133-9305 WIRING GP-ENGINE AN ATTACHMENT 3512 GEN SET ENGINE

ELECTRICAL AND STARTING SYSTEM

WIRING GP

0. 133-9305 WIRING GP-
1. 136-5924 WIRING GP-
2. 150-4494 WIRING GP-
3. 120-4485 WIRING GP-
4. 120-4486 WIRING GP-
5. 120-4487 WIRING GP-
6. 134-6313 WIRING GP-
7. 134-6315 WIRING GP-
8. 134-6317 WIRING GP-
9. 134-6319 WIRING GP-
0. INFORMATION

GEN SET ENGINE 3512 GEN SET ENGINE 6PM
3512 Generator Set Engine With EUI Option 6PM00001-00052 SEBP2647 3512 6PM (1993)

ELECTRICAL AND STARTING SYSTEM

WIRING GP

132-9437 WIRING GP-ENGINE

133-9305 WIRING GP-ENGINE

136-5924 WIRING GP-ENGINE

150-4494 WIRING GP-ENGINE

120-4485 WIRING GP-PANEL

#SEBP26470540

133-9305: WIRING GP-ENGINE

WIRING GP-ENGINE

133-9305 WIRING GP-ENGINE
AN ATTACHMENT

i00505810 SEBP2647

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Parts for your 3512 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	128-2848	[1]	HARNESS AS-WIRING
2.	9X-6772	[2]	STRAP-CABLE
3.	4P-8134	[2]	CLIP (LADDER)(FLAT)
4.	0S-1594	[1]	BOLT (3/8-16X1-IN)
5.	5M-2894	[1]	WASHER-HARD (10.2X18.5X2.5-MM THK)
6.	102-2240	[1]	SENSOR GP-TEMPERATURE (3-PIN)(COOLANT)
	102-8803	[1]	KIT-RECEPTACLE (3-PIN)
	3E-3371	[1]	WEDGE-RECEPTACLE LOCK (3-PIN)
	9X-1813 E		SLEEVE (31CM)
	8T-8729	[3]	PIN-CONNECTOR (16-GA TO 18-GA)
7.	3K-0360	[1]	SEAL-O-RING
	E		ORDER BY THE CENTIMETER

#SEBP26470541

136-5924: WIRING GP-ENGINE

WIRING GP-ENGINE

136-5924 WIRING GP-ENGINE
FOR USE WITH JWAC
AN ATTACHMENT

i00502907 SEBP2647

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Parts for your 3512 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	128-2848	[1]	HARNESS AS-WIRING
2.	9X-6772	[2]	STRAP-CABLE
3.	4P-8134	[2]	CLIP (LADDER)(FLAT)
4.	0S-1594	[1]	BOLT (3/8-16X1-IN)
5.	5M-2894	[1]	WASHER-HARD (10.2X18.5X2.5-MM THK)
6.	102-2240	[1]	SENSOR GP-TEMPERATURE (3-PIN)(COOLANT)
	102-8803	[1]	KIT-RECEPTACLE (3-PIN)
	3E-3371	[1]	WEDGE-RECEPTACLE LOCK (3-PIN)
	9X-1813 E		SLEEVE (31CM)
	8T-8729	[3]	PIN-CONNECTOR (16-GA TO 18-GA)
7.	3K-0360	[1]	SEAL-O-RING
	E		ORDER BY THE CENTIMETER

#SEBP26470542

150-4494: WIRING GP-ENGINE

WIRING GP-ENGINE

150-4494 WIRING GP-ENGINE -SHUTDOWN NOTIFY
FIELD INSTALLATION

i00698135 SEBP2647

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Parts for your 3512 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	115-7947	[2]	RELAY (2-POLE)
2.	115-7946	[2]	SOCKET-RELAY
3.	1G-6420	[2]	SPRING (HOLD DOWN)
4.	9X-9675	[2]	BRACKET-END
5.	150-4492	[6]	RING-TERMINAL
6.	5N-9117	[1]	ADAPTER
7.	5N-9072	[1]	CLIP
8.	062-5388	[1]	LOCKNUT (1-11-1/2-THD)
9.	150-4491	[1]	HARNESS AS-WIRING
10.	5P-5677 BD		WIRE (18-GA, BLACK)
10A.	5P-5677 D		WIRE (18-GA, BLACK)(4-M)
11.	147-1960 E		RAIL (27-CM)
12.	7K-1181	[70]	STRAP-CABLE
13.	109-3038	[4]	END-WIRE (16-GA)
14.	5P-1477	[1]	TERMINAL-FORK (10-GA TO 12-GA, NO. 8 SCREW)
	B		USE AS REQUIRED
	D		ORDER BY THE METER
	E		ORDER BY THE CENTIMETER

