator Manual

Manage Major Repair Tracking
EquipmentManager User Guide

System Overview
Product Link - PL522/523

System Components
Product Link - PL522/523

Configuration
Product Link - PL522/523

Installation Parameters Configure
Product Link - PL522/523

Spare Input Configure
Product Link - PL522/523

Commands
Product Link - PL522/523

System Components
Product Link 121S/300

Spare Inputs
Product Link 121S/300

Configuration
Product Link 121S/300

Installation Parameters Configure
Product Link 121S/300

Report Parameters Configure
Product Link 121S/300

Wireless Service Configure
Product Link 121S/300

Spare Input Configure
Product Link 121S/300

Commands
Product Link 121S/300

Testing and Adjusting

Electronic Control Module (ECM) - Flash Program
Product Link - PL522/523

Electronic Control Module (ECM) - Replace
Product Link - PL522/523

Specifications
Product Link - PL522/523

Electronic Control Module (ECM) - Flash Program
Product Link 121S/300

Electronic Control Module (ECM) - Replace
Product Link 121S/300

Specifications
Product Link 121S/300

Troubleshooting

General Information
Product Link - PL522/523

Diagnostic Capabilities
Product Link - PL522/523

Electronic Service Tool Does Not Communicate with ECM
Product Link - PL522/523

Reports and Messages Not Available
Product Link - PL522/523

Position Reports Not Available
Product Link - PL522/523

Reporting Interval Erratic
Product Link - PL522/523

Diagnostics and Events Not Available
Product Link - PL522/523

Operating Hours Discrepancy
Product Link - PL522/523

Diagnostic Code List
Product Link - PL522/523

MID 161 - CID 0254 - FMI 04
Product Link - PL522/523

MID 161 - CID 0254 - FMI 12
Product Link - PL522/523

MID 161 - CID 1250 - FMI 09
Product Link - PL522/523

MID 161 - CID 1888 - FMI 14
Product Link - PL522/523

MID 161 - CID 3766- FMI 14
Product Link - PL522/523

General Information
Product Link 121S/300

Diagnostic Capabilities
Product Link 121S/300

Electronic Service Tool Does Not Communicate with ECM
Product Link 121S/300

Position Reports Not Available
Product Link 121S/300

Reporting Interval Erratic
Product Link 121S/300

Diagnostics and Events Not Available
Product Link 121S/300

Operating Hours Discrepancy
Product Link 121S/300

Diagnostic Code List
Product Link 121S/300

MID 122 - CID 0254 - FMI 04
Product Link 121S/300

MID 122 - CID 0254 - FMI 12
Product Link 121S/300

MID 122 - CID 1250 - FMI 09
Product Link 121S/300

ECM Does Not Communicate with User Interface
Product Link 121S/300

Service Magazine

Parts Information for Locating Components of New Electronic Systems in SIS and Parts Manual {7602, 7631}
2001/04/09

New Version of Product Link Available {7602}
2001/08/27

New Flash File Software Is Used for Product Link 151/201 {7606, 7620}
2002/07/15

New Flexible Antenna Whip Available for Product Link {7606}
2002/12/02

New Flash File Software Is Used for Product Link 151/201 {7620}
2003/03/10

New Software Is Used on Product Link 151/201 {7606, 7620}
2003/09/01

Product Link Cellular Is Now Available {7602}
2004/08/02

Correction to Special Instruction, REHS2143, "Product Link PL-102C System Installation" {7602}
2004/08/02

Correction to Special Instruction, "Product Link PL102C System Installation" and Systems Operation, Testing and Adjust, "Product Link PL102C" {7602}
2004/12/13

New PC Service Tool Software Released for Cellular Based Product Link {7620}
2004/12/20

Correction to Special Instruction, "Product Link PL102C System Installation" {7620}
2004/12/13

Procedure to Identify which COM PORT the USB Device Is Occupying and the Procedure to Change the Default COM PORT Setting {7606}
2005/01/10

New Product Link Software Available for PL151 and PL201 {7606}
2005/01/10

New Product Link Systems Are Now Available {7606}
2005/02/07

New Software Available for Product Link PL-151 and PL-201 {7620}
2005/05/02

New Product Link Software Is Now Available {7606, 7620}
2005/12/19

New Software Available for Product Link {7606, 7620}
2006/10/16

New Product Link Software Is Now Available {7606, 7620}
2007/05/14

New Product Link Hardware Is Now Available {7606}
2008/03/17

New Processes Improve Registration of Product Link {7338, 7606}
2008/04/14

New Software for Product Link is Now Available {7606, 7620}
2008/03/10

New Software for Product Link is Now Available {7606, 7620}
2008/05/19

New Software is Now Used for the Product Link PL121SR and PL321SR Systems {7606, 7620}
2009/10/15

New Product Link Cellular Is Released for All Cat Products {7606}
2011/02/08

New Software Is Now Released for Product Link PL522/523 Systems On All Cat Product {7606}
2011/05/12

A New Product Link Registration/Activation Process Now Available For Product Link (PL) 522 and 523 {7606}
2011/08/31

New Software for Product Link (PL300) Is Now Available {7606, 7620}
2011/10/11

Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/04/08

New Software Is Now Available for Product Link (PL 121) {7602, 7610, 7620}
2011/12/15

New Software Is Now Available for Cat® Product Link 522 Systems {7494, 7606, 7620}
2013/04/12

Improved Process for Activating Product Link PL522 On Assets In China {7606}
2012/11/19

Improved VisionLink And VisionLink Store Software Are Now Available for All Caterpillar Products {7606, 7620}
Improved VisionLink And VisionLink Store Software Are Now Available for All Caterpillar Products {7606, 7620}

New Software Is Now Available For Product Link 522 Systems On All Cat® Products {7606, 7620}
2013/04/22

