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101-4561 PUMP GP-FUEL INJECTION 3116 TRUCK ENGINE


FUEL SYSTEM
PUMP GP-FUEL INJECTION
LINES GP-FUEL
ELECTRICAL AND STARTING SYSTEM
ALTERNATOR GP-CHARGING
SHUTOFF GP
STARTING AID GP
STARTING MOTOR GP

TRUCK ENGINE 3116 TRUCK ENGINE 7HS
 3116 Truck Engine 7HS00001-UP SEBP2721 3116 7HS   (1997)

FUEL SYSTEM

PUMP GP-FUEL INJECTION
FASTENER GP-FUEL INJ PUMP
7W-4812 FASTENER GP-FUEL INJ PUMP
PUMP GP-FUEL INJECTION
101-4561 PUMP GP-FUEL INJECTION
 

#SEBP27210110
 

101-4561: PUMP GP-FUEL INJECTION

101-4561 PUMP GP-FUEL INJECTION
i00726381 SEBP2721
1014561 PUMP GP-FUEL INJECTION Parts scheme
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Parts for your 3116 TRUCK ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 139-5925 M [1] BOLT-SOCKET HEAD (M6X1X30-MM)  
2. 127-8213 C [1] INJECTOR GP-FUEL  
3. 114-8718 [1] SEAL-O-RING  
4. 9X-8267 [1] WASHER (6.6X12X2-MM THK)  
  C   CHANGE FROM PREVIOUS TYPE
  M   METRIC PART
  R   REMANUFACTURED PART MAY BE AVAILABLE
 

#SEBP27210111
 

141-8288: VALVE GP-FUEL RELIEF

141-8288 VALVE GP-FUEL RELIEF
PART OF 113-1097 LINES GP-FUEL FILTER
i00659733 SEBP2721
1418288 VALVE GP-FUEL RELIEF Parts scheme
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Parts for your 3116 TRUCK ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2W-3294 [1] PLUNGER AS-VALVE  
2. 3K-0360 [1] SEAL-O-RING  
3. 6I-2424 [1] PLUG  
4. 141-8287 [1] SPRING  
 

#SEBP27210112
 

136-8592: ALTERNATOR GP-CHARGING

136-8592 ALTERNATOR GP-CHARGING
i00735944 SEBP2721
1368592 ALTERNATOR GP-CHARGING Parts scheme
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Parts for your 3116 TRUCK ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7E-5617 [1] SUPPORT-ALTERNATOR  
3. 8T-4186 M [2] BOLT (M10X1.5X40-MM)  
4. 6V-5839 [2] WASHER (11X21X2.5-MM THK)  
5. 148-6877 [1] ALTERNATOR GP-CHARGING  
6. 1D-4574 [1] BOLT (1/2-13X6-IN)  
7. 9S-1240 C [1] BRACKET AS  
8. 0S-1587 [1] BOLT (1/2-13X1.75-IN)  
9. 5P-8245 [2] WASHER-HARD (13.5X25.5X3-MM THK)  
10. 108-7882 [1] WIRE AS  
11. 8T-4199 CM [1] BOLT (M8X1.25X12-MM)  
12. 9M-1974 [1] WASHER-HARD (8.8X16X2-MM THK)  
  C   CHANGE FROM PREVIOUS TYPE
  M   METRIC PART
 

#SEBP27210113
 

153-9299: ALTERNATOR GP-CHARGING

153-9299 ALTERNATOR GP-CHARGING
i01103288 SEBP2721
1539299 ALTERNATOR GP-CHARGING Parts scheme
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Parts for your 3116 TRUCK ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7X-0338 [1] BOLT (1/2-13X6-IN)  
2. 8T-4223 [2] WASHER-HARD (13.5X25.5X3-MM THK)  
3. 8T-8919 [1] BOLT (1/2-13X1.75-IN)  
4. 8T-4224 [1] WASHER-HARD (8.8X16X2-MM THK)  
5. 8T-4199 M [1] BOLT (M8X1.25X12-MM)  
6. 9S-1240 [1] BRACKET AS  
7. 148-6877 [1] ALTERNATOR GP-CHARGING  
8. 108-7882 [1] WIRE AS  
  M   METRIC PART
 

#SEBP27210114
 

7E-6187: SOLENOID GP-SHUTOFF

7E-6187 SOLENOID GP-SHUTOFF
12-VOLT. ENERGIZED TO RUN
i00887417 SEBP2721
7E6187 SOLENOID GP-SHUTOFF Parts scheme
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Parts for your 3116 TRUCK ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9Y-7258 [1] WIRING AS  
2. 125-5771 [1] SOLENOID AS (FUEL SHUTOFF)  
  6V-8377 [2] NUT (8-32-THD)  
  9B-7233 [2] LOCKWASHER  
3. 4K-1388 [1] SEAL-O-RING  
 

#SEBP27210115
 

112-5476: STARTING AID GP

112-5476 STARTING AID GP -SWITCH, WIRING
i00555090 SEBP2721
1125476 STARTING AID GP Parts scheme
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Parts for your 3116 TRUCK ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4P-1826 [1] WIRE AS  
2. 7E-5714 [1] STRAP-GROUNDING  
3. 8T-4200 M [1] BOLT (M8X1.25X16-MM)  
4. 8T-4224 [1] WASHER-HARD (8.8X16X2-MM THK)  
5. 7E-9958 [1] MODULE AS-CONTROL  
  7E-4520 [1] BRACKET-MODULE  
6. 7E-5602 [1] SWITCH AS-PRESSURE (ENGINE OIL)  
7. 8T-4137 M [2] BOLT (M10X1.5X20-MM)  
8. 8T-4121 [2] WASHER-HARD (11X21X2.5-MM THK)  
10. 3K-0360 [1] SEAL-O-RING  
11. 112-5475 [1] SWITCH-WATER TEMPERATURE  
12. 112-6646 M [1] LOCKNUT (M6X1-THD)  
13. 3E-0074 [1] SWITCH AS-MAGNETIC (AIR INLET HEATER)  
14. 7E-4512 [1] BRACKET  
15. 8T-4970 M [2] BOLT (M6X1X14-MM)  
16. 8T-4205 [4] WASHER-HARD (7.2X14.5X2-MM THK)  
17. 5C-2890 M [2] NUT (M6X1-THD)  
18. 003-9835 [2] PROTECTOR  
20. 7E-8828 [1] SHIELD-HEAT  
21. 066-7948 [1] BUMPER-RUBBER  
22. 139-1586 [1] PLUG  
  M   METRIC PART
 

#SEBP27210116
 

4P-1479: STARTING AID GP

4P-1479 STARTING AID GP
i00861601 SEBP2721
4P1479 STARTING AID GP Parts scheme
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Parts for your 3116 TRUCK ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 155-4911 [1] HEATER AS  
  1U-8846 B SEALANT-GASKET  
2. 9X-8256 [2] WASHER (6.6X12X2-MM THK)  
  5C-2890 M [2] NUT (M6X1-THD)  
  B   USE AS REQUIRED
  M   METRIC PART
 

#SEBP27210117
 

142-0101: STARTING MOTOR GP-ELECTRIC

142-0101 STARTING MOTOR GP-ELECTRIC
12-VOLT
i00544251 SEBP2721
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Parts for your 3116 TRUCK ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  108-7808 M [3] BOLT (M10X1.5X35-MM)  
  144-5487 [1] CABLE AS  
  6V-4237 Y [1] STARTING MOTOR GP-ELECTRIC  
  141-1908 [1] STRAP-GROUNDING  
  6V-5839 [3] WASHER (11X21X2.5-MM THK)  
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#SEBP27210118
 

207-1510: STARTING MOTOR GP-ELECTRIC

207-1510 STARTING MOTOR GP-ELECTRIC
12-VOLT
FIELD REPLACEMENT FOR @@@@@ 6V-4238@@@@@
i02117313 SEBP2721
2071510 STARTING MOTOR GP-ELECTRIC Parts scheme
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Parts for your 3116 TRUCK ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8T-9884 [1] KIT-INSULATOR (STARTING MOTOR)  
2. 106-7149 [1] HOUSING AS  
3. 102-9863 [1] TERMINAL AS  
4. 6V-8188 [3] NUT (1/2-13-THD)  
5. 7X-0562 [3] WASHER-HARD (13.5X19X0.8-MM THK)  
6. 9X-4251 [1] KIT-BRUSH (STARTING MOTOR)  
7. 9X-4252 [1] PLATE AS-STARTING MOTOR  
8. 9X-4248 [1] COIL-STARTING MOTOR  
9. 7T-3454 [1] INSULATOR  
10. 9X-4271 [1] CONNECTOR  
11. 7T-3451 [1] KIT-INSULATOR (STARTING MOTOR)  
12. 8T-8569 [1] INSULATOR-TERMINAL  
13. 5S-7349 [5] BOLT (1/4-20X0.5-IN)  
14. 8T-4205 [5] WASHER-HARD (7.2X14.5X2-MM THK)  
15. 7X-1950 [4] SHOE-POLE  
16. 7X-1958 [1] KIT-LEVER (STARTING MOTOR)  
17. 3F-0379 [8] SCREW-POLE SHOE (3/8-24-THD)  
18. 9X-4249 [1] ARMATURE AS  
19. 7X-1952 [1] HOUSING AS-LEVER  
20. 4M-1831 [1] PLUG-LEVER HOUSING  
21. 7L-2894 [1] GASKET  
22. 036-9823 [5] BOLT (1/4-28X1-IN)  
23. 9X-8070 [1] DRIVE AS-STARTING MOTOR  
24. 7X-1954 [1] HOUSING AS-DRIVE  
25. 7X-3373 [6] BOLT (5/16-18X0.88-IN)  
26. 206-8786 [1] KIT-SOLENOID (12-VOLT)(STARTING MOTOR)  
27. 6V-8378 [2] NUT (10-32-THD)  
28. 8F-1434 [1] LOCKWASHER  
29. 8T-0328 [2] WASHER-HARD (5.5X10X1-MM THK)  
30. 9X-4824 [1] COVER-STARTING MOTOR  
   
    AVAILABLE REPAIR KIT(S):
  9X-4270 KIT-BUSHING (STARTING MOTOR)  
    (INCLUDES BUSHINGS, PLUGS, CUPS, SEAL, NUT, O-RINGS, GASKET, SPACER, WASHERS, RING, STOP, & SCREW ASSEMBLIES)
 

#SEBP27210119
 

6V-4237: STARTING MOTOR GP-ELECTRIC

6V-4237 STARTING MOTOR GP-ELECTRIC
S/N 7HS1-1806
12-VOLT
PART OF 142-0101 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT ORDER @@@@@ 6V-4238@@@@@
i00861614 SEBP2721
6V4237 STARTING MOTOR GP-ELECTRIC Parts scheme
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Parts for your 3116 TRUCK ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4M-1828 [1] RETAINER-SPRING  
2. 036-9821 [1] WASHER  
3. 7T-3269 [1] BOOT  
4. 8T-9884 [1] KIT-INSULATOR (STARTING MOTOR)  
5. 9M-7609 [1] SPRING (SHIFT LEVER)  
6. 4M-1827 [1] RETAINER-SPRING  
7. 4M-1831 [1] PLUG-LEVER HOUSING  
8. 7L-2894 [1] GASKET  
9. 9X-4824 [1] COVER-STARTING MOTOR  
10. 9X-8070 [1] DRIVE AS-STARTING MOTOR  
11. 7X-0562 [3] WASHER-HARD (13.5X19X0.8-MM THK)  
12. 6V-8188 [3] NUT (1/2-13-THD)  
13. 4B-2049 [2] NUT (10-32-THD)  
14. 8T-0328 [2] WASHER-HARD (5.5X10X1-MM THK)  
15. 8F-1434 [1] LOCKWASHER  
16. 2H-3429 [1] RING-RETAINING  
17. 9X-4250 [1] SOLENOID AS (STARTING MOTOR)  
18. 9X-4252 [1] PLATE AS-STARTING MOTOR  
19. 9X-4249 [1] ARMATURE AS  
20. 5S-7349 [5] BOLT (1/4-20X0.5-IN)  
21. 8T-4205 [5] WASHER-HARD (7.2X14.5X2-MM THK)  
22. 106-7149 [1] HOUSING AS  
23. 102-9863 [1] TERMINAL AS  
24. 9X-4248 [1] COIL-STARTING MOTOR  
25. 7T-3454 [1] INSULATOR  
26. 8T-8569 [1] INSULATOR-TERMINAL  
27. 7T-3451 [1] KIT-INSULATOR (STARTING MOTOR)  
28. 9X-4271 [1] CONNECTOR  
29. 7X-1950 [4] SHOE-POLE  
30. 3F-0379 [8] SCREW-POLE SHOE (3/8-24-THD)  
31. 7X-1952 [1] HOUSING AS-LEVER  
32. 036-9823 [5] BOLT (1/4-28X1-IN)  
33. 7X-1954 [1] HOUSING AS-DRIVE  
34. 7X-3373 [6] BOLT (5/16-18X0.88-IN)  
35. 7T-3270 [1] PLUNGER AS  
   
    AVAILABLE REPAIR KIT(S):
  9X-4251 [1] KIT-BRUSH (STARTING MOTOR)  
    (INCLUDES O-RING, SCREWS, BRUSHES & SPRINGS)
  7X-1958 [1] KIT-LEVER (STARTING MOTOR)  
    (INCLUDES LEVER AS, SHAFT AS, GASKET, O-RING, RING, STOP & NUT)
  9X-4270 [1] KIT-BUSHING (STARTING MOTOR)  
    (INCLUDES BUSHINGS, PLUGS, CUPS, SEAL, NUT, O-RING, GASKET, SPACER,WASHER, RING, SCREW AS, STOP & WICK)
 

Information:

Truck Engine News
Lower O-Ring Seal Removed From Mechanical Fuel Injector Group{1290}
1998/03/01
New 173-1530 Injector Seating Tool Group Available{0710,1290}
1999/09/01
Troubleshooting Engines with Mechanical Unit Injection (MUI) {1290, 7569}
2006/02/01
Improvements have been made to Remanufactured Fuel Injectors {1251, 1254, 1290, 1713}
2008/05/01
Do Not Use the 6V-4022 Fuel Injector Tester to Measure Unit Injector Fuel Flow Rate {1251, 1254, 1290, 1713}
2008/11/01
Do not Use the 1U-6661 Pop Tester Gp to Test Unit Injectors {0782, 1251, 1254, 1290, 1713}
2008/12/01
Injectors Should Not Be Tested for Proper Operation Prior to Being Installed Into the Engine {1251, 1290}
2009/03/01
Operation and Maintenance Manual
Fuel Injection Timing - Check
3116 Truck Engine
Special Instruction
Using the 127-3458 Sleeve Replacement Tool Group{1290}
Using the 127-3458 Sleeve Replacement Tool Group{1290}
Installing Injectors on the 3116, 3116T, and 3126 Industrial Engines{1290}
Installing Injectors on the 3116, 3116T, and 3126 Industrial Engines{1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Removal and Installation of Unit Injectors on 3114, 3116, and 3126 MUI Engines{1251, 1290}
Removal and Installation of Unit Injectors on 3114, 3116, and 3126 MUI Engines{1251, 1290}
Specifications
Unit Injector
3116 Truck Engines
Unit Injector Mechanism
3116 Truck Engines
Tool Operating Manual
Using the 223-2454 Tool Group on 3114, 3116, and 3126 Engines with Mechanical Unit Injectors (MUI){0374, 0599, 0701, 0706, 1251, 1252, 1254}
Using the 223-2454 Tool Group on 3114, 3116, and 3126 Engines with Mechanical Unit Injectors (MUI){0374, 0599, 0701, 0706, 1251, 1252, 1254}
Information Release Memo
CATERPILLAR REMAN ANNOUNCES AN APPEARANCE CHANGE TO CERTAIN MECHANICAL UNIT FUEL INJECTORS
CATERPILLAR REMAN ANNOUNCES AN APPEARANCE CHANGE TO CERTAIN MECHANICAL UNIT FUEL INJECTORS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS
Testing and Adjusting
Fuel Timing Dimension - Adjust
3116 Truck Engine
Unit Injector - Adjust
3116 Truck Engine
Unit Injector Synchronization - Adjust
3116 Truck Engine
Troubleshooting
Unit Injector Cranking Rack Position
3114, 3116 and 3126 Engines
Unit Injector Misfire
3114, 3116 and 3126 Engines
Unit Injector
3114, 3116 and 3126 Engines
Disassembly and Assembly
Unit Injector - Remove
3116 On Highway Engines
Unit Injector - Install
3116 On Highway Engines
Service Magazine
Use 170-9227 Reamer Shims To Aid In Reaming Engine Injector Sleeves {1254}
1999/03/08
Pull the Injector Sleeve with a 139-0692 Sleeve Jaw {0706, 1713}
2000/04/17
Do Not Reuse the Hold Down Bolts for the Fuel Injectors On All Products that Contain C9 Through C32 Engines {1290}
2014/08/14
Do not Use the 1U-6661 Pop Tester Gp to Test Unit Injectors {0782, 1251, 1254, 1290, 1713}
2008/12/08

Caterpillar Parts SIS Catalog 3116 :

LINES GP-GOVERNOR OIL
7W-8434 LINES GP-GOVERNOR OIL
LINES GP-FUEL RATIO CONTROL
101-4562 LINES GP-FUEL RATIO CONTROL
LINES GP-FUEL FILTER
113-1097 LINES GP-FUEL FILTER
LINES GP-FUEL
113-1098 LINES GP-FUEL
GOVERNOR GP-UNIT INJECTOR
136-3861 GOVERNOR GP-UNIT INJECTOR
136-0591 GOVERNOR GP-UNIT INJECTOR
GOVERNOR GP-UNIT INJECTOR
130-7326 GOVERNOR GP-UNIT INJECTOR
105-1689 GOVERNOR GP-UNIT INJECTOR
VALVE GP-FUEL RELIEF
141-8288 VALVE GP-FUEL RELIEF
ALTERNATOR GP-CHARGING
136-8592 ALTERNATOR GP-CHARGING
ALTERNATOR GP-CHARGING
153-9299 ALTERNATOR GP-CHARGING
SOLENOID GP-SHUTOFF
7E-6187 SOLENOID GP-SHUTOFF
STARTING AID GP
112-5476 STARTING AID GP
STARTING AID GP
4P-1479 STARTING AID GP
142-0101 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
207-1510 STARTING MOTOR GP-ELECTRIC

Truck sale:

1998 CAT 3116
USD $14,000 
1998 CAT 3116

Milton CAT Power Systems
Milford, Massachusetts
2001 CAT 3116
USD $2,500 
2001 CAT 3116

Foley Equipment Company
Topeka Area, Kansas
 
 
2014 CAT 3116

Yoder & Frey Auctioneers
Ashland, Ohio
1989 CAT 3116
USD $22,500 
1989 CAT 3116

Martin Energy Group LLC
Ephrata, Pennsylvania
1997 CAT 3116
USD $20,997 
1997 CAT 3116

Hewitt Equipment Ltd
QUÉBEC, Quebec, Canada
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