161-9930 SENSOR GP-PRESSURE S/N 5DS1-1087 PART OF 139-9000, 139-9003 CYLINDER BLOCK GP 3406E TRUCK ENGINE

ELECTRICAL AND STARTING SYSTEM

SENSOR GP

0. 161-9930 SENSOR GP-
1. 194-6722 SENSOR GP-
2. 129-6628 SENSOR GP-
3. 265-9033 SENSOR GP-
4. 102-2240 SENSOR GP-

STARTING MOTOR GP

5. 106-8554 STARTING M
6. 110-5369 STARTING M
7. 110-5369 STARTING M
8. 153-7290 STARTING M
9. 207-1532 STARTING M
0. INFORMATION

TRUCK ENGINE 3406E TRUCK ENGINE 5DS
3406E Truck Engine 5DS00001-UP SEBP2741 3406E 5DS (1997)

ELECTRICAL AND STARTING SYSTEM

SENSOR GP

161-9925 SENSOR GP-PRESSURE

161-9927 SENSOR GP-PRESSURE

161-9930 SENSOR GP-PRESSURE

194-6722 SENSOR GP-PRESSURE

129-6628 SENSOR GP-SPEED

265-9033 SENSOR GP-SPEED

#SEBP27410630

161-9930: SENSOR GP-PRESSURE

SENSOR GP-PRESSURE

161-9930 SENSOR GP-PRESSURE
S/N 5DS1-1087
PART OF 139-9000, 139-9003 CYLINDER BLOCK GP

i01055029 SEBP2741

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Parts for your 3406E TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9X-1813 BE		SLEEVE
2.	155-2260	[1]	KIT-CONNECTING PLUG (3-PIN)(PRESSURE SENSOR)
			(INCLUDES PLUG AS & WEDGE)
3.	180-9340	[3]	SOCKET-CONNECTOR (14-GA TO 18-GA)
4.	3E-3368	[1]	WEDGE-PLUG LOCK (3-PIN)

			AVAILABLE REPLACEMENT PART(S):
	248-2166	[1]	SENSOR GP-PRESSURE
	249-5293 Y	[1]	HARNESS AS-SENSOR
	B		USE AS REQUIRED
	E		ORDER BY THE CENTIMETER
	Y		SEPARATE ILLUSTRATION

#SEBP27410631

194-6722: SENSOR GP-PRESSURE

SENSOR GP-PRESSURE

194-6722 SENSOR GP-PRESSURE
PART OF 136-1586 FUMES DISPOSAL GP, 102-7664 SENSOR & MTG GP-PRESSURE
OPTIONAL FIELD REPLACEMENT ORDER @@@@@249-5293@@@@@, 274-6717 SENSOR-PRESSURE
FIELD REPLACEMENT FOR @@@@@161-9925@@@@@
ALSO AN ATTACHMENT

i01442512 SEBP2741

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Parts for your 3406E TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9X-1813 E		SLEEVE (34-CM)
2.	155-2260	[1]	KIT-CONNECTING PLUG (3-PIN)
			(INCLUDES PLUG AS, WEDGE & INTERFACE SEAL)
3.	194-5226	[3]	WIRE AS (16-GA)
			-OR-
	194-5227	[3]	WIRE AS (14-GA)
	E		ORDER BY THE CENTIMETER

#SEBP27410632

129-6628: SENSOR GP-SPEED

SENSOR GP-SPEED

129-6628 SENSOR GP-SPEED
S/N 5DS1-1087
PART OF 102-2270, 108-4160, 108-4161, 108-4162, 108-4164, 108-4183, 108-4185, 108-4517, 108-4518, 108-4519, 108-4520, 155-6351 HOUSING GP-FRONT
FIELD REPLACEMENT ORDER @@@@@265-9033@@@@@
ALSO AN ATTACHMENT

i00089965 SEBP2741

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Parts for your 3406E TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9X-1813 BE		SLEEVE (31-CM)
2.	155-2260	[1]	KIT-CONNECTING PLUG (3-PIN)
			(INCLUDES PLUG AS & WEDGE)
3.	102-8813	[1]	SEAL
4.	186-3736	[3]	SOCKET-CONNECTOR (16-GA TO 18-GA)
5.	8L-2786	[1]	SEAL-O-RING
	B		USE AS REQUIRED
	E		ORDER BY THE CENTIMETER

#SEBP27410633

265-9033: SENSOR GP-SPEED

SENSOR GP-SPEED

265-9033 SENSOR GP-SPEED
CAMSHAFT POSITION
PART OF 102-2272 HOUSING GP-FRONT
FIELD REPLACEMENT FOR @@@@@129-6628@@@@@
AN ATTACHMENT

i02462358 SEBP2741

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Parts for your 3406E TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	522-1641	[1]	SENSOR GP-SPEED
1A.	155-2260	[2]	KIT-CONNECTING PLUG (3-PIN)
			(EACH INCLUDES PLUG AS & WEDGE)
1B.	194-5226	[3]	WIRE AS (16-GA)
			-OR-
	194-5227	[3]	WIRE AS (14-GA)
1C.	8L-2786	[1]	SEAL-O-RING

#SEBP27410634

102-2240: SENSOR GP-TEMPERATURE

SENSOR GP-TEMPERATURE

102-2240 SENSOR GP-TEMPERATURE
PART OF 139-6941 BASE GP-FUEL FILTER, 137-9750 LINES GP-WATER
ALSO AN ATTACHMENT

i01966291 SEBP2741

1022240 SENSOR GP-TEMPERATURE Parts scheme

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Parts for your 3406E TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9X-1813 E		SLEEVE (34-CM)
2.	102-8803	[1]	KIT-RECEPTACLE (3-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
3.	8T-8729	[3]	PIN-CONNECTOR (16-GA TO 18-GA)
	E		ORDER BY THE CENTIMETER

#SEBP27410635

106-8554: STARTING MOTOR GP-ELECTRIC

STARTING MOTOR GP-ELECTRIC

106-8554 STARTING MOTOR GP-ELECTRIC
24-VOLT
PART OF 6V-5539 STARTING MOTOR GP-ELECTRIC

i00090223 SEBP2741

1068554 STARTING MOTOR GP-ELECTRIC Parts scheme

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Parts for your 3406E TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	8F-1434	[2]	LOCKWASHER
2.	6V-8188	[4]	NUT (1/2-13-THD)
3.	8T-8566	[1]	TERMINAL AS
4.	7X-0562	[4]	WASHER-HARD (13.5X19X0.8-MM THK)
5.	3T-3422	[1]	WIRE AS
6.	7T-3278	[1]	HOLDER AS-BRUSH
7.	5S-7349	[4]	BOLT (1/4-20X0.5-IN)
8.	8T-4205	[4]	WASHER-HARD (7.2X14.5X2-MM THK)
9.	7T-3276	[1]	ARMATURE AS (24-VOLT)
10.	4M-1831	[1]	PLUG-LEVER HOUSING
11.	7L-2894	[1]	GASKET
12.	250-8279	[1]	KIT-SOLENOID (24-VOLT)(STARTING MOTOR)
			(INCLUDES BOLT, COVER, CONNECTORS, NUTS & SOLENOID AS)
13.	036-9821	[1]	WASHER
14.	306-3997	[1]	BOOT
15.	4M-1828	[1]	RETAINER-SPRING
16.	9M-7609	[1]	SPRING (SHIFT LEVER)
17.	4M-1827	[1]	RETAINER-SPRING
18.	2H-3429	[1]	RING-RETAINING
19.	4B-2049	[3]	NUT (10-32-THD)
20.	6N-3826	[1]	DRIVE AS-MOTOR
21.	9X-4824	[1]	COVER-STARTING MOTOR
22.	8T-0328	[3]	WASHER-HARD (5.5X10X1-MM THK)
23.	7T-3277	[1]	COIL AS-FIELD
24.	7T-3454	[1]	INSULATOR
25.	8H-1141	[4]	SHOE-POLE
26.	3R-8797	[8]	SCREW & WASHER AS (3/8-24X0.72-IN)
27.	283-1107	[1]	KIT-CONNECTOR (STARTING MOTOR)
			(INCLUDES CONNECTORS, BOLT & TERMINAL-STARTER)
28.	8T-8569	[1]	INSULATOR-TERMINAL
29.	7T-3451	[1]	KIT-INSULATOR (STARTING MOTOR)
30.	3E-7775	[1]	HOUSING AS
31.	0S-1597	[5]	BOLT (1/4-28X1-IN)
32.	7T-3974	[1]	HOUSING AS-DRIVE
33.	3T-3434	[6]	PLUG
34.	7X-3373	[6]	BOLT (5/16-18X0.88-IN)
35.	7T-3270	[1]	PLUNGER AS
36.	7T-3279	[1]	HOUSING AS