#SEBP26470543

120-4485: WIRING GP-PANEL

WIRING GP-PANEL

120-4485 WIRING GP-PANEL -PRELUBRICATION
AN ATTACHMENT

i00473105 SEBP2647

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Parts for your 3512 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9S-8750	[2]	NUT-FULL (1/4-20-THD)
2.	5P-0537	[2]	WASHER-HARD (7.2X14.5X2-MM THK)
3.	9Y-2921	[1]	RELAY (24-VOLT)(PRELUBRICATION)
4.	4B-4863	[1]	WASHER (4.7X11X1.2-MM THK)
5.	7S-1197	[1]	SCREW-MACHINE (8-32X0.5-IN)
6.	9X-8124	[1]	SWITCH AS-MAGNETIC (24-VOLT)(PRELUBRICATION)
7.	120-4507	[1]	HARNESS AS-WIRING
8.	8T-4134 M	[2]	NUT (M6X1-THD)
9.	115-1322	[1]	TERMINAL (DOUBLE)
10.	3E-5503	[1]	BAR-FIXED BRIDGE
	M		METRIC PART

#SEBP26470544

120-4486: WIRING GP-PANEL

WIRING GP-PANEL

120-4486 WIRING GP-PANEL -AIR SHUTOFF
AN ATTACHMENT

i00473132 SEBP2647

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Parts for your 3512 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9X-3207 Y	[1]	TIMER GP (AIR SHUTOFF)
2.	120-4506	[1]	HARNESS AS-PANEL
	2L-8075	[3]	TERMINAL-RING (14-GA TO 16-GA, NO. 8 SCREW)
	5P-5618	[3]	TERMINAL-BLADE (10-GA TO 12-GA)
	7E-8866	[5]	TERMINAL-BLADE (14-GA TO 16-GA)
	7N-7779	[2]	SOCKET-CONNECTOR (14-GA TO 18-GA)
	7N-7780	[1]	PIN-CONNECTOR (14-GA TO 18-GA)
	7N-7782	[1]	HOUSING-PLUG (14-GA TO 18-GA)
	8L-8413 B	[23]	STRAP-CABLE (WHITE)
	8N-1541	[2]	SOCKET-CONNECTOR (12-GA TO 14-GA)
	9X-6857	[1]	SOCKET-CONNECTOR (16-GA TO 18-GA)
	109-3038	[2]	END-WIRE (16-GA)
	110-5194	[2]	END-WIRE (14-GA)
	120-4510	[2]	END-WIRE (14-GA)
3.	107-5857	[1]	CIRCUIT BREAKER AS (32-AMPERE)
4.	4B-4863	[2]	WASHER (4.7X11X1.2-MM THK)
5.	7S-1197	[2]	SCREW-MACHINE (8-32X0.5-IN)
6.	9Y-2921	[2]	RELAY (24-VOLT)
7.	5P-0537	[2]	WASHER-HARD (7.2X14.5X2-MM THK)
8.	8B-2377	[2]	BOLT (1/4-20X2-IN)
	B		USE AS REQUIRED
	Y		SEPARATE ILLUSTRATION

#SEBP26470545

120-4487: WIRING GP-PANEL

WIRING GP-PANEL

120-4487 WIRING GP-PANEL -ALTERNATOR CIRCUIT BREAKER
AN ATTACHMENT

i00473135 SEBP2647

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Parts for your 3512 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	107-5856	[1]	CIRCUIT BREAKER AS (63-AMPERE)
2.	120-4509	[1]	HARNESS AS-PANEL
	126-2211	[2]	END-WIRE

#SEBP26470546

134-6313: WIRING GP-PANEL

WIRING GP-PANEL

134-6313 WIRING GP-PANEL -PRELUBRICATION
AN ATTACHMENT

i00511094 SEBP2647

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Parts for your 3512 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	134-6314	[1]	HARNESS AS-WIRING (PRELUBRICATION)
2.	8T-4134 M	[2]	NUT (M6X1-THD)
3.	9S-8750	[2]	NUT-FULL (1/4-20-THD)
4.	4B-4863	[1]	WASHER (4.7X11X1.2-MM THK)
5.	7S-1197	[1]	SCREW-MACHINE (8-32X0.5-IN)
6.	9Y-2921	[1]	RELAY (24-VOLT)(PRELUBRICATION)
7.	5P-0537	[2]	WASHER-HARD (7.2X14.5X2-MM THK)
8.	9X-8124	[1]	SWITCH AS-MAGNETIC (24-VOLT)(PRELUBRICATION OVERRIDE)
9.	4D-1836	[1]	SWITCH-TOGGLE (PRELUBRICATION OVERRIDE)
	M		METRIC PART

