789C Off-Highway Truck 2BW00001-UP (MACHINE) POWERED BY 3516 Engine HYDRAULIC SYSTEM Caterpillar SIS

TRUCK 789C TRUCK 2BW
789C Off-Highway Truck 2BW00001-UP (MACHINE) POWERED BY 3516 Engine SEBP2790 789C 2BW (1998)

Parts group 789C:

For full view, you need register

HYDRAULIC SYSTEM

ACCUMULATOR GP

7I-4907 ACCUMULATOR & MTG GP-HYDRAULIC
S/N 2BW1-528
PART OF 144-3029, 170-3590 HYDRAULIC AR, 263-7389 SUSPENSION AR
ALSO AN ATTACHMENT

7I-4907 ACCUMULATOR & MTG GP-HYDRAULIC

7I-4907 ACCUMULATOR & MTG GP-HYDRAULIC
S/N 2BW529-589
PART OF 170-3590 HYDRAULIC AR, 193-6330, 263-7389 SUSPENSION AR
ALSO AN ATTACHMENT

219-2541 ACCUMULATOR GP-HYDRAULIC

219-2541 ACCUMULATOR GP-HYDRAULIC -EUROPEAN MARKET
S/N 2BW590-UP
PART OF 229-8594 ACCUMULATOR GP-HYDRAULIC
AN ATTACHMENT

229-8594 ACCUMULATOR GP-HYDRAULIC

229-8594 ACCUMULATOR GP-HYDRAULIC
S/N 2BW590-UP
PART OF 193-6331 SUSPENSION AR
AN ATTACHMENT

ACTUATOR GP

118-5081 ACTUATOR GP-PILOT CONTROL

118-5081 ACTUATOR GP-PILOT CONTROL -HOIST
S/N 2BW1-635
PART OF 132-2048, 164-9234 VALVE GP-CONTROL

217-6720 ACTUATOR GP-PILOT CONTROL

217-6720 ACTUATOR GP-PILOT CONTROL -HOIST CONTROL VALVE
S/N 2BW636-UP
PART OF 245-1661 VALVE GP-CONTROL

COOLER GP

125-5861 LINES GP-HYDRAULIC OIL COOLER

125-5861 LINES GP-HYDRAULIC OIL COOLER -REAR BRAKE
S/N 7TR1-1291
PART OF 100-8089, 175-5289, 188-4789 ENGINE AR
ALSO AN ATTACHMENT

125-5861 LINES GP-HYDRAULIC OIL COOLER

125-5861 LINES GP-HYDRAULIC OIL COOLER -REAR BRAKE
S/N 7TR1292-UP
PART OF 100-8089, 175-5289, 365-9315 ENGINE AR, 365-9314 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

162-2634 LINES GP-HYDRAULIC OIL COOLER

162-2634 LINES GP-HYDRAULIC OIL COOLER -TC, BRAKE COOLING
S/N 2BW1-128
PART OF 144-3029 HYDRAULIC AR

162-2634 LINES GP-HYDRAULIC OIL COOLER

162-2634 LINES GP-HYDRAULIC OIL COOLER -TC, BRAKE COOLING
S/N 2BW129-302
PART OF 144-3029 HYDRAULIC AR

162-2634 LINES GP-HYDRAULIC OIL COOLER

162-2634 LINES GP-HYDRAULIC OIL COOLER -TC, BRAKE COOLING
S/N 2BW303-1348
PART OF 170-3590 HYDRAULIC AR

162-2634 LINES GP-HYDRAULIC OIL COOLER

162-2634 LINES GP-HYDRAULIC OIL COOLER -TC, BRAKE COOLING
S/N 2BW1349-1391
PART OF 170-3590 HYDRAULIC AR

162-2634 LINES GP-HYDRAULIC OIL COOLER

162-2634 LINES GP-HYDRAULIC OIL COOLER -TC, BRAKE COOLING
S/N 2BW1392-1566
PART OF 170-3590 HYDRAULIC AR

162-2634 LINES GP-HYDRAULIC OIL COOLER

162-2634 LINES GP-HYDRAULIC OIL COOLER -TC, BRAKE COOLING
S/N 2BW1567-UP
PART OF 170-3590 HYDRAULIC AR

CYLINDER GP

5T-4469 CYLINDER & MTG GP-HOIST

5T-4469 CYLINDER & MTG GP-HOIST
S/N 2BW1-UP
PART OF 144-3029, 170-3590 HYDRAULIC AR

438-6225 CYLINDER GP-HOIST

438-6225 CYLINDER GP-HOIST -TELESCOPING
S/N 2BW1-UP
STAGE 1: 311.2-MM (12.3-IN) BORE X 1131-MM (4.5-IN) STROKE. STAGE 2: 241.4-MM (9.5-IN) BORE X 1130-MM (4.5-IN) STROKE
FIELD REPLACEMENT FOR @@@@@9T-2807@@@@@

9T-2807 CYLINDER GP-HOIST

9T-2807 CYLINDER GP-HOIST
S/N 2BW1-UP
STAGE 1: 311.2-MM(12.3-IN) BORE X 1131-MM(4.5-IN) STROKE. STAGE 2: 241.3-MM(9.5-IN) BORE X 1131-MM(4.5-IN) STROKE. TELESCOPING
PART OF 5T-4469 CYLINDER & MTG GP-HOIST
FIELD REPLACEMENT ORDER @@@@@438-6225@@@@@

DRIVE GP

2A-6516 DRIVE GP-PUMP

2A-6516 DRIVE GP-PUMP -STEERING, HOIST, TRANSMISSION
S/N 2BW1-UP
PART OF 144-3029, 170-3590 HYDRAULIC AR

2A-6546 DRIVE GP-PUMP

2A-6546 DRIVE GP-PUMP -STEERING, HOIST, TRANSMISSION
S/N 2BW1-UP
PART OF 2A-6516 DRIVE GP-PUMP

165-4500 PUMP & DRIVE GP-GEAR

165-4500 PUMP & DRIVE GP-GEAR -TC, PARKING BRK REL, BRK CLG
S/N 2BW129-UP
4 SECTION
PART OF 144-3029, 170-3590 HYDRAULIC AR

6T-6149 PUMP & DRIVE GP-GEAR

6T-6149 PUMP & DRIVE GP-GEAR -TC SCAV & CHRG, PARK BK REL, FRONT BK CLG
S/N 2BW1-128
PART OF 144-3029 HYDRAULIC AR

FILTER GP

172-3889 FILTER GP-OIL

172-3889 FILTER GP-OIL -SECONDARY, PARKING BRAKE-TRANSMISSION LUBRICATION
S/N 2BW125-UP
WITH HOUSING
PART OF 156-7141 LINES GP-SERVICE BRAKE, 170-3583, 5T-4487 LINES GP-TRANSMISSION OIL

246-1001 FILTER GP-OIL

246-1001 FILTER GP-OIL
S/N 2BW659-1863
WITH HOUSING
PART OF 241-7846 LINES GP-SERVICE BRAKE

4T-4284 FILTER GP-OIL

4T-4284 FILTER GP-OIL -STEERING PUMP CASE DRAIN
S/N 2BW1-UP
PART OF 150-8726 LINES GP-STEERING

HYDRAULIC GP

144-3029 HYDRAULIC AR

144-3029 HYDRAULIC AR
S/N 2BW1-302
PART OF 109-2889 GENERAL AR

170-3590 HYDRAULIC AR

170-3590 HYDRAULIC AR
S/N 2BW303-UP
PART OF 170-3589 GENERAL AR

LINES GP

125-5861 LINES GP-HYDRAULIC OIL COOLER

125-5861 LINES GP-HYDRAULIC OIL COOLER -REAR BRAKE
S/N 7TR1-1291
PART OF 100-8089, 175-5289, 188-4789 ENGINE AR
ALSO AN ATTACHMENT

125-5861 LINES GP-HYDRAULIC OIL COOLER

125-5861 LINES GP-HYDRAULIC OIL COOLER -REAR BRAKE
S/N 7TR1292-UP
PART OF 100-8089, 175-5289, 365-9315 ENGINE AR, 365-9314 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

