2A-7070 BRAKE GP-SERVICE & PARKING -REAR S/N 8AS1-232 PART OF 131-3747 POWER TRAIN AR 775D QUARRY TRUCK

BRAKING SYSTEM

BRAKE GP

0. 2A-7070 BRAKE GP-S
1. 2A-7070 BRAKE GP-S

CONTROL GP

2. 137-6428 CONTROL AR
3. 157-2714 CONTROL GP
4. 213-2359 CONTROL GP
5. 136-1815 CONTROL GP
6. 136-1815 CONTROL GP
7. 159-5294 CONTROL GP
8. 159-5294 CONTROL GP
9. 163-5421 CONTROL GP
0. INFORMATION

QUARRY TRUCK 775D QUARRY TRUCK 8AS
775D Quarry Truck 8AS00001-UP (MACHINE) POWERED BY 3412E Engine SEBP2767 775D 8AS (1997)

BRAKING SYSTEM

BRAKE GP

263-7664 KIT-REPAIR

137-6821 WHEEL AR-FINAL DRIVE & BRAKE

125-1384 BRAKE GP-HYD CALIPER SERVICE

105-3210 BRAKE GP-SERVICE

2A-7070 BRAKE GP-SERVICE & PARKING

348-8577 INDICATOR GP-BRAKE WEAR

218-4364 KIT-BRAKE

#SEBP27670420

2A-7070: BRAKE GP-SERVICE & PARKING

BRAKE GP-SERVICE & PARKING

2A-7070 BRAKE GP-SERVICE & PARKING -REAR
S/N 8AS1-232
PART OF 131-3747 POWER TRAIN AR

i00354914 SEBP2767

2A7070 BRAKE GP-SERVICE & PARKING Parts scheme

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Parts for your 775D QUARRY TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9D-6125	[4]	ADAPTER
	9F-2167	[4]	SCREW-PURGE (3/8-24X1.164-IN)
2.	2M-9780	[6]	SEAL-O-RING
3.	9X-6417	[70]	BOLT (5/8-11X3.75-IN)
	5P-8247	[70]	WASHER-HARD (17X32X3.5-MM THK)
4.	139-4782	[66]	STUD-TAPERLOCK (7/8-9X3.15-IN)
	5P-8249	[66]	WASHER-HARD (24X41.5X4-MM THK)
	2J-3505	[66]	NUT-FULL (7/8-9-THD)
5.	5P-4282	[10]	STUD-TAPERLOCK (5/8-11X8.858-IN)
	9D-7989	[10]	NUT (5/8-11-THD)
6.	9S-4190	[2]	PLUG-O-RING (7/8-14-THD)
7.	7D-3013	[4]	DAMPER AS
8.	153-0195	[2]	PLATE
9.	0S-1588	[16]	BOLT (3/8-16X1.25-IN)
	5M-2894	[16]	WASHER-HARD (10.2X18.5X2.5-MM THK)
10.	7D-7519	[2]	SEAL-O-RING
11.	153-0196	[2]	RETAINER-SEAL
12.	9X-7307	[2]	RING-SEAL
	123-2941	[2]	SEAL-RING
13.	145-6034	[2]	SEAL GP-DUO-CONE
			(EACH INCLUDES)
	145-6043	[2]	RING-TORIC
14.	9W-7017	[18]	DISC-FRICTION
15.	169-6442	[2]	SEAL GP-DUO-CONE
			(EACH INCLUDES)
	157-6183	[2]	RING-TORIC
16.	136-7001	[2]	HUB-BRAKE
17.	5D-4809 C	[18]	STUD-TAPERLOCK (5/8-11X4.213-IN)
	9D-7989 C	[18]	NUT (5/8-11-THD)
18.	109-5510 C	[2]	HOUSING
19.	9D-7987	[2]	SEAL
	124-3520	[2]	SEAL-RING
20.	9D-7986	[2]	SEAL
	123-7268	[2]	SEAL-RING
21.	6M-5218	[2]	SEAL-O-RING
22.	9D-7849	[2]	PISTON
23.	109-5508	[2]	ANCHOR-BRAKE
24.	9D-9118	[8]	SPRING-GUIDE
	6M-9155	[8]	PIN
25.	9D-9121	[8]	SPRING
26.	123-7271	[2]	SEAL-RING
	9D-7988	[2]	SEAL
27.	2G-1203	[2]	SEAL-RING
28.	2G-3482	[2]	PISTON
29.	123-7272	[2]	SEAL-RING
	5P-5010	[2]	SEAL-RING
30.	6D-1355	[2]	SEAL-O-RING
31.	163-9366	[16]	PLATE-OUTER
32.	5T-6378	[2]	RING
33.	5P-4076	[2]	SEAL-O-RING
34.	0S-1625	[70]	BOLT (5/8-11X2.5-IN)
	5P-8247	[70]	WASHER-HARD (17X32X3.5-MM THK)
35.	9D-7984	[4]	SEAL
36.	9D-6093	[56]	SPRING
37.	9D-6135	[48]	SPRING
			QUANTITIES SHOWN ARE THOSE REQUIRED FOR BOTH LH & RH SIDES
	C		CHANGE FROM PREVIOUS TYPE
	R		REMANUFACTURED PART MAY BE AVAILABLE

