7C-1000 CHART-CONTROL PANEL GENERATOR MOUNTED ELECTRONIC MODULAR FOR USE WITH STANDBY OR PRIME POWER PACKAGE AN ATTACHMENT 3508B

OPERATOR STATION

PANEL GP

0. 7C-1000 CHART-CONT

SERVICE EQUIPMENT AND SUPPLIES

CHARTS & FILMS

1. 6L-4502 CHART-PLAT

BASIC ENGINE

PARTS GP-MISCELLANEOUS

2. 143-5200 KIT-ENGINE

SERVICE EQUIPMENT AND SUPPLIES

GASKET & SEAL KITS

3. 268-8154 KIT-GASKET
4. 301-0416 KIT-GASKET
5. 301-0624 KIT-GASKET
6. 301-1151 KIT-GASKET
7. 306-2344 KIT-GASKET
8. 355-0773 KIT-GASKET
9. 395-0373 KIT-GASKET
0. INFORMATION

MARINE AUXILIARY 3508B MARINE AUXILIARY 3DW
3508B Marine Auxiliary Engine 3DW00001-UP SEBP2711 3508B 3DW (1997)

OPERATOR STATION

PANEL GP

320-1336 PANEL GP-ANNUNCIATOR

9X-3207 TIMER GP

7C-1000 CHART-CONTROL PANEL

#SEBP27110790

7C-1000: CHART-CONTROL PANEL

CHART-CONTROL PANEL

7C-1000 CHART-CONTROL PANEL
GENERATOR MOUNTED ELECTRONIC MODULAR
FOR USE WITH STANDBY OR PRIME POWER PACKAGE
AN ATTACHMENT

i00398670 SEBP2711

For full view, you need register

Parts for your 3508B MARINE AUXILIARY:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
			REFER TO ILLUSTRATION

#SEBP27110791

6L-4502: CHART-PLATE & FILM

CHART-PLATE & FILM

6L-4502 CHART-PLATE & FILM

i00694674 SEBP2711

For full view, you need register

Parts for your 3508B MARINE AUXILIARY:

CATERPILLAR SIS

Part No	Qty	Parts name
8L-9765	[1]	FILM-FUEL RETURN (EXCESS)(INSTALL ON FUEL FILTER HOUSINGY)
106-7408	[1]	FILM-INFORMATION (ENGINE OIL)(INSTALL ON OIL FILLER CAP)
2W-9228	[1]	FILM-ROTATION (STANDARD ROTATION)
		(INSTALL ON RH OR LH REAR ACCESSORY DRIVE COVER)
1H-4950	[2]	FILM-WARNING (CRANKCASE)
		(INSTALL ON RH & LH CRANKCASE COVER IN VISIBLE LOCATION)
9Y-4294	[3]	FILM-WARNING (ELEC SHOCK HAZARD, UNIT INJ)
		(INSTALL ONE ON CYLINDER #1, #2, & ON FRONT OF ELECTRONIC CONTROL MODULE)
7E-2681	[2]	PLATE-IDENTIFICATION (CATERPILLAR)
		(INSTALL EACH ONE ON A VISIBLE CAMSHAFT COVER ON LH & RH SIDES OF ENGINE)
9L-6531	[1]	PLATE-INFORMATION (ENGINE RATING)
		(INSTALL ON RH TOP SURFACE OF CYLINDER BLOCK BEHIND REAR CYLINDER HEAD OR ON LH TOP SURFACE OF CYLINDER BLOCK IN FRONT
		OF FRONT CYLINDER HEAD)
3N-3790	[1]	PLATE-SERIAL NUMBER (ENGINE)(USA)
		(INSTALL ON LH SIDE OF BLOCK NEAR REAR FACE ON CAMSHAFT)
4B-4158	[2]	SCREW-DRIVE (NO 4X0.25-IN)(INSTALL ENGINE S/N PLATE)
8L-8413	[1]	STRAP-CABLE (WHITE)(PLASTIC)(INSTALL PRESTART TAG)
	[1]	TAG (CERTIFICATION)(LEC MFR DECLARATION)
		(INSTALL ON RH OR LH SIDE ENGINE IN A VISIBLE LOCATION. DO NOT INSTALL ON FRONT OR REAR OF ENGINE OR COMPONENT)
3N-3469	[1]	TAG-INSTRUCTION (ENGINE PRESTART)
		(INSTALL ON RH OR LH SIDE ENGINE IN A VISIBLE LOCATION. DO NOT INSTALL ON FRONT OR REAR OF ENGINE OR COMPONENT)