#SEBP26470547

134-6315: WIRING GP-PANEL

WIRING GP-PANEL

134-6315 WIRING GP-PANEL -AIR SHUTOFF
AN ATTACHMENT

i00511101 SEBP2647

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Parts for your 3512 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9X-3207 Y	[1]	TIMER GP (AIR SHUTOFF)
2.	134-6316	[1]	HARNESS AS-WIRING (AIR SHUTOFF)
	123-0316	[1]	DIODE AS
	110-5194	[2]	END-WIRE (14-GA)
	7N-7782	[1]	HOUSING-PLUG (14-GA TO 18-GA)
	7N-7780	[1]	PIN-CONNECTOR (14-GA TO 18-GA)
	8N-1540	[2]	PIN-CONNECTOR (12-GA TO 14-GA)
	155-2271	[1]	KIT-CONNECTING PLUG (4-PIN)
			(INCLUDES PLUG AS, WEDGE, & INTERFACE SEAL)
	7N-7779	[2]	SOCKET-CONNECTOR (14-GA TO 18-GA)
	8T-8730	[2]	SOCKET-CONNECTOR (16-GA TO 18-GA)
	9X-6857	[1]	SOCKET-CONNECTOR (16-GA TO 18-GA)
	8L-8413 B	[25]	STRAP-CABLE (WHITE)
	5P-2321	[4]	TERMINAL-FORK (14-GA TO 16-GA, NO. 6 SCREW)
	7E-8866	[7]	TERMINAL-BLADE (14-GA TO 16-GA)
	5P-5618	[2]	TERMINAL-BLADE (10-GA TO 12-GA)
	109-3038	[2]	END-WIRE (16-GA)
3.	8B-2377	[2]	BOLT (1/4-20X2-IN)
4.	4B-4863	[2]	WASHER (4.7X11X1.2-MM THK)
5.	178-3339	[2]	SCREW (8-32X0.5-IN)
6.	9Y-2921	[2]	RELAY (24-VOLT)(AIR SHUTOFF)
7.	5P-0537	[2]	WASHER-HARD (7.2X14.5X2-MM THK)
8.	111-1323	[1]	BLOCK-CONTACT (1-POLE)
9.	9G-9151	[1]	CLIP
	B		USE AS REQUIRED
	Y		SEPARATE ILLUSTRATION

#SEBP26470548

134-6317: WIRING GP-PANEL

WIRING GP-PANEL

134-6317 WIRING GP-PANEL -ALTERNATOR
AN ATTACHMENT

i00511108 SEBP2647

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Parts for your 3512 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
1.	125-7096	[1]	CIRCUIT BREAKER AS (63-AMPERE)
2.	134-6318	[1]	HARNESS AS-WIRING (ALTERNATOR)

#SEBP26470549

134-6319: WIRING GP-PANEL

WIRING GP-PANEL

134-6319 WIRING GP-PANEL -STARTING AID
AN ATTACHMENT

i00511115 SEBP2647

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Parts for your 3512 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3E-5503	[1]	BAR-FIXED BRIDGE
2.	134-6320	[1]	HARNESS AS-WIRING (STARTING AID)
3.	8N-0694	[1]	SWITCH AS-TOGGLE (SINGLE POLE)(STARTING AID)
	3L-8187	[3]	LOCKWASHER
	6T-3631	[2]	NUT-HEX (15/32-32-THD)
	6T-3632	[1]	LOCKWASHER
	6T-3633	[1]	RING-LOCKING
	6V-8374	[3]	SCREW-MACHINE (6-32X0.25-IN)
4.	4B-4863	[2]	WASHER (4.7X11X1.2-MM THK)
5.	7S-1197	[2]	SCREW-MACHINE (8-32X0.5-IN)
6.	9Y-2921	[2]	RELAY (24-VOLT)
7.	115-1322	[2]	TERMINAL (DOUBLE)

Information:

ELECTRICAL AND STARTING SYSTEM

WIRING GP

Engine News

Tightening Torque Increased For Nuts In Fuel Injector Wiring Harness Cap Assembly{1408}
1999/09/01

Special Instruction, REHS0440 is Available for an Index of Electrical System Schematics {7566}
2000/04/01

Correction to The Pocket Guide, SEBD0402 Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408}
2000/07/01

New Ferrite Bead and Relay Harness Is Now Available For Certain Generator Sets Equipped With PL421 {4450, 7606}
2013/11/04

Operation and Maintenance Manual

Battery - Recycle
3500 and 3500B Engines

Special Instruction

Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}

Removal and Installation of the 126-1774 Endbell Cover {7553}
Removal and Installation of the 126-1774 Endbell Cover {7553}

Proper Grounding for the 161-0797 Governor Control As {1264, 1408}
Proper Grounding for the 161-0797 Governor Control As {1264, 1408}

Emergency Stop Indication on EMCPII with an ADEM II, ADEM III, or ADEM IV Electronic Control Module (ECM){1900, 1901}
Emergency Stop Indication on EMCPII with an ADEM II, ADEM III, or ADEM IV Electronic Control Module (ECM){1900, 1901}

Grounding Design Guide for Electric Power Generation Products {4450, 4459}
Grounding Design Guide for Electric Power Generation Products {4450, 4459}

Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}
Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}

Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}

Selecting Correct Part Numbers For Sensors and Adapter Harnesses for Certain Machines and Engines{1408, 1439}
Selecting Correct Part Numbers For Sensors and Adapter Harnesses for Certain Machines and Engines{1408, 1439}

Repair Procedure for Damaged Harness Wiring {1408}
Repair Procedure for Damaged Harness Wiring {1408}

Procedure to Properly Tighten the Nuts on the Solenoid Studs on Electronic Unit Injectors (EUI){1290, 1408, 1900}
Procedure to Properly Tighten the Nuts on the Solenoid Studs on Electronic Unit Injectors (EUI){1290, 1408, 1900}

Schematic

Schematics & Wiring Diagrams
CATERPILLAR SWITCHGEAR

Technical Information Bulletin

Logged Service Codes Are Erased On Certain Monitoring System Modules When The Key Switch Is Turned Off
Logged Service Codes Are Erased On Certain Monitoring System Modules When The Key Switch Is Turned Off

Improper Installation of the 274-6717 Crankcase Pressure Sensor on 3500 Commercial Engines{1408, 1439, 1916}
Improper Installation of the 274-6717 Crankcase Pressure Sensor on 3500 Commercial Engines{1408, 1439, 1916}

Tool Operating Manual

Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}

Systems Operation

Internal Panel Components
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Senders
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Sensors
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Action Alarm and Alarm Silence Switch
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Wiring Harness
PL1000E Communication ECM

Wiring Harness
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

Testing and Adjusting

Electrical Connector - Inspect
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Reading DC Schematics
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Schematics and Wiring Diagrams
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Connector Contact Identification of Generator Set Control
Electronic Modular Control Panel II (EMCP II) for EUI Engines

General Information
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Electrical Components And Connector Locations
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0096 FMI 03 Level Switch (Fuel) Voltage Above Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0127 FMI 08 Pressure Sensor (Transmission Oil) Abnormal Signal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0172 FMI 04 Temperature Sender (Inlet Air) Voltage Below Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0175 FMI 04 Temperature Sender (Engine Oil) Voltage Below Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0177 FMI 08 Temperature Sensor (Transmission Oil) Abnormal Signal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0248 FMI 02 Cat Data Link Incorrect - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0263 FMI 03 Sensor Power Supply Voltage Above Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0263 FMI 04 Sensor Power Supply Voltage Below Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0271 FMI 03 Alarm (Action) Voltage Above Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0271 FMI 05 Alarm (Action) Current Below Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0271 FMI 06 Alarm (Action) Current Above Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0819 FMI 02 Display Data Link Incorrect - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0821 FMI 03 Display Power Supply Voltage Above Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0821 FMI 04 Display Power Supply Voltage Below Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Alert Indicator - Troubleshoot
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

LH/RH Switch - Troubleshoot
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Scroll Switch - Troubleshoot
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Clear/Mode Switch - Troubleshoot
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Alarm Silence Switch - Troubleshoot
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Connector Contact Description of Main Display Module
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

