489-5126 PISTON & ROD GP S/N 2CS1494-UP; 1AW1065-UP PART OF 136-3201, 136-3202, 166-5051, 166-5052 ENGINE AR 797



BASIC ENGINE
PISTON & ROD GP
COUPLING GP
MOUNTING GP-ENGINE
CYLINDER BLOCK GP

TRUCK 797 TRUCK 5YW
 797 Off-Highway Truck 5YW00001-UP (MACHINE) SEBP2792 797 5YW   (1998)

BASIC ENGINE

PISTON & ROD GP
PISTON & ROD GP
253-3066 PISTON & ROD GP
PISTON & ROD GP
341-3640 PISTON & ROD GP
PISTON & ROD GP
489-5126 PISTON & ROD GP
PISTON GP
293-5430 PISTON GP
 

#SEBP27920300
 

489-5126: PISTON & ROD GP

489-5126 PISTON & ROD GP
S/N 2CS1494-UP; 1AW1065-UP
PART OF 136-3201, 136-3202, 166-5051, 166-5052 ENGINE AR
i06822921 SEBP2792
4895126 PISTON & ROD GP Parts scheme
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Parts for your 797 TRUCK:

Pos. Part No Qty Parts name Comments
1. 355-8509 [1] BEARING-CONNECTING ROD (STANDARD)  
  463-3908 AB BEARING-CONNECTING ROD (0.63-MM US)  
  463-3909 AB BEARING-CONNECTING ROD (1.27-MM US)  
  463-3910 AB BEARING-CONNECTING ROD (0.25-MM OS)  
  463-3911 AB BEARING-CONNECTING ROD (0.25-MM OS, 0.63-MM US)  
  463-3951 AB BEARING-CONNECTING ROD (0.25-MM OS, 1.27-MM US)  
2. 381-6555 [1] ROD AS  
  7N-2043 [1] DOWEL  
  7N-2405 [4] BOLT-CONNECTING ROD  
2A. 377-5237 [1] BEARING (CONNECTING ROD)  
3. 165-6668 [1] RING-PISTON (OIL CONTROL)  
4. 193-3282 [1] RETAINER AS (FOR USE WITH 1-PC PISTON ONLY)  
  6V-3537 [1] DOWEL  
5. 204-5447 [1] JET AS-PISTON COOLING (FOR USE WITH 1-PC PISTON ONLY)  
6. 253-1238 [2] RETAINER-PIN  
7. 302-3451 [1] PIN-PISTON  
8. 448-0574 [1] PISTON AS  
9. 488-9888 [1] RING-PISTON  
10. 448-3651 [1] RING-PISTON  
11. 516-1856 C [1] SLEEVE  
12. 0T-0102 [1] BOLT (3/8-16X0.625-IN)  
13. 1B-2790 [1] BOLT (5/16-18X1.375-IN)  
14. 5M-2894 [1] WASHER-HARD (10.2X18.5X2.5-MM THK)  
15. 9M-1974 [1] WASHER-HARD (8.8X16X2-MM THK)  
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  R   REMANUFACTURED PART MAY BE AVAILABLE
 

#SEBP27920301
 

293-5430: PISTON GP

293-5430 PISTON GP
S/N A4K1-UP; TJM1-UP
15.3:1 COMPRESSION RATIO
PART OF 286-3503, 330-0200, 511-1398, 519-3974 ENGINE AR
i02890603 SEBP2792
2935430 PISTON GP Parts scheme
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Parts for your 797 TRUCK:

Pos. Part No Qty Parts name Comments
1. 239-6051 [1] PIN-PISTON  
2. 253-1238 [2] RETAINER-PIN  
3. 254-2054 [1] RING-PISTON (OIL CONTROL)  
4. 286-8928 [1] RING-PISTON (INTERMEDIATE)  
5. 323-4018 [1] PISTON AS  
6. 294-0309 [1] RING-PISTON (TOP)  
7. 304-7846 [1] JET AS-PISTON COOLING  
  1W-7117 [2] DOWEL-HOLLOW  
  9M-6803 [1] DOWEL  
8. 208-9294 M [2] BOLT-FLANGE HEAD (M10X1.5X35-MM)  
  M   METRIC PART
  R   REMANUFACTURED PART MAY BE AVAILABLE
 

#SEBP27920302
 

195-3790: PLATE GP-REINFORCEMENT

195-3790 PLATE GP-REINFORCEMENT
S/N 3TN1-UP
PART OF 136-3203 COUPLING AR-ENGINE
i01441484 SEBP2792
1953790 PLATE GP-REINFORCEMENT Parts scheme
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Parts for your 797 TRUCK:

Pos. Part No Qty Parts name Comments
1. 499-4703 [1] PLATE AS  
2. 499-4704 [1] PLATE AS  
3. 0V-0375 [11] BOLT (1/2-13X3.25-IN)  
4. 2V-0936 [16] WASHER (20X55X8-MM THK)  
5. 7D-1649 [23] WASHER-HARD (13.5X32X5-MM THK)  
6. 8F-3152 [16] BOLT (3/4-16X2.75-IN)  
7. 8S-9089 [12] BOLT (1/2-13X4.5-IN)  
 

#SEBP27920303
 

196-9130: PLATE GP-REINFORCEMENT

196-9130 PLATE GP-REINFORCEMENT -ENGINE COUPLING-HIGH ALTITUDE
S/N 3TN424-UP
PART OF 166-5053 COUPLING AR-ENGINE
AN ATTACHMENT
i01441620 SEBP2792
1969130 PLATE GP-REINFORCEMENT Parts scheme
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Parts for your 797 TRUCK:

Pos. Part No Qty Parts name Comments
1. 188-4705 [2] PLATE  
2. 1A-1460 [24] BOLT (1/2-13X2-IN)  
3. 7D-1649 [36] WASHER-HARD (13.5X32X5-MM THK)  
4. 9X-8874 [12] BOLT (1/2-13X3-IN)  
 

#SEBP27920304
 

205-4750: PLATFORM GP-ENGINE

205-4750 PLATFORM GP-ENGINE -HIGH ALTITUDE
S/N 1AW537-UP
PART OF 166-5051 ENGINE AR
AN ATTACHMENT
i01584416 SEBP2792
2054750 PLATFORM GP-ENGINE Parts scheme
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Parts for your 797 TRUCK:

Pos. Part No Qty Parts name Comments
1. 205-4751 [1] PLATFORM AS  
2. 5P-8245 [4] WASHER-HARD (13.5X25.5X3-MM THK)  
3. 6H-1717 [4] BOLT (1/2-13X1.125-IN)  
 

#SEBP27920305
 

327-2725: PLATFORM GP-ENGINE

327-2725 PLATFORM GP-ENGINE
S/N A4K1-1008
PART OF 286-3503, 330-0200 ENGINE AR
i03461225 SEBP2792
3272725 PLATFORM GP-ENGINE Parts scheme
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Parts for your 797 TRUCK:

Pos. Part No Qty Parts name Comments
1. 275-1037 [1] SUPPORT  
2. 303-1239 [4] BRACKET  
3. 320-0917 [1] SUPPORT  
4. 327-2728 [1] PLATFORM AS  
5. 328-6221 [2] BRACKET  
6. 198-4767 [60] WASHER-HARD (13.5X30X12-MM THK)  
7. 6V-3823 M [16] BOLT (M12X1.75X60-MM)  
8. 6V-5686 M [4] BOLT (M16X2X50-MM)  
9. 6V-7673 M [4] BOLT (M12X1.75X50-MM)  
10. 6V-8149 M [16] NUT (M12X1.75-THD)  
11. 6V-8197 M [8] BOLT (M12X1.75X40-MM)  
12. 6V-8336 M [8] BOLT (M12X1.75X70-MM)  
13. 6C-5304 M [4] BOLT (M16X2X110-MM)  
14. 9X-8268 [8] WASHER (17.5X30X3.5-MM THK)  
15. 6V-7687 M [8] LOCKNUT (M12X1.75-THD)  
  M   METRIC PART
 

#SEBP27920306
 

314-2430: PLUG GP-CYLINDER BLOCK

314-2430 PLUG GP-CYLINDER BLOCK -LH
S/N A4K1-UP; TJM1-UP
PART OF 286-3503, 330-0200, 511-1398, 519-3974 ENGINE AR
i03657248 SEBP2792
3142430 PLUG GP-CYLINDER BLOCK Parts scheme
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Parts for your 797 TRUCK:

Pos. Part No Qty Parts name Comments
1. 241-6170 [2] PLUG  
2. 228-7101 [2] SEAL-O-RING  
 

#SEBP27920307
 

314-2431: PLUG GP-CYLINDER BLOCK

314-2431 PLUG GP-CYLINDER BLOCK -RH
S/N A4K1-UP; TJM1-UP
PART OF 286-3503, 330-0200, 511-1398, 519-3974 ENGINE AR
i03657250 SEBP2792
3142431 PLUG GP-CYLINDER BLOCK Parts scheme
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Parts for your 797 TRUCK:

Pos. Part No Qty Parts name Comments
1. 241-6170 [2] PLUG  
2. 228-7101 [2] SEAL-O-RING  
 

#SEBP27920308
 

319-8583: PLUG GP-CYLINDER BLOCK

319-8583 PLUG GP-CYLINDER BLOCK -COOLING SYSTEM
S/N A4K1-UP; TJM1-UP
PART OF 286-3503, 330-0200, 511-1398, 519-3974 ENGINE AR
i03657249 SEBP2792
3198583 PLUG GP-CYLINDER BLOCK Parts scheme
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Parts for your 797 TRUCK:

Pos. Part No Qty Parts name Comments
1. 241-6230 [4] PLUG AS  
    (EACH INCLUDES)
  8T-7525 [1] SEAL-O-RING  
  241-6171 [1] PLUG  
 

#SEBP27920309
 

322-2927: PLUG GP-CYLINDER BLOCK

322-2927 PLUG GP-CYLINDER BLOCK -COOLING SYSTEM
S/N A4K1-UP; TJM1-UP
PART OF 286-3503, 330-0200, 511-1398, 519-3974 ENGINE AR
i03567925 SEBP2792
3222927 PLUG GP-CYLINDER BLOCK Parts scheme
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Parts for your 797 TRUCK:

Pos. Part No Qty Parts name Comments
1. 241-6171 [1] PLUG  
2. 8T-7525 [1] SEAL-O-RING  
 

Information:

Special Instruction
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Technical Information Bulletin
Some 3500 Cylinder Packs May Have Incorrect Pistons{1225}
Some 3500 Cylinder Packs May Have Incorrect Pistons{1225}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Tool Operating Manual
Using the 242-3980 Piston Groove Gauge on 3500A and B Engines with Monotherm Pistons using the 329-2630 and 329-2631 Piston Groove Gauges on 3500B Engines with Monotherm Pistons{0374, 0599, 0700, 0701, 0705}
Using the 242-3980 Piston Groove Gauge on 3500A and B Engines with Monotherm Pistons using the 329-2630 and 329-2631 Piston Groove Gauges on 3500B Engines with Monotherm Pistons{0374, 0599, 0700, 0701, 0705}
Testing and Adjusting
Compression
3524B Engines for 797 and 797B Off-Highway Trucks
Excessive Bearing Wear - Inspect
3524B Engines for 797 and 797B Off-Highway Trucks
Connecting Rod Bearings
3524B Engines for 797 and 797B Off-Highway Trucks
Crankcase Pressure
3524B Engines for 797 and 797B Off-Highway Trucks
Disassembly and Assembly
Piston Cooling Jets - Remove and Install
3524B Engine for Caterpillar Built Machines
Pistons and Connecting Rods - Remove
3524B Engine for Caterpillar Built Machines
Pistons and Connecting Rods - Install
3524B Engine for Caterpillar Built Machines
Bearing Clearance - Check
3524B Engine for Caterpillar Built Machines
Service Magazine
New Guidelines for Inspecting Pistons {1214}
2006/01/02
Introduction of One Piece Piston Cylinder Packs for 3500 High Displacement Engines {1214, 1239, 1331}
2009/06/08

Caterpillar Parts SIS Catalog 797 :

PISTON & ROD GP
341-3640 PISTON & ROD GP
PISTON & ROD GP
253-3066 PISTON & ROD GP
PISTON & ROD GP
160-5910 PISTON & ROD GP
PAN GP-OIL
378-9957 PAN GP-OIL
PAN GP-OIL
302-5395 PAN GP-OIL
PAN GP-OIL
155-0406 PAN GP-OIL
PAN GP-OIL
155-0406 PAN GP-OIL
PAN GP-OIL
136-3272 PAN GP-OIL
PISTON GP
293-5430 PISTON GP
PLATE GP-REINFORCEMENT
195-3790 PLATE GP-REINFORCEMENT
PLATE GP-REINFORCEMENT
196-9130 PLATE GP-REINFORCEMENT
PLATFORM GP-ENGINE
205-4750 PLATFORM GP-ENGINE
PLATFORM GP-ENGINE
327-2725 PLATFORM GP-ENGINE
PLUG GP-CYLINDER BLOCK
314-2430 PLUG GP-CYLINDER BLOCK
PLUG GP-CYLINDER BLOCK
314-2431 PLUG GP-CYLINDER BLOCK
PLUG GP-CYLINDER BLOCK
319-8583 PLUG GP-CYLINDER BLOCK

Truck sale: