164-7474 VALVE GP-CHECK S/N 2BW659-UP PART OF 241-7846 LINES GP-SERVICE BRAKE 789C TRUCK

BRAKING SYSTEM

VALVE GP

0. 164-7474 VALVE GP-C
1. 1U-2644 VALVE GP-C
2. 6D-3781 VALVE GP-C
3. 9T-3096 VALVE GP-C
4. 165-7083 VALVE GP-M
5. 113-1072 VALVE GP-R
6. 6E-6305 VALVE GP-R
7. 184-0987 VALVE GP-S
8. 188-2461 VALVE GP-S
9. 3E-8691 VALVE GP-S
0. INFORMATION

TRUCK 789C TRUCK 2BW
789C Off-Highway Truck 2BW00001-UP (MACHINE) POWERED BY 3516 Engine SEBP2790 789C 2BW (1998)

BRAKING SYSTEM

VALVE GP

149-4133 VALVE GP-BRAKE

253-1675 VALVE GP-BRAKE CONTROL

164-7474 VALVE GP-CHECK

1U-2644 VALVE GP-CHECK

6D-3781 VALVE GP-CHECK

9T-3096 VALVE GP-CHECK

#SEBP27901150

164-7474: VALVE GP-CHECK

VALVE GP-CHECK

164-7474 VALVE GP-CHECK
S/N 2BW659-UP
PART OF 241-7846 LINES GP-SERVICE BRAKE

i01593514 SEBP2790

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Parts for your 789C TRUCK:

CATERPILLAR SIS

Part No	Qty	Parts name
9T-3096	[1]	VALVE GP-CHECK (STEERING)

3J-1907	[1]	SEAL-O-RING
6V-8397	[1]	SEAL-O-RING

#SEBP27901151

1U-2644: VALVE GP-CHECK

VALVE GP-CHECK

1U-2644 VALVE GP-CHECK -PARKING, SECONDARY BRAKE
S/N 2BW1-UP
PART OF 149-4133 VALVE GP-BRAKE

i00092600 SEBP2790

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Parts for your 789C TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	6V-8350	[1]	SEAL-O-RING
2.	9J-8626	[1]	VALVE
3.	9N-4049	[1]	SPRING
4.	9S-4684	[1]	PLUG
5.	033-6027	[1]	SEAL-O-RING
6.	214-7568	[1]	SEAL-O-RING
7.	6H-2948	[1]	DOWEL

#SEBP27901152

6D-3781: VALVE GP-CHECK

VALVE GP-CHECK

6D-3781 VALVE GP-CHECK
S/N 2BW1-UP
PART OF 137-0009 CONTROL GP-RETARDER, 137-0007, 211-1802, 237-7318 CONTROL GP-SERVICE BRAKE

i00091562 SEBP2790

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Parts for your 789C TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2R-1532	[1]	GUIDE-SHUTTLE
2.	4M-5281	[2]	BOLT (1/4-20X0.75-IN)
3.	2R-9613	[1]	CAP
4.	3D-4869	[1]	SHUTTLE
5.	3D-4245	[1]	SEAL-O-RING

#SEBP27901153

9T-3096: VALVE GP-CHECK

VALVE GP-CHECK

9T-3096 VALVE GP-CHECK
S/N 2BW1-658
DEAD ENGINE, LIFT ARM LOWER
PART OF 156-7141 LINES GP-SERVICE BRAKE

i01540255 SEBP2790

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Parts for your 789C TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
			(NO SERVICED PARTS)

#SEBP27901154

165-7083: VALVE GP-MODULATING

VALVE GP-MODULATING

165-7083 VALVE GP-MODULATING -SERVICE BRAKE
S/N 2BW659-UP
PART OF 177-8840 VALVE & MTG GP-RETARDER CONT

i02067237 SEBP2790

1657083 VALVE GP-MODULATING Parts scheme

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Parts for your 789C TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	164-2108	[1]	WASHER (13.03X25.4X2.38-MM THK)
3.	218-2373	[1]	NUT (1/2-28-THD)
4.	323-9531	[1]	COIL AS (24-VOLT)
5.	214-7568	[1]	SEAL-O-RING
6.	6V-3965	[1]	FITTING (QUICK DISCONNECT)

#SEBP27901155

113-1072: VALVE GP-RELIEF

VALVE GP-RELIEF

113-1072 VALVE GP-RELIEF -PARKING, SECONDARY BRAKE
S/N 2BW1-UP
PART OF 149-4133 VALVE GP-BRAKE

i00093020 SEBP2790

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Parts for your 789C TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3G-3726	[1]	NUT (3/8-40-THD)
2.	3G-3857	[2]	GASKET
3.	3G-3854	[1]	CAP
4.	5P-8356	[1]	SEAL-O-RING
5.	061-7539	[1]	SEAL-O-RING
6.	6V-5142	[1]	SEAL-O-RING

#SEBP27901156

6E-6305: VALVE GP-RELIEF

VALVE GP-RELIEF

6E-6305 VALVE GP-RELIEF -PILOT OPERATED
S/N 2BW1-UP
PART OF 149-4133 VALVE GP-BRAKE

i01529431 SEBP2790

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Parts for your 789C TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	6V-5142	[1]	SEAL-O-RING
2.	061-7539	[1]	SEAL-O-RING
3.	5P-8356	[1]	SEAL-O-RING
4.	3G-3857	[2]	GASKET
5.	3G-3726	[1]	NUT (3/8-40-THD)
6.	3G-3854	[1]	CAP

#SEBP27901157

184-0987: VALVE GP-SOLENOID

VALVE GP-SOLENOID

184-0987 VALVE GP-SOLENOID
S/N 2BW659-UP
24-VDC
PART OF 177-8840 VALVE & MTG GP-RETARDER CONT

i02067229 SEBP2790

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Parts for your 789C TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	170-7485	[1]	SPOOL AS-VALVE
	8C-9987	[1]	WASHER (8.3X28X2.5-MM THK)
	111-0343	[1]	LOCKNUT (5/16-18-THD)
2.	217-0531	[1]	COIL AS-SOLENOID (24-VOLT)
	186-3736	[2]	SOCKET-CONNECTOR (16-GA TO 18-GA)
	9X-1813 E		SLEEVE (20-CM)
	155-2261	[1]	WEDGE-PLUG LOCK (2-PIN)
	155-2270	[1]	KIT-CONNECTING PLUG (2-PIN)
			(INCLUDES PLUG AS & WEDGE)
3.	111-0343	[1]	LOCKNUT (5/16-18-THD)
4.	8C-9987	[1]	WASHER (8.3X28X2.5-MM THK)

			AVAILABLE REPAIR KIT(S):
	109-3036	[1]	KIT-SEAL (BRAKE)
			(KIT INCLUDES O-RINGS & RINGS)
	E		ORDER BY THE CENTIMETER

#SEBP27901158

188-2461: VALVE GP-SOLENOID

VALVE GP-SOLENOID

188-2461 VALVE GP-SOLENOID
S/N 2BW659-UP
PART OF 237-7318 CONTROL GP-SERVICE BRAKE, 569-2196 WIRING GP-CAB

i01951989 SEBP2790

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Parts for your 789C TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1S-9593	[2]	STRAP-CABLE
2.	102-8802	[1]	KIT-RECEPTACLE (2-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
3.	186-3735	[2]	PIN-CONNECTOR (16-GA TO 18-GA)

#SEBP27901159

3E-8691: VALVE GP-SOLENOID

VALVE GP-SOLENOID

3E-8691 VALVE GP-SOLENOID
S/N 2BW1-658
24-VOLT
PART OF 127-4661 VALVE & MTG GP-BRAKE
FIELD REPLACEMENT ORDER @@@@@189-8666@@@@@, 1-216-0101 WIRE AS

i00092694 SEBP2790

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Parts for your 789C TRUCK:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	101-3717	[1]	CARTRIDGE AS
2.	104-3947	[1]	LOCKNUT (5/8-11-THD)
3.	321-5658	[1]	COIL AS
3A.	1S-9593	[2]	STRAP-CABLE
3B.	7N-9737	[1]	HOUSING-RECEPTACLE (14-GA TO 18-GA)
3C.	7N-7780	[1]	PIN-CONNECTOR (14-GA TO 18-GA)
3D.	7N-7779	[1]	SOCKET-CONNECTOR (14-GA TO 18-GA)

			AVAILABLE REPAIR KIT(S):
	7T-4515	[1]	KIT-SEAL (SOLENOID VALVE)
			(INCLUDES SEAL-O-RINGS)

Information:

BRAKING SYSTEM

VALVE GP

Service Letter-NACD

PRODUCT SUPPORT PROGRAM FOR REPLACING THE MANUAL RETARDER VALVE GROUP ON CERTAIN 785C, 789C, AND 793C OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE MANUAL RETARDER VALVE GROUP ON CERTAIN 785C, 789C, AND 793C OFF-HIGHWAY TRUCKS

PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING IMPROVED RETAINING RINGS FOR PIN RETENTION ON THE BRAKE PEDAL VALVES OF CERTAIN OFF-HIGHWAY TRACTORS AND OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING IMPROVED RETAINING RINGS FOR PIN RETENTION ON THE BRAKE PEDAL VALVES OF CERTAIN OFF-HIGHWAY TRACTORS AND OFF-HIGHWAY TRUCKS

PRODUCT SUPPORT PROGRAM FOR REPLACING THE BRAKE PEDAL SPRING AND TREADLE FOR THE SERVICE BRAKE AND SECONDARY BRAKE ON CERTAIN 776D OFF-HIGHWAY TRACTORS; AND ON CERTAIN 769D, 771D, 773E, 775E, 777D, 785C, 789C, AND 793C OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE BRAKE PEDAL SPRING AND TREADLE FOR THE SERVICE BRAKE AND SECONDARY BRAKE ON CERTAIN 776D OFF-HIGHWAY TRACTORS; AND ON CERTAIN 769D, 771D, 773E, 775E, 777D, 785C, 789C, AND 793C OFF-HIGHWAY TRUCKS

PRODUCT SUPPORT PROGRAM FOR REPLACING 1400212 BRAKE VALVE FOR THE SERVICE BRAKE VALVE ON CERTAIN 785C, 789C, AND 789D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING 1400212 BRAKE VALVE FOR THE SERVICE BRAKE VALVE ON CERTAIN 785C, 789C, AND 789D OFF-HIGHWAY TRUCKS

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Specifications

Brake Valve (Parking and Secondary)
789C Off-Highway Truck Air System and Brakes

Pressure Switch (Automatic Retarder Control)
789C Off-Highway Truck Air System and Brakes

Check Valve (Brake Release Pump)
789C Off-Highway Truck Air System and Brakes

Air Control Valve (Retarder)
789C Off-Highway Truck Air System and Brakes

Check Valve (Service Brake Control)
789C Off-Highway Truck Air System and Brakes

Air Control Valve (Retarder)
789C Off-Highway Truck Air System and Brakes

Retarder Control Valve - Automatic
789C Off-Highway Truck Air System and Brakes

Service Letter-China

Service Letter-Asia

Systems Operation

Check Valve (Double)
789C Off-Highway Truck/Tractor Air System and Brakes

Check Valve (Air Tank)
789C Off-Highway Truck/Tractor Air System and Brakes

Air Control Valve (Service Brake)
789C Off-Highway Truck/Tractor Air System and Brakes

Air Control Valve (Secondary Brake)
789C Off-Highway Truck/Tractor Air System and Brakes

Air Control Valve (Parking Brake)
789C Off-Highway Truck/Tractor Air System and Brakes

Brake Valve (Parking and Secondary)
789C Off-Highway Truck/Tractor Air System and Brakes

Air Control Valve (Retarder)
789C Off-Highway Truck/Tractor Air System and Brakes

Relief Valve (Rear Brake Oil Cooler)
789C Off-Highway Truck/Tractor Air System and Brakes

Solenoid Valves
69D, 769D , 773D, 773E, 776D, 777D, 784C, 785C, 785D, 789C, 789D, 793C and 793D Off-Highway Trucks and 771D, 775D and 775E Quarry Trucks Braking System

Retarder Control Valve - Automatic
789C Off-Highway Truck/Tractor Air System and Brakes

Check Valve (Double)
789C Off-Highway Truck/Tractor Air System and Brakes

Solenoid Valves
69D, 769D , 773D, 773E, 776D, 777D, 784C, 785C, 785D, 789C, 789D, 793C and 793D Off-Highway Trucks and 771D, 775D and 775E Quarry Trucks Braking System

Reuse And Salvage Guidelines

Final Drive Steering System, Wheel Braking System, and Wheels & Tires Salvage and Reuse Manual Contents {4000, 4050, 4100, 4250, 4300}
Final Drive Steering System, Wheel Braking System, and Wheels & Tires Salvage and Reuse Manual Contents {4000, 4050, 4100, 4250, 4300}

Service Letter-APD

Testing and Adjusting

Relief Valve (Electric Drive Pump) - Adjust
789C Off-Highway Truck/Tractor Air System and Brakes

Relief Valve (Rear Brake Oil Cooler) - Test and Adjust
789C Off-Highway Truck/Tractor Air System and Brakes

Troubleshooting

MID 116 - CID 0714 - FMI 03
69D, 769D , 773D, 773E, 776D, 777D, 784C, 785C, 785D, 789C, 789D, 793C and 793D Off-Highway Trucks and 771D, 775D and 775E Quarry Trucks Braking System

MID 116 - CID 1231 - FMI 03
69D, 769D , 773D, 773E, 776D, 777D, 784C, 785C, 785D, 789C, 789D, 793C and 793D Off-Highway Trucks and 771D, 775D and 775E Quarry Trucks Braking System

MID 116 - CID 1231 - FMI 05
69D, 769D , 773D, 773E, 776D, 777D, 784C, 785C, 785D, 789C, 789D, 793C and 793D Off-Highway Trucks and 771D, 775D and 775E Quarry Trucks Braking System

MID 116 - CID 1231 - FMI 06
69D, 769D , 773D, 773E, 776D, 777D, 784C, 785C, 785D, 789C, 789D, 793C and 793D Off-Highway Trucks and 771D, 775D and 775E Quarry Trucks Braking System

Disassembly and Assembly

Air Control Valve (Manual Retarder) - Disassemble
789C Off-Highway Truck Machine Systems

Air Control Valve (Manual Retarder) - Assemble
789C Off-Highway Truck Machine Systems

Brake Valve (Automatic Retarder) - Disassemble
789C Off-Highway Truck Machine Systems

Brake Valve (Automatic Retarder) - Assemble
789C Off-Highway Truck Machine Systems

Check Valve (Front Brake Cooler Diverter Valve) - Remove and Install
789C Off-Highway Truck Machine Systems

Air Control Valve (Service Brake) - Install
789C Off-Highway Truck Machine Systems

Check Valve (Retarder Control) - Remove and Install
789C Off-Highway Truck Machine Systems

Check Valve (Service Brake) - Remove and Install
789C Off-Highway Truck Machine Systems

Pressure Switch (Automatic Retarder Control) - Remove and Install
789C Off-Highway Truck Machine Systems

Air Control Valve (Manual Retarder) - Remove
789C Off-Highway Truck Machine Systems

Air Control Valve (Manual Retarder) - Install
789C Off-Highway Truck Machine Systems

Check Valve (Double) - Disassemble
789C Off-Highway Truck Machine Systems

Check Valve (Double) - Assemble
789C Off-Highway Truck Machine Systems

Diverter Valve (Torque Converter and Front Brake Cooling) - Remove
789C Off-Highway Truck Machine Systems

Diverter Valve (Torque Converter and Front Brake Cooling) - Disassemble
789C Off-Highway Truck Machine Systems

Diverter Valve (Torque Converter and Front Brake Cooling) - Assemble
789C Off-Highway Truck Machine Systems

Diverter Valve (Torque Converter and Front Brake Cooling) - Install
789C Off-Highway Truck Machine Systems

Brake Valve (Parking and Secondary) - Remove
789C Off-Highway Truck Machine Systems

Brake Valve (Parking and Secondary) - Install
789C Off-Highway Truck Machine Systems

Brake Valve (Parking and Secondary) - Disassemble
789C Off-Highway Truck Machine Systems

Brake Valve (Parking and Secondary) - Assemble
789C Off-Highway Truck Machine Systems

Air Control Valve (Service Brake) - Remove
789C Off-Highway Truck Machine Systems

Check Valve (Front Air/Hydraulic Cylinder) - Remove and Install
789C Off-Highway Truck Machine Systems

Check Valve (Rear Air/Hydraulic Cylinder) - Remove and Install
789C Off-Highway Truck Machine Systems

Brake Valve (Automatic Retarder) - Remove
789C Off-Highway Truck Machine Systems

Brake Valve (Automatic Retarder) - Install
789C Off-Highway Truck Machine Systems

Service Magazine

New Brake Relief Valves Increase Service Life {4265, 4282}
2001/05/07

A New Spring Is Used in the Brake Pedal for Improved Service Life and for Improved Operator Comfort {4265, 4282}
2004/02/23

243-3133 Quick Connect Coupler (Fluid Sampling) Provides A Coupler for Portable Particle Analyzers {0707, 0717, 0731, 0732, 0738}
2004/07/01

A New Coil Assembly is Now Used {5479}
2011/05/04

A Troubleshooting Guide for the Retarder Valve for the Brakes on Certain Small Off-Highway Trucks and Large Off-Highway Trucks {5506}
2015/05/29

Solenoid Valve Gp Can Be Serviceable on Certain Off-Highway Trucks {5479}
2015/03/17

Caterpillar Parts SIS Catalog 789C :

253-1675 VALVE GP-BRAKE CONTROL

149-4133 VALVE GP-BRAKE

351-0524 VALVE GP-AIR CONTROL

177-8840 VALVE & MTG GP-RETARDER CONT

460-7618 VALVE & MTG GP-BRAKE

217-7906 VALVE & MTG GP-BRAKE

1U-2644 VALVE GP-CHECK

6D-3781 VALVE GP-CHECK

9T-3096 VALVE GP-CHECK

165-7083 VALVE GP-MODULATING

113-1072 VALVE GP-RELIEF

6E-6305 VALVE GP-RELIEF

184-0987 VALVE GP-SOLENOID

188-2461 VALVE GP-SOLENOID

Truck sale:

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- Articulated Dump Trucks (ADTs)
CATERPILLAR FINANCIAL SERVICES CORPORATION

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Caterpillar 789C, Construction
- Articulated Dump Trucks (ADTs)
CATERPILLAR FINANCIAL SERVICES CORPORATION

CATERPILLAR 789C 2011
- OFF HIGHWAY TRUCKS
CARTER MACHINERY
United States

CATERPILLAR 789C 2012
- OFF HIGHWAY TRUCKS
CARTER MACHINERY
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