			AVAILABLE REPAIR KIT(S):
	8C-3655	[1]	KIT-BRUSH (STARTING MOTOR)
			(INCLUDES SPRINGS, BRUSH ASSEMBLIES & SCREWS)
	7T-3267	[1]	KIT-BUSHING (STARTING MOTOR)
			(INCLUDES NUT, SPACER, GASKET, BUSHINGS, WICKS, CUPS, SEALS & SCREW ASSEMBLIES)
	7T-3268	[1]	KIT-LEVER (STARTING MOTOR)
			(INCLUDES RETAINER, LEVER ASSEMBLIES, NUT & SEALS)
	8T-9884	[1]	KIT-INSULATOR (STARTING MOTOR)
			(INCLUDES BUSHING & INSULATORS)

#SEBP27410636

110-5369: STARTING MOTOR GP-ELECTRIC

STARTING MOTOR GP-ELECTRIC

110-5369 STARTING MOTOR GP-ELECTRIC
S/N 5DS1-1086
12-VOLT
AN ATTACHMENT

i00470900 SEBP2741

1105369 STARTING MOTOR GP-ELECTRIC Parts scheme

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Parts for your 3406E TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	6V-4213 Y	[1]	STARTING MOTOR GP-ELECTRIC
2.	4H-7869	[1]	GASKET
3.	8S-2332	[3]	BOLT-12 POINT HEAD (5/8-11X1.75-IN)
4.	5H-3633	[1]	CABLE AS
	1M-4986	[1]	TERMINAL-RING (0-GA, 1/2-IN SCREW)
	030-1707	[1]	TERMINAL-RING (0-GA, 3/8-IN SCREW)
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#SEBP27410637

110-5369: STARTING MOTOR GP-ELECTRIC

STARTING MOTOR GP-ELECTRIC

110-5369 STARTING MOTOR GP-ELECTRIC
S/N 5DS1087-UP
12-VOLT
AN ATTACHMENT

i01619200 SEBP2741

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Parts for your 3406E TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	4H-7869	[1]	GASKET
2.	207-1532 CY	[1]	STARTING MOTOR GP-ELECTRIC
3.	8S-2332	[3]	BOLT-12 POINT HEAD (5/8-11X1.75-IN)
4.	5H-3633	[1]	CABLE AS
	1M-4986	[1]	TERMINAL-RING (0-GA, 1/2-IN SCREW)
	030-1707	[1]	TERMINAL-RING (0-GA, 3/8-IN SCREW)
	C		CHANGE FROM PREVIOUS TYPE
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#SEBP27410638

153-7290: STARTING MOTOR GP-ELECTRIC

STARTING MOTOR GP-ELECTRIC

153-7290 STARTING MOTOR GP-ELECTRIC
12-VOLT
AN ATTACHMENT

i00686819 SEBP2741

1537290 STARTING MOTOR GP-ELECTRIC Parts scheme

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Parts for your 3406E TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	352-9765 Y	[1]	STARTING MOTOR GP-ELECTRIC (12-VOLT)
2.	4H-7869	[1]	GASKET
3.	176-2543	[3]	BOLT-12 POINT HEAD (5/8-11X1.75-IN)
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#SEBP27410639

207-1532: STARTING MOTOR GP-ELECTRIC

STARTING MOTOR GP-ELECTRIC

207-1532 STARTING MOTOR GP-ELECTRIC
S/N 5DS1087-UP
12-VOLT
PART OF 110-5369 STARTING MOTOR GP-ELECTRIC
AN ATTACHMENT

i01619093 SEBP2741

2071532 STARTING MOTOR GP-ELECTRIC Parts scheme

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Parts for your 3406E TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3T-3434	[6]	PLUG
2.	7T-3279	[1]	HOUSING AS
3.	8T-8566	[1]	TERMINAL AS
4.	6V-8188	[4]	NUT (1/2-13-THD)
5.	7X-0562	[4]	WASHER-HARD (13.5X19X0.8-MM THK)
6.	3T-3422	[1]	WIRE AS
7.	8T-8570	[1]	HOLDER AS-BRUSH (STARTING MOTOR)
8.	8T-8568	[1]	COIL AS-FIELD
9.	7T-3454	[1]	INSULATOR
10.	7T-3271	[1]	CONNECTOR
11.	7T-3451	[1]	KIT-INSULATOR (STARTING MOTOR)
12.	8T-8569	[1]	INSULATOR-TERMINAL
13.	5S-7349	[4]	BOLT (1/4-20X0.5-IN)
14.	8T-4205	[4]	WASHER-HARD (7.2X14.5X2-MM THK)
15.	8H-1141	[4]	SHOE-POLE
16.	3F-0379	[8]	SCREW-POLE SHOE (3/8-24-THD)
17.	7T-3275	[1]	ARMATURE AS (12-VOLT)
18.	3E-7775	[1]	HOUSING AS
19.	4M-1831	[1]	PLUG-LEVER HOUSING
20.	7L-2894	[1]	GASKET
21.	036-9823	[5]	BOLT (1/4-28X1-IN)
22.	6N-3826	[1]	DRIVE AS-MOTOR
23.	110-5035	[1]	HOUSING AS
24.	7X-3373	[6]	BOLT (5/16-18X0.88-IN)
25.	206-8789	[1]	KIT-SOLENOID (12-VOLT)(STARTING MOTOR)
26.	6V-8378	[2]	NUT (10-32-THD)
27.	8F-1434	[2]	LOCKWASHER
28.	8T-0328	[2]	WASHER-HARD (5.5X10X1-MM THK)
29.	8T-9884	[1]	KIT-INSULATOR (STARTING MOTOR)
			(INCLUDES INSULATORS)
30.	8T-9885	[1]	KIT-BRUSH (STARTING MOTOR)
			(INCLUDES BRUSHES, SPRINGS, SCREWS, SEAL & SCREW AS)
31.	7T-3268	[1]	KIT-LEVER (STARTING MOTOR)
			(INCLUDES LEVER AS, SEALS, NUT, GASKET & RETAINER)
32.	7T-3267	[1]	KIT-BUSHING (STARTING MOTOR)
			(INCLUDES BUSHINGS, WICKS, CUPS, SEALS, GASKET, WASHERS, SCREW AS & NUT)

Information:

ELECTRICAL AND STARTING SYSTEM

SENSOR GP

Truck Engine News

Proper Welding Procedure On Truck Engines With Electronic Controls{1400}
1998/05/01

Troubleshooting The 5 Volt Sensors {1900,1906,1917,1921,1922,1923,1924,1928}
1998/09/01

Atmospheric Pressure Sensor Design Improvements {1901,1923}
1999/03/01

190-02 "Loss of Engine RPM Signal" with an ADEM II ECM {1901, 1912}
2000/03/01

An Improved Speed-Timing Sensor is Now Available {1912}
2006/06/01

Operation and Maintenance Manual

Sensors and Electrical Components
3406E, C-10 and C-12 Truck Engines

Special Instruction

Installation Of The 129-6628 Speed/Timing Sensor On 3406E Engines{1907}
Installation Of The 129-6628 Speed/Timing Sensor On 3406E Engines{1907}

Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}

Technical Information Bulletin

Engine Control Module (ECM) Software "Bug" Identified With Vehicle Speed Limit (VSL) Driver Incentive Feature
Engine Control Module (ECM) Software "Bug" Identified With Vehicle Speed Limit (VSL) Driver Incentive Feature

Electronic Control Analyzer Programmer (ECAP) Timing Calibration Problem
Electronic Control Analyzer Programmer (ECAP) Timing Calibration Problem

Specifications

Speed/Timing Sensor
3406E Truck Engine

Engine Oil Pressure Sensor
3406E Truck Engine

Atmospheric Pressure Sensor
3406E Truck Engine

Coolant Temperature Sensor
3406E Truck Engine

Fuel Temperature Sensor
3406E Truck Engine

Boost Pressure Sensor
3406E Truck Engine

Inlet Air Temperature Sensor
3406E Truck Engine

Tool Operating Manual

Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}

Troubleshooting

0171-11 Ambient Air Temperature Data Lost
3406E, C-10 and C-12 On-highway Engines

0102-00 Excessive Boost Pressure
3406E, C-10 and C-12 On-highway Engines

0105-00 High Intake Manifold Air Temperature Warning (64)
3406E, C-10 and C-12 On-highway Engines

0105-11 Very High Intake Manifold Air Temperature (64)
3406E, C-10 and C-12 On-highway Engines

0110-04 Coolant Temperature voltage low (27)
3406E, C-10 and C-12 On-highway Engines

0110-03 Coolant Temperature voltage high (27)
3406E, C-10 and C-12 On-highway Engines

0105-04 Intake Manifold Air Temperature voltage low (38)
3406E, C-10 and C-12 On-highway Engines

0105-03 Intake Manifold Air Temperature voltage high (38)
3406E, C-10 and C-12 On-highway Engines

0100-03 Oil Pressure voltage high (24)
3406E, C-10 and C-12 On-highway Engines

0100-04 Oil Pressure voltage low (24)
3406E, C-10 and C-12 On-highway Engines

0102-03 Boost Pressure voltage high (25)
3406E, C-10 and C-12 On-highway Engines

0102-04 Boost Pressure voltage low (25)
3406E, C-10 and C-12 On-highway Engines

0022-13 Engine Speed Signal Calibration Not Performed (42)
3406E, C-10 and C-12 On-highway Engines

0108-03 Barometric Pressure voltage high (26)
3406E, C-10 and C-12 On-highway Engines

0108-04 Barometric Pressure voltage low (26)
3406E, C-10 and C-12 On-highway Engines

0190-02 Primary Engine Speed Loss of Signal (34)
3406E, C-10 and C-12 On-highway Engines

0041-03 8 Volt Supply voltage high (21)
3406E, C-10 and C-12 On-highway Engines

0041-04 8 Volt Supply voltage low (21)
3406E, C-10 and C-12 On-highway Engines

0190-00 Engine Overspeed Warning (35)
3406E, C-10 and C-12 On-highway Engines

0030-08 PTO Throttle signal invalid (29)
3406E, C-10 and C-12 On-highway Engines

0030-13 PTO Throttle out of calibration (29)
3406E, C-10 and C-12 On-highway Engines

0171-04 Ambient Air Temperature voltage low
3406E, C-10 and C-12 On-highway Engines

0091-08 Throttle Position Invalid (32)
3406E, C-10 and C-12 On-highway Engines

0174-00 High Fuel Temperature Warning (65)
3406E, C-10 and C-12 On-highway Engines

Sensors and Electrical Connectors
3406E, C-10 and C-12 On-highway Engines

0100-01 Low Oil Pressure Warning (46)
3406E, C-10 and C-12 On-highway Engines

0100-11 Very Low Oil Pressure (46)
3406E, C-10 and C-12 On-highway Engines

0110-00 High Coolant Temperature Warning (61)
3406E, C-10 and C-12 On-highway Engines

0110-11 Very High Coolant Temperature (61)
3406E, C-10 and C-12 On-highway Engines

0174-03 Fuel Temperature voltage high (13)
3406E, C-10 and C-12 On-highway Engines

0174-04 Fuel Temperature voltage low (13)
3406E, C-10 and C-12 On-highway Engines

0232-03 5 Volt Supply voltage high (21)
3406E, C-10 and C-12 On-highway Engines

0232-04 5 Volt Supply voltage low (21)
3406E, C-10 and C-12 On-highway Engines

5 Volt Engine Pressure Sensor Supply Circuit - Test
3406E, C-10 and C-12 On-highway Engines

Accelerator Pedal (Throttle) Position Sensor Circuit - Test
3406E, C-10 and C-12 On-highway Engines

Coolant Level Sensor Circuit - Test
3406E, C-10 and C-12 On-highway Engines

Engine Pressure Sensor Open or Short Circuit - Test
3406E, C-10 and C-12 On-highway Engines

Engine Temperature Sensor Open or Short Circuit - Test
3406E, C-10 and C-12 On-highway Engines

Engine Speed/Timing Sensor Circuit - Test
3406E, C-10 and C-12 On-highway Engines

Remote PTO Accelerator Position Sensor Circuit - Test
3406E, C-10 and C-12 On-highway Engines

Engine Speed/Timing Sensor - Calibrate
3406E, C-10 and C-12 On-highway Engines

0091-13 Throttle Position out of calibration (28)
3406E, C-10 and C-12 On-highway Engines

0171-03 Ambient Air Temperature voltage high
3406E, C-10 and C-12 On-highway Engines

Service Magazine

Use 129-2018 Power Cable Assembly To Gain Access To ECM Data{1900,0781}
1998/03/09

Use 140-2266 Harness Assembly (70-Pin Breakout "T") For Testing And Adjusting{1900,0781}
1998/03/23

Caterpillar Parts SIS Catalog 3406E :

161-9927 SENSOR GP-PRESSURE

161-9925 SENSOR GP-PRESSURE

150-7673 SENSOR GP-PRESSURE

3E-7700 SENSOR GP-POSITION

102-7664 SENSOR & MTG GP-PRESSURE

109-0927 SENSOR & MOUNTING GP

143-6648 HARNESS AS-WIRING

249-5293 HARNESS AS-SENSOR

194-6722 SENSOR GP-PRESSURE

129-6628 SENSOR GP-SPEED

265-9033 SENSOR GP-SPEED

102-2240 SENSOR GP-TEMPERATURE

106-8554 STARTING MOTOR GP-ELECTRIC

110-5369 STARTING MOTOR GP-ELECTRIC

153-7290 STARTING MOTOR GP-ELECTRIC

Truck sale:

USD $8,785

2000 CAT 3406E

Transgear Truck Supplies