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5N2438 LINES GP-FLEXIBLE FUEL 3516 MARINE ENGINE


FUEL SYSTEM
LINES GP-FUEL
PUMP GP-FUEL PRIMING
FILTER GP-FUEL
PUMP GP-FUEL INJECTION
PUMP GP-FUEL TRANSFER
GOVERNOR GP
ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP

MARINE ENGINE 3516 MARINE ENGINE 5MJ
 3516 MARINE ENGINE U.S. COAST GUARD 110 FT. ISLAND CLASS 5MJ00001-00032 SEBP2873 3516 5MJ   (1990)

FUEL SYSTEM

LINES GP-FUEL
LINES GP-AIR FUEL RATIO CONT
1W-2136 LINES GP-AIR FUEL RATIO CONT
LINES GP-FUEL INJECTION
5R-9885 LINES GP-FUEL INJECTION
LINES GP-FUEL INJECTION
5R-9885 LINES GP-FUEL INJECTION
LINES GP-FLEXIBLE FUEL
5N-2438 LINES GP-FLEXIBLE FUEL
 

#SEBP28730090
 

5N-2438: LINES GP-FLEXIBLE FUEL

5N2438 LINES GP-FLEXIBLE FUEL
c954669 SEBP2873
5N2438 LINES GP-FLEXIBLE FUEL Parts scheme
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Parts for your 3516 MARINE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3N-6504 [1] HOSE AS 50.8CM(20IN)  
2. 8N-1186 C [1] HOSE AS 157.5CM(62IN)  
3. 5F-5990 CB [2] CLIP  
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP28730091
 

7N-8599: PUMP GP-FUEL PRIMING

7N8599 PUMP GP-FUEL PRIMING
Part Of 5R9911 Pump GP
c954670 SEBP2873
7N8599 PUMP GP-FUEL PRIMING Parts scheme
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Parts for your 3516 MARINE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2W-2606 C [1] PUMP AS-FUEL PRIMING  
2. 7B-2742 [1] BOLT  
3. 5P-0537 [1] WASHER  
4. 9Y-8389 [1] GASKET  
5. 9M-1974 [1] WASHER  
6. 1B-7182 [1] BOLT  
    THE FOLLOWING REPAIR KIT IS AVAILABLE:
  8N-6287 C [1] KIT-FUEL PRIMING KNOB  
    (INCLUDES KNOBS, PIN, COVER, SPRING, & WASHERS)
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP28730092
 

5R-9911: PUMP GP - FUEL PRIMING

5R9911 PUMP GP - FUEL PRIMING
7N8599 Pump Gp-Fuel Priming
Page 80
c954614 SEBP2873
5R9911 PUMP GP - FUEL PRIMING Parts scheme
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Parts for your 3516 MARINE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7N-8599 Y [1] PUMP GP-FUEL PRIMING  
2. 8N-3480 [1] CLIP  
3. 2H-9523 [1] GROMMET  
4. 4P-0693 [8] CLAMP AS (EA INCLUDES)  
  9Y-0047 [1] CLAMP  
5. 5R-9899 [1] TUBE AS  
6. 0L-2070 [5] BOLT  
7. 5M-2894 [8] WASHER  
8. 061-8248 [1] UNION-FLARED  
9. 5R-9897 [1] TUBE AS  
10. 1P-7625 [1] ELBOW-FLARED  
11. 3K-0360 [1] SEAL-O-RING  
12. 6V-4362 [1] CONNECTOR-O-RING  
13. 3J-1907 [1] SEAL-O-RING  
14. 0L-1143 [1] BOLT  
16. 6V-0267 [1] CLIP  
17. 6V-0268 [1] CLIP  
18. 8N-7054 [1] SUPPORT  
  Y   SEPARATE ILLUSTRATION
 