162-2634 LINES GP-HYDRAULIC OIL COOLER

162-2634 LINES GP-HYDRAULIC OIL COOLER -TC, BRAKE COOLING
S/N 2BW1-128
PART OF 144-3029 HYDRAULIC AR

162-2634 LINES GP-HYDRAULIC OIL COOLER

162-2634 LINES GP-HYDRAULIC OIL COOLER -TC, BRAKE COOLING
S/N 2BW129-302
PART OF 144-3029 HYDRAULIC AR

162-2634 LINES GP-HYDRAULIC OIL COOLER

162-2634 LINES GP-HYDRAULIC OIL COOLER -TC, BRAKE COOLING
S/N 2BW303-1348
PART OF 170-3590 HYDRAULIC AR

162-2634 LINES GP-HYDRAULIC OIL COOLER

162-2634 LINES GP-HYDRAULIC OIL COOLER -TC, BRAKE COOLING
S/N 2BW1349-1391
PART OF 170-3590 HYDRAULIC AR

162-2634 LINES GP-HYDRAULIC OIL COOLER

162-2634 LINES GP-HYDRAULIC OIL COOLER -TC, BRAKE COOLING
S/N 2BW1392-1566
PART OF 170-3590 HYDRAULIC AR

162-2634 LINES GP-HYDRAULIC OIL COOLER

162-2634 LINES GP-HYDRAULIC OIL COOLER -TC, BRAKE COOLING
S/N 2BW1567-UP
PART OF 170-3590 HYDRAULIC AR

LINES GP-HOIST

162-3309 LINES GP-HOIST

162-3309 LINES GP-HOIST
S/N 2BW1-128
PART OF 144-3029 HYDRAULIC AR

162-3309 LINES GP-HOIST

162-3309 LINES GP-HOIST
S/N 2BW129-302
PART OF 144-3029 HYDRAULIC AR

162-3309 LINES GP-HOIST

162-3309 LINES GP-HOIST
S/N 2BW303-635
PART OF 170-3590 HYDRAULIC AR

162-3309 LINES GP-HOIST

162-3309 LINES GP-HOIST
S/N 2BW636-1982
PART OF 170-3590 HYDRAULIC AR

162-3309 LINES GP-HOIST

162-3309 LINES GP-HOIST
S/N 2BW1983-UP
PART OF 170-3590 HYDRAULIC AR

LINES GP-HYDRAULIC

303-2220 LINES GP-CHECK VALVE

303-2220 LINES GP-CHECK VALVE
S/N 2BW1325-UP
PART OF 128-4002 LINES GP-POWER TRAIN FILTER

360-4910 LINES GP-HYDRAULIC

360-4910 LINES GP-HYDRAULIC
S/N 2BW1-UP
POWERED STAIRWAY
PART OF 360-4900 PLATFORM GP

523-8028 LINES GP-HYDRAULIC

523-8028 LINES GP-HYDRAULIC
S/N 2BW1-UP
POWERED STAIRWAY
PART OF 360-4900 PLATFORM GP
Type 1

523-8028 LINES GP-HYDRAULIC

523-8028 LINES GP-HYDRAULIC
S/N 2BW1-UP
POWERED STAIRWAY
PART OF 360-4900 PLATFORM GP
Type 2

MANIFOLD GP

158-3403 MANIFOLD GP-HYDRAULIC

158-3403 MANIFOLD GP-HYDRAULIC -HOIST
S/N 2BW1-302
PART OF 162-3309 LINES GP-HOIST

186-6317 MANIFOLD GP-HYDRAULIC

186-6317 MANIFOLD GP-HYDRAULIC -HOIST
S/N 2BW303-UP
PART OF 162-3309 LINES GP-HOIST
Type 1

186-6317 MANIFOLD GP-HYDRAULIC

186-6317 MANIFOLD GP-HYDRAULIC -HOIST
S/N 2BW303-UP
PART OF 162-3309 LINES GP-HOIST
Type 2

PUMP GP

5T-1060 PUMP & MOTOR GP-BRAKE RELEASE

5T-1060 PUMP & MOTOR GP-BRAKE RELEASE -PARKING, SECONDARY
S/N 2BW1-UP
ELECTRIC DRIVE
PART OF 156-7141, 241-7846 LINES GP-SERVICE BRAKE

165-4500 PUMP & DRIVE GP-GEAR

165-4500 PUMP & DRIVE GP-GEAR -TC, PARKING BRK REL, BRK CLG
S/N 2BW129-UP
4 SECTION
PART OF 144-3029, 170-3590 HYDRAULIC AR

6T-6149 PUMP & DRIVE GP-GEAR

6T-6149 PUMP & DRIVE GP-GEAR -TC SCAV & CHRG, PARK BK REL, FRONT BK CLG
S/N 2BW1-128
PART OF 144-3029 HYDRAULIC AR

165-5574 PUMP GP-GEAR

165-5574 PUMP GP-GEAR -HOIST, REAR BRAKE COOLING
S/N 2BW129-UP
2-SECTION
PART OF 144-3029, 170-3590 HYDRAULIC AR

175-6253 PUMP GP-GEAR

175-6253 PUMP GP-GEAR -HOIST, REAR BRAKE COOLING
S/N 2BW129-UP
PART OF 165-5574 PUMP GP-GEAR

4T-2606 PUMP GP-GEAR

4T-2606 PUMP GP-GEAR -HOIST, REAR BRAKE COOLING
S/N 2BW1-128
PART OF 5T-3229 PUMP GP-GEAR

5T-3229 PUMP GP-GEAR

5T-3229 PUMP GP-GEAR -HOIST, REAR BRAKE COOLING
S/N 2BW1-128
2-SECTION
PART OF 144-3029 HYDRAULIC AR

6T-6146 PUMP GP-GEAR

6T-6146 PUMP GP-GEAR -FRONT BRAKE COOLING
S/N 2BW1-128
PART OF 6T-6149 PUMP & DRIVE GP-GEAR

6T-6147 PUMP GP-GEAR

6T-6147 PUMP GP-GEAR
S/N 2BW1-UP
3-SECTION
PART OF 165-4500, 6T-6149 PUMP & DRIVE GP-GEAR

8E-3882 PUMP GP-GEAR

8E-3882 PUMP GP-GEAR -BRAKE COOLING
S/N 2BW129-UP
1-SECTION
PART OF 165-4500 PUMP & DRIVE GP-GEAR

6E-5650 PUMP GP-PISTON

6E-5650 PUMP GP-PISTON -STEERING
S/N 2BW1-UP
PART OF 2A-6532 PUMP & MTG GP-STEERING

6E-4216 ROTATING GP-PUMP

6E-4216 ROTATING GP-PUMP -STEERING
S/N 2BW1-UP
PART OF 6E-5650 PUMP GP-PISTON

100-4181 VALVE GP-PUMP CONTROL

100-4181 VALVE GP-PUMP CONTROL -STEERING PUMP
S/N 2BW1-UP
PART OF 6E-5650 PUMP GP-PISTON

SCREEN GP

186-6434 SCREEN GP-HYDRAULIC

186-6434 SCREEN GP-HYDRAULIC -TC, FRONT BRAKE COOLING
S/N 2BW303-2128
PART OF 162-2634 LINES GP-HYDRAULIC OIL COOLER

186-6434 SCREEN GP-HYDRAULIC

186-6434 SCREEN GP-HYDRAULIC -TC, FRONT BRAKE COOLING
S/N 2BW2129-UP
PART OF 162-2634 LINES GP-HYDRAULIC OIL COOLER

6E-1349 SCREEN GP-HYDRAULIC

6E-1349 SCREEN GP-HYDRAULIC -TC, FRONT BRAKE COOLING
S/N 2BW1-302
PART OF 162-2634 LINES GP-HYDRAULIC OIL COOLER

SHAFT GP

5T-1033 SHAFT GP-PUMP DRIVE

5T-1033 SHAFT GP-PUMP DRIVE
S/N 2BW1-606
PART OF 144-3026 POWER TRAIN AR

5T-1033 SHAFT GP-PUMP DRIVE

5T-1033 SHAFT GP-PUMP DRIVE
S/N 2BW607-UP
PART OF 144-3026 POWER TRAIN AR

8X-8014 UNIVERSAL JOINT GP-PUMP DRIVE

8X-8014 UNIVERSAL JOINT GP-PUMP DRIVE
S/N 2BW1-UP
6C
PART OF 5T-1033 SHAFT GP-PUMP DRIVE, 230-4112 UNIVERSAL JOINT GP
FIELD REPLACEMENT ORDER @@@@@230-4112@@@@@

TANK GP

5T-4463 MOUNTING GP-HYDRAULIC TANK

5T-4463 MOUNTING GP-HYDRAULIC TANK
S/N 2BW1-UP
PART OF 144-3025, 170-3594 CHASSIS AR

161-0536 TANK GP-HYDRAULIC & XMSN

161-0536 TANK GP-HYDRAULIC & XMSN -TC, BRAKE, HOIST
S/N 2BW1-302
PART OF 144-3029 HYDRAULIC AR

161-0536 TANK GP-HYDRAULIC & XMSN

161-0536 TANK GP-HYDRAULIC & XMSN
S/N 2BW303-UP
PART OF 170-3590 HYDRAULIC AR

VALVE GP-CHECK

303-2220 LINES GP-CHECK VALVE

303-2220 LINES GP-CHECK VALVE
S/N 2BW1325-UP
PART OF 128-4002 LINES GP-POWER TRAIN FILTER

VALVE GP-CONTROL

132-2048 VALVE GP-CONTROL

132-2048 VALVE GP-CONTROL -HOIST
S/N 2BW1-128
PART OF 162-3309 LINES GP-HOIST

164-9234 VALVE GP-CONTROL

164-9234 VALVE GP-CONTROL -HOIST
S/N 2BW129-635
PART OF 162-3309 LINES GP-HOIST

245-1661 VALVE GP-CONTROL

245-1661 VALVE GP-CONTROL
S/N 2BW636-UP
PART OF 162-3309 LINES GP-HOIST

VALVE GP-DIVERTER

105-0170 VALVE GP-DIVERTER

105-0170 VALVE GP-DIVERTER -TC, FRONT BRAKE COOLING
S/N 2BW1-UP
PART OF 162-2634 LINES GP-HYDRAULIC OIL COOLER

VALVE GP-MODULATING

173-2056 VALVE GP-MODULATING

173-2056 VALVE GP-MODULATING
S/N 2BW1-UP
SOLENOID
PART OF 192-7139 MANIFOLD GP-CONTROL
AN ATTACHMENT

165-7083 VALVE GP-MODULATING

165-7083 VALVE GP-MODULATING -SERVICE BRAKE
S/N 2BW659-UP
PART OF 177-8840 VALVE & MTG GP-RETARDER CONT

VALVE GP-RELIEF

132-2051 VALVE GP-RELIEF

132-2051 VALVE GP-RELIEF -HOIST DUAL STAGE
S/N 2BW1-UP
PART OF 132-2048, 164-9234, 245-1661 VALVE GP-CONTROL

Information:

(For parts list, see above)

HYDRAULIC SYSTEM

ACCUMULATOR GP

Special Instruction

Accumulator Discharging and Charging Procedures {0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}
Accumulator Discharging and Charging Procedures {0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}

Decommissioning Procedure for Permanently Sealed Diaphragm Accumulators {5077}
Decommissioning Procedure for Permanently Sealed Diaphragm Accumulators {5077}

Procedure to Install Retrofit Kit to Hammer Group used on Certain Large Off-Highway Trucks {5077, 6333}
Procedure to Install Retrofit Kit to Hammer Group used on Certain Large Off-Highway Trucks {5077, 6333}

Technical Information Bulletin

Updated Ride Control Accumulator Test and Charge Instructions{0738, 5004, 5077, 5081, 7474}
Updated Ride Control Accumulator Test and Charge Instructions{0738, 5004, 5077, 5081, 7474}

Specifications

Accumulator (Brake)
789C Off-Highway Truck Air System and Brakes

Tool Operating Manual

Accumulator Lifting Clamp{0599, 0629, 0632, 0700, 0738, 4331, 5077}
Accumulator Lifting Clamp{0599, 0629, 0632, 0700, 0738, 4331, 5077}

NEHS1214: 455-0126 Nitrogen Booster Pump Group {0374, 0599, 0647, 0756, 4263, 4331, 5077, 7200}
NEHS1214: 455-0126 Nitrogen Booster Pump Group {0374, 0599, 0647, 0756, 4263, 4331, 5077, 7200}

Reuse And Salvage Guidelines

Reuse & Salvage Procedure for Off-Highway Truck Accumulators {0374, 0599, 0679, 0738, 4269, 4331, 5077}
Reuse & Salvage Procedure for Off-Highway Truck Accumulators {0374, 0599, 0679, 0738, 4269, 4331, 5077}

Service Magazine

Revised Repair Procedure For Large Off-Highway Truck Bladder Type Accumulators{0374,4331}
1999/07/26

The Accumulator Discharging and Charging Procedures are Updated {5077}
The Accumulator Discharging and Charging Procedures are Updated {5077}

A Procedure to Install Retrofit Kit to Hammer Group Used on Certain Large Off-Highway Trucks is Available {5077, 6333}
A Procedure to Install Retrofit Kit to Hammer Group Used on Certain Large Off-Highway Trucks is Available {5077, 6333}

ACTUATOR GP

Specifications

Proportioning Solenoid (Hoist)
789C Off-Highway Truck Hydraulic System

Troubleshooting

MID 027 - CID 0724 - FMI 03
784C, 785C, 785D, 789C, 789D, 793C and 793D Off-Highway Trucks Power Train Electronic Control System

MID 027 - CID 0724 - FMI 05
784C, 785C, 785D, 789C, 789D, 793C and 793D Off-Highway Trucks Power Train Electronic Control System

MID 027 - CID 0724 - FMI 06
784C, 785C, 785D, 789C, 789D, 793C and 793D Off-Highway Trucks Power Train Electronic Control System

MID 027 - CID 0725 - FMI 03
784C, 785C, 785D, 789C, 789D, 793C and 793D Off-Highway Trucks Power Train Electronic Control System

MID 027 - CID 0725 - FMI 05
784C, 785C, 785D, 789C, 789D, 793C and 793D Off-Highway Trucks Power Train Electronic Control System

MID 027 - CID 0725 - FMI 06
784C, 785C, 785D, 789C, 789D, 793C and 793D Off-Highway Trucks Power Train Electronic Control System

MID 116 - CID 1230 - FMI 03
69D, 769D , 773D, 773E, 776D, 777D, 784C, 785C, 785D, 789C, 789D, 793C and 793D Off-Highway Trucks and 771D, 775D and 775E Quarry Trucks Braking System

MID 116 - CID 1230 - FMI 05
69D, 769D , 773D, 773E, 776D, 777D, 784C, 785C, 785D, 789C, 789D, 793C and 793D Off-Highway Trucks and 771D, 775D and 775E Quarry Trucks Braking System

MID 116 - CID 1230 - FMI 06
69D, 769D , 773D, 773E, 776D, 777D, 784C, 785C, 785D, 789C, 789D, 793C and 793D Off-Highway Trucks and 771D, 775D and 775E Quarry Trucks Braking System

CONTROL GP-RIDE

Technical Information Bulletin

Updated Ride Control Accumulator Test and Charge Instructions{0738, 5004, 5077, 5081, 7474}
Updated Ride Control Accumulator Test and Charge Instructions{0738, 5004, 5077, 5081, 7474}

COOLER GP

Operation and Maintenance Manual

Brake Oil Cooler Screen - Clean
789C Off-Highway Truck

Specifications

Diverter Valve (Torque Converter and Front Brake Cooling)
789C Off-Highway Truck Air System and Brakes

Screen (Torque Converter and Front Brake Cooling)
789C Off-Highway Truck Air System and Brakes

Systems Operation

Screen (Torque Converter and Front Brake Cooling)
789C Off-Highway Truck/Tractor Air System and Brakes

Disassembly and Assembly

Screen (Rear Brake Oil Cooler Inlet) - Remove and Install
789C Off-Highway Truck Engine Supplement

Service Magazine

A New Brake Cooling Screen is Available for Improved Service Life {1374, 1380, 3016, 3154, 5057}
2003/02/10

Test Kit Checks Oil Coolers for Leaks {0768, 0781, 0783, 0784}
2004/12/27

Improved Hoses are Available {1353, 1374, 1380, 3016, 3154, 3177, 5056, 5057}
2008/11/24

COUPLING GP

Information Release Memo, HOS04-02, "XT-6 Hose and Couplings to XT-6 ES Components" Is Available {5057}
2004/06/21

Information Release Memo, PELJ0340 , "Reusable Couplings for Caterpillar -12 and -16 XT-6 ES Hose" {5057}
2004/06/28

CYLINDER GP

Special Instruction

Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}

Installation of Vented Buffer Seal Assembly, U-Cup Seal, and Double Lip Wiper Seal for Hydraulic Cylinders{7562}
Installation of Vented Buffer Seal Assembly, U-Cup Seal, and Double Lip Wiper Seal for Hydraulic Cylinders{7562}

Installation of Double Lip Wiper Seal{7562}
Installation of Double Lip Wiper Seal{7562}

Reuse and Salvage Guideline for Off-Highway Truck Hydraulic Hoist Cylinder Rods {0679, 5102}
Reuse and Salvage Guideline for Off-Highway Truck Hydraulic Hoist Cylinder Rods {0679, 5102}

Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Repair Process {7562}

Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}

Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}

Procedure to Lengthen the Rock Ejectors on Certain 785 and 789 Off-Highway Trucks{0679, 5305, 6203, 6208, 7157, 7250, 7258, 7562}
Procedure to Lengthen the Rock Ejectors on Certain 785 and 789 Off-Highway Trucks{0679, 5305, 6203, 6208, 7157, 7250, 7258, 7562}

Technical Information Bulletin

SERVICE LETTER, PI10273, "PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE AIR DRYER ON CERTAIN 611, 615C, AND 657E WHEEL TRACTOR SCRAPERS; AND ON CERTAIN 769D, 771D, 773E, 775E, 777D, AND 789C OFF-HIGHWAY TRUCKS", CONTAINS INCORRECT SERIAL NUMBERS
SERVICE LETTER, PI10273, "PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE AIR DRYER ON CERTAIN 611, 615C, AND 657E WHEEL TRACTOR SCRAPERS; AND ON CERTAIN 769D, 771D, 773E, 775E, 777D, AND 789C OFF-HIGHWAY TRUCKS", CONTAINS INCORRECT SERIAL NUMBERS

Surface Finishes of Cylinder Bores{7562}
Surface Finishes of Cylinder Bores{7562}

Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}
Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}

Specifications

Hoist Cylinder Mounting
789C Off-Highway Truck Hydraulic System

Hoist Cylinder
789C Off-Highway Truck Hydraulic System

Tool Operating Manual

Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}
Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}

1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}
1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}

Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}
Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}

4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}

Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}

Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}
Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}

Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}
Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}

Systems Operation

Hoist Cylinder
789C Off-Highway Truck Hydraulic System

Reuse And Salvage Guidelines

Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}

Reuse and Salvage Guideline for Off-Highway Truck Hydraulic Hoist Cylinder Rods {0679, 5102}
Reuse and Salvage Guideline for Off-Highway Truck Hydraulic Hoist Cylinder Rods {0679, 5102}

Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Repair Process {7562}

Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}

Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}

Inspection and Salvage of Hydraulic Cylinder Components {7562}
Inspection and Salvage of Hydraulic Cylinder Components {7562}

Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}
Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}

Machining the O-ring Groove into the Face of Oversized Bolted Head Hydraulic Cylinders {0677, 5100, 7562}
Machining the O-ring Groove into the Face of Oversized Bolted Head Hydraulic Cylinders {0677, 5100, 7562}

HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}

Thermal Spray Procedures for Hydraulic Cylinder Rods{0679, 7562, 7562}
Thermal Spray Procedures for Hydraulic Cylinder Rods{0679, 7562, 7562}

Contamination Control Guidelines

Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}

Applied Failure Analysis

Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}

Information Release Memo

EXPANSION OF REMAN UPGRADE-TO-NEW HYDRAULIC RODS AND CYLINDERS
EXPANSION OF REMAN UPGRADE-TO-NEW HYDRAULIC RODS AND CYLINDERS

Testing and Adjusting

Hoist Cylinder Performance - Test
789C Off-Highway Truck Hydraulic System

Worksheets
789C Off-Highway Truck Hydraulic System

Bench Test Procedures

Disassembly and Assembly

Hoist Cylinder - Remove and Install
789C Off-Highway Truck Machine Systems

Service Magazine

New Assembly Instructions for Rod Seals on Hydraulic Cylinders are Available {7562}
2002/04/08

Correctly Assembling the Buffer Seal Will Prevent Failure of the U-Cup Seals {7562}
2001/07/30

Double Lip Wiper Seals Must Be Installed Properly {7562}
2002/12/09

Improved Fitting and Dust Cap {4304, 4322, 5102}
2007/03/12

Procedure Now Available to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
2012/10/04

Compatible Puller Stud and Hydraulic Cylinder Capacity Chart {0599, 7000, 7562}
2011/10/17

A Rework Procedure Improves the Seal Assembly Performance in Hydraulic Cylinders on Cat Products {7562}
2010/04/30

Cat Reman Announces the Addition of Drivetrain Components for Large Mining Trucks {3030, 3101, 3105, 3258, 4050, 4205, 5102, 7000}
2014/10/21

A Procedure to Lengthen the Rock Ejectors on Certain 785 and 789 Off-Highway Trucks is Available {0679, 5305, 6203, 6208, 7157, 7250, 7258, 7562}
2014/11/03

Reman Upgrade-To-New Hydraulic Rods and Cylinders Now Available for Certain Off-Highway Trucks/Tractors, Quarry Trucks, Track-Type Tractors, Wheel Dozers, and Wheel Loaders {4303, 5102, 5104, 7201}
2015/05/28

An Improved Hoist Cylinder Cap Assembly Is Now Used on Certain Off-Highway Trucks {5102, 6068, 7562}
An Improved Hoist Cylinder Cap Assembly Is Now Used on Certain Off-Highway Trucks {5102, 6068, 7562}

The Reuse and Salvage Guidelines for HVOF Cylinders has been Updated {0599, 0679, 0738, 4303, 5102, 7562}
The Reuse and Salvage Guidelines for HVOF Cylinders has been Updated {0599, 0679, 0738, 4303, 5102, 7562}

Reuse and Salvage Guidelines for Hydraulic Cylinder Components is Improved for All Off-Highway Trucks {0374, 0599, 0700, 4303, 5102, 7562}
Reuse and Salvage Guidelines for Hydraulic Cylinder Components is Improved for All Off-Highway Trucks {0374, 0599, 0700, 4303, 5102, 7562}

FILTER GP

Special Instruction

Guidelines for the Use of Clean Out Filters for the Hydraulic Oil System and for the Power Train Oil System{3067, 5068}
Guidelines for the Use of Clean Out Filters for the Hydraulic Oil System and for the Power Train Oil System{3067, 5068}

Guidelines for the Use of High Efficiency Filters for the Hydraulic Oil System and for the Power Train Oil System {3000, 3004, 5050, 5068}
Guidelines for the Use of High Efficiency Filters for the Hydraulic Oil System and for the Power Train Oil System {3000, 3004, 5050, 5068}

Technical Information Bulletin

Certain Off-Highway Trucks Are Now Shipped With Cleanout Filters For The Hydraulic Systems (These Include: Transmission, Steering, Hoist, And Brake Systems
Certain Off-Highway Trucks Are Now Shipped With Cleanout Filters For The Hydraulic Systems (These Include: Transmission, Steering, Hoist, And Brake Systems

Specifications

Filter (Steering Pump Case Drain)
789C Off-Highway Truck Steering System

Tool Operating Manual

Procedures for Using 9U-5971 and 173-9842 Filter Cart Group {0599, 0738, 5050, 5056, 5057, 5068, 5095, 7579}
Procedures for Using 9U-5971 and 173-9842 Filter Cart Group {0599, 0738, 5050, 5056, 5057, 5068, 5095, 7579}

188-3242 Filter Cart Group and 227-2479 Filter Cart Group{0374, 0599, 0680, 0738, 0768, 5050, 5056, 5095}
188-3242 Filter Cart Group and 227-2479 Filter Cart Group{0374, 0599, 0680, 0738, 0768, 5050, 5056, 5095}

Systems Operation

Oil Filter (Torque Converter)
789C Off-Highway Truck Power Train

Contamination Control Guidelines

Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}
Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}

Disassembly and Assembly

Screen (Hoist) - Remove and Install
789C Off-Highway Truck Machine Systems

Oil Filter and Base (Parking Brake Release) - Disassemble
789C Off-Highway Truck Machine Systems

Oil Filter and Base (Parking Brake Release) - Install
789C Off-Highway Truck Machine Systems

Oil Filter and Base (Parking Brake Release) - Assemble
789C Off-Highway Truck Machine Systems

Service Magazine

New 20 Micron Filters are Available for Rear Axle Lubrication {3004, 5068}
2001/12/10

Certain Off-Highway Trucks Are Now Shipped with Cleanout Filters For Hydraulic Systems {5068}
2002/05/27

Color Coded Dust Caps for S·O·S Ports Will Be Available {7770}
2003/12/01

A Replacement Filter Is Incorrectly Identified {5050, 5068}
2002/12/23

Optional High Efficiency Filters Are Now Available {3004, 5068}
2003/07/07

New Filter Bypass Switch Is Now Used on Certain Large Off-Highway Trucks {1435, 3067, 5068}
2014/06/20

New Oil Filters for all Cat Machines are Available {3004, 3067, 4295, 431F, 5068}
New Oil Filters for all Cat Machines are Available {3004, 3067, 4295, 431F, 5068}

HYDRAULIC GP

Updated Torque Value for the Magnetic Plug on Multiple Hydraulic Systems of Certain CAT Products {5050, 7000}
Updated Torque Value for the Magnetic Plug on Multiple Hydraulic Systems of Certain CAT Products {5050, 7000}

KITS

Technical Information Bulletin

Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}
Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}

LINES GP

Special Instruction

New Hose Couplings Are Now Used{0684, 5057, 5057, 7554}
New Hose Couplings Are Now Used{0684, 5057, 5057, 7554}

Proper Installation of Braided Steel Hoses{7554}
Proper Installation of Braided Steel Hoses{7554}

O-Rings - Radial, Fitting Assembly O-Rings and Other O-Ring Applications {0599, 0738, 4000, 4250, 4300, 5050, 5057, 7555}
O-Rings - Radial, Fitting Assembly O-Rings and Other O-Ring Applications {0599, 0738, 4000, 4250, 4300, 5050, 5057, 7555}

Technical Information Bulletin

The Flange Head on 442-5593 Coupling As May Have Been Manufactured Incorrectly {5057}
The Flange Head on 442-5593 Coupling As May Have Been Manufactured Incorrectly {5057}

Tool Operating Manual

358-4528 (380/480 V, 50/60 Hz, 3 Phase), 457-6040 (230V, 60 Hz, Single Phase) , 457-6039 (230V, 50 Hz, Single Phase) Hose Machine Group Set-Up and Operation{0599, 0684}
358-4528 (380/480 V, 50/60 Hz, 3 Phase), 457-6040 (230V, 60 Hz, Single Phase) , 457-6039 (230V, 50 Hz, Single Phase) Hose Machine Group Set-Up and Operation{0599, 0684}

Crimputer III Setup and Operation{0684, 5057}
Crimputer III Setup and Operation{0684, 5057}

Crimping Caterpillar 1E294, 1E716, 1E844 Hose and Couplings {0374, 0599, 0684, 0738, 5057}
Crimping Caterpillar 1E294, 1E716, 1E844 Hose and Couplings {0374, 0599, 0684, 0738, 5057}

Using the 209-3153 Portable Hose Machine {0374, 0599, 0684, 0738, 5057}
Using the 209-3153 Portable Hose Machine {0374, 0599, 0684, 0738, 5057}

4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}

Converting 137-7238 Hose Assembly Machines and 134-5640 Hose Assembly Machines (100 Ton) from Sony Control to Crimputer Control{0374, 0599, 0684, 5057}
Converting 137-7238 Hose Assembly Machines and 134-5640 Hose Assembly Machines (100 Ton) from Sony Control to Crimputer Control{0374, 0599, 0684, 5057}

Set up and Basic Operation of the 145-5161 Floor Model Hose Machine {0374, 0599, 0684, 0738, 5057}
Set up and Basic Operation of the 145-5161 Floor Model Hose Machine {0374, 0599, 0684, 0738, 5057}

Using the 9U-5792, 4C-5052, 4C-5054, 4C-3670, and 4C-3680 Hydraulic Hose Machines{0374, 0599, 0684, 0738, 5057}
Using the 9U-5792, 4C-5052, 4C-5054, 4C-3670, and 4C-3680 Hydraulic Hose Machines{0374, 0599, 0684, 0738, 5057}

243-0765 Bench Model Hose Machine For Use With the 242-3567 Variable Crimp Die Bowl{0374, 0599, 0684, 0738, 5057}
243-0765 Bench Model Hose Machine For Use With the 242-3567 Variable Crimp Die Bowl{0374, 0599, 0684, 0738, 5057}

Crimping Permanent Couplings Using the 136-3642 Crimp Tool Group in Combination and XT Hose Machines{0374, 0599, 0684, 5057}
Crimping Permanent Couplings Using the 136-3642 Crimp Tool Group in Combination and XT Hose Machines{0374, 0599, 0684, 5057}

Reuse And Salvage Guidelines

Crimputer III Setup and Operation{0684, 5057}
Crimputer III Setup and Operation{0684, 5057}

Contamination Control Guidelines

Hose Products Reference Guide {0374, 0599, 0684, 0738, 5057}
Hose Products Reference Guide {0374, 0599, 0684, 0738, 5057}

Service Magazine

New Protective Caps For Hose Clamps Are Now Available {5057}
2001/11/19

A New Brake Cooling Screen is Available for Improved Service Life {1374, 1380, 3016, 3154, 5057}
2003/02/10

Information Release Memo, HOS04-02, "XT-6 Hose and Couplings to XT-6 ES Components" Is Available {5057}
2004/06/21

Information Release Memo, PELJ0340 , "Reusable Couplings for Caterpillar -12 and -16 XT-6 ES Hose" {5057}
2004/06/28

Information Release Memo, PELJ0481 , "Product Line Expansion for Caterpillar Low and Medium Pressure Hose and Coupling Products" {5057}
2005/02/21

The 6V-8633 Connector Has Changed {5057, 7553}
2005/11/28

Caterpillar Hose and Coupling Practices {0618, 1000, 5057, 7000}
2008/05/26

Improved Hoses are Available {1353, 1374, 1380, 3016, 3154, 3177, 5056, 5057}
2008/11/24

LINES GP-AUXILIARY

The 6V-8633 Connector Has Changed {5057, 7553}
2005/11/28

LINES GP-COUPLER

LINES GP-HOIST

Operation and Maintenance Manual

Hoist Screens - Clean
789C Off-Highway Truck

Disassembly and Assembly

Screen (Hoist) - Remove and Install
789C Off-Highway Truck Machine Systems

Service Magazine

New Manifold In Hoist Lines Eliminates False Actuation Of VIMS (Vital Information Monitoring System){7601}
1998/11/16

LINES GP-HYDRAULIC

Special Instruction

Hose and Coupling Assembly and Repair Process Guide{0684, 3016, 3103, 3154, 4133, 4257, 4304, 5057, 7554}
Hose and Coupling Assembly and Repair Process Guide{0684, 3016, 3103, 3154, 4133, 4257, 4304, 5057, 7554}

New Hose Couplings Are Now Used{0684, 5057, 5057, 7554}
New Hose Couplings Are Now Used{0684, 5057, 5057, 7554}

Technical Information Bulletin

Some Hydraulic Couplings are Identified with an Incorrect Part Number{5057}
Some Hydraulic Couplings are Identified with an Incorrect Part Number{5057}

The Flange Head on 442-5593 Coupling As May Have Been Manufactured Incorrectly {5057}
The Flange Head on 442-5593 Coupling As May Have Been Manufactured Incorrectly {5057}

Tool Operating Manual

Crimputer III Setup and Operation{0684, 5057}
Crimputer III Setup and Operation{0684, 5057}

242-3567 Variable Crimp Die Bowl{0684}
242-3567 Variable Crimp Die Bowl{0684}

Crimping Caterpillar 1E294, 1E716, 1E844 Hose and Couplings {0374, 0599, 0684, 0738, 5057}
Crimping Caterpillar 1E294, 1E716, 1E844 Hose and Couplings {0374, 0599, 0684, 0738, 5057}

Using the 209-3153 Portable Hose Machine {0374, 0599, 0684, 0738, 5057}
Using the 209-3153 Portable Hose Machine {0374, 0599, 0684, 0738, 5057}

4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}

Set up and Basic Operation of the 145-5161 Floor Model Hose Machine {0374, 0599, 0684, 0738, 5057}
Set up and Basic Operation of the 145-5161 Floor Model Hose Machine {0374, 0599, 0684, 0738, 5057}

Reuse And Salvage Guidelines

Crimputer III Setup and Operation{0684, 5057}
Crimputer III Setup and Operation{0684, 5057}

Contamination Control Guidelines

Hose Products Reference Guide {0374, 0599, 0684, 0738, 5057}
Hose Products Reference Guide {0374, 0599, 0684, 0738, 5057}

Service Magazine

Color Coded Dust Caps for S·O·S Ports Will Be Available {7770}
2003/12/01

Information Release Memo, HOS04-02, "XT-6 Hose and Couplings to XT-6 ES Components" Is Available {5057}
2004/06/21

Information Release Memo, PELJ0340 , "Reusable Couplings for Caterpillar -12 and -16 XT-6 ES Hose" {5057}
2004/06/28

Five New Wrenches Remove Snap To Connect Couplings from Hydraulic Hose Assemblies {0602, 0738, 5057}
2006/02/13

Caterpillar Hose and Coupling Practices {0618, 1000, 5057, 7000}
2008/05/26

An Improved Breather Assembly Is Used on Certain Cat® Machines {5056, 5056, 5057, 751T}
2013/09/20

Hydraulic Hose Suppression Sleeves for Certain Machines are Now Available {5057}
Hydraulic Hose Suppression Sleeves for Certain Machines are Now Available {5057}

LINES GP-PILOT

Technical Information Bulletin

The Flange Head on 442-5593 Coupling As May Have Been Manufactured Incorrectly {5057}
The Flange Head on 442-5593 Coupling As May Have Been Manufactured Incorrectly {5057}

LINES GP-PUMP

LINES GP-STICK

Service Magazine

The 6V-8633 Connector Has Changed {5057, 7553}
2005/11/28

MANIFOLD GP

Specifications

Bypass Switch (Hoist Screen)
789C Off-Highway Truck Hydraulic System

Manifold (Hoist)
789C Off-Highway Truck Hydraulic System

Disassembly and Assembly

Manifold (Hoist) - Remove
789C Off-Highway Truck Machine Systems

Manifold (Hoist) - Install
789C Off-Highway Truck Machine Systems

Manifold (Hoist) - Disassemble
789C Off-Highway Truck Machine Systems

Manifold (Hoist) - Assemble
789C Off-Highway Truck Machine Systems

Service Magazine

New Manifold In Hoist Lines Eliminates False Actuation Of VIMS (Vital Information Monitoring System){7601}
1998/11/16

MISCELLANEOUS INFORMATION

Special Instruction

Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}

MOTOR GP

Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}

Test Specifications for Vane Cartridges{0784, 5058, 5070}
Test Specifications for Vane Cartridges{0784, 5058, 5070}

Tool Operating Manual

Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors (Used on Series 7 and 8, Iron and Aluminum Housings){0738, 5061, 5073, 7551}
Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors (Used on Series 7 and 8, Iron and Aluminum Housings){0738, 5061, 5073, 7551}

Reuse And Salvage Guidelines

Specifications and Reusability for Hydraulic Gear Pumps and Motors{5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors{5061, 5073}

Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 9, 10, and 11) {5061, 506G, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 9, 10, and 11) {5061, 506G, 5073}

Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}

Specifications For Hydraulic Piston Pump And Motor Components {3083, 3203, 3221, 3222, 4351, 5058, 5069, 5070, 5117}
Specifications For Hydraulic Piston Pump And Motor Components {3083, 3203, 3221, 3222, 4351, 5058, 5069, 5070, 5117}

General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}
General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}

Bench Test Procedures

Troubleshooting

MID 116 - CID 1229 - FMI 02
69D, 769D , 773D, 773E, 776D, 777D, 784C, 785C, 785D, 789C, 789D, 793C and 793D Off-Highway Trucks and 771D, 775D and 775E Quarry Trucks Braking System

MOUNTING GP

Service Magazine

PUMP GP

Special Instruction

Nexus Gear Pump Porting{5073}
Nexus Gear Pump Porting{5073}

Repair Process for Hydraulic Gear Pumps {5073}
Repair Process for Hydraulic Gear Pumps {5073}

Test Specifications for Vane Cartridges{0784, 5058, 5070}
Test Specifications for Vane Cartridges{0784, 5058, 5070}

Vane Type Hydraulic Pump Identification Guidelines {5055}
Vane Type Hydraulic Pump Identification Guidelines {5055}

Field Procedure to Install A New Electric Drive Pump Group in the Powered Access Stairway on Certain Off-Highway Trucks {5713, 7254}
Field Procedure to Install A New Electric Drive Pump Group in the Powered Access Stairway on Certain Off-Highway Trucks {5713, 7254}

Service Letter-NACD

PRODUCT SUPPORT PROGRAM FOR REPLACING POWDER METAL GEARS WITH STEEL GEARS ON CERTAIN 789C OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING POWDER METAL GEARS WITH STEEL GEARS ON CERTAIN 789C OFF-HIGHWAY TRUCKS

PRODUCT SUPPORT PROGRAM FOR REPLACING POWDER METAL GEARS WITH STEEL GEARS ON CERTAIN 785 AND 789 OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING POWDER METAL GEARS WITH STEEL GEARS ON CERTAIN 785 AND 789 OFF-HIGHWAY TRUCKS

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Specifications

Gear Pump (Hoist and Rear Brake Cooling)
789C Off-Highway Truck Hydraulic System

Gear Pump (Hoist and Rear Brake Cooling)
789C Off-Highway Truck Air System and Brakes

Gear Pump (Hoist and Rear Brake Cooling)
789C Off-Highway Truck Hydraulic System

Tool Operating Manual

4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}

Service Letter-China

Service Letter-Asia

Systems Operation

Gear Pump (Hoist and Rear Brake Cooling)
789C Off-Highway Truck Hydraulic System

Gear Pump (Hoist and Rear Brake Cooling)
789C Off-Highway Truck/Tractor Air System and Brakes

Reuse And Salvage Guidelines

Vane Type Hydraulic Pumps {5055}
Vane Type Hydraulic Pumps {5055}

Repair Process for Hydraulic Gear Pumps {5073}
Repair Process for Hydraulic Gear Pumps {5073}

Specifications and Reusability for Hydraulic Gear Pumps and Motors{5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors{5061, 5073}

Removing and Installing Bushings and Pressure Plates in Hydraulic Gear Pumps {5073}
Removing and Installing Bushings and Pressure Plates in Hydraulic Gear Pumps {5073}

Vane Type Hydraulic Pump Identification Guidelines {5055}
Vane Type Hydraulic Pump Identification Guidelines {5055}

General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}
General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}

Thermal Spray Procedures for Tyrone Drive Shaft (Pump Gear){0679, 3066, 5073}
Thermal Spray Procedures for Tyrone Drive Shaft (Pump Gear){0679, 3066, 5073}

Information Release Memo

REMANUFACTURED TRANSMISSION OIL PUMPS FOR OFF-HIGHWAY TRUCK VEHICLES
REMANUFACTURED TRANSMISSION OIL PUMPS FOR OFF-HIGHWAY TRUCK VEHICLES

Service Letter-APD

Testing and Adjusting

Gear Pump (Hoist and Rear Brake Cooling) Efficiency - Test
789C Off-Highway Truck Hydraulic System

Bench Test Procedures

Bench Test Procedure for Gear Pumps {5073}
Bench Test Procedure for Gear Pumps {5073}

Bench Test Procedure for Vane Pumps {5055}
Bench Test Procedure for Vane Pumps {5055}

Bench Test Procedure for Hydraulic Piston Pumps{0599, 5070, 5070}
Bench Test Procedure for Hydraulic Piston Pumps{0599, 5070, 5070}

Disassembly and Assembly

Gear Pump (Hoist and Rear Brake Cooling) - Remove
789C Off-Highway Truck Machine Systems

Gear Pump (Hoist and Rear Brake Cooling) - Install
789C Off-Highway Truck Machine Systems

Gear Pump (Torque Converter, Parking Brake Release and Brake Cooling) - Remove
789C Off-Highway Truck Machine Systems

Gear Pump (Torque Converter, Parking Brake Release and Brake Cooling) - Assemble
789C Off-Highway Truck Machine Systems

Gear Pump (Torque Converter, Parking Brake Release and Brake Cooling) - Disassemble
789C Off-Highway Truck Machine Systems

Gear Pump (Torque Converter, Parking Brake Release and Brake Cooling) - Install
789C Off-Highway Truck Machine Systems

Gear Pump (Hoist and Rear Brake Cooling) - Disassemble
789C Off-Highway Truck Machine Systems

Gear Pump (Hoist and Rear Brake Cooling) - Assemble
789C Off-Highway Truck Machine Systems

Service Magazine

The Swashplate Stop for the Piston Pump is now Retained with a Dowel Pin {5070}
2000/08/14

New Hoist Pumps and New Rear Brake Cooling Pumps are Available for Off-Highway Trucks {5073}
2002/06/17

Cover Plate, Flange are Available for Use During Flow Tests on the Main Hydraulic Pumps {0738, 5070, 5084}
2005/04/25

Wear that is Acceptable in Specific Gear Pumps {4007, 5073, 5073, 7516}
2008/05/12

A New O-Ring Seal Is Now Used in the Gear Pump Group for the Torque Converter and Parking Brake Release on Certain Off-Highway Trucks {5073}
2010/12/23

A New Service Tool for Installing the Service Sleeve Bearings in Hydraulic Gear Pumps Is Now Available for Certain CAT Machines {0738, 5073, 5073, 7551}
2011/12/15

A New Oil Pump Gear in the Gear Pump Group Is Now Used on Certain 785 and 789 Off-Highway Trucks {5073}
2013/04/12

Improved Bearing Material is Now Used on Certain Off-Highway Truck Hoist Pumps {5073, 7551}
2014/03/21

Instructions Are Available for Installing a New Electric Drive Pump Group on Certain Off-Highway Trucks {5713, 7254}
Instructions Are Available for Installing a New Electric Drive Pump Group on Certain Off-Highway Trucks {5713, 7254}

New Hydraulic Pump Pressure Plates for Certain Off-Highway Trucks are Now Available {5073}
New Hydraulic Pump Pressure Plates for Certain Off-Highway Trucks are Now Available {5073}

PUMP GP-METERING

The Serviceability of Metering Pumps Has Been Limited {4312}
2014/07/14

New Metering Pump Groups For Steering Control Prevent Oil Leaks {4300, 4301, 4312}
2010/01/27

SHAFT GP

Specifications

Pump Drive Shaft
789C Off-Highway Truck Hydraulic System

Reuse And Salvage Guidelines

Universal Joints and Drive Shafts {3108, 3251, 3253}
Universal Joints and Drive Shafts {3108, 3251, 3253}

Disassembly and Assembly

Drive Shaft Guard - Remove and Install
789C Off-Highway Truck Machine Systems

Pump Drive Shaft - Remove and Install
789C Off-Highway Truck Machine Systems

STEERING GP

Reuse And Salvage Guidelines

Final Drive Steering System, Wheel Braking System, and Wheels & Tires Salvage and Reuse Manual Contents {4000, 4050, 4100, 4250, 4300}
Final Drive Steering System, Wheel Braking System, and Wheels & Tires Salvage and Reuse Manual Contents {4000, 4050, 4100, 4250, 4300}

Service Magazine

172-5085 Steering Joint Kit is discontinued {4310}
2004/07/05

TANK GP

Operation and Maintenance Manual

Hoist, Torque Converter and Brake Tank Suction Screen - Inspect/Clean/Replace
789C Off-Highway Truck

Transmission Tank Oil Level - Check
789C Off-Highway Truck

Transmission Tank Suction Screen - Clean/Inspect/Replace
789C Off-Highway Truck

Hoist, Torque Converter and Brake Tank Oil Level - Check
789C Off-Highway Truck

Hoist, Torque Converter and Brake Tank Oil - Change
789C Off-Highway Truck

Hoist, Torque Converter and Brake Tank Breather - Replace
789C Off-Highway Truck

Hoist, Torque Converter and Brake Tank Oil Sample - Obtain
789C Off-Highway Truck

Transmission Tank Oil Sample - Obtain
789C Off-Highway Truck

Technical Information Bulletin

HYDRAULIC TANK FILLER TUBE STRAINER MAY RUST
HYDRAULIC TANK FILLER TUBE STRAINER MAY RUST

Specifications

Hydraulic Tank (Torque Converter, Hoist, Brake, and Transmission) Mounting
789C Off-Highway Truck Hydraulic System

Hydraulic Tank (Torque Converter, Hoist, Brake, and Transmission) Mounting
789C Off-Highway Truck/Tractor

Hydraulic Tank (Torque Converter, Hoist, Brake and Transmission)
789C Off-Highway Truck Hydraulic System

Hydraulic Tank (Torque Converter, Hoist, Brake and Transmission)
789C Off-Highway Truck/Tractor

Tool Operating Manual

204-7392 (Air Motor Driven) Filter Cart {0645, 0680, 0738, 5056, 5068}
204-7392 (Air Motor Driven) Filter Cart {0645, 0680, 0738, 5056, 5068}

Procedures For Using: 127-8781 Transfer Filter Cart , old 9U-7361 (110V, 60 hz), 169-7159 Transfer Filter Cart , old 127-8782 (220V, 50 hz) CE, 174-9158 Transfer Filter Cart , old 129-0849 (Air Motor Driven){0374, 0599, 0680, 0738}
Procedures For Using: 127-8781 Transfer Filter Cart , old 9U-7361 (110V, 60 hz), 169-7159 Transfer Filter Cart , old 127-8782 (220V, 50 hz) CE, 174-9158 Transfer Filter Cart , old 129-0849 (Air Motor Driven){0374, 0599, 0680, 0738}

Procedure for Using 173-8839 Fluid Storage Filter Cart {0113, 0374, 0599, 0680, 0738, 7579}
Procedure for Using 173-8839 Fluid Storage Filter Cart {0113, 0374, 0599, 0680, 0738, 7579}

Systems Operation

Hydraulic Tank (Torque Converter, Hoist, Brake, and Transmission)
789C Off-Highway Truck Power Train

Hydraulic Tank (Torque Converter, Hoist, Brake, and Transmission)
789C Off-Highway Truck Hydraulic System

Hydraulic Tank (Torque Converter, Hoist, Brake, and Transmission)
789C Off-Highway Truck/Tractor Air System and Brakes

Reuse And Salvage Guidelines

Filtration Times for Caterpillar Machine Fluid Compartments{0680, 0738, 0768, 3080, 5050, 5056, 5095}
Filtration Times for Caterpillar Machine Fluid Compartments{0680, 0738, 0768, 3080, 5050, 5056, 5095}

Contamination Control Guidelines

Procedure for Filtering 9U-5000 Hydraulic Test Bench Hydraulic Oil {0680, 0738, 0768, 0784, 5050, 5056}
Procedure for Filtering 9U-5000 Hydraulic Test Bench Hydraulic Oil {0680, 0738, 0768, 0784, 5050, 5056}

Filtration Procedure for Excavator Hydraulic Oil {0680, 0768, 5050, 5056}
Filtration Procedure for Excavator Hydraulic Oil {0680, 0768, 5050, 5056}

Filtration Procedure for Off-Highway Truck and Rotary Drill Hydraulic Oil {0680, 0768, 5050, 5056}
Filtration Procedure for Off-Highway Truck and Rotary Drill Hydraulic Oil {0680, 0768, 5050, 5056}

Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}
Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}

Basic Principles of Kidney Loop Filtering Hydraulic Fluid Systems {0680, 0768, 5050, 5056}
Basic Principles of Kidney Loop Filtering Hydraulic Fluid Systems {0680, 0768, 5050, 5056}

Disassembly and Assembly

Hydraulic Tank (Torque Converter, Hoist, Brake, and Transmission) - Remove
789C Off-Highway Truck Machine Systems

Hydraulic Tank (Torque Converter, Hoist, Brake, and Transmission) - Assemble
789C Off-Highway Truck Machine Systems

Hydraulic Tank (Torque Converter, Hoist, Brake, and Transmission) - Disassemble
789C Off-Highway Truck Machine Systems

Hydraulic Tank (Torque Converter, Hoist, Brake, and Transmission) - Install
789C Off-Highway Truck Machine Systems

Service Magazine

New Welding Procedure For Fuel And Hydraulic Tank Mounts For Certain Off-Highway Trucks{7050}
1999/02/01

Single Element and Multiple Element Filter Heads are Available for Customized Systems {0738}
2004/03/29

A New Strainer Assembly For the Hydraulic Tank Is Now Available {5056, 5068}
2013/09/02

A New Hose Is Used in the Hydraulic Tank Group for the Transmission {3177, 5056}
2005/12/05

Welding On Fuel And Hydraulic Tanks {0353, 0679, 1273, 5056, 7000}
2005/12/19

Proper Identification of Ports on 5P-0306 Vacuum Transducer {0768, 5050, 5056}
2006/01/23

Barrel Adapter Allows Technician to Attach Filter Unit to Barrel {0645, 0680}
2006/02/13

Spanner Wrench is Available for Ecology Drain Valves {1302, 1353, 1372, 5076, 5613}
2006/03/20

Additional Parts are Available for the Filler Cap {3177, 4332, 5056}
2007/09/17

Improved Hoses are Available {1353, 1374, 1380, 3016, 3154, 3177, 5056, 5057}
2008/11/24

An Improved Breather Assembly Is Used on Certain Cat® Machines {5056, 5056, 5057, 751T}
2013/09/20

New Pressure Relief Breather for Hydraulic Tank Is Now Used on Certain Cat Products {1354}
New Pressure Relief Breather for Hydraulic Tank Is Now Used on Certain Cat Products {1354}

TOOLS

Truck Engine News

Single Purpose Fluid Sampling Valves and Dual Purpose Fluid Sampling Valves Require Different Quick Connect Couplers {0645, 7542}
2004/11/29

Portable Contamination Monitor Group Provides a Lower Cost Alternative to Particle Counting {0781, 0784, 0786, 1300, 5050}
2004/12/27

Changes to the Usage and Cleaning of the Contamination Monitor Group {0784, 5050}
2010/10/01

Engine News

Single Purpose Fluid Sampling Valves and Dual Purpose Fluid Sampling Valves Require Different Quick Connect Couplers {0645, 7542}
2004/11/29

Portable Contamination Monitor Group Provides a Lower Cost Alternative to Particle Counting {0781, 0784, 0786, 1300, 5050}
2004/12/27

Changes to the Usage and Cleaning of the Contamination Monitor Group {0784, 5050}
2010/09/10

Special Instruction

Procedure to Use the Auxiliary Power Unit Arrangement (APU) on Large Off-Highway Trucks{0615, 1000, 7000}
Procedure to Use the Auxiliary Power Unit Arrangement (APU) on Large Off-Highway Trucks{0615, 1000, 7000}

Test Specifications for Vane Cartridges{0784, 5058, 5070}
Test Specifications for Vane Cartridges{0784, 5058, 5070}

Operating Instructions for Cat 1U-9400 Series Hydraulic Test Center {0784}
Operating Instructions for Cat 1U-9400 Series Hydraulic Test Center {0784}

Accumulator Discharging and Charging Procedures {0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}
Accumulator Discharging and Charging Procedures {0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}

Lip Type Seals {0599, 0733, 5050, 7555}
Lip Type Seals {0599, 0733, 5050, 7555}

Hose Inspection Form {0374, 0599, 5057, 5057}
Hose Inspection Form {0374, 0599, 5057, 5057}

Technical Information Bulletin

Updated Ride Control Accumulator Test and Charge Instructions{0738, 5004, 5077, 5081, 7474}
Updated Ride Control Accumulator Test and Charge Instructions{0738, 5004, 5077, 5081, 7474}

Tool Operating Manual

Crimputer III Setup and Operation{0684, 5057}
Crimputer III Setup and Operation{0684, 5057}

242-3567 Variable Crimp Die Bowl{0684}
242-3567 Variable Crimp Die Bowl{0684}

Using the 198-4240 Digital Pressure Indicator Group{0599, 0738, 0788, 1000, 3000, 4000, 5000, 6000}
Using the 198-4240 Digital Pressure Indicator Group{0599, 0738, 0788, 1000, 3000, 4000, 5000, 6000}

Crimping Caterpillar 1E294, 1E716, 1E844 Hose and Couplings {0374, 0599, 0684, 0738, 5057}
Crimping Caterpillar 1E294, 1E716, 1E844 Hose and Couplings {0374, 0599, 0684, 0738, 5057}

Using the 209-3153 Portable Hose Machine {0374, 0599, 0684, 0738, 5057}
Using the 209-3153 Portable Hose Machine {0374, 0599, 0684, 0738, 5057}

Base-Mounted Recirculating Parts Washers{0374, 0599, 0680, 0699, 0700}
Base-Mounted Recirculating Parts Washers{0374, 0599, 0680, 0699, 0700}

204-7392 (Air Motor Driven) Filter Cart {0645, 0680, 0738, 5056, 5068}
204-7392 (Air Motor Driven) Filter Cart {0645, 0680, 0738, 5056, 5068}

1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}
1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}

Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}
Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}

9U-5000 Series Hydraulic Test Bench {0599, 0738}
9U-5000 Series Hydraulic Test Bench {0599, 0738}

4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}

4C-9437 Portable Hydraulic Tester , 1U-8761 Portable Hydraulic Tester (Canceled), 4C-9675 Portable Hydraulic Tester , 1U-9951 Portable Hydraulic Tester (Canceled){0599, 0738}
4C-9437 Portable Hydraulic Tester , 1U-8761 Portable Hydraulic Tester (Canceled), 4C-9675 Portable Hydraulic Tester , 1U-9951 Portable Hydraulic Tester (Canceled){0599, 0738}

Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}
Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}

Procedure for Using 173-8839 Fluid Storage Filter Cart {0113, 0374, 0599, 0680, 0738, 7579}
Procedure for Using 173-8839 Fluid Storage Filter Cart {0113, 0374, 0599, 0680, 0738, 7579}

146-1738 Precision Borescope (Hawkeye){0599, 0614, 0644, 0701, 0706, 0708, 0727, 0738}
146-1738 Precision Borescope (Hawkeye){0599, 0614, 0644, 0701, 0706, 0708, 0727, 0738}

TT5000 to TT7000 Torque Turn Wrench Conversion{0374, 0599, 0602, 0677, 79NY}
TT5000 to TT7000 Torque Turn Wrench Conversion{0374, 0599, 0602, 0677, 79NY}

Set up and Basic Operation of the 145-5161 Floor Model Hose Machine {0374, 0599, 0684, 0738, 5057}
Set up and Basic Operation of the 145-5161 Floor Model Hose Machine {0374, 0599, 0684, 0738, 5057}

Using the 164-2691 Printer Group {0374, 0599, 0684, 5057}
Using the 164-2691 Printer Group {0374, 0599, 0684, 5057}

420-2048 Adjustable C-Frame Assembly{0629, 0632, 0738, 4000, 5050, 7000}
420-2048 Adjustable C-Frame Assembly{0629, 0632, 0738, 4000, 5050, 7000}

HVOF Identifier 396-9342 Group{0599, 0669, 0679, 7000}
HVOF Identifier 396-9342 Group{0599, 0669, 0679, 7000}

Accumulator Lifting Clamp{0599, 0629, 0632, 0700, 0738, 4331, 5077}
Accumulator Lifting Clamp{0599, 0629, 0632, 0700, 0738, 4331, 5077}

4-Inch Radial Hose Machine{0374, 0599, 0684, 0738, 5057}
4-Inch Radial Hose Machine{0374, 0599, 0684, 0738, 5057}

Procedures for Using the 212-1503 Portable Parts Washer{0374, 0599, 0680, 0699, 0700}
Procedures for Using the 212-1503 Portable Parts Washer{0374, 0599, 0680, 0699, 0700}

Using the 223-2105 Hose Cutting Machine{0374, 0599, 0678, 0684, 0708, 0738, 5057, 6060}
Using the 223-2105 Hose Cutting Machine{0374, 0599, 0678, 0684, 0708, 0738, 5057, 6060}

Crimping XT-3 ES and XT-5 S4G, MCSH, and MCSX Couplings Using 4C-3660, 4C-5052, 4C-5053, 9U-5792, or 9U-7261 Hose Machines{0374, 0599, 0684, 0738, 5057}
Crimping XT-3 ES and XT-5 S4G, MCSH, and MCSX Couplings Using 4C-3660, 4C-5052, 4C-5053, 9U-5792, or 9U-7261 Hose Machines{0374, 0599, 0684, 0738, 5057}

Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}

Installing 457-6030 (C3-290 Controller) on Hose Crimping Machines 233-8048, 286-4354, 286-4355, 275-6199, 286-4353, and 233-8038{0374, 0599, 0684, 0700, 0738, 5057}
Installing 457-6030 (C3-290 Controller) on Hose Crimping Machines 233-8048, 286-4354, 286-4355, 275-6199, 286-4353, and 233-8038{0374, 0599, 0684, 0700, 0738, 5057}

NEHS1214: 455-0126 Nitrogen Booster Pump Group {0374, 0599, 0647, 0756, 4263, 4331, 5077, 7200}
NEHS1214: 455-0126 Nitrogen Booster Pump Group {0374, 0599, 0647, 0756, 4263, 4331, 5077, 7200}

Base Mounted Recirculating Parts Washers {0374, 0599, 0680, 0699, 0700}
Base Mounted Recirculating Parts Washers {0374, 0599, 0680, 0699, 0700}

Reuse And Salvage Guidelines

Crimputer III Setup and Operation{0684, 5057}
Crimputer III Setup and Operation{0684, 5057}

Contamination Control Guidelines

Filtration Procedure for Excavator Hydraulic Oil {0680, 0768, 5050, 5056}
Filtration Procedure for Excavator Hydraulic Oil {0680, 0768, 5050, 5056}

Filtration Procedure for Off-Highway Truck and Rotary Drill Hydraulic Oil {0680, 0768, 5050, 5056}
Filtration Procedure for Off-Highway Truck and Rotary Drill Hydraulic Oil {0680, 0768, 5050, 5056}

Procedure for Operating Caterpillar Filter Carts {0680, 0768, 5050}
Procedure for Operating Caterpillar Filter Carts {0680, 0768, 5050}

Hose Products Reference Guide {0374, 0599, 0684, 0738, 5057}
Hose Products Reference Guide {0374, 0599, 0684, 0738, 5057}

Basic Principles of Kidney Loop Filtering Hydraulic Fluid Systems {0680, 0768, 5050, 5056}
Basic Principles of Kidney Loop Filtering Hydraulic Fluid Systems {0680, 0768, 5050, 5056}

Filtration Procedure for Kidney Looping Off-Highway Truck Steering Oil {0680, 4300, 4332, 5050, 7542}
Filtration Procedure for Kidney Looping Off-Highway Truck Steering Oil {0680, 4300, 4332, 5050, 7542}

Bench Test Procedures

Required Tooling for Bench Testing Hydraulic Components {0784, 4000, 4005, 4129, 4250, 4300, 5050}
Required Tooling for Bench Testing Hydraulic Components {0784, 4000, 4005, 4129, 4250, 4300, 5050}

Bench Test Procedure for Hydraulic Piston Pumps{0599, 5070, 5070}
Bench Test Procedure for Hydraulic Piston Pumps{0599, 5070, 5070}

Service Magazine

New Hydraulic Hose Assembly Machine Integrates Crimputer II with Radial Crimping Technology {0738}
2004/05/03

Single Element and Multiple Element Filter Heads are Available for Customized Systems {0738}
2004/03/29

Hose Kit Helps the Technician Properly Prepare Hydraulic Hose for Assembly {0684}
2004/05/31

243-3133 Quick Connect Coupler (Fluid Sampling) Provides A Coupler for Portable Particle Analyzers {0707, 0717, 0731, 0732, 0738}
2004/07/01

Test Kit Checks Oil Coolers for Leaks {0768, 0781, 0783, 0784}
2004/12/27

Single Purpose Fluid Sampling Valves and Dual Purpose Fluid Sampling Valves Require Different Quick Connect Couplers {0645, 7542}
2004/11/29

Portable Contamination Monitor Group Provides a Lower Cost Alternative to Particle Counting {0781, 0784, 0786, 1300, 5050}
2004/12/27

Cover Plate, Flange are Available for Use During Flow Tests on the Main Hydraulic Pumps {0738, 5070, 5084}
2005/04/25

Remove Certain 6D-7726 Hose Assemblies from Inventory {0738}
2005/12/12

Five New Wrenches Remove Snap To Connect Couplings from Hydraulic Hose Assemblies {0602, 0738, 5057}
2006/02/13

Proper Identification of Ports on 5P-0306 Vacuum Transducer {0768, 5050, 5056}
2006/01/23

Barrel Adapter Allows Technician to Attach Filter Unit to Barrel {0645, 0680}
2006/02/13

Spanner Wrench is Available for Ecology Drain Valves {1302, 1353, 1372, 5076, 5613}
2006/03/20

A New Service Tool for Installing the Service Sleeve Bearings in Hydraulic Gear Pumps Is Now Available for Certain CAT Machines {0738, 5073, 5073, 7551}
2011/12/15

The Procedure to Use the Auxiliary Power Unit on Certain Large Off-Highway Trucks has been Updated {0615, 1000, 7000}
2014/05/13

VALVE GP-BANK

The 6V-8633 Connector Has Changed {5057, 7553}
2005/11/28

VALVE GP-CONTROL

Specifications

Control Valve (Hoist)
789C Off-Highway Truck Hydraulic System

Relief Valve (Hoist Dual Stage)
789C Off-Highway Truck Hydraulic System

Control Valve (Hoist)
789C Off-Highway Truck Air System and Brakes

Control Valve (Hoist)
789C Off-Highway Truck Hydraulic System

Control Valve (Hoist)
789C Off-Highway Truck Air System and Brakes

Tool Operating Manual

4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}

Systems Operation

Control Valve (Hoist)
789C Off-Highway Truck Hydraulic System

Testing and Adjusting

Relief Valve (Hoist Dual Stage) - Test and Adjust
789C Off-Highway Truck Hydraulic System

Relief Valve (Rear Brake Oil Cooler) - Test and Adjust
789C Off-Highway Truck Hydraulic System

Main Relief Valve - Test and Adjust
785, 789, 793, 795F AC and 797F Off-Highway Truck Powered Access Stairway

Manual Valve - Check
785, 789, 793, 795F AC and 797F Off-Highway Truck Powered Access Stairway

Disassembly and Assembly

Control Valve (Hoist) - Disassemble
789C Off-Highway Truck Machine Systems

Control Valve (Hoist) - Assemble
789C Off-Highway Truck Machine Systems

Control Valve (Hoist) - Remove
789C Off-Highway Truck Machine Systems

Control Valve (Hoist) - Install
789C Off-Highway Truck Machine Systems

Service Magazine

New Software in Transmission Control Offers New Parameters {4808, 7610}
2000/02/07

Correction to Systems Operation, Testing and Adjusting , "Relief Valve (Hoist Dual Stage) - Test and Adjust" {5117, 5117, 5136, 5136}
2003/07/14

The 6V-8633 Connector Has Changed {5057, 7553}
2005/11/28

Improved Seals are Now Used in the Hoist Valve on Certain Off-Highway Trucks {5051}
2015/09/11

VALVE GP-DIVERTER

Specifications

Diverter Valve (Torque Converter and Front Brake Cooling)
789C Off-Highway Truck Air System and Brakes

Systems Operation

Diverter Valve (Torque Converter and Front Brake Cooling)
789C Off-Highway Truck/Tractor Air System and Brakes

Diverter Valve (Torque Converter and Front Brake Cooling)
789C Off-Highway Truck Power Train

Disassembly and Assembly

Diverter Valve (Torque Converter and Front Brake Cooling) - Remove
789C Off-Highway Truck Machine Systems

Diverter Valve (Torque Converter and Front Brake Cooling) - Disassemble
789C Off-Highway Truck Machine Systems

Diverter Valve (Torque Converter and Front Brake Cooling) - Assemble
789C Off-Highway Truck Machine Systems

Diverter Valve (Torque Converter and Front Brake Cooling) - Install
789C Off-Highway Truck Machine Systems

VALVE GP-DRAIN

Service Magazine

Spanner Wrench is Available for Ecology Drain Valves {1302, 1353, 1372, 5076, 5613}
2006/03/20

VALVE GP-FLUID SAMPLING

Truck Engine News

Single Purpose Fluid Sampling Valves and Dual Purpose Fluid Sampling Valves Require Different Quick Connect Couplers {0645, 7542}
2004/11/29

Engine News

Contamination Control Guidelines

Service Magazine

Color Coded Dust Caps for S·O·S Ports Will Be Available {7770}
2003/12/01

243-3133 Quick Connect Coupler (Fluid Sampling) Provides A Coupler for Portable Particle Analyzers {0707, 0717, 0731, 0732, 0738}
2004/07/01

Single Purpose Fluid Sampling Valves and Dual Purpose Fluid Sampling Valves Require Different Quick Connect Couplers {0645, 7542}
2004/11/29

VALVE GP-MANUAL

Testing and Adjusting

Manual Valve - Check
785, 789, 793, 795F AC and 797F Off-Highway Truck Powered Access Stairway

VALVE GP-RELIEF

Specifications

Relief Valve (Hoist Dual Stage)
789C Off-Highway Truck Hydraulic System

Tool Operating Manual

Repairing Line Relief Valve Seats in Hydraulic Control Valves Using the 229-3612 Hydraulic Valve Seat Repair Kit{0738, 5117}
Repairing Line Relief Valve Seats in Hydraulic Control Valves Using the 229-3612 Hydraulic Valve Seat Repair Kit{0738, 5117}

Reuse And Salvage Guidelines

Testing and Adjusting

Relief Valve (Hoist Dual Stage) - Test and Adjust
789C Off-Highway Truck Hydraulic System

Relief Valve (Rear Brake Oil Cooler) - Test and Adjust
789C Off-Highway Truck Hydraulic System

Main Relief Valve - Test and Adjust
785, 789, 793, 795F AC and 797F Off-Highway Truck Powered Access Stairway

Service Magazine

Correction to Systems Operation, Testing and Adjusting , "Relief Valve (Hoist Dual Stage) - Test and Adjust" {5117, 5117, 5136, 5136}
2003/07/14

VALVE GP-SOLENOID

Systems Operation

Solenoid Valves
69D, 769D , 773D, 773E, 776D, 777D, 784C, 785C, 785D, 789C, 789D, 793C and 793D Off-Highway Trucks and 771D, 775D and 775E Quarry Trucks Braking System

Service Magazine

A New Coil Assembly is Now Used {5479}
2011/05/04

Solenoid Valve Gp Can Be Serviceable on Certain Off-Highway Trucks {5479}
2015/03/17

Truck sale:

Caterpillar 789C, Construction
- Articulated Dump Trucks (ADTs)
CATERPILLAR FINANCIAL SERVICES CORPORATION

316,250

Caterpillar 789C, Construction
- Articulated Dump Trucks (ADTs)
CATERPILLAR FINANCIAL SERVICES CORPORATION

CATERPILLAR 789C 2011
- OFF HIGHWAY TRUCKS
CARTER MACHINERY
United States

CATERPILLAR 789C 2012
- OFF HIGHWAY TRUCKS
CARTER MACHINERY
United States