#SEBP27670421

2A-7070: BRAKE GP-SERVICE & PARKING

BRAKE GP-SERVICE & PARKING

2A-7070 BRAKE GP-SERVICE & PARKING -REAR
S/N 8AS233-UP
PART OF 131-3747 POWER TRAIN AR

i01483990 SEBP2767

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Parts for your 775D QUARRY TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2G-3482	[2]	PISTON
2.	7D-3013	[4]	DAMPER AS
3.	9D-6093	[56]	SPRING
4.	9D-6125	[4]	ADAPTER
5.	9D-6135	[48]	SPRING
6.	9D-7849	[2]	PISTON
7.	9D-7989	[28]	NUT (5/8-11-THD)
8.	9D-9121	[8]	SPRING
9.	9W-7017	[18]	DISC-FRICTION
10.	109-5510	[2]	HOUSING
11.	136-7001	[2]	HUB-BRAKE
12.	153-0195	[2]	PLATE
13.	396-3974	[2]	RETAINER-SEAL
14.	163-9366	[16]	PLATE-OUTER
15.	177-1602 C	[2]	RING
16.	177-1605 C	[2]	ANCHOR-BRAKE
17.	385-4572	[2]	SEAL GP-DUO-CONE
18.	341-8543	[2]	SEAL GP-DUO-CONE
19.	0S-1588	[16]	BOLT (3/8-16X1.25-IN)
20.	0S-1625	[70]	BOLT (5/8-11X2.5-IN)
21.	123-2941	[2]	SEAL-RING
22.	123-7268	[2]	SEAL-RING
23.	123-7271	[2]	SEAL-RING
24.	123-7272	[2]	SEAL-RING
25.	124-3520	[2]	SEAL-RING
26.	139-4782	[66]	STUD-TAPERLOCK (7/8-9X3.15-IN)
27.	2G-1203	[2]	SEAL-RING
28.	2J-3505	[66]	NUT-FULL (7/8-9-THD)
29.	2M-9780	[6]	SEAL-O-RING
30.	5D-4809	[18]	STUD-TAPERLOCK (5/8-11X4.213-IN)
31.	5M-2894	[16]	WASHER-HARD (10.2X18.5X2.5-MM THK)
32.	5P-4076	[2]	SEAL-O-RING
33.	5P-4282	[10]	STUD-TAPERLOCK (5/8-11X8.858-IN)
34.	5P-5010	[2]	SEAL-RING
35.	5P-8247	[140]	WASHER-HARD (17X32X3.5-MM THK)
36.	5P-8249	[66]	WASHER-HARD (24X41.5X4-MM THK)
37.	6D-1355	[2]	SEAL-O-RING
38.	6M-5218	[2]	SEAL-O-RING
39.	6M-9155	[8]	PIN
40.	7D-7519	[2]	SEAL-O-RING
41.	337-1943	[4]	SEAL-RECTANGULAR
42.	9D-7986	[2]	SEAL
43.	9D-7987	[2]	SEAL
44.	9D-7988	[2]	SEAL
45.	9D-9118	[8]	SPRING-GUIDE
46.	9F-2167	[4]	SCREW-PURGE (3/8-24X1.164-IN)
47.	9S-4190	[2]	PLUG-O-RING (7/8-14-THD)
48.	9X-6417	[70]	BOLT (5/8-11X3.75-IN)
49.	9X-7307	[2]	RING-SEAL
			QUANTITIES SHOWN ARE THOSE REQUIRED FOR BOTH LH & RH SIDES
	C		CHANGE FROM PREVIOUS TYPE
	R		REMANUFACTURED PART MAY BE AVAILABLE

#SEBP27670422

137-6428: CONTROL AR-INTEGRATED BRAKE

CONTROL AR-INTEGRATED BRAKE

137-6428 CONTROL AR-INTEGRATED BRAKE
S/N 8AS1-UP
AN ATTACHMENT

i00508399 SEBP2767

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Parts for your 775D QUARRY TRUCK:

CATERPILLAR SIS

Part No	Qty	Parts name
174-3768 Y	[1]	CAB AR (INTEGRATED BRAKE)
139-5225 Y	[1]	CONTROL GP-RETARDER (CHASSIS)
141-1903 Y	[1]	LINES GP-TRACTION CONTROL
5T-4118 Y	[1]	SENSOR GP-SPEED (TRACTION AID)
9G-9208 Y	[1]	VALVE GP-TRACTION CONTROL (ANTISPIN)
157-1643 Y	[1]	WIRING GP-SENSOR (WHEEL SPEED)
Y		SEPARATE ILLUSTRATION

#SEBP27670423

157-2714: CONTROL GP-PARKING BRAKE

CONTROL GP-PARKING BRAKE

157-2714 CONTROL GP-PARKING BRAKE
S/N 8AS1-UP
PART OF 131-3742 CAB AR

i00938722 SEBP2767

1572714 CONTROL GP-PARKING BRAKE Parts scheme

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Parts for your 775D QUARRY TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2D-7325	[1]	TEE-PIPE
2.	3H-0120	[1]	ELBOW
6.	6D-9718 I	[1]	HOSE AS
7.	7D-2629 I	[2]	HOSE AS
8.	7J-8611	[1]	ELBOW-PIPE
9.	8T-7922	[2]	SCREW-HEX SOCKET (10-24X0.383-IN)
10.	8W-4341	[2]	HOSE AS
11.	9J-7600	[2]	CONNECTOR-PIPE
12.	9M-8662	[2]	COUPLING
13.	127-9498	[1]	FILM-INSTRUCTION (PARKING BRAKE)
14.	128-4971	[1]	VALVE GP-AIR CONTROL (PARKING BRAKE)
14A.	6G-6568	[1]	RIVET
14B.	142-4001	[1]	LEVER (PARKING BRAKE)
15.	5M-6214	[1]	PLUG (1/8-27 PTF)
16.	3P-1823	[1]	ADAPTER-PIPE
	I		REFER TO HYDRAULIC INFORMATION SYSTEM

#SEBP27670424

213-2359: CONTROL GP-PARKING BRAKE

CONTROL GP-PARKING BRAKE

213-2359 CONTROL GP-PARKING BRAKE
S/N 8AS1-UP
PART OF 353-3534 CAB AR

i01641533 SEBP2767

2132359 CONTROL GP-PARKING BRAKE Parts scheme

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Parts for your 775D QUARRY TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3H-0120	[1]	ELBOW
3.	4S-7563 I	[1]	HOSE AS
4.	4S-7572 I	[1]	HOSE AS
5.	6D-9718 I	[1]	HOSE AS
6.	7D-2629 I	[1]	HOSE AS
7.	7J-8611	[1]	ELBOW-PIPE
8.	8F-8454	[1]	ORIFICE
9.	8T-7922	[2]	SCREW-HEX SOCKET (10-24X0.383-IN)
10.	8W-4341	[2]	HOSE AS
11.	9J-7600	[2]	CONNECTOR-PIPE
12.	9M-8662	[4]	COUPLING
13.	114-6658	[2]	WASHER (6.5X17X1-MM THK)
14.	127-9498	[1]	FILM-INSTRUCTION (PARKING BRAKE)
15.	128-4971	[1]	VALVE GP-AIR CONTROL (PARKING BRAKE)
15A.	142-4001	[1]	LEVER
	6G-6568	[1]	RIVET
16.	165-2138	[2]	CONNECTOR
17.	213-1080	[1]	VALVE AS-PARK & SECONDARY BRK
	4K-2039	[1]	SEAL-O-RING
	5K-6077	[1]	RING-SEALING
	8K-6474	[1]	NUT AS-SEALING
17A.	213-1079	[1]	KNOB
17B.	2D-6403	[1]	PIN-SPRING
18.	213-1083	[2]	ELBOW
19.	213-1101	[1]	BRACKET AS
20.	3D-7587	[1]	ELBOW
21.	3D-8884	[1]	ELBOW
22.	3S-2093	[2]	STRAP-CABLE
23.	4H-6147	[1]	CONNECTOR
24.	5H-4778	[2]	ELBOW
25.	5M-3062	[2]	BOLT (3/8-16X0.75-IN)
26.	5M-6214	[2]	PLUG (1/8-27 PTF)
27.	6B-5072	[1]	ADAPTER
28.	8T-4896	[2]	WASHER-HARD (10.2X18.5X2.5-MM THK)
29.	9M-8406	[2]	CLIP (LOOP)
30.	9X-2044 M	[2]	SCREW-TRUSS HEAD (M6X1X16-MM)
31.	5P-6007 BD		TUBE
	B		USE AS REQUIRED
	D		ORDER BY THE METER
	I		REFER TO HYDRAULIC INFORMATION SYSTEM
	M		METRIC PART

#SEBP27670425

136-1815: CONTROL GP-SERVICE BRAKE

CONTROL GP-SERVICE BRAKE

136-1815 CONTROL GP-SERVICE BRAKE -PLATFORM
S/N 8AS1-276
PART OF 159-5278 PLATFORM AR

i00659969 SEBP2767

1361815 CONTROL GP-SERVICE BRAKE Parts scheme

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Parts for your 775D QUARRY TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1S-0401	[1]	ELBOW
2.	2D-8910	[1]	ELBOW
3.	2G-2477 I	[1]	HOSE AS
4.	3D-8152 I	[1]	HOSE AS
5.	4D-0124	[1]	ELBOW
6.	101-2808 I	[1]	HOSE AS
7.	4D-6463	[2]	CLIP
8.	4J-3914	[1]	ELBOW
10.	4K-9714 Y	[1]	VALVE GP-CHECK (BRAKE AIR RELAY)
11.	4S-7572 I	[1]	HOSE AS
12.	5D-9508 I	[1]	HOSE AS
13.	7D-3963 I	[1]	HOSE AS
14.	7D-4922 I	[1]	HOSE AS
15.	8W-9901 I	[1]	HOSE AS
16.	8X-6262 I	[2]	HOSE AS
17.	9D-3352	[2]	ELBOW
18.	9D-8159 N	[1]	VALVE GP (FRONT BRAKE)
19.	002-6454	[1]	CONNECTOR
20.	142-2516 J	[1]	VALVE GP-RELAY (REAR BRAKE AIR)
21.	2H-3940	[1]	ELBOW
22.	3J-5389	[3]	PLUG (EXTERNAL)
23.	3J-5390	[1]	PLUG (3/8-18-THD)
28.	4L-6454	[4]	BOLT (3/8-16X1-IN)
29.	5H-4778	[2]	ELBOW
30.	5M-3062	[3]	BOLT (3/8-16X0.75-IN)
31.	5M-6213	[2]	PLUG-PIPE (1/4-18-THD)
32.	6D-4244	[1]	CLIP (LOOP)
33.	6V-5782	[2]	BOLT (5/16-18X1.125-IN)
34.	8T-4224	[2]	WASHER-HARD (8.8X16X2-MM THK)
35.	8T-4896	[7]	WASHER-HARD (10.2X18.5X2.5-MM THK)
36.	142-2516 J	[1]	VALVE GP-RELAY (FRONT BRAKE AIR)

			AVAILABLE REPAIR KIT(S):
	142-3439 J	[1]	KIT-SEAL & VALVE (BRAKE AIR RELAY)
			(INCLUDES O-RINGS, RINGS, COVER, INLET & EXHAUST VALVES, RETAINER, SPRING, INSTRUCTION SHEET, DIAPHRAM, & LUBRICANT)
	2G-5986 N	[1]	KIT-VALVE (BRAKE)(FRONT BRAKE INVERTER)
			(INCLUDES SCREW, WASHER, CHECK VALVE & SPRING, O-RINGS, SPRINGS, INLET & EXHAUST VALVES, DIAPHRAGM, LUBRICANTS,
			INSTRUCTION SHEET, RETAINING RING & EXHAUST COVERS)
	I		REFER TO HYDRAULIC INFORMATION SYSTEM
	J		KIT MARKED J SERVICES PART(S) MARKED J
	N		KIT MARKED N SERVICES PART(S) MARKED N
	Y		SEPARATE ILLUSTRATION

#SEBP27670426

136-1815: CONTROL GP-SERVICE BRAKE

CONTROL GP-SERVICE BRAKE

136-1815 CONTROL GP-SERVICE BRAKE -PLATFORM
S/N 8AS277-324
PART OF 159-5278 PLATFORM AR

i01356294 SEBP2767

For full view, you need register

Parts for your 775D QUARRY TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1S-0401	[1]	ELBOW
2.	2D-8910	[1]	ELBOW
3.	2G-2477 I	[1]	HOSE AS
4.	3D-8152 I	[1]	HOSE AS
5.	4D-0124	[1]	ELBOW
6.	101-2808 I	[1]	HOSE AS
7.	4D-6463	[2]	CLIP
8.	4J-3914	[1]	ELBOW
10.	4K-9714 Y	[1]	VALVE GP-CHECK (BRAKE AIR RELAY)
11.	4S-7572 I	[1]	HOSE AS
12.	5D-9508 I	[1]	HOSE AS
13.	7D-3963 I	[1]	HOSE AS
14.	7D-4922 I	[1]	HOSE AS
15.	8W-9901 I	[1]	HOSE AS
16.	8X-6262 I	[2]	HOSE AS
17.	9D-3352	[2]	ELBOW
18.	172-6232 CN	[1]	VALVE GP (FRONT BRAKE)
19.	002-6454	[1]	CONNECTOR
20.	159-5149 CJ	[1]	VALVE GP-RELAY (REAR BRAKE AIR)
21.	2H-3940	[1]	ELBOW
22.	3J-5389	[3]	PLUG (EXTERNAL)
23.	3J-5390	[1]	PLUG (3/8-18-THD)
28.	4L-6454	[4]	BOLT (3/8-16X1-IN)
29.	5H-4778	[2]	ELBOW
30.	5M-3062	[3]	BOLT (3/8-16X0.75-IN)
31.	5M-6213	[2]	PLUG-PIPE (1/4-18-THD)
32.	6D-4244	[1]	CLIP (LOOP)
33.	6V-5782	[2]	BOLT (5/16-18X1.125-IN)
34.	8T-4224	[2]	WASHER-HARD (8.8X16X2-MM THK)
35.	8T-4896	[7]	WASHER-HARD (10.2X18.5X2.5-MM THK)
36.	159-5149 CJ	[1]	VALVE GP-RELAY (FRONT BRAKE AIR)

			AVAILABLE REPAIR KIT(S):
	142-3439 J	[1]	KIT-SEAL & VALVE (BRAKE AIR RELAY)
			(INCLUDES O-RINGS, RINGS, COVER, INLET & EXHAUST VALVES, RETAINER, SPRING, INSTRUCTION SHEET, DIAPHRAM, & LUBRICANT)
	197-7484 N	[1]	KIT-VALVE (BRAKE)(FRONT BRAKE INVERTER)
			(INCLUDES SCREW, WASHER, CHECK VALVE & SPRING, O-RINGS, SPRINGS, INLET & EXHAUST VALVES, DIAPHRAGM, LUBRICANTS,
			INSTRUCTION SHEET,RETAINING RING & EXHAUST COVERS)
	C		CHANGE FROM PREVIOUS TYPE
	I		REFER TO HYDRAULIC INFORMATION SYSTEM
	J		KIT MARKED J SERVICES PART(S) MARKED J
	N		KIT MARKED N SERVICES PART(S) MARKED N
	Y		SEPARATE ILLUSTRATION

#SEBP27670427

159-5294: CONTROL GP-SERVICE BRAKE

CONTROL GP-SERVICE BRAKE

159-5294 CONTROL GP-SERVICE BRAKE -CHASSIS
S/N 8AS1-324
PART OF 136-1816 CHASSIS AR

i00917306 SEBP2767

1595294 CONTROL GP-SERVICE BRAKE Parts scheme

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Parts for your 775D QUARRY TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3D-6931 I	[1]	HOSE AS
2.	4D-2560	[2]	CONNECTOR-PIPE
3.	4D-6463	[4]	CLIP
4.	4D-7969 I	[1]	HOSE AS
7.	4S-7606	[1]	ELBOW
8.	4S-7570 I	[1]	HOSE AS
9.	7D-5998 I	[1]	HOSE AS
10.	7K-1181	[4]	STRAP-CABLE
11.	9D-5844	[1]	HOSE AS
12.	1S-0996	[1]	CLIP
13.	2H-3940	[1]	ELBOW
14.	3D-8884	[1]	ELBOW
15.	5H-4778	[1]	ELBOW
16.	5K-8451	[1]	CLIP (LOOP)
17.	5M-3062	[11]	BOLT (3/8-16X0.75-IN)
18.	5P-4459	[1]	ELBOW-AIR BRAKE
19.	6D-4244	[1]	CLIP (LOOP)
20.	4M-8973	[1]	ELBOW
21.	7X-7655 J	[1]	VALVE AS-DRAIN
22.	8T-4896	[11]	WASHER-HARD (10.2X18.5X2.5-MM THK)
23.	9M-8406	[10]	CLIP (LOOP)
24.	5P-6011 D		TUBE (0.4M)

			AVAILABLE REPAIR KIT(S):
	459-0644 J	[1]	KIT-VALVE REPAIR
			(INCLUDES SEAL STEM, RETAINING RING & O-RING SEALS)
	D		ORDER BY THE METER
	I		REFER TO HYDRAULIC INFORMATION SYSTEM
	J		KIT MARKED J SERVICES PART(S) MARKED J

#SEBP27670428

159-5294: CONTROL GP-SERVICE BRAKE

CONTROL GP-SERVICE BRAKE

159-5294 CONTROL GP-SERVICE BRAKE -CHASSIS
S/N 8AS325-UP
PART OF 136-1816 CHASSIS AR

i01445725 SEBP2767

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Parts for your 775D QUARRY TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2G-1422 I	[1]	HOSE AS
2.	2H-9091 C	[1]	CONNECTOR-PIPE
3.	3D-6931 CI	[2]	HOSE AS
4.	4D-2560	[2]	CONNECTOR-PIPE
5.	4D-6463	[4]	CLIP
8.	4S-7570 I	[1]	HOSE AS
9.	4S-7606	[1]	ELBOW
10.	5P-4431 C	[1]	ELBOW-AIR BRAKE
11.	7D-5998 I	[1]	HOSE AS
12.	7K-1181	[4]	STRAP-CABLE
13.	1S-0996	[1]	CLIP
14.	2H-3940	[1]	ELBOW
15.	3D-8884	[1]	ELBOW
16.	4M-8973	[1]	ELBOW
17.	5H-4778 C	[2]	ELBOW
18.	5K-8451	[1]	CLIP (LOOP)
19.	5M-3062 C	[12]	BOLT (3/8-16X0.75-IN)
20.	5P-4459	[1]	ELBOW-AIR BRAKE
21.	7X-7655 J	[1]	VALVE AS-DRAIN
22.	8T-4896 C	[14]	WASHER-HARD (10.2X18.5X2.5-MM THK)
23.	9M-8406 C	[12]	CLIP (LOOP)
24.	5P-0756		TUBE (.4 M)
25.	5S-7382	[1]	BOLT (3/8-16X1.375-IN)
26.	6V-8801	[1]	NUT (3/8-16-THD)
27.	7D-1553	[1]	CLIP

			AVAILABLE REPAIR KIT(S):
	459-0644 J	[1]	KIT-VALVE REPAIR
			(INCLUDES SEAL STEM, RETAINING RING & O-RING SEALS)
	C		CHANGE FROM PREVIOUS TYPE
	I		REFER TO HYDRAULIC INFORMATION SYSTEM
	J		KIT MARKED J SERVICES PART(S) MARKED J

#SEBP27670429

163-5421: CONTROL GP-SERVICE BRAKE

CONTROL GP-SERVICE BRAKE

163-5421 CONTROL GP-SERVICE BRAKE -CAB
S/N 8AS1-UP
PART OF 131-3742 CAB AR

i00949408 SEBP2767

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Parts for your 775D QUARRY TRUCK:

CATERPILLAR SIS

Part No	Qty	Parts name
		INSTALLATION OF HARDWARE
		1) INSTALL SERVICE VALVE
143-8994 Y	[1]	VALVE GP-AIR CONTROL (SERVICE BRAKE PEDAL)
		SERVICE BRAKE VALVE (W/PEDAL)
4M-0061	[3]	BOLT (5/16-18X0.75-IN)
		MOUNT VALVE
8T-4224	[3]	WASHER-HARD (8.8X16X2-MM THK)
		MOUNT VALVE
8T-6762	[2]	PLUG-PIPE (1/2-14-THD)
		TOP FRONT, TOP LEFT
3D-6370	[1]	ELBOW
		TOP RIGHT, ACCEPTS HOSE K
3S-9175	[1]	ELBOW
		BOTTOM LEFT, HOSE M
6B-5072	[1]	ADAPTER
		BOTTOM RIGHT
5P-4424	[1]	ELBOW-AIR BRAKE
		INTO 6B-5072, TUBE J
		2) INSTALL SECONDARY VALVE
153-8338 Y	[1]	VALVE GP-AIR CONTROL (SECONDARY BRAKE PEDAL)
		SECONDARY BRAKE VALVE (W/PEDAL)
140-2707	[1]	PLATE AS
		TO ACCEPT SECONDARY VALVE
153-8339	[1]	GASKET
		UNDER PLATE AS
5M-3062	[4]	BOLT (3/8-16X0.75-IN)
		TO ATTACH PLATE AS
8T-4896	[4]	WASHER-HARD (10.2X18.5X2.5-MM THK)
		TO ATTACH PLATE AS
4M-0061	[3]	BOLT (5/16-18X0.75-IN)
		TO MOUNT VALVE
8T-4224	[3]	WASHER-HARD (8.8X16X2-MM THK)
		TO MOUNT VALVE
8T-6762	[3]	PLUG-PIPE (1/2-14-THD)
		TOP FRONT, 2 RIGHT PORTS
7D-4903	[1]	ADAPTER
		TOP LEFT
3D-6370	[1]	ELBOW
		INTO 7D-4903, ORIENTED REAR, HOSE G
3D-6370	[1]	ELBOW
		BOTTOM LEFT, ORIENTED REAR, HOSE H
		3) INSTALL FRONT BRAKE SWITCH
128-4972	[1]	VALVE GP-AIR CONTROL (FRONT BRAKE SWITCH)
8T-9394	[2]	BOLT-SOCKET HEAD (10-24X0.5-IN)
		ATTACH 128-4972 VALVE TO DASH
127-9501	[1]	FILM-INFORMATION (INDICATOR LIGHTS)
		COVERS SCREWS
5H-4778	[1]	ELBOW
		INTO TOP PORT, HOSE F
8T-6763	[1]	PLUG-PIPE (1/4-18-THD)
		INTO REMAINING TOP PORT
4H-6147	[1]	CONNECTOR
		INTO BOTTOM PORT, HOSE C
		4) INSTALL FRONT DCV (FRONT COMPARTMENT)
6D-3781 Y	[1]	VALVE GP-CHECK (SERVICE BRAKE CONTROL)
5S-7379	[1]	BOLT (3/8-16X0.875-IN)
		ATTACH DCV
8T-4896	[1]	WASHER-HARD (10.2X18.5X2.5-MM THK)
		ATTACH DCV
2D-7325	[3]	TEE-PIPE
		INTO EACH DCV PORT (2 INPUT, I OUTPUT)
5H-4778	[1]	ELBOW
		RIGHT TEE, RIGHT END, ORIENTED REAR, HOSE K
4H-6147	[1]	CONNECTOR
		RIGHT TEE, VERTICAL PORT, HOSE C
5P-4424	[1]	ELBOW-AIR BRAKE
		LEFT TEE, VERTICAL PORT, TUBE R
		(REMAINING PORT IN LEFT TEE FOR RETARDER SWITCH)
5H-4778	[1]	ELBOW
		OUTPUT TEE, HORIZONTAL PORT, HOSE D
5H-4778	[1]	ELBOW
		OUTPUT TEE, HORIZONTAL PORT, HOSE O
		5) INSTALL RETARDER
165-2136 Y	[1]	VALVE GP-AIR CONTROL (MANUAL RETARDER)
165-2138	[3]	CONNECTOR (PUSH-IN ADAPTERS)
5P-6007 BD		TUBE (TUBE J)
5P-6007 BD		TUBE (TUBE R)
5P-6007 BD		TUBE (EXHAUST)
4D-5239	[2]	BOLT-12 POINT HEAD (3/8-16X1.625-IN)
		ATTACH VALVE TO STEERING COLUMN
4D-5243	[2]	LOCKWASHER
		ATTACH VALVE TO STEERING COLUMN
		6) INSTALL SECONDARY RESERVOIR FITTINGS
002-5299	[1]	TEE-PIPE
		INTO LEFT END OF TANK, HORIZONTAL
4J-3914	[1]	ELBOW
		INTO REAR PORT OF TEE, HOSE CC
4J-3914	[1]	ELBOW
		INTO FRONT PORT OF TEE, HOSE H
3B-7722	[1]	BUSHING-PIPE
		INTO CENTER PORT, RIGHT END
3D-8884	[1]	ELBOW
		INTO 3B-7722 BUSHING
6D-1432	[1]	VALVE-CHECK
		INTO 3D-8884 ELBOW
4H-6147	[1]	CONNECTOR
		INTO 6D-1432 CHECK VALVE, HOSE Q