#SEBP28730093
 

5R-9855: FILTER GP-FUEL

5R9855 FILTER GP-FUEL
c954615 SEBP2873
5R9855 FILTER GP-FUEL Parts scheme
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Parts for your 3516 MARINE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1R-0715 FILTER AS-FUEL  
2. 7N-1294 [1] SWITCH AS-DIFF PRESSURE  
  2M-9780 [1] SEAL-O-RING  
  4D-2297 [1] SEAL  
3. 1W-8129 [1] SUPPORT  
4. 5R-9912 [1] BRACKET  
5. 5R-9913 [1] SUPPORT AS-FILTER  
6. 8N-3483 [1] ADAPTER-PUMP  
7. 3B-1915 [4] BOLT  
8. 5M-2894 [22] WASHER  
9. 1A-2029 [6] BOLT  
10. 2A-4639 [4] BOLT  
11. 9S-8752 [8] NUT-FULL  
12. 0T-0055 [4] BOLT  
13. 1A-9579 [1] BOLT (5/16-18X1.5IN)  
  2A-5546 [1] BOLT (1/4-20X1.375IN)  
  9M-1974 [1] WASHER (2MM THK)  
  5P-0537 [1] WASHER (2MM THK)  
14. 2K-8198 [4] SEAL-O-RING  
15. 3K-0360 [2] SEAL-O-RING  
16. 9Y-8389 [1] GASKET  
17. 9S-4185 [1] PLUG-O-RING  
18. 5M-6213 [3] PLUG  
19. 0S-1594 [4] BOLT  
20. 6N-4414 [1] COVER-FILTER BASE  
21. 1W-7559 [2] BASE AS-FUEL FILTER  
    (EACH INCLUDES)
  7F-9090 [2] SCREW-DRIVE  
  6N-1127 [1] SHIELD-OIL FILTER  
22. 8N-3653 [1] STUD-TAPERLOCK  
 

#SEBP28730094
 

9Y-0136: PUMP GP-FUEL INJECTION

9Y0136 PUMP GP-FUEL INJECTION-UNIT
c954671 SEBP2873
9Y0136 PUMP GP-FUEL INJECTION Parts scheme
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Parts for your 3516 MARINE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7E-3384 R [1] INJECTOR GP-FUEL  
2. 1N-4910 [1] CLAMP-INJECTOR  
3. 4F-7226 [1] BOLT  
4. 7N-5487 [1] WASHER  
5. 7C-2615 [1] PLUG  
6. 8J-8725 [2] SEAL-O-RING  
7. 6V-1250 [1] SEAL-O-RING  
  R   REMFG PART MAY BE AVAILABLE
 

#SEBP28730095
 

8N-6151: PUMP GP-FUEL TRANSFER

8N6151 PUMP GP-FUEL TRANSFER
1N4478 Pump Gp-Fuel Transfer
Page 84
c954672 SEBP2873
8N6151 PUMP GP-FUEL TRANSFER Parts scheme
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Parts for your 3516 MARINE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3H-3243 [2] BOLT  
2. 1H-9696 [1] SEAL-O-RING  
3. 1N-4636 [1] COUPLING-DRIVE  
4. 1N-4478 RY [1] PUMP GP-FUEL TRANSFER  
5. 5L-1761 [2] BOLT  
  R   REMFG PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP28730096
 

1N-4478: PUMP GP-FUEL TRANSFER

1N4478 PUMP GP-FUEL TRANSFER
Part Of 8N6151 Pump
c954673 SEBP2873
1N4478 PUMP GP-FUEL TRANSFER Parts scheme
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Parts for your 3516 MARINE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8F-8178 [1] BOLT  
2. 1W-4008 [1] GASKET  
3. 1W-4010 [1] PLATE AS  
  7C-2870 C [2] BUSHING  
4. 6V-0895 [2] SEAL-O-RING  
5. 1W-4006 [1] CASING  
6. 1W-6935 [2] SLEEVE  
7. 1W-4124 [1] SEAL-LIP TYPE  
8. 1W-4123 [1] SEAL-LIP TYPE  
9. 1W-4004 [1] SHAFT AS-DRIVE  
10. 1W-4121 [1] BRACKET AS  
  7C-2870 C [2] BUSHING  
11. 1W-6936 [1] CAP-RELIEF VALVE  
12. 7W-3556 C [1] WASHER  
13. 1W-4655 [1] SPRING-VALVE  
14. 1W-4007 [1] POPPET-VALVE  
15. 1W-4003 [1] GEAR AS-IDLER  
16. 8S-4710 [1] BOLT  
17. 1W-4005 [1] HEAD AS  
18. 1W-4009 [1] VALVE AS  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP28730097
 

4W-2967: CONTROL GP-FUEL INJECTION

4W2967 CONTROL GP-FUEL INJECTION-PART 1 OF 2
c954674 SEBP2873
4W2967 CONTROL GP-FUEL INJECTION Parts scheme
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Parts for your 3516 MARINE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2L-6324 [1] BOLT  
2. 5M-2894 [2] WASHER  
3. 7N-5368 [1] PIN-RACK SYNCHRONIZE  
4. 8N-1995 [1] COVER  
5. 8N-1996 [1] GASKET  
6. 4W-4803 [1] SETSCREW  
  9S-8752 [1] NUT-FULL  
7. 7N-5360 [16] LEVER  
8. 7N-5352 [16] DOWEL  
9. 005-8160 [32] BOLT-12 POINT HEAD  
10. 5P-0537 [18] WASHER  
11. 2L-9038 [32] LOCKNUT  
12. 7N-5343 [16] BOLT-PIVOT  
13. 5P-0537 [18] WASHER  
14. 1N-4679 [16] ROD AS-CONTROL  
15. 1N-4674 [2] LEVER-GOVERNOR  
16. 6V-3279 [2] BOLT-GROUND BODY  
17. 0S-1594 [8] BOLT  
18. 7N-5976 [2] SUPPORT AS  
    (EACH INCLUDES)
  7N-5984 [1] BEARING  
19. 7N-5345 [2] BRACKET AS  
    (EACH INCLUDES)
  7N-5984 [1] BEARING  
20. 7N-2047 [2] DOWEL  
21. 7N-5376 [1] SHAFT  
22. 4B-3388 [2] BOLT  
  9M-1974 [2] WASHER  
23. 7N-5378 [2] LEVER AS  
    (EACH INCLUDES)
24. 7N-5352 [1] DOWEL  
25. 4F-4879 C [2] BOLT  
  1B-4218 [2] WASHER  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP28730098
 

4W-2967: CONTROL GP-FUEL INJECTION

4W2967 CONTROL GP-FUEL INJECTION-PART 2 OF 2
c954675 SEBP2873
4W2967 CONTROL GP-FUEL INJECTION Parts scheme
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Parts for your 3516 MARINE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6V-3279 [16] BOLT-GROUND BODY  
2. 5P-0537 [16] WASHER  
3. 061-8114 [4] RING-RETAINING  
4. 1W-4342 [2] SHAFT-FUEL CONTROL  
5. 7C-0305 C [4] BRACKET AS  
    (EACH INCLUDES)
  7N-5984 [1] BEARING  
6. 0L-1351 [8] BOLT  
7. 8N-2004 [16] CAP  
8. 2W-6047 [4] WASHER  
9. 4F-4879 C [3] BOLT  
  1B-4218 [3] WASHER  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP28730099
 

5R-9858: STARTING AR-DUAL

5R9858 STARTING AR-DUAL
SEBP28730099 SEBP2873
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Parts for your 3516 MARINE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  4R-9138 [1] STARTING MOTOR GP-ELECTRIC  
  4W-4755 [1] SWITCH GP  
 

Information:

Engine News
Inspect All Engine Oil And Fuel Filter Elements Before Installation
1980/11/12
Use 6V4172 Injector Sleeve When You Clean Fuel Injectors
1981/07/15
Bulged Capsule-Type Fuel Nozzles
1982/10/20
Do Not Use A Wire Brush On Fuel Nozzles
1982/10/20
Service Parts Available For The 5P4150 Nozzle Testing Group
1982/12/15
Lubricate Clamp When Installing Unit Injector Assemblies
1986/01/01
Bleed Screw Washer (Seal) Must Be Replaced If Bleed Screw Removed From Fuel Nozzle
1986/04/01
If Trim Screw On Unit Injector Is Loose, Injector Must Be Replaced
1990/09/01
Fuel Dilution In The Engine Oil{1290,1318}
1994/05/01
SOLAS Requirement for Screening Fuel and Oil Line Connections on Marine Engines {1274, 1307}
2003/06/01
Use Care During Disassembly of the Fuel Manifolds {1252, 1274}
2007/10/22
Anti-Splash Tape is Available for Use with Current Fuel Line Shield Groups for 3500 Engines {1067, 1252}
2013/02/01
Special Instruction
Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101}
Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101}
Testing Flat-Seat Fuel Injection Valves Using The 5P4150 Nozzle Testing Group{0782, 1254}
Testing Flat-Seat Fuel Injection Valves Using The 5P4150 Nozzle Testing Group{0782, 1254}
Service Letter-NACD
Remove Certain 0R0906, 0R1756, 0R1758, 0R2921, 0R2922, 0R2923, 0R2924, 0R2925, 0R3051, And 0R3052 Remanufactured Unit Injectors Used On 3500 Engines From Parts Stock
Remove Certain 0R0906, 0R1756, 0R1758, 0R2921, 0R2922, 0R2923, 0R2924, 0R2925, 0R3051, And 0R3052 Remanufactured Unit Injectors Used On 3500 Engines From Parts Stock
Service Letter-Australia
Service Letter-CFEL
Service Letter-CSARL
Service Letter-Americas
Service Letter-Brazil
Service Letter-Truck/Ag/Marine
Service Letter-China
Service Letter-Asia
Service Letter-APD
Service Magazine
New 6V4950 Injection Line Speed Pickup Group Used With 6V2100 Multitach{0651}
1982/05/03
Do Not Use A Wire Brush On Fuel Nozzles{1254}
1982/09/27
Bulged Capsule-Type Fuel Nozzles{1254}
1982/10/11
Service Parts Available For The 5P4150 Nozzle Testing Group{0651,0652}
1982/11/22
Lubricate Clamp When Installing Unit Injector Assemblies{1290}
1986/01/13
Bleed Screw Washer (Seal) Must Be Replaced If Bleed Screw Removed From Fuel Nozzle{1254}
1986/04/07
Correct Position Of The Bleed Hole In The Fuel Line Adapter{1252}
1986/04/21
Test Used Fuel Nozzles Before You Install New Nozzles; Tips On Test Procedures{1254,0651,0336}
1977/02/14
With New 5P7448 Adapter, Earlier Fuel Injection Valves And Nozzles Can Be Tested And Adjusted On The 5P4150 Nozzle Testing Group{0651,1254}
1977/10/31
Do Not Use The 5B1401 Cleaning Tool Group To Clean The Orifice In Capsule-Type Fuel Injection Nozzles{0650,1254}
1978/04/24
New Drive Adapters For Fuel Injection Test Bench{0650}
1978/09/11
New 1U9139 Universal Fuel Line Pickup Available{0775}
1988/05/23
New Larger Capacity Water Separator Is Available{1250}
1979/03/12
Careful, Correct Installation And Maintenance Of Fuel Injection Lines Is Very Important To Prevent Possible Engine Damage, Fire And Other Problems{1252}
1979/04/23
General Information -- Diesel Fuels In Cold Temperature Operation{1280}
1979/12/17
Fuel Dilution In The Engine Oil{1290,1318}
1994/05/16

Caterpillar Parts SIS Catalog 3516 