110-3779 CYLINDER BLOCK AS S/N 99C1717-UP PART OF 109-9009 CYLINDER BLOCK GP 771D QUARRY TRUCK

BASIC ENGINE

CYLINDER BLOCK GP

0. 110-3779 CYLINDER B
1. 122-2245 CYLINDER B
2. 109-9009 CYLINDER B

CYLINDER HEAD GP

3. 105-3788 CYLINDER H
4. 143-0040 CYLINDER H
5. 143-0041 CYLINDER H
6. 143-3614 CYLINDER H
7. 7W-2225 CYLINDER H
8. 107-7319 CYLINDER H
9. 107-7320 CYLINDER H
0. INFORMATION

QUARRY TRUCK 771D QUARRY TRUCK 6JR
771D Truck 6JR00135-UP (MACHINE) POWERED BY 3408E Engine SEBP2759 771D 6JR (1996)

BASIC ENGINE

CYLINDER BLOCK GP

129-5242 COVER GP-CYLINDER BLOCK

9Y-3809 COVER GP-CYLINDER BLOCK

110-3779 CYLINDER BLOCK AS

122-2245 CYLINDER BLOCK AS

109-9009 CYLINDER BLOCK GP

129-5235 PLUG GP-CYLINDER BLOCK

#SEBP27590020

110-3779: CYLINDER BLOCK AS

CYLINDER BLOCK AS

110-3779 CYLINDER BLOCK AS
S/N 99C1717-UP
PART OF 109-9009 CYLINDER BLOCK GP

i00470424 SEBP2759

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Parts for your 771D QUARRY TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	122-2245 Y	[1]	CYLINDER BLOCK AS
2.	9L-5854	[8]	BAND-FILLER (130.2-MM ID)
3.	197-9322	[8]	LINER-CYLINDER BLOCK
4.	110-2220	[8]	SEAL-LINER
5.	142-7072	[8]	SEAL-LINER
6.	142-6217	[8]	SEAL-O-RING (140.20MM ID)

	101-0523 ABFN		INSERT-LINER SEAT (5.21-MM THK)(STANDARD)
	101-0524 ABFN		INSERT-LINER SEAT (5.16-MM THK)(0.5-MM US)
	101-0525 ABFN		INSERT-LINER SEAT (5.26-MM THK)(0.5-MM OS)
	9Y-3368 ABFN		INSERT-LINER SEAT (0.822-MM THK)(STANDARD)
	6I-4361 ABFN		INSERT-LINER SEAT (0.772-MM THK)(0.05-MM US)
	6I-4362 ABFN		INSERT-LINER SEAT (0.872-MM THK)(0.05-MM OS)
	2W-3815 ABFN		INSERT-LINER SEAT (1.605-MM THK)(STANDARD)
	6I-4363 ABFN		INSERT-LINER SEAT (1.555-MM THK)(0.05-MM US)
	6I-4364 ABFN		INSERT-LINER SEAT (1.655-MM THK)(0.05-MM OS)
	5N-0093 ABFN		INSERT-LINER SEAT (2.71-MM THK)(STANDARD)
	6I-4365 ABFN		INSERT-LINER SEAT (2.66-MM THK)(0.05-MM US)
	6I-4366 ABFN		INSERT-LINER SEAT (2.76-MM THK)(0.05-MM OS)
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	F		NOT SHOWN
	N		FOR SALVAGE OF DAMAGED LIFTER BORE IN CYLINDER BLOCK REFER TO SEBF8076 IN SISWEB
	Y		SEPARATE ILLUSTRATION

#SEBP27590021

122-2245: CYLINDER BLOCK AS

CYLINDER BLOCK AS

122-2245 CYLINDER BLOCK AS
S/N 99C1717-UP
PART OF 110-3779 CYLINDER BLOCK AS

i00093583 SEBP2759

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Parts for your 771D QUARRY TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	485-1966	[5]	CAP-CRANKSHAFT
2.	3P-1323	[10]	BOLT-BEARING CAP (7/8-14X7.75-IN)
3.	4N-6658	[2]	BUSHING (1.3-IN WIDE)
4.	4N-0685	[3]	BUSHING (1-IN WIDE)
5.	9H-1031	[10]	WASHER-HARD (24X41.5X6-MM THK)
6.	7W-6492	[2]	PLUG-PIPE (1/2-14-THD)

#SEBP27590022

109-9009: CYLINDER BLOCK GP

CYLINDER BLOCK GP

109-9009 CYLINDER BLOCK GP
S/N 99C1717-UP
PART OF 123-0206 ENGINE AR, 144-3495 ENGINE AR-CORE

i00093530 SEBP2759

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Parts for your 771D QUARRY TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	4N-1650	[4]	DOWEL
2.	8T-6763	[4]	PLUG-PIPE (1/4-18-THD)
3.	101-8917	[18]	STUD-TAPERLOCK (3/8-16X4.5-IN)
4.	110-3779 Y	[1]	CYLINDER BLOCK AS
5.	7C-7407	[1]	STUD
6.	6N-9133	[2]	GASKET-PLATE
7.	6I-4613	[2]	PLATE-SPACER
8.	5P-8356	[2]	SEAL-O-RING
9.	8T-6757	[6]	PLUG-PIPE
10.	3S-6605	[2]	PLUG-CUP
11.	6L-4428	[3]	STUD-TAPERLOCK (3/8-16X4.01-IN)
12.	3B-0645	[1]	PLUG-CUP
14.	7C-9614	[3]	PLUG-TAPERLOCK (1-5/8-12-THD)
15.	4N-0683	[4]	DOWEL

	101-0523 ABFN		INSERT-LINER SEAT (5.21-MM THK)(STANDARD)
	101-0524 ABFN		INSERT-LINER SEAT (5.16-MM THK)(0.5-MM US)
	101-0525 ABFN		INSERT-LINER SEAT (5.26-MM THK)(0.5-MM OS)
	9Y-3368 ABFN		INSERT-LINER SEAT (0.822-MM THK)(STANDARD)
	6I-4361 ABFN		INSERT-LINER SEAT (0.772-MM THK)(0.05-MM US)
	6I-4362 ABFN		INSERT-LINER SEAT (0.872-MM THK)(0.05-MM OS)
	2W-3815 ABFN		INSERT-LINER SEAT (1.605-MM THK)(STANDARD)
	6I-4363 ABFN		INSERT-LINER SEAT (1.555-MM THK)(0.05-MM US)
	6I-4364 ABFN		INSERT-LINER SEAT (1.655-MM THK)(0.05-MM OS)
	5N-0093 ABFN		INSERT-LINER SEAT (2.71-MM THK)(STANDARD)
	6I-4365 ABFN		INSERT-LINER SEAT (2.66-MM THK)(0.05-MM US)
	6I-4366 ABFN		INSERT-LINER SEAT (2.76-MM THK)(0.05-MM OS)
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	F		NOT SHOWN
	N		FOR SALVAGE OF DAMAGED LIFTER BORES IN CYLINDER BLOCK REFER TO SEBF8076 IN SISWEB
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#SEBP27590023

105-3788: CYLINDER HEAD AS

CYLINDER HEAD AS

105-3788 CYLINDER HEAD AS
S/N 99C1717-1969
PART OF 107-7320 CYLINDER HEAD GP
FIELD REPLACEMENT ORDER @@@@@ 7W-2225@@@@@

i00093513 SEBP2759

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Parts for your 771D QUARRY TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3B-0645	[6]	PLUG-CUP
2.	4N-5893	[8]	INSERT-VALVE SEAT (INLET)(STANDARD)
	7C-7602 AB		INSERT-VALVE SEAT (0.13-MM OS, INLET)
	7C-7603 AB		INSERT-VALVE SEAT (0.25-MM OS, INLET)
	7C-7604 AB		INSERT-VALVE SEAT (0.51-MM OS, INLET)
	7C-7605 AB		INSERT-VALVE SEAT (0.76-MM OS, INLET)
3.	1W-5283	[8]	INSERT-VALVE SEAT (EXHAUST)(STANDARD)
	7C-5353 AB		INSERT-VALVE SEAT (0.51-MM OS, EXHAUST)
	7C-5354 AB		INSERT-VALVE SEAT (0.76-MM OS, EXHAUST)
4.	3B-0623	[8]	PLUG-CUP
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED

#SEBP27590024

143-0040: CYLINDER HEAD AS

CYLINDER HEAD AS

143-0040 CYLINDER HEAD AS
S/N 99C1970-UP
PART OF 143-0041, 143-3614, 7W-2225 CYLINDER HEAD AS
FIELD REPLACEMENT ORDER @@@@@143-0041@@@@@

i00566895 SEBP2759

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Parts for your 771D QUARRY TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3B-0645	[6]	PLUG-CUP
2.	4N-5893	[8]	INSERT-VALVE SEAT (INLET)(STANDARD)
	7C-7602 AB		INSERT-VALVE SEAT (0.13-MM OS, INLET)
	7C-7603 AB		INSERT-VALVE SEAT (0.25-MM OS, INLET)
	7C-7604 AB		INSERT-VALVE SEAT (0.51-MM OS, INLET)
	7C-7605 AB		INSERT-VALVE SEAT (0.76-MM OS, INLET)
3.	1W-5283	[8]	INSERT-VALVE SEAT (EXHAUST)(STANDARD)
	7C-5353 AB		INSERT-VALVE SEAT (0.51-MM OS, EXHAUST)
	7C-5354 AB		INSERT-VALVE SEAT (0.76-MM OS, EXHAUST)
4.	3B-0623	[8]	PLUG-CUP
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED

#SEBP27590025

143-0041: CYLINDER HEAD AS

CYLINDER HEAD AS

143-0041 CYLINDER HEAD AS
S/N 99C1717-UP
FIELD REPLACEMENT FOR @@@@@143-0040@@@@@

i00566896 SEBP2759

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Parts for your 771D QUARRY TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	143-0040 Y	[1]	CYLINDER HEAD AS
2.	173-7188	[16]	GUIDE-VALVE (STANDARD)
	7C-5306 AB		GUIDE-VALVE (0.51-MM OS)
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	Y		SEPARATE ILLUSTRATION

#SEBP27590026

143-3614: CYLINDER HEAD AS

CYLINDER HEAD AS

143-3614 CYLINDER HEAD AS
S/N 99C1970-UP
PART OF 107-7320 CYLINDER HEAD GP

i00565968 SEBP2759

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Parts for your 771D QUARRY TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	143-0040 Y	[1]	CYLINDER HEAD AS
2.	102-7494	[2]	DOWEL
3.	173-7188	[16]	GUIDE-VALVE (STANDARD)
	7C-5306 AB		GUIDE-VALVE (0.51-MM OS)
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	Y		SEPARATE ILLUSTRATION

#SEBP27590027

7W-2225: CYLINDER HEAD AS

CYLINDER HEAD AS

7W-2225 CYLINDER HEAD AS
S/N 99C1717-UP
FIELD REPLACEMENT FOR @@@@@105-3788@@@@@

i00093453 SEBP2759

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Parts for your 771D QUARRY TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	143-0040 Y	[1]	CYLINDER HEAD AS
2.	2N-5775	[8]	DOWEL
3.	173-7188	[16]	GUIDE-VALVE (STANDARD)
	7C-5306 AB		GUIDE-VALVE (0.51-MM OS)
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	Y		SEPARATE ILLUSTRATION

#SEBP27590028

107-7319: CYLINDER HEAD GP

CYLINDER HEAD GP

107-7319 CYLINDER HEAD GP
S/N 99C1717-UP
PART OF 123-0206 ENGINE AR, 144-3495 ENGINE AR-CORE

i00093522 SEBP2759

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Parts for your 771D QUARRY TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	107-7320 Y	[2]	CYLINDER HEAD GP
2.	141-6605	[2]	MANIFOLD (HEUI FLUID)
3.	106-1792	[16]	STUD-TAPERLOCK (3/8-16X4-IN)
4.	1D-4541	[8]	BOLT (5/16-18X3-IN)
5.	5P-7684	[4]	PLUG
6.	108-5806	[4]	SEAL-O-RING
7.	8T-6764	[1]	PLUG-PIPE (1/8-27-THD)
8.	5M-2894	[6]	WASHER-HARD (10.2X18.5X2.5-MM THK)
9.	9S-8752	[18]	NUT-FULL (3/8-16-THD)
10.	110-1627	[2]	PLATE
11.	9S-8006	[2]	PLUG (7/8-14-THD)
12.	108-5803	[2]	SEAL-O-RING
13.	1N-5999	[1]	PLUG-O-RING
14.	033-6027	[2]	SEAL-O-RING
15.	167-1709 Y	[1]	SENSOR GP-PRESSURE (INJECTION ACTUATION OIL)
16.	7W-3447	[12]	SPACER (10.2X19.05X10.2-MM THK)
17.	194-6724 Y	[1]	SENSOR GP-PRESSURE (BOOST AIR)
18.	9X-0263	[1]	ADAPTER
19.	6V-5048	[1]	SEAL-O-RING
20.	9S-8004	[4]	PLUG (9/16-18-THD)
21.	6V-5049	[4]	SEAL-O-RING
22.	107-7322	[28]	FASTENER GP-CYLINDER HEAD
			(EACH INCLUDES)
	236-0486	[1]	BOLT-12 POINT HEAD (3/4-16X10-IN)
	5H-1504	[1]	WASHER-HARD (20X33.5X5-MM THK)
23.	061-8561	[8]	SEAL-O-RING
24.	6V-5266	[8]	SEAL-O-RING
25.	107-9570	[16]	SEAL-O-RING
26.	108-0219	[8]	SLEEVE
27.	283-5666	[2]	GASKET-CYLINDER HEAD
28.	2N-7174	[8]	GASKET
29.	359-1439	[32]	SEAL AS-WATER

	1U-8846 BF		SEALANT-GASKET
	B		USE AS REQUIRED
	F		NOT SHOWN
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#SEBP27590029

107-7320: CYLINDER HEAD GP

CYLINDER HEAD GP

107-7320 CYLINDER HEAD GP
S/N 99C1717-1969
PART OF 107-7319 CYLINDER HEAD GP

i00093523 SEBP2759

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Parts for your 771D QUARRY TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	105-3788 Y	[1]	CYLINDER HEAD AS
2.	122-0322	[8]	VALVE-INLET
3.	102-7494	[2]	DOWEL
4.	2A-4429	[32]	LOCK-RETAINER
5.	137-6500	[16]	ROTOCOIL AS
			(EACH INCLUDES)
5A.	137-6501	[1]	SHIELD-OIL
	6N-7154	[1]	ROTOCOIL AS
6.	4N-5906	[16]	SPRING-VALVE
7.	122-0321	[8]	VALVE-EXHAUST
8.	173-7188	[16]	GUIDE-VALVE (STANDARD)
	7C-5306 AB		GUIDE-VALVE (0.51-MM OS)
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	Y		SEPARATE ILLUSTRATION

Information:

BASIC ENGINE

CYLINDER BLOCK GP

Truck Engine News

The Cylinder Liners Have a New Appearance {1216}
2005/03/01

Special Instruction

Installation Instructions For The 160-9874 Gasket Kit {1213, 7555}
Installation Instructions For The 160-9874 Gasket Kit {1213, 7555}

Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}

Using the <NOBR> 6V-7840</NOBR> Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Visual Inspection of Liner Seats for 3400, C15, C16, and C18 Series Engines{1200}
Visual Inspection of Liner Seats for 3400, C15, C16, and C18 Series Engines{1200}

Technical Information Bulletin

Hydraulic Actuated Electronically Controlled Unit Injector (HEUI) Manifold In Engine Cylinder Head Group May Leak
Hydraulic Actuated Electronically Controlled Unit Injector (HEUI) Manifold In Engine Cylinder Head Group May Leak

Specifications

Cylinder Block
3408E and 3412E Engines for Caterpillar Built Machines

Cylinder Liner
3408E and 3412E Engines for Caterpillar Built Machines

Tool Operating Manual

362-4250 Deck Height Measuring Tool{1201}
362-4250 Deck Height Measuring Tool{1201}

Setup and Operation of the 368-8645 Tool Kit (CRANKCASE PRESSURE){1317}
Setup and Operation of the 368-8645 Tool Kit (CRANKCASE PRESSURE){1317}

Using the 8T-2700 Blowby/Air Flow Indicator{0781, 0785, 1317}
Using the 8T-2700 Blowby/Air Flow Indicator{0781, 0785, 1317}

420-7630 Main Bearing Cap Lifting Device{0599, 0629, 0632, 0701, 1201, 1203, 1230}
420-7630 Main Bearing Cap Lifting Device{0599, 0629, 0632, 0701, 1201, 1203, 1230}

Using the 242-3980 Piston Groove Gauge on 3500A and B Engines with Monotherm Pistons using the 329-2630 and 329-2631 Piston Groove Gauges on 3500B Engines with Monotherm Pistons{0374, 0599, 0700, 0701, 0705}
Using the 242-3980 Piston Groove Gauge on 3500A and B Engines with Monotherm Pistons using the 329-2630 and 329-2631 Piston Groove Gauges on 3500B Engines with Monotherm Pistons{0374, 0599, 0700, 0701, 0705}

Reuse And Salvage Guidelines

Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}

Reuse and Salvage for 3176, 3300, 3400 & C-Series Engine Cylinder Blocks {0670, 0672, 0761, 1201, 7225}
Reuse and Salvage for 3176, 3300, 3400 & C-Series Engine Cylinder Blocks {0670, 0672, 0761, 1201, 7225}

Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}

Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}
Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}

Using the <NOBR> 6V-7840</NOBR> Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}
Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}

Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}
Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}

Testing and Adjusting

Cylinder Block - Inspect
3408E and 3412E Engines for Caterpillar Built Machines

Excessive Bearing Wear - Inspect
3408E and 3412E Engines for Caterpillar Built Machines

Main Bearings - Inspect
3408E and 3412E Engines for Caterpillar Built Machines

Cylinder Liner Projection - Inspect
3408E and 3412E Engines for Caterpillar Built Machines

Troubleshooting

Cylinder Is Noisy
3408E and 3412E Engines for Caterpillar Built Machines

Disassembly and Assembly

Bearing Clearance - Check
3408E and 3412E Engines for Caterpillar Built Machines

Cylinder Liner - Remove
3408E and 3412E Engines for Caterpillar Built Machines

Piston Cooling Jets - Remove and Install
3408E and 3412E Engines for Caterpillar Built Machines

Camshaft Bearings - Remove and Install
3408E and 3412E Engines for Caterpillar Built Machines

Crankshaft Main Bearings - Remove
3408E and 3412E Engines for Caterpillar Built Machines

Crankshaft Main Bearings - Install
3408E and 3412E Engines for Caterpillar Built Machines

Cylinder Liner - Install
3408E and 3412E Engines for Caterpillar Built Machines

Service Magazine

Procedure For Installing Steel Core Gasket At The Front Housing And The Flywheel Housing {1151,1157,1162}
1996/11/25

New 171-4660 Engine Stand Adapter Assembly Is Now Available {0701, 1000}
2000/04/17

Damaged Lifter Bores In 3400 Series Engines Can Be Used Again {1201}
2005/01/24

The Cylinder Liners Have a New Appearance {1216}
2005/03/14

Caterpillar Parts SIS Catalog 771D :

1W-5010 CRANKSHAFT GP

1W-5009 CRANKSHAFT AS

129-5243 COVER GP-VALVE MECHANISM

9Y-3788 COVER GP-OIL PAN

126-0768 COVER GP-FRONT HOUSING

4N-7736 COVER GP-FLYWHEEL HOUSING

9Y-3809 COVER GP-CYLINDER BLOCK

129-5242 COVER GP-CYLINDER BLOCK

122-2245 CYLINDER BLOCK AS

109-9009 CYLINDER BLOCK GP

105-3788 CYLINDER HEAD AS

143-0040 CYLINDER HEAD AS

143-0041 CYLINDER HEAD AS

143-3614 CYLINDER HEAD AS

7W-2225 CYLINDER HEAD AS

107-7319 CYLINDER HEAD GP

Truck sale:

Caterpillar 771D, Construction
- Articulated Dump Trucks (ADTs)
GENTRAC
Guatemala

111,588

Caterpillar 771D, Construction
- Articulated Dump Trucks (ADTs)
BERGERAT MONNOYEUR S.A.S.
France

CATERPILLAR 771D 1997
- OFF HIGHWAY TRUCKS
BERGERAT MONNOYEUR
117 RUE CHARLES MICHELS - ST DENIS -

CATERPILLAR 771D 2000
- OFF HIGHWAY TRUCKS
BERGERAT MONNOYEUR
117 RUE CHARLES MICHELS - ST DENIS -

CATERPILLAR 771D 1998
- OFF HIGHWAY TRUCKS
BERGERAT MONNOYEUR
117 RUE CHARLES MICHELS - ST DENIS -