100-5778 CONTROL GP-MONITOR -CATERPILLAR MONITORING SYSTEM S/N 6KR124-260 PART OF 110-0522 PANEL GP-INSTRUMENT 775D

OPERATOR STATION

MONITOR GP

0. 100-5778 CONTROL GP
1. 103-5526 CONTROL GP
2. 146-6293 CONTROL GP
3. 9X-6846 CONTROL GP

BRAKING SYSTEM

CONTROL GP

4. 118-3491 CONTROL GP
5. 146-1596 CONTROL GP
6. 146-1603 CONTROL GP

OPERATOR STATION

CONTROL GP-TRANSMISSION

7. 353-4826 CONTROL GP

SEAT GP

8. 226-8720 COVER GP-S

MONITOR GP

9. 9X-5308 DISPLAY GP
0. INFORMATION

TRUCK 775D TRUCK 6KR
775D Quarry Truck 6KR00124-UP (MACHINE) POWERED BY 3412E Engine SEBP2761 775D 6KR (1996)

OPERATOR STATION

MONITOR GP

100-5778 CONTROL GP-MONITOR

103-5526 CONTROL GP-MONITOR

146-6293 CONTROL GP-MONITOR

9X-6846 CONTROL GP-MONITOR

9X-5308 DISPLAY GP-PAYLOAD MONITOR

9X-6847 DISPLAY GP-PAYLOAD MONITOR

128-3793 MONITOR AR-PAYLOAD

#SEBP27610470

100-5778: CONTROL GP-MONITOR

CONTROL GP-MONITOR

100-5778 CONTROL GP-MONITOR -CATERPILLAR MONITORING SYSTEM
S/N 6KR124-260
PART OF 110-0522 PANEL GP-INSTRUMENT

i00583881 SEBP2761

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Parts for your 775D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
	152-2667	[1]	CONTROL GP-MONITOR (CATERPILLAR MONITORING SYSTEM)

#SEBP27610471

103-5526: CONTROL GP-MONITOR

CONTROL GP-MONITOR

103-5526 CONTROL GP-MONITOR -BACKLIGHT DIMMER
S/N 6KR124-UP
PART OF 106-8342, 322-5031 WIRING GP-CAB

i00089832 SEBP2761

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Parts for your 775D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5P-9132	[2]	SCREW-HEX FLANGE (6-32X0.187-IN)
2.		[1]	BOARD AS
	102-8805	[1]	KIT-RECEPTACLE (6-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
	8T-8729	[6]	PIN-CONNECTOR (16-GA TO 18-GA)

#SEBP27610472

146-6293: CONTROL GP-MONITOR

CONTROL GP-MONITOR

146-6293 CONTROL GP-MONITOR -CATERPILLAR MONITORING SYSTEM-CATERPILLAR MONITORING SYSTEM
S/N 6KR261-UP
PART OF 110-0522 PANEL GP-INSTRUMENT

i00566950 SEBP2761

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Parts for your 775D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
	252-4503	[1]	CONTROL GP-UNPROGRAMMED (CATERPILLAR MONITORING SYSTEM)(CATERPILLAR MONITORING SYSTEM)
	R		REMANUFACTURED PART MAY BE AVAILABLE

#SEBP27610473

9X-6846: CONTROL GP-MONITOR

CONTROL GP-MONITOR

9X-6846 CONTROL GP-MONITOR -PAYLOAD
S/N 6KR124-UP
PART OF 118-3481, 322-5031 WIRING GP-CAB
AN ATTACHMENT

i00092967 SEBP2761

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Parts for your 775D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	185-6778	[1]	CONTROL GP-MONITOR (PAYLOAD)
	101-1785	[1]	BATTERY (LITHIUM)
	8C-3078	[1]	SEAL-O-RING
2.	9W-0202	[1]	FILM-INFORMATION (PAYLOAD MEASUREMENT)
	R		REMANUFACTURED PART MAY BE AVAILABLE