System Schematic
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0175 FMI 08 Temperature Sender (Engine Oil) Abnormal Signal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Harness Code - Troubleshoot
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Level Switch (Coolant) - Troubleshoot
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 248 FMI 9 CAT Data Link Abnormal Update - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 269 FMI 3 Sensor Power Supply Voltage Above Normal - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 269 FMI 4 Sensor Power Supply Voltage Below Normal - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Electrical Connector - Inspect
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Symbols
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Reading DC Schematics
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Connector Contact Identification of Generator Set Control
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Schematics and Wiring Diagrams
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Electric Starting System
3500 Engines with EUI Option

Electrical Connector - Inspect
Programmable Relay Control Module (PRCM)

Electrical Connector - Inspect
PL1000E Communication ECM

Wiring Harness (Open Circuit) - Test
PL1000E Communication ECM

Wiring Harness (Short Circuit) - Test
PL1000E Communication ECM

Electrical Connector - Inspect
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T

Wiring Harness (Open Circuit) - Test
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T

Wiring Harness (Short Circuit) - Test
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T

Troubleshooting

MID 036 - CID 0101 - FMI 03 Crankcase Pressure open/short to +batt
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0101 - FMI 04 Crankcase Pressure short to ground
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0262 - FMI 04 5 Volt Sensor DC Power Supply short to ground
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0262 - FMI 03 5 Volt Sensor DC Power Supply short to +batt
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0263 - FMI 03 Digital Sensor Supply short to +batt
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0263 - FMI 04 Digital Sensor Supply short to ground
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0274 - FMI 04 Atmospheric Pressure short to ground
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0274 - FMI 13 Atmospheric Pressure calibration required
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0827 - FMI 08 Left Exhaust Temperature signal abnormal
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0261 - FMI 13 Engine Timing calibration required
3500B Engines and 3500 Engines with EUI Option

Engine Speed/Timing Sensor
3500B Engines and 3500 Engines with EUI Option

Digital Sensor Supply
3500B Engines and 3500 Engines with EUI Option

Engine Speed/Timing Sensor - Calibrate
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0289 - FMI 03 Unfiltered Fuel Pressure open/short to +batt
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0289 - FMI 13 Unfiltered Fuel Pressure calibration required
3500B Engines and 3500 Engines with EUI Option

Analog Sensor Supply
3500B Engines and 3500 Engines with EUI Option

Engine Sensor Open/Short Test
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0101 - FMI 13 Crankcase Pressure calibration required
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0110 - FMI 03 Engine Coolant Temperature open/short to +batt
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0110 - FMI 04 Engine Coolant Temperature short to ground
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0168 - FMI 01 System Voltage Low
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0168 - FMI 02 System Voltage intermittent/erratic
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0274 - FMI 03 Atmospheric Pressure open/short to +batt
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0542 - FMI 04 Unfiltered Engine Oil Pressure short to ground
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0542 - FMI 13 Unfiltered Engine Oil Pressure cal required
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0100 - FMI 13 Engine Oil Pressure calibration required
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0100 - FMI 03 Engine Oil Pressure open/short to +batt
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0100 - FMI 04 Engine Oil Pressure short to ground
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0542 - FMI 02 Unfiltered Engine Oil Pressure misinstalled
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0190 - FMI 02 Loss of Engine Speed signal
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0190 - FMI 03 Engine Speed open/short to +batt
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0190 - FMI 08 Engine Speed signal abnormal
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0091 - FMI 08 Throttle Position signal abnormal
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0289 - FMI 04 Unfiltered Fuel Pressure short to ground
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0542 - FMI 03 Unfiltered Engine Oil Pressure open/short to +batt
3500B Engines and 3500 Engines with EUI Option

Analog Sensor - Calibrate
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0100 - FMI 02 Engine Oil Pressure out of range
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0289 - FMI 02 Unfiltered Fuel Pressure misinstalled
3500B Engines and 3500 Engines with EUI Option

MID 036 - CID 0828 - FMI 08 Right Exhaust Temperature signal abnormal
3500B Engines and 3500 Engines with EUI Option

Connector Locations
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T

Connector Locations
PL1000E Communication ECM

Service Magazine

Use 134-5195 Adapter Cable For T-harness In Electronic Control Systems{1900,0781}
1998/03/09

Correction to The Pocket Guide, SEBD0402, Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408}
2000/06/26

Harness Repair of Alternator R-Terminal Connector {1405, 1408, 7553}
2000/10/02

Dielectric Grease Should Not Be Used in Electrical Connectors {1408, 7553}
2000/10/09