2H-3940	[1]	ELBOW
		INTO REAR HOLE, RIGHT END, HOLE P
		7) INSTALL INVERSION VALVE
172-6232 J	[1]	VALVE GP (SERVICE BRAKE)
8T-9043	[2]	BOLT (5/16-18X0.875-IN)
		TO MOUNT VALVE
8T-4224	[2]	WASHER-HARD (8.8X16X2-MM THK)
		TO MOUNT VALVE
4D-0124	[1]	ELBOW
		CONTROL PORT, HOSE G
3D-8884	[1]	ELBOW
		SUPPLY PORT, HOSE CC
5H-4778	[1]	ELBOW
		DELIVER PORT, HOSE DD
		8) INSTALL HORN SOLENOID
9M-8662	[1]	COUPLING
		INTO REAR WALL OF CAB
004-5933	[1]	TEE-PIPE
		INTO COUPLING, HORIZONTAL, HOSE Z
5P-8998	[1]	FITTING
		LEFT END OF TEE
7T-9074 Y	[1]	VALVE GP-SOLENOID (24-VOLT)(AIR HORN)
		ONTO 5P-8998 NIPPLE
3D-7587	[1]	ELBOW
		INTO LEFT END OF SOLENOID, HOSE L
9M-8662	[1]	COUPLING
		INTO CAB FLOOR IN FRONT COMPARTMENT
3D-7587	[1]	ELBOW
		INTO COUPLING, UNDERSIDE OF CAB
5H-4778	[1]	ELBOW
		INTO COUPLING, HOSE L
		9) INSTALL DOUBLE CHECK VALVE ONTO REAR FLOOR
6D-3781 Y	[1]	VALVE GP-CHECK (SERVICE BRAKE CONTROL)
5S-7379	[1]	BOLT (3/8-16X0.875-IN)
		TO MOUNT DCV
8T-4896	[1]	WASHER-HARD (10.2X18.5X2.5-MM THK)
		TO MOUNT DCV
4H-6147	[1]	CONNECTOR
		INTO FRONT INPUT, HOSE D
4H-6112	[1]	BREATHER (SERVICE BRAKE)
		INTO REAR INPUT
004-5933	[1]	TEE-PIPE
		FOR STOPLAMP & BRAKE SWITCHES
		10) INSTALL FITTINGS ONTO INSIDE AND OUTSIDE OF JUNCTION PLATE
		-PORT 1-
2G-8815	[1]	VALVE GP-RELIEF (SERVICE BRAKE)
7X-0264	[2]	BOLT (1/4-20X2.5-IN)
		TO ATTACH PPV TO JUNCTION PLATE
8T-4205	[2]	WASHER-HARD (7.2X14.5X2-MM THK)
		TO ATTACH PPV TO JUNCTION PLATE
3D-7587	[1]	ELBOW
		INTO TOP PORT OF PPV, HOSE E
004-5933	[1]	TEE-PIPE
		INTO BOTTOM PORT OF PPV (ONE END OUT OF PORT 1)
2D-7325	[1]	TEE-PIPE
		INSIDE PORT OF 004-5933, VERTICLE IS HOSE G
5H-4778	[1]	ELBOW
		END OF 2D-7325, HOSE Z
8T-6765	[1]	PLUG-PIPE (1/4-18-THD)
		END OF 004-5933 (OUTSIDE)
		-PORT 2-
8D-9423	[1]	COUPLING
		INTO PORT HOLE, HOSE P
3D-8913	[1]	ELBOW
		INTO COUPLING, CHASSIS HOSE A (OUTSIDE)
		-PORT 3-
8D-9423	[1]	COUPLING
		INTO PORT HOLE
9D-3351	[1]	ELBOW
		INTO COUPLING, ACCEPTS 004-5933 & HOSE M
004-5933	[1]	TEE-PIPE
		LEFT END OF 9D-3351, SWITCH & HOSE E
9D-3352	[1]	ELBOW
		INTO COUPLING, ACCEPTS 5H-4778 & CHASSIS HOSE (OUTSIDE)
5H-4778	[1]	ELBOW
		INTO 9D-3352, ACCEPTS CHASSIS HOSE C
		-PORT 4-
9M-8662	[1]	COUPLING
		INTO PORT HOLE
3D-8884	[1]	ELBOW
		INTO COUPLING, HOSE N
8W-6908	[1]	VALVE
		FRONT BRAKE RATIO VALVE, ABOVE PORT 3
4M-0061	[2]	BOLT (5/16-18X0.75-IN)
		TO ATTACH RATIO VALVE
8T-4224	[2]	WASHER-HARD (8.8X16X2-MM THK)
		TO ATTACH RATIO VALVE
4J-3914	[1]	ELBOW
		TOP PORT ON RATIO VALVE, HOSE N
2D-0193	[1]	CONNECTOR-PIPE
		BOTTOM PORT ON RATIO VALVE, HOSE F
5H-4778	[1]	ELBOW
		INTO COUPLING, ACCEPTS CHASSIS HOSE D (OUTSIDE)
		-PORT 5-
9M-8662	[1]	COUPLING
		INTO PORT HOLE
3D-7587	[1]	ELBOW
		INTO COUPLING, HOSE O
5H-4778	[1]	ELBOW
		INTO COUPLING, ACCEPTS CHASSIS HOSE E (OUTSIDE)
		-PORT 7-
9M-8662	[1]	COUPLING
		INTO PORT HOLE
2D-7325	[1]	TEE-PIPE
		INTO COUPLING, VERTICLE PORT, SECONDARY SWITCH