#SEBP27610474

118-3491: CONTROL GP-RETARDER

CONTROL GP-RETARDER

118-3491 CONTROL GP-RETARDER
S/N 6KR124-139
PART OF 118-3489 RETARDER AR-AUTOMATIC
AN ATTACHMENT

i00093575 SEBP2761

1183491 CONTROL GP-RETARDER Parts scheme

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Parts for your 775D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	4H-6147	[2]	CONNECTOR
2.	003-8470	[1]	TEE-PIPE
3.	127-4661 Y	[1]	VALVE & MTG GP-BRAKE (AUTOMATIC RETARDER)
4.	3B-7722	[1]	BUSHING-PIPE
5.	3D-8935 I	[1]	HOSE AS
6.	3J-1907	[2]	SEAL-O-RING
7.	4D-0582	[2]	ELBOW
8.	9G-9150	[2]	CLIP
9.	5P-4317	[2]	CONNECTOR
10.	6D-3781 Y	[1]	VALVE GP-CHECK (DOUBLE)(BRAKE RETARDER)
11.	6D-9718 I	[1]	HOSE AS
12.	6J-1154 I	[1]	HOSE AS
13.	8T-4896	[4]	WASHER-HARD (10.2X18.5X2.5-MM THK)
14.	8T-7008	[2]	BOLT (3/8-16X3-IN)
	I		REFER TO HYDRAULIC INFORMATION SYSTEM
	Y		SEPARATE ILLUSTRATION

#SEBP27610475

146-1596: CONTROL GP-RETARDER

CONTROL GP-RETARDER

146-1596 CONTROL GP-RETARDER
S/N 6KR140-UP
PART OF 147-2049 RETARDER AR-AUTOMATIC
AN ATTACHMENT

i00645242 SEBP2761

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Parts for your 775D TRUCK:

CATERPILLAR SIS

Part No	Qty	Parts name
5M-3062	[2]	BOLT (3/8-16X0.75-IN)
4D-7645	[1]	CLIP
9D-1829	[2]	CLIP
6D-2834	[1]	CLIP
6D-4247	[1]	CLIP
2H-3940	[4]	ELBOW
3D-7587	[1]	ELBOW
3D-6872 I	[1]	HOSE AS
8X-6263 I	[1]	HOSE AS
7J-0703 I	[1]	HOSE AS
002-6454	[2]	CONNECTOR
3J-5389	[2]	PLUG (EXTERNAL)
147-6277	[1]	VALVE GP-CHECK
8X-5444 J	[1]	VALVE GP-RELAY
153-9540	[1]	VALVE
8T-4896	[2]	WASHER-HARD (10.2X18.5X2.5-MM THK)

		AVAILABLE REPAIR KIT(S):
5T-5224 J	[1]	KIT-VALVE & SEAL (RETARDER VALVE RELAY)
		(INCLUDES O-RINGS, RING, COVER, VALVES, RETAINER, SPRING, LUBRICANT, DIAPHRAGM & INSTRUCTION SHEET)
I		REFER TO HYDRAULIC INFORMATION SYSTEM
J		REPAIR KIT MARKED J AVAILABLE FOR PART MARKED J

#SEBP27610476

146-1603: CONTROL GP-RETARDER

CONTROL GP-RETARDER

146-1603 CONTROL GP-RETARDER -CAB
S/N 6KR140-UP
PART OF 147-2052 CAB AR
AN ATTACHMENT

i00640187 SEBP2761

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Parts for your 775D TRUCK:

CATERPILLAR SIS

Part No	Qty	Parts name
		INSTALLATION OF HARDWARE
		SERVICE BRAKE VALVE
2D-7325	[1]	TEE-PIPE
		TO SUPPLY, FRONT OF VALVE
		ACCEPTS HOSES J & T
4H-6147	[1]	CONNECTOR
		ACCEPTS HOSE TO AIR SUPPLY
5H-4778	[1]	ELBOW
		ACCEPTS HOSE TO AIR SUPPLY
		ARC VALVE ON LEFT WALL OF FRONT COMPARTMENT
127-4661 Y	[1]	VALVE & MTG GP-BRAKE (AUTOMATIC RETARDER)
8T-7008	[2]	BOLT (3/8-16X3-IN)
		TO ATTACH VALVE & MOUNTING GP
8T-4896	[4]	WASHER-HARD (10.2X18.5X2.5-MM THK)
		TO ATTACH VALVE & MOUNTING GP
9G-9150	[2]	CLIP
		ON VALVE & MOUNTING GP
3J-1907	[2]	SEAL-O-RING
		BOTTOM PORTS OF VALVE & MOUNTING GP
5P-4317	[2]	CONNECTOR
		BOTTOM PORTS OF VALVE & MOUNTING GP
4D-6585	[1]	ELBOW-PIPE
		TO CONNECTOR ON REAR SUPPLY PORT OF VALVE & MOUNTING GP
3D-7587	[1]	ELBOW
		TO HORIZONTIAL PORT OF TEE AT FRONT PORT OF VALVE & MOUNTING GP
		ACCEPTS HOSE TO PORT #6
6D-3781 Y	[1]	VALVE GP-CHECK (DOUBLE)(BRAKE RETARDER)
		TO INPUT PORT OF TEE AT FRONT PORT OF VALVE & MOUNTING GP
2D-7325	[1]	TEE-PIPE
		TO BOTTOM OF VALVE GP CHECK. (BOTTOM TEE)
		VERTICAL PORT ACCEPTS HOSE TO ARC DVC-INPUT
5H-4778	[1]	ELBOW
		TO HORIZONAL PORT ON BOTTOM INPUT TEE
		ACCEPTS HOSE U
2D-7325	[1]	TEE-PIPE
		INTO OUTPUT PORT OF VALVE GP-CHECK
3D-7587	[1]	ELBOW
		INTO VERTICAL PORT. ACCEPTS HOSE W
		DOUBLE CHECK VALVE LOCATED ON FLOOR IN REAR COMPARTMENT
6D-3781 Y	[1]	VALVE GP-CHECK (DOUBLE)(BRAKE RETARDER)
		DOUBLE CHECK VALVE ONTO FLOOR
5S-7379	[1]	BOLT (3/8-16X0.875-IN)
		TO ATTACH DOUBLE CHECK VALVE
4H-6147	[1]	CONNECTOR
		TO LEFT INPUT. ACCEPTS HOSE Y
5H-4778	[1]	ELBOW
		TO RIGHT INPUT. ACCEPTS HOSE W
		PORT #6 AT REAR RIGHT BULKHEAD
9M-8662	[1]	COUPLING
		TO PORT #6
5H-4778	[1]	ELBOW
		INTO COUPLING ON INSIDE OF PORT #6
		ACCEPTS HOSE X
5H-4778	[1]	ELBOW
		INTO COUPLING ON OUTSIDE OF PORT #6
		HOSE ASSEMBLY ROUTING INDEX
6D-9718 I	[1]	HOSE AS (HOSE S)
		BOTTOM TEE ARC DCV-INPUT TO LEFT SIDE OF FRONT COMPARTMENT DCV-INPUT
7D-2629 I	[1]	HOSE AS (HOSE T)
		FRONT TEE, LEFT SUPPLY OF SERVICE BRAKE VALVE TO REAR PORT SUPPLY OF ARC VALVE
4S-7529 I	[1]	HOSE AS (HOSE U)
		DELIVERY OF RETARDER TO BOTTOM TEE ARC DCV-INPUT
4S-7559 I	[1]	HOSE AS (HOSE W)
		ARC DCV-OUTPUT TO REAR FLOOR DCV-INPUT, RIGHT SIDE
7D-3963 I	[1]	HOSE AS (HOSE X)
		ARC DCV-INPUT (TOP TEE) TO PORT #6
6D-9718 I	[1]	HOSE AS (HOSE ZZ)
		OUTPUT OF REAR FLOOR DCV TO ELBOW ON BLOCK
I		REFER TO HYDRAULIC INFORMATION SYSTEM
Y		SEPARATE ILLUSTRATION

#SEBP27610477

353-4826: CONTROL GP-TRANSMISSION

CONTROL GP-TRANSMISSION

353-4826 CONTROL GP-TRANSMISSION
S/N 6KR124-UP
PART OF 353-4450 CAB AR

i04047649 SEBP2761

3534826 CONTROL GP-TRANSMISSION Parts scheme

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Parts for your 775D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3E-6754	[1]	GROMMET
2.	3H-2900	[1]	GROMMET
3.	3L-2540	[2]	BOLT-SOCKET HEAD (10-24X0.75-IN)
4.	4J-7533	[4]	SEAL-O-RING
5.	6G-0001	[1]	SHAFT
6.	6G-4092	[2]	BUSHING
7.	6G-4093	[4]	SPRING
8.	6G-4134	[4]	PIN
9.	8L-8413	[1]	STRAP-CABLE (WHITE)
10.	8W-0976	[1]	HOUSING
11.	9S-8001	[4]	PLUG
12.	116-9310	[1]	HARNESS AS (CONSOLE)
	155-2255	[1]	KIT-CONNECTING PLUG (12-PIN)
			(INCLUDES PLUG AS, WEDGE & INTERFACE SEAL)
	8T-8730	[10]	SOCKET-CONNECTOR (16-GA TO 18-GA)
	8T-8737	[2]	PLUG-SEAL
	9W-3086	[1]	KEY-POLARIZING
	9W-3087	[8]	TERMINAL (CRIMP)
	9W-3089	[1]	HOUSING
	107-1984	[1]	SOCKET-LAMP
	107-1985	[2]	TERMINAL
13.	125-3356	[1]	COVER AS
14.	125-3357	[1]	COVER AS
15.	125-3360	[1]	COVER AS
16.	125-3365	[1]	KNOB
17.	126-6450	[1]	PLATE AS
18.	126-7896 Y	[1]	SENSOR GP-POSITION
19.	127-9190	[1]	LEVER AS
20.	127-9499 B	[1]	FILM-INSTRUCTION (TRANSMISSION CONTROL)
21.	163-6508	[1]	LAMP-LED (24-VOLT, WHITE)
22.	114-6658	[4]	WASHER (6.5X17X1-MM THK)
23.	127-9497 B	[1]	FILM-INSTRUCTION (TRANSMISSION CONTROL)
24.	2A-5351	[1]	NUT-JAM (3/8-24-THD)
25.	3S-2093	[2]	STRAP-CABLE
26.	5B-9318	[4]	BALL
27.	5K-0906	[2]	BOLT (5/16-18X0.625-IN)
28.	5P-1075	[8]	WASHER-HARD (10.2X22.5X3-MM THK)
29.	6V-7699	[2]	WASHER-HARD (5.5X13X1.6-MM THK)
30.	6V-8185	[3]	NUT (1/4-20-THD)
31.	6V-8801	[8]	NUT (3/8-16-THD)
32.	8T-4205	[3]	WASHER-HARD (7.2X14.5X2-MM THK)
33.	8T-4224	[2]	WASHER-HARD (8.8X16X2-MM THK)
34.	9X-2042 M	[8]	SCREW-TRUSS HEAD (M6X1X12-MM)
	B		USE AS REQUIRED
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

#SEBP27610478

226-8720: COVER GP-SEAT BELT

COVER GP-SEAT BELT

226-8720 COVER GP-SEAT BELT
S/N 6KR124-UP
PART OF 220-0120 SEAT GP

i02168476 SEBP2761

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Parts for your 775D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	226-1985	[1]	COVER-FRONT
2.	226-1986	[1]	COVER AS (REAR)
3.	5P-0537	[2]	WASHER-HARD (7.2X14.5X2-MM THK)
4.	6V-8969	[2]	SCREW-BUTTON HEAD (1/4-20X0.5-IN)

#SEBP27610479

9X-5308: DISPLAY GP-PAYLOAD MONITOR

DISPLAY GP-PAYLOAD MONITOR

9X-5308 DISPLAY GP-PAYLOAD MONITOR -OPERATOR DISPLAY
S/N 6KR124-UP
PART OF 9X-6847 DISPLAY GP-PAYLOAD MONITOR
AN ATTACHMENT

i00092966 SEBP2761

9X5308 DISPLAY GP-PAYLOAD MONITOR Parts scheme

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Parts for your 775D TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9G-3669	[1]	HOUSING-PLUG
2.	7N-7780	[4]	PIN-CONNECTOR (14-GA TO 18-GA)
3.	7N-7779	[4]	SOCKET-CONNECTOR (14-GA TO 18-GA)
4.	8T-6342 E		TUBE-HEAT SHRINK (3.2-MM DIA)(2-CM EACH)
5.	334-0894	[1]	FILM-INFORMATION (PAYLOAD MONITORING SYSTEM)
6.	7T-7370	[1]	SEAL-SECURITY

	5P-5677 BF		WIRE (18-GA, BLACK)
	B		USE AS REQUIRED
	E		ORDER BY THE CENTIMETER
	F		NOT SHOWN

Information:

OPERATOR STATION

MONITOR GP

Operation and Maintenance Manual

Configuration Screen
Cat^® Detect Object Detection System Software Version 3 for Certain Wheel Loaders, Wheel Dozers, Quarry Trucks, Off-Highway Truck/Tractors, Motor Graders, and Articulated Trucks

Diagnostic Summary Screen
Cat^® Detect Object Detection System Software Version 3 for Certain Wheel Loaders, Wheel Dozers, Quarry Trucks, Off-Highway Truck/Tractors, Motor Graders, and Articulated Trucks

Display - Clean
Cat^® Detect Object Detection System Software Version 3 for Certain Wheel Loaders, Wheel Dozers, Quarry Trucks, Off-Highway Truck/Tractors, Motor Graders, and Articulated Trucks

Display Navigation
Cat^® Detect Object Detection System Software Version 3 for Certain Wheel Loaders, Wheel Dozers, Quarry Trucks, Off-Highway Truck/Tractors, Motor Graders, and Articulated Trucks

General Information
Cat^® Detect Object Detection System Software Version 3 for Certain Wheel Loaders, Wheel Dozers, Quarry Trucks, Off-Highway Truck/Tractors, Motor Graders, and Articulated Trucks

Proximity Indicator
Cat^® Detect Object Detection System Software Version 3 for Certain Wheel Loaders, Wheel Dozers, Quarry Trucks, Off-Highway Truck/Tractors, Motor Graders, and Articulated Trucks

Main Screen
Cat^® Detect Object Detection System Software Version 3 for Certain Wheel Loaders, Wheel Dozers, Quarry Trucks, Off-Highway Truck/Tractors, Motor Graders, and Articulated Trucks

System Components
Cat^® Detect Object Detection System Software Version 3 for Certain Wheel Loaders, Wheel Dozers, Quarry Trucks, Off-Highway Truck/Tractors, Motor Graders, and Articulated Trucks

Regulatory Compliance
Cat^® Detect Object Detection System Software Version 3 for Certain Wheel Loaders, Wheel Dozers, Quarry Trucks, Off-Highway Truck/Tractors, Motor Graders, and Articulated Trucks

Washing System
Cat^® Detect Object Detection System Software Version 3 for Certain Wheel Loaders, Wheel Dozers, Quarry Trucks, Off-Highway Truck/Tractors, Motor Graders, and Articulated Trucks

Declaration of Conformity
Cat^® Detect Object Detection System Software Version 3 for Certain Wheel Loaders, Wheel Dozers, Quarry Trucks, Off-Highway Truck/Tractors, Motor Graders, and Articulated Trucks

Special Instruction

Diesel Particulate Filter Monitoring System {108F, 7490}
Diesel Particulate Filter Monitoring System {108F, 7490}

WAVS Installation Guide for Generic Applications{7347, 7348}
WAVS Installation Guide for Generic Applications{7347, 7348}

Generation 3 DPFdm Diagnostic Module Installation Manual - California Only {1000, 1091, 7490}
Generation 3 DPFdm Diagnostic Module Installation Manual - California Only {1000, 1091, 7490}

Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}

Installation and Operation of the Caterpillar Diesel Particulate Filter (DPF) and the Diagnostic Module for Non-Road Machine Applications (Non-California Applications) {108F, 1091, 7490}
Installation and Operation of the Caterpillar Diesel Particulate Filter (DPF) and the Diagnostic Module for Non-Road Machine Applications (Non-California Applications) {108F, 1091, 7490}

Installation of the Cat® Detect Object Detection for the 771, 773, and 775 Off-Highway Truck {1408, 7348, 7490}
Installation of the Cat^® Detect Object Detection for the 771, 773, and 775 Off-Highway Truck {1408, 7348, 7490}

WAVS Generic Installation Guide for Certain Cat® Products{7347, 7348}
WAVS Generic Installation Guide for Certain Cat^® Products{7347, 7348}

Procedure for Installing Object Detection Software on Monitor Display Group {7347, 7490, 7620}
Procedure for Installing Object Detection Software on Monitor Display Group {7347, 7490, 7620}

Updating Certain Cat® Machines from EMS II to EMS III {7490, 7610, 7620}
Updating Certain Cat^® Machines from EMS II to EMS III {7490, 7610, 7620}

Installation Guide for the Tire Monitoring System on Cat® and Non-Cat Equipment {4203, 7490}
Installation Guide for the Tire Monitoring System on Cat^® and Non-Cat Equipment {4203, 7490}

Service Letter-NACD

PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN 769C, 769D, 770G, 771C, 771D,772G, 773B, 773D, 773E, 773G, 775D, 775B, 775E, 776B, 777B, 777C, AND 777D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN 769C, 769D, 770G, 771C, 771D,772G, 773B, 773D, 773E, 773G, 775D, 775B, 775E, 776B, 777B, 777C, AND 777D OFF-HIGHWAY TRUCKS

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Technical Information Bulletin

Truck Payload Measurement System Downloading
Truck Payload Measurement System Downloading

Correct Service Replacement Part Numbers For 100-5778 Caterpillar Monitoring System Control
Correct Service Replacement Part Numbers For 100-5778 Caterpillar Monitoring System Control

Logged Service Codes Are Erased On Certain Monitoring System Modules When The Key Switch Is Turned Off
Logged Service Codes Are Erased On Certain Monitoring System Modules When The Key Switch Is Turned Off

Multiple Registration Messages Occur with Product Link{733T, 7606}
Multiple Registration Messages Occur with Product Link{733T, 7606}

Service Letter-China

Service Letter-Asia

Systems Operation

Odometer Mode
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Tattletale Mode
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Units Mode
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

General Information
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Related Components
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Scrolling Mode
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Display Components
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Speedometer/Tachometer Module
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Warning Operation
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Harness Code Mode
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Alert Indicator Description
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Main Display Module
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Component Description
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Calibration Mode
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Modes of Operation
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Normal Mode
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Numeric Readout Mode
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Service Mode
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Permanent Load Count Mode
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Resettable Load Count Mode
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Quad Gauge Module
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Service Meter Mode
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Tachometer Mode
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

General Information
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Payload Measurement Control
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Payload Operator Display
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Switches
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Related Components
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Normal Operation
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Measurement Accuracy
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Modes of Operation
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Communication
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Service Letter-APD

Testing and Adjusting

Glossary of Terms
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

System Self Test
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Module - Replace
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Main Display Module Initialization - Adjust
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Connector Contact Description of Main Display Module
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Main Display Module - Flash Program
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Configuration
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Calibration
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Functional Test
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Electronic Control Module (ECM) - Replace
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Electronic Control Module (ECM) - Flash Program
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Troubleshooting

Electronic Display Module - If Equipped
3408E and 3412E Engines for Caterpillar Built Machines

MID 030 - CID 0248 - FMI 02
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

MID 030 - CID 0821 - FMI 03
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

MID 030 - CID 0821 - FMI 04
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

MID 030 - CID 0819 - FMI 02
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Alert Indicator Is Always Flashing
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Alert Indicator Never Flashes
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Diagnostic Code List
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Harness Code
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Using Caterpillar Monitoring System to Determine Diagnostic Codes
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Diagnostic Capabilities
5110B Excavator, 24H Motor Grader, 69D, 769D, 773D, 773E, 776D and 777D Off-Highway Truck/Tractors, 771D, 775D and 775E Quarry Trucks and AD40 Series II, AD45 and AE40 II Underground Articulated Trucks Caterpillar Monitoring System

Diagnostic Capabilities
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Initial Troubleshooting Procedure
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Diagnostic Code List
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Intermittent Problem
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Indicator Lamp for Power Does Not Illuminate
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

POD Does Not Illuminate
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

All Display Segments of POD Are On Continuously
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Payload on POD Does Not Change
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Data Displayed on POD Is Erratic
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Payload F10 - System Setting Incorrect or Memory Error
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Payload F09 - Backup Battery Is Low
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Load Indicator Lights (Green) and Status Indicator (Green) Turn Off during Loading
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Last Loader Pass Is Not Weighed
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Payload on POD Is Not Displayed
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Payload on POD Does Not Clear when Load Is Dumped
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Payload System
69D, 73D, 769C, 769D, 773B, 773D, 773E, 776B, 776C, 776D, 777B, 777C, 777D, 784B, 785, 785B, 789 and 793 Off-Highway Truck/Tractors and 771D, 775B, 775D and 775E Quarry Trucks Payload System

Disassembly and Assembly

Payload Monitoring System Electronic Control Module
773D TRUCK & 775D QUARRY TRUCK MACHINE SYSTEMS

Service Magazine

New Truck Payload Measurement Control Group, Model ID Codes, And Target Load Weight Defaults Identified{7494}
1996/07/29

Revised Caterpillar Monitoring System Service Manual Module Is Available {7490}
1997/06/23

VIMS-PC V2.3 Now Available {7601}
1997/07/21

Cylinder Head For Front Suspension Cylinder Group Repositioned To Give Clearance Between Monitoring Sensor For Truck Payload And Truck Frame{7201,7494}
1997/10/13

New Off-Highway Truck Electronic Control Group (EPTC II) Used{7601,7490,7463}
1997/10/20

Improved Sealing On Caterpillar Monitoring System And VIMS Modules Provides Resistance To Lens Fogging{7490,7601}
1997/10/20

Cable Assembly Used To Download TPMS May Cause Incomplete Information {7601,7451}
1998/03/02

Caterpillar Monitoring System Logs Faults That Cannot Be Cleared {7490}
1998/03/02

New Caterpillar Monitoring System (CMS) Control Groups Are Available {7490}
1998/10/19