Procedure For Improving Compatibility of Product Link Is Now Available on Caterpillar Machines Equipped with Electronic Monitoring Systems (EMS) {7490, 7606}
2013/04/04

Improved VisionLinkTMStore is Now Available for all Caterpillar Products {7606}
2013/03/29

Device Transfers Are Now Supported In VisionLinkTM Store {7606}
2013/03/29

Improved VisionLinkTM Store for Minimizing Delay in Appearance of VisionLink Store - Modules is Now Available for All Caterpillar Products {7606}
2013/03/29

New Product Link Software for PL121 and PL300 Is Now Available for All Cat® Products {7606, 7610, 7620}
2013/05/02

New Software Is Now Available for All Cat® Products With The Product Link 522 System {7606}
2013/09/27

New Product Link Software for PL300 Is Now Available for All Cat® Products {7606, 7620}
2013/07/08

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

New Software For Cat® ET Can Now Be Used For All Caterpillar Products {0785, 7606}
2013/08/15

New Software Is Now Available For All Cat® Products With PL522 China System {7606, 7620}
2013/08/19

Procedure for Improving Antenna Communication on All Machines Equipped With Product Link {733B, 7606}
2013/09/16

Improvements for Products and Systems Connected to Product Link {7606}
2013/10/02

New Product Link Software for PL300 Is Now Available for All Cat ®Products {7606, 7620}
2013/10/21

New Software Is Now Available for All Cat® Products With The Product Link PL421 or Product Link PL420 System {7606, 7620}
2014/12/10

Improved Product Link Satellite System Special Instruction guide {7606}
2013/12/20

New Software for Product Link PL522 Module Is Now Available for All Cat® Products {7606}
2014/04/18

Troubleshooting SIM Cards on Certain Product Link 522 and 523 for all Cat Products {7606}
2014/06/06

Loss of Daily Reports May Be an Indicator of End of Life for the Product Link® ECM on PL321SR and PL321VSR Systems {7606}
2014/06/24

Capturing Engine Stop Messages and Idle Information on All Caterpillar Products Equipped with Product Link 522 {7606}
2014/07/25

Service Meter Adjustment Is Now Available in VisionLinkTM {7478, 7606}
2014/08/20

New Inspection and Repair Procedure Is Now Available for Cat® Products Located in India Equipped with Product Link {7606}
2014/09/22

"Maintenance Mode" in Product Link is Used to Prevent Codes From Being Transmitted When Performing Service to a Machine or Engine {7606}
2014/11/24

Revision to "Reports and Messages Not Available" Troubleshooting Procedure for Cat® Products with Cat® Product Link 121/321 {7606}
2014/12/24

Event Codes (E2131, E2132, or E2133) Appearing Occasionally with On-board Machine Systems with a PL321, or PL121 Satellite System Installed {7600, 7606}
2015/01/06

Procedure to Improve Reporting into VisionLink after Re-Registration of Product Link Systems PL121/321 {7606}
2015/03/17

New Software Is Now Available for All Cat® Products With PL522 China System {7606, 7620}
2015/03/04

New Software for Product Link PL522 Module Is Now Available for All Cat® Products {7606, 7620}
2015/06/26

New Troubleshooting Procedure Is Now Available for all Cat® Products Equipped with PL321 VIMS (PL321 VSR) {7606}
2015/05/12

Instructions for Preventing Utilization Messages Being Reported with Duplicate Time Stamps from PL321VSR Satellite Devices {7601}
2015/09/02

New Product Link Software for PL300 Is Now Available for All Cat® Products {7606, 7620}
2015/09/11

CAMERA GP

Special Instruction

Generic Installation of the WAVS Cleaning System{7348}
Generic Installation of the WAVS Cleaning System{7348}

WAVS Generic Installation Guide for Certain Cat® Products{7347, 7348}
WAVS Generic Installation Guide for Certain Cat^® Products{7347, 7348}

WAVS Light Duty Installation Guide for Certain Cat® Products{7347, 7348}
WAVS Light Duty Installation Guide for Certain Cat^® Products{7347, 7348}

Technical Information Bulletin

Third-Party Video Streaming Solution for Construction Equipment {7000, 7347, 7348, 7490}
Third-Party Video Streaming Solution for Construction Equipment {7000, 7347, 7348, 7490}

ELECTRONICS GP-GENERATOR SET

Special Instruction

Service Magazine

Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/04/08

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

METER GP-SERVICE

Service Meter Adjustment Is Now Available in VisionLinkTM {7478, 7606}
2014/08/20

RECEIVER GP

A New Antenna For The Product Link Is Available {7010, 733T}
2008/06/09

HARNESS GP

Special Instruction

Connector Identification, Removal, Disassembly, Reassembly, and Installation for All Cat® Products Equipped with BR Series Connectors {1408}
Connector Identification, Removal, Disassembly, Reassembly, and Installation for All Cat^® Products Equipped with BR Series Connectors {1408}

Installing a Replacement Platform Harness As on Certain Backhoe Loaders {1408}
Installing a Replacement Platform Harness As on Certain Backhoe Loaders {1408}

Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat^® Products {1408, 1450, 1453}

Tool Operating Manual

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

Service Magazine

Truck sale:

Caterpillar 426C
- backhoe loader
TRACTOR & EQUIPMENT CO.

35.900

Caterpillar 426C, baggerlader, Bau-Und Bergbauausrüstung

22,500

Caterpillar 426C, Construction
- backhoe loader
GREGORY POOLE EQUIPMENT CO.

On Request

Caterpillar 426C, Construction
- backhoe loader
WESTERN STATES EQUIPMENT

28,000

Caterpillar 426C, Construction
- backhoe loader
BLANCHARD MACHINERY CO.