3D-7587	[1]	ELBOW
		HORIZONTAL END OF TEE, HOSE AA
5H-4778	[1]	ELBOW
		INTO COUPLING, CHASSIS HOSE F (OUTSIDE)
		-PORT 8-
9M-8662	[1]	COUPLING
		INTO PORT HOLE
3D-7587	[1]	ELBOW
		INTO COUPLING HOSE BB
5H-4778	[1]	ELBOW
		INTO COUPLING, CHASSIS HOSE G (OUTSIDE)
		----HOSE ROUTINGS----
		-FRONT COMPARTMENT-
5M-3062	[1]	BOLT (3/8-16X0.75-IN)
8T-4896	[1]	WASHER-HARD (10.2X18.5X2.5-MM THK)
9M-8406	[1]	CLIP (LOOP)
		FOR HOSE K
6V-3265	[1]	CLIP
		FOR TUBE J (3/8IN OD TUBE)
5M-3062	[1]	BOLT (3/8-16X0.75-IN)
8T-4896	[1]	WASHER-HARD (10.2X18.5X2.5-MM THK)
7S-4244	[1]	CLIP
		FOR TUBES J & R (3/8IN OD TUBE)
7K-1181	[1]	STRAP-CABLE
		HOSE BUNDLE AT SECONDARY VALVE
7K-1181	[3]	STRAP-CABLE
		HOSE BUNDLE IN TUNNEL-3 PLACES
		-REAR COMPARTMENT-
7K-1181	[2]	STRAP-CABLE
		HOSE BUNDLE-2 PLACES
5M-3062	[1]	BOLT (3/8-16X0.75-IN)
8T-4896	[1]	WASHER-HARD (10.2X18.5X2.5-MM THK)
4D-6463	[1]	CLIP
		FOR HOSES AA, BB, F, M, O, Z
		----HOSES/TUBES----
4S-7563 I	[1]	HOSE AS (HOSE C)
		FRONT BRAKE SWITCH (BOTTOM PORT) TO TEE ON FRONT DCV, RIGHT SIDE
4S-7562 I	[1]	HOSE AS (HOSE D)
		TEE ON FRONT DCV-OUTPUT TO REAR DVC-INPUT
7D-6096 I	[1]	HOSE AS (HOSE E)
		TOP PORT OF PPV (JUNCTION PLATE) TO PORT 3
6D-8079 I	[1]	HOSE AS (HOSE F)
		FRONT BRAKE SWITCH (SIDE PORT) TO FRONT BRAKE RATIO VALVE (JUNCTION PLATE) (BOTTOM PORT)
4D-6243 I	[1]	HOSE AS (HOSE G)
		DELIVERY OF SECONDARY TO CONTROL PORT ON INVERSION VALVE
4S-7561 I	[1]	HOSE AS (HOSE H)
		SECONDARY SUPPLY (BOTTOM PORT) TO LEFT END OF SECONDARY AIR RESERVOIR
5P-6007 BD		TUBE (TUBE J)
		SUPPLY OF FOOT BRAKE VALVE (BOTTOM PORT) TO SUPPLY PORT OF RETARDER
4S-7560 I	[1]	HOSE AS (HOSE K)
		DELIVERY OF FOOT BRAKE VALVE TO TEE ON FRONT DCV-INPUT, RIGHT SIDE
4S-7559 I	[1]	HOSE AS (HOSE L)
		HORN SOLENOID TO ELBOW ON FRONT COMPARTMENT FLOOR
8W-0703 I	[1]	HOSE AS (HOSE M)
		SUPPLY OF FOOT BRAKE VALVE (BOTTOM PORT) TO 9D-3351 ELBOW AT PORT 3
7D-6096 I	[1]	HOSE AS (HOSE N)
		TOP PORT OF FRONT BRAKE RATIO VALVE
7D-4922 I	[1]	HOSE AS (HOSE O)
		TEE ON FRONT DCV-OUTPUT TO PORT 5
2D-8926 I	[1]	HOSE AS (HOSE P)
		RIGHT REAR PORT ON AIR RESERVOIR (2H-3940 ELBOW) TO COUPLING IN PORT 2
6D-9855 I	[1]	HOSE AS (HOSE Q)
		RIGHT CENTER PORT ON AIR RESERVOIR (4H-6147 CONNECTOR) TO 2D-7325 TEE IN PORT 1
5P-6007 BD		TUBE (TUBE R)
		RETARDER DELIVERY TO TEE ON FRONT DCV-INPUT, LEFT SIDE
8X-5821 I	[1]	HOSE AS (HOSE Z)
		TEE AT HORN SOLENOID TO TEE IN PORT 1
4D-2847 I	[1]	HOSE AS (HOSE CC)
		LEFT END OF SECONDARY AIR RESERVOIR TO INVERSION SUPPLY
5P-6007 BD		TUBE (EXHAUST)

		AVAILABLE REPAIR KIT(S):
197-7484 J	[1]	KIT-VALVE (BRAKE)(SECONDARY BRAKE INVERTER VALVE)
		(INCLUDES O-RINGS, DIAPHRAGM, LUBRICANT, INSTRUCTIONS, DIAPHRAGM SCREW & WASHER, CHECK VALVE, INLET & EXHAUST VALVE,
		EXHAUST COVERS, RETAINING RING)
B		USE AS REQUIRED
D		ORDER BY THE METER
I		REFER TO HYDRAULIC INFORMATION SYSTEM
J		KIT MARKED J SERVICES PART(S) MARKED J
Y		SEPARATE ILLUSTRATION