#SEBP27110792

143-5200: KIT-ENGINE PARTS

KIT-ENGINE PARTS

143-5200 KIT-ENGINE PARTS
EXPORT-BOXED TO ENSURE PROTECTION AGAINST A MARINE ENVIRONMENT FOR A MINIMUM OF TWO YEARS WITHOUT DETERIORATION. AND CONTENTS IDENTIFIED BY AN INTERNALLY AND EXTERNALLY ATTACHED PACKING LIST.
AN ATTACHMENT

i05434706 SEBP2711

For full view, you need register

Parts for your 3508B MARINE AUXILIARY:

CATERPILLAR SIS

Part No	Qty	Parts name
335-6220 Y	[1]	CYLINDER HEAD GP
392-0200 Y	[1]	INJECTOR GP-FUEL
145-7093 Y	[1]	TURBOCHARGER GP
145-7094 Y	[1]	TURBOCHARGER GP
107-7330	[2]	BEARING-CONNECTING ROD (STANDARD)
107-7331 AB		BEARING-CONNECTING ROD (0.63-MM US)
107-7332 AB		BEARING-CONNECTING ROD (1.27-MM US)
107-7333 AB		BEARING-CONNECTING ROD (0.25-MM OS)
107-7334 AB		BEARING-CONNECTING ROD (0.25-MM OS, 0.63-MM US)
107-7335 AB		BEARING-CONNECTING ROD (0.25-MM OS, 1.27-MM US)
218-0826	[1]	BEARING-MAIN (UPPER)
218-0827	[1]	BEARING-MAIN (LOWER)
5B-0213	[2]	BOLT (3/8-16X2.375-IN)
7X-7925	[4]	BOLT (7/8-14X11-IN)
118-1655	[1]	BUSHING (CONNECTING ROD)
131-0420	[6]	FASTENER GP-CYLINDER HEAD
		(EACH INCLUDES)
7N-1961	[1]	BOLT-12 POINT HEAD (3/4-16X8.5-IN)
187-7738	[1]	WASHER-HARD (21X36.5X3.5-MM THK)
131-0421	[2]	FASTENER GP-CYLINDER HEAD
		(EACH INCLUDES)
7N-1961	[1]	BOLT-12 POINT HEAD (3/4-16X8.5-IN)
9Y-0635	[1]	SPACER (19.35X30.18X45-MM THK)
187-7738	[1]	WASHER-HARD (21X36.5X3.5-MM THK)
110-6991	[1]	GASKET-CYLINDER HEAD
263-8955	[1]	PIN-PISTON
299-5204	[1]	PISTON AS
7C-6209	[2]	PLATE-THRUST
5B-7890	[1]	PLUG-PIPE
253-1238	[2]	RETAINER-PIN
144-5695	[1]	RING-PISTON (INTERMEDIATE)
509-6461	[1]	RING-PISTON (TOP)
223-6361	[1]	RING-PISTON (OIL)
144-0725	[1]	ROD AS-CONNECTING
7N-2043	[1]	DOWEL
7N-2405	[4]	BOLT-CONNECTING ROD
118-1655	[1]	BUSHING (CONNECTING ROD)
325-1410	[4]	SEAL AS-WATER
325-1412	[4]	SEAL AS-WATER
352-6061	[1]	SEAL-LINER
7N-2046	[3]	SEAL-O-RING
5M-2894	[2]	WASHER-HARD (10.2X18.5X2.5-MM THK)
A		NOT PART OF THIS GROUP
B		USE AS REQUIRED
R		REMANUFACTURED PART MAY BE AVAILABLE
Y		SEPARATE ILLUSTRATION

#SEBP27110793

268-8154: KIT-GASKET

KIT-GASKET

268-8154 KIT-GASKET -SINGLE FUEL INJECTOR
FIELD INSTALLATION

i05399035 SEBP2711

For full view, you need register

Parts for your 3508B MARINE AUXILIARY:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	245-4907	[1]	SEAL-O-RING
2.	245-4908	[1]	SEAL-O-RING

			FOR A LIST OF RELATED PARTS THAT ARE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT

			HTTPS://DEALER.CAT.COM/RELATED

#SEBP27110794

301-0416: KIT-GASKET

KIT-GASKET

301-0416 KIT-GASKET
KIT INCLUDES GASKETS AND SEALS TO INSTALL THE AFTERCOOLER AND ATTACHING LINES.
FOR USE WITH E436- ENGINE S/N 3DM 1-UP, E526- , E761-, E763-, E763-, E763-, E763-, E763-, DV124-, DV151-
FIELD INSTALLATION

i05722394 SEBP2711

For full view, you need register

Parts for your 3508B MARINE AUXILIARY:

CATERPILLAR SIS

Part No	Qty	Parts name
3P-6061	[1]	GASKET
9Y-6893	[2]	GASKET
112-1564	[1]	GASKET
230-1072	[2]	GASKET
4W-0530	[6]	RING-RETAINING
107-3758	[2]	SEAL (AFTERCOOLER)
3S-9643	[2]	SEAL-LIP TYPE
3J-7354	[2]	SEAL-O-RING
3K-0360	[2]	SEAL-O-RING
4F-7387	[1]	SEAL-O-RING
5B-4399	[1]	SEAL-O-RING
6J-2680	[5]	SEAL-O-RING
6V-1454	[2]	SEAL-O-RING
6V-3917	[4]	SEAL-O-RING
6V-5103	[4]	SEAL-O-RING
6V-9027	[2]	SEAL-O-RING
8T-1919	[6]	SEAL-O-RING
109-7411	[2]	SEAL-O-RING
4S-5898	[8]	SEAL-O-RING

		FOR A LIST OF RELATED PARTS THAT REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT

		HTTP://DEALER.CAT.COM/RELATED

#SEBP27110795

301-0624: KIT-GASKET

KIT-GASKET

301-0624 KIT-GASKET
KIT INCLUDES GASKETS AND SEALS TO INSTALL A WATER LINES GROUP
FOR USE WITH E436- ENGINE S/N 3DM 1-UP, E898-, E499-, E526-, E526-, E761-, E763-, E763-, E763-, E764-, E899-, DV124-, DV151-
FIELD INSTALLATION

i05722437 SEBP2711

For full view, you need register

Parts for your 3508B MARINE AUXILIARY:

CATERPILLAR SIS

Part No	Qty	Parts name
1S-5772	[2]	GASKET
2N-0931	[4]	GASKET
7E-6016	[4]	GASKET
122-8856	[2]	GASKET
241-5928	[8]	GASKET
243-2288	[2]	GASKET
7N-4927	[2]	GASKET-HOUSING COVER
127-2176	[8]	SEAL-INTEGRAL
3S-9643	[4]	SEAL-LIP TYPE
3J-7354	[2]	SEAL-O-RING
3K-0360	[2]	SEAL-O-RING
6V-6609	[1]	SEAL-O-RING
6V-1454	[6]	SEAL-O-RING
6V-5064	[2]	SEAL-O-RING
6V-8397	[1]	SEAL-O-RING
6V-9027	[2]	SEAL-O-RING
6V-9769	[8]	SEAL-O-RING

		FOR A LIST OF RELATED PARTS THAT REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT

		HTTP://DEALER.CAT.COM/RELATED

#SEBP27110796

301-1151: KIT-GASKET

KIT-GASKET

301-1151 KIT-GASKET
KIT CONTAINS GASKETS AND SEALS TO REINSTALL THE WATER PUMP AND ATTACHING LINES.
FOR USE WITH E436- ENGINE S/N 3DM 1-UP, E262- ENGINE S/N 50Y 1-UP, E265- ENGINE S/N 29Z 1-UP, E265- ENGINE S/N 29Z 1-00751, E273- ENGINE S/N 23Z 1-UP, E274- ENGINE S/N 24Z 1-01317, E525- ENGINE S/N 2FW 1-UP, E527- ENGINE S/N 2GW 1-UP, E528- ENGINE S/N 3CW 1-UP, E275 ENGINE S/N 25Z 1-00684, E302 ENGINE S/N 69Z 1-00254, E302- ENGINE S/N 69Z 1-UP, E303- ENGINE S/N 70Z 1-UP, E305- ENGINE S/N 66Z 1-UP, E306- ENGINE S/N 67Z 1-534, E317- ENGINE S/N 4KC 163-174, E380- ENGINE S/N 4MJ 150-UP, E380- ENGINE S/N 4MJ 1-UP, E416- ENGINE S/N 7SM 1-UP, E417- ENGINE S/N 4TN 1-UP, E509- ENGINE S/N 2EZ 1-UP, E308- ENGINE S/N 72Z 1-UP, E308- ENGINE S/N 72Z 1-318, E309- ENGINE S/N 73Z 1-174, E316- ENGINE S/N 2JF 1-121, E528- ENGINE S/N 3CW 1-UP, E418- ENGINE S/N 8KN 1-UP, E435- ENGINE S/N 2BM 1-UP, E436- ENGINE S/N 3DM 1-UP, E437- ENGINE 7HM 1-UP, E438- ENGINE 8EM 1-UP, E439- ENGINE S/N 8CN 1-UP, E440- ENGINE S/N 9AN 1-UP, E500- ENGINE S/N 3RS 1-UP, E501- ENGINE S/N 3SS 1-UP, E524- ENGINE S/N 1PW 1-UP
FIELD INSTALLATION

i05798297 SEBP2711

For full view, you need register

Parts for your 3508B MARINE AUXILIARY:

CATERPILLAR SIS

Part No	Qty	Parts name
1S-5772	[1]	GASKET
7N-4932	[1]	GASKET
7N-4945	[1]	GASKET
271-4926	[1]	SEAL
5H-6734	[1]	SEAL-O-RING
6V-6809	[1]	SEAL-O-RING
8T-2903	[2]	SEAL-O-RING
6V-1454	[1]	SEAL-O-RING

		FOR A LIST OF RELATED PARTS THAT REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT

		HTTP://DEALER.CAT.COM/RELATED

#SEBP27110797

306-2344: KIT-GASKET

KIT-GASKET

306-2344 KIT-GASKET -REAR STRUCTURE
CONTAINS THE GASKETS, SEALS, & BENDABLE LOCKS TO REINSTALL THE REAR COVER. THIS KIT DOES NOT INCLUDE THE OIL PAN GASKET. ***FLYWHEEL HOUSING GASKET IS NOT INCLUDED IN THIS KIT. CATERPILLAR RECOMMENDS USING LOCTITE HI-TEMP FLANGE SEALANT (FOR EUROPE, AFRICA, & MIDDLE EAST USE LOCTITE 5188). IN PLACE OF THE GASKET & MUST BE ORDERED SEPARATELY FROM LOCTITE.***
FOR USE WITH @@@@@173-6951@@@@@
FIELD INSTALLATION

i05514115 SEBP2711

For full view, you need register

Parts for your 3508B MARINE AUXILIARY:

CATERPILLAR SIS

Part No	Qty	Parts name
4H-7869	[3]	GASKET
7N-3368	[1]	GASKET (REAR)
7N-4320	[2]	GASKET
252-8374	[2]	GASKET
4B-8407	[5]	GASKET-COPPER
436-1479	[1]	SEAL-CRANKSHAFT (COUNTERCLOCKWISE ROTATION)
234-8937	[2]	SEAL-INTEGRAL (FLYWHEEL HOUSING)
3K-0360	[3]	SEAL-O-RING
5F-9657	[2]	SEAL-O-RING
5P-9890	[4]	SEAL-O-RING
6J-2680	[2]	SEAL-O-RING
6V-3348	[4]	SEAL-O-RING
8T-1919	[1]	SEAL-O-RING
2J-6274	[1]	SEAL-O-RING
7X-4805	[1]	SEAL-O-RING

		FOR A LIST OF RELATED PARTS THAT REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSISST, PLEASE VISIT

		HTTPS://DEALER.CAT.COM/RELATED

		****FLYWEEL HOUSING GASKET IS NOT INCLUDED IN THIS KIT.
		CATERPILLAR RECOMMENDS USING LOCTITE HI-TEMP FLANGE SEALANT (FOR EUROPE, AFRICA, & MIDDLE EAST USE LOCTITE 5188)
		IN PLACE OF THE GASKET & MUST BE ORDERED SEPARATELY FROM LOCTITE.***

#SEBP27110798

355-0773: KIT-GASKET

KIT-GASKET

355-0773 KIT-GASKET -SINGLE CYLINDER HEAD
PROVIDE A STANDARDIZED 3500 SINGLE CYLINDER HEAD KIT FOR EUI APPLICATIONS WITH BELLOWS EXHAUST 229-5332 GASKET, AND THE LATEST VALVE BODY SEAL 240-7032. THIS KIT DOES NOT CONTAIN INJECTOR SEALS, BREATHER SEALS, VALVE STEM SEALS, OR ROCKER ARM BUTTON SEALS. ORDER AS NEEDED
FOR USE WITH E636- ENGINE S/N CBN338-UP, E761- ENGINE S/N S2B1-UP, E416- ENGINE S/N 7SM895-UP, ENGINE ARRANGEMENTS: 100-8316, 173-6945, 180-9195, E417- ENGINE S/N 4TN850-UP, ENGINE ARRANGEMENTS: 100-8317, 174-3193, E418- ENGINE S/N 8KN588-UP, E435- ENGINE S/N 2BM188-UP, E436- ENGINE S/N 3DM491-UP, ENGINE ARRANGEMENTS: 100-8325, 173-6952, 173-6953, E437- ENGINE S/N 7HM270-UP, E438- ENGINE S/N 8EM531-UP, ENGINE ARRANGEMENTS: 100-8326, 174-4947, E439- ENGINE S/N 8CN212-UP, ENGINE ARRANGEMENTS: 100-8321, 121-4734, E440- ENGINE S/N 9AN378-UP, ENGINE ARRANGEMENTS: 174-3190, 174-3191, E494- ENGINE S/N 2AF403-UP, E509- ENGINE S/N 2EZ364-UP, E510- ENGINE S/N 4BW587-UP, E520- ENGINE S/N 5PS743-UP, E521- ENGINE S/N 3ZW609-UP, E524- ENGINE S/N 1PW441-UP, ENGINE ARRANGEMENTS: 133-9937, 174-4951, E525- ENGINE S/N 2FW343-UP, ENGINE ARRANGEMENTS: 133-9938, 162-5725, 174-3188, 174-3189, E527- ENGINE S/N 2GW428-UP, ENGINE ARRANGEMENTS: 133-9934, 174-3192, 180-9193, E528- ENGINE S/N 3CW258-UP, E577- ENGINE S/N 8DF189-UP, E578- ENGINE S/N 9WF118-UP, E608- ENGINE S/N BCK290-UP, E773- ENGINE S/N S2R111-UP, ENGINE ARRANGEMENTS: 232-2520, 232-2521, E774- ENGINE S/N S2S135-UP, ENGINE ARRANGEMENTS: 232-2522, 232-2524, 234-2796, PP002- ENGINE S/N 3KD283-UP, MACHINE S/N 6RZ1-UP, RM523- ENGINE S/N 7TR1551-UP, MACHINE S/N 4AR1-UP
FIELD INSTALLATION

i04556151 SEBP2711

For full view, you need register

Parts for your 3508B MARINE AUXILIARY:

CATERPILLAR SIS

Part No	Qty	Parts name
241-5928	[1]	GASKET
428-9129	[1]	GASKET
110-6991	[1]	GASKET-CYLINDER HEAD
7N-5080	[1]	GASKET-MANIFOLD
144-5692	[1]	GASKET-PLATE
240-7032	[1]	SEAL
272-0758	[1]	SEAL
420-0652	[4]	SEAL AS-WATER
420-0653	[4]	SEAL AS-WATER
127-2176	[1]	SEAL-INTEGRAL
4S-5898	[1]	SEAL-O-RING
5P-0840	[2]	SEAL-O-RING
5P-7530	[1]	SEAL-O-RING
323-7347	[1]	SEAL-O-RING
6V-5101	[1]	SEAL-O-RING
6V-6228	[3]	SEAL-O-RING
6V-9769	[2]	SEAL-O-RING
214-7568	[2]	SEAL-O-RING
7N-6806	[1]	SEAL-RECTANGULAR
272-0760	[1]	SEAL-VALVE COVER

		FOR A LIST OF RELATED PARTS THAT ARE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT

		HTTP://DEALER.CAT.COM/RELATED

#SEBP27110799

395-0373: KIT-GASKET

KIT-GASKET

395-0373 KIT-GASKET -CENTRAL AND LOWER STRUCTURE
CONTAINS THE GASKETS, SEALS AND BENDABLE LOCKS TO REINSTALL THE OIL PAN, INTERNAL OIL PUMP, AND BLOCK COVERS
FOR USE WITH @@@@@173-6951@@@@@, 321-1160 ENGINE ARRANGEMENT, E898-, E416-, E416-, E416-, E416-, E436-, E436-, E436-, E523-, E526-, E761-, E763-, E763-, E763-, E763-, E763-, E898-, E899-, DV124-, DV151-
FIELD INSTALLATION

i05422667 SEBP2711

For full view, you need register

Parts for your 3508B MARINE AUXILIARY:

CATERPILLAR SIS

Part No	Qty	Parts name
2W-0752	[1]	GASKET
6F-4868	[2]	GASKET (OIL PAN)
7N-4945	[4]	GASKET (BOTTOM, REAR)
9L-1480	[4]	GASKET
230-1072	[2]	GASKET (REAR)
7E-2631	[1]	GASKET-OIL PAN
272-0758	[8]	SEAL
272-0759	[8]	SEAL
259-4600	[3]	SEAL-O-RING
5F-9657	[4]	SEAL-O-RING
5P-7818	[1]	SEAL-O-RING
5P-8210	[2]	SEAL-O-RING
5P-8872	[1]	SEAL-O-RING
6V-5101	[2]	SEAL-O-RING
310-3954	[2]	SEAL-O-RING
6V-3348	[8]	SEAL-O-RING
8T-2928	[2]	SEAL-O-RING
8T-2929	[2]	SEAL-O-RING
259-4598	[1]	SEAL-O-RING
214-7568	[6]	SEAL-O-RING

		FOR A LIST OF RELATED PARTS THAT REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSISST, PLEASE VISIT

		HTTPS://DEALER.CAT.COM/RELATED

Information:

OPERATOR STATION

PANEL GP

General Service Information

Electrostatic Discharge Awareness
INSTALLATION AND OPERATION LOAD SHARING MODULE

Chapter 1 - General Information
INSTALLATION AND OPERATION LOAD SHARING MODULE

Chapter 2 - Installation
INSTALLATION AND OPERATION LOAD SHARING MODULE

Chapter 3 - Setup and Calibration
INSTALLATION AND OPERATION LOAD SHARING MODULE

Chapter 4 - Theory Of Operation
INSTALLATION AND OPERATION LOAD SHARING MODULE

Chapter 5 - Troubleshooting
INSTALLATION AND OPERATION LOAD SHARING MODULE

Appendix A. - LSM Control Specifications
INSTALLATION AND OPERATION LOAD SHARING MODULE

Appendix B. - Guide for Handling and Protection of Electronic Controls, Printed Circuit Boards, & Modules
INSTALLATION AND OPERATION LOAD SHARING MODULE

Appendix C. - EMI Control in Electronic Governing Systems
INSTALLATION AND OPERATION LOAD SHARING MODULE

Engine News

New 162-7662 Instrument Box Assembly Now Available {7451}
1998/11/01

New Customer Communication Module Has Improved Communication Capabilities{1926}
1998/12/01

Updated Owners Manual For Customer Communication Module (CCM) Available{1926}
1998/12/01

Improved Data Logger Feature For Customer Communication Module{1926}
1999/04/01

Special Instruction, REHS0589-01, "Emergency Stop Circuit Improvement for the Electronic Instrument Panel to Control Engine Restart" is Available {7451}
2000/06/01

A New Pyrometer Is Available {7451, 7466}
2006/04/03

Revised Service Manual, RENR4911 , "Exhaust Temperature Scanner" {7451, 7466}
2006/04/03

A New Service Support Center Is Available For The Products That Are Assembled At The Large Engine Center {1000, 4490, 7002, 7274}
2001/09/01

New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}

Operation and Maintenance Manual

Engine Air Cleaner Service Indicator - Inspect
3500 and 3500B Engines

Alarms and Shutoffs
3500 and 3500B Engines

Instrument Panel - Inspect
3500 and 3500B Engines

Instrument Panel
3500 and 3500B Engines

Control Panel
3500 and 3500B Engines

Gauges and Indicators
3500 and 3500B Engines

Monitoring System
3500 and 3500B Engines

Electronic Modular Control Panel 4 (EMCP 4)
3500 and 3500B Engines

Special Instruction

Installation of the 161-0797 Governor Control (Load Share Module) as Service Replacement for the 131-5459 Governor Control (Load Share Module) {4490}
Installation of the 161-0797 Governor Control (Load Share Module) as Service Replacement for the 131-5459 Governor Control (Load Share Module) {4490}

3500B Direct Fuel Control Modification{1421, 7451}
3500B Direct Fuel Control Modification{1421, 7451}

Emergency Stop Circuit Improvement for the Electronic Instrument Panel to Control Engine Restart{7451}
Emergency Stop Circuit Improvement for the Electronic Instrument Panel to Control Engine Restart{7451}

Procedure to Convert the Independent Overspeed Protection Electronic Speed Switch{1417, 7426, 7451, 7490}
Procedure to Convert the Independent Overspeed Protection Electronic Speed Switch{1417, 7426, 7451, 7490}

Special Installation Instructions for the 379-3359 Speed Switch Assembly {1400, 1915, 7400, 7426, 7451}
Special Installation Instructions for the 379-3359 Speed Switch Assembly {1400, 1915, 7400, 7426, 7451}

Instructions for Installing AssetIQ<SUP>TM</SUP> for Engine Systems on Caterpillar and non-Caterpillar Products {7490}
Instructions for Installing AssetIQ^TM for Engine Systems on Caterpillar and non-Caterpillar Products {7490}

Service Letter-NACD

Product Support Program For Replacing The Emsii Module On Certain 3508, 3508B, 3512, 3512B, 3516, And 3516B Engines
Product Support Program For Replacing The Emsii Module On Certain 3508, 3508B, 3512, 3512B, 3516, And 3516B Engines

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Service Letter-Truck/Ag/Marine

Technical Information Bulletin

Electronic Monitoring System II (EMS II) Communication Problems
Electronic Monitoring System II (EMS II) Communication Problems

Logged Service Codes Are Erased On Certain Monitoring System Modules When The Key Switch Is Turned Off
Logged Service Codes Are Erased On Certain Monitoring System Modules When The Key Switch Is Turned Off

Specifications

Environmental
Programmable Relay Control Module (PRCM)

Electrical
Programmable Relay Control Module (PRCM)

Service Letter-China

Service Letter-Asia

Systems Operation

Component Location
Electronic Modular Control Panel II (EMCP II) for EUI Engines

EMCP Electronic Control (Generator Set)
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Instrument Panel
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Modes Of Operation
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Normal Mode
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Alarm Mode
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Shutdown Mode
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Service Mode
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Fault Log Viewing OP1
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Engine/Generator Setpoint Viewing OP2
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Password Entry OP3
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Fault Log Clearing OP4
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Engine/Generator Programming OP5
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Spare Input/Output Programming OP6
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Hourmeter Programming OP7
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Voltmeter/Ammeter Programming OP8
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Engine Setpoint Verification OP9
Electronic Modular Control Panel II (EMCP II) for EUI Engines

AC Offset Adjustment OP10
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Fault Description
Electronic Modular Control Panel II (EMCP II) for EUI Engines

AL Fault Codes
Electronic Modular Control Panel II (EMCP II) for EUI Engines

SP Fault Codes
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Diagnostic Codes
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Relay Driver Module
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Panel Components
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Internal Panel Components
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Instrument Modules for Generator Set Applications
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Instrument Modules for Marine Applications
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Quad Gauge Module
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Instrument Modules for Locomotive Applications
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Alert Indicator Description
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Senders
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Sensors
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Action Alarm and Alarm Silence Switch
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Electronic Control Module (Engine)
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Modes Of Operation
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Normal Mode
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Numeric Readout Mode
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Service Mode
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Tattletale Mode
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Units Mode
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Harness Code Mode
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Warning Operation
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

General Information
Generator Set Load Sharing Module

System Operation
Generator Set Load Sharing Module

General Information
Programmable Relay Control Module (PRCM)

Programmable Relay Control Module
Programmable Relay Control Module (PRCM)

Relay Driver Module
Programmable Relay Control Module (PRCM)

Menus
Programmable Relay Control Module (PRCM)

Input/Output Monitoring and Programming
Programmable Relay Control Module (PRCM)

Diagnostic Code Viewing and Clearing
Programmable Relay Control Module (PRCM)

Setpoint Viewing and Programming
Programmable Relay Control Module (PRCM)

Data Link
Electronic Modular Control Panel II (EMCP II) for EUI Engines

General Information
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Service Letter-APD

Testing and Adjusting

Fault Identification
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Troubleshooting Diagnostic Codes
Electronic Modular Control Panel II (EMCP II) for EUI Engines

SP Fault Code - Troubleshoot
Electronic Modular Control Panel II (EMCP II) for EUI Engines

AL Fault Code - Troubleshoot
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Troubleshooting Dedicated Shutdown Indicators
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Indicator for Low Oil Pressure - Troubleshoot
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Indicator for Emergency Stop - Troubleshoot
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Indicator for High Water Temperature - Troubleshoot
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Indicator for Engine Overspeed - Troubleshoot
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Indicator for Low Coolant Level - Troubleshoot
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Indicator for Overcrank - Troubleshoot
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Troubleshooting Undiagnosed Problems
Electronic Modular Control Panel II (EMCP II) for EUI Engines

No Engine Shutdown - Troubleshoot
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Erratic GSC Operation - Troubleshoot
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Zero Display of Voltage or Current - Troubleshoot
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Inaccurate Display of Voltage or Current - Troubleshoot
Electronic Modular Control Panel II (EMCP II) for EUI Engines

AC Voltage Range - Adjust
Electronic Modular Control Panel II (EMCP II) for EUI Engines

EMCP Electronic Control (Generator Set) - Replace
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Relay Module - Replace
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Typical Generator Abbreviations
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 248 FMI 9 CAT Data Link Abnormal Update - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 268 FMI 2 EMCP Electronic Control (Generator Set) Incorrect Signal - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 336 FMI 2 Switch (Engine Control) Incorrect Signal - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 334 FMI 3 Spare Output Voltage Above Normal - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 334 FMI 4 Spare Output Voltage Below Normal - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 442 FMI 12 Generator Fault Relay Failed - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 441 FMI 12 Electronic Governor Relay Failed - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 443 FMI 12 Crank Termination Relay Failed - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 444 FMI 12 Starting Motor Relay Failed - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 445 FMI 12 Run Relay Failed - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 446 FMI 12 Air Shutoff Relay Failed - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 447 FMI 12 Fuel Control Relay Failed - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 500 FMI 12 EMCP Electronic Control (Generator Set) Failed - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 566 FMI 7 Unexpected Shutdown Improper Mechanical Response - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Symbols
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Block Diagram of Generator Set Control
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Service Record
Electronic Modular Control Panel II (EMCP II) for EUI Engines

General Information
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Connector Contact Identification of Generator Set Control
Electronic Modular Control Panel II (EMCP II) for EUI Engines

General Information
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Electrical Components And Connector Locations
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Service Tools
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Accessing Diagnostic Information
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Troubleshooting Diagnostic Codes
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0096 FMI 03 Level Switch (Fuel) Voltage Above Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0127 FMI 08 Pressure Sensor (Transmission Oil) Abnormal Signal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0172 FMI 04 Temperature Sender (Inlet Air) Voltage Below Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0175 FMI 04 Temperature Sender (Engine Oil) Voltage Below Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0177 FMI 08 Temperature Sensor (Transmission Oil) Abnormal Signal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0248 FMI 02 Cat Data Link Incorrect - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0263 FMI 03 Sensor Power Supply Voltage Above Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0263 FMI 04 Sensor Power Supply Voltage Below Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0271 FMI 03 Alarm (Action) Voltage Above Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0271 FMI 05 Alarm (Action) Current Below Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0271 FMI 06 Alarm (Action) Current Above Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0819 FMI 02 Display Data Link Incorrect - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0821 FMI 03 Display Power Supply Voltage Above Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0821 FMI 04 Display Power Supply Voltage Below Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Alert Indicator - Troubleshoot
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

LH/RH Switch - Troubleshoot
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Scroll Switch - Troubleshoot
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Clear/Mode Switch - Troubleshoot
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Alarm Silence Switch - Troubleshoot
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Module - Replace
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Main Display Module Initialization - Adjust
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Connector Contact Description of Main Display Module
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Glossary of Terms
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Initial Troubleshooting Procedure
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

System Schematic
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

System Self Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0175 FMI 08 Temperature Sender (Engine Oil) Abnormal Signal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Harness Code - Troubleshoot
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Level Switch (Coolant) - Troubleshoot
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Phasing - Check
Generator Set Load Sharing Module

Engine Does Not Share Load - Troubleshoot
Generator Set Load Sharing Module

Engine Will Not Operate in Parallel - Troubleshoot
Generator Set Load Sharing Module

Undesired Speed Decrease with Load Increase - Troubleshoot
Generator Set Load Sharing Module

Erratic Operation of Load Sharing Module - Troubleshoot
Generator Set Load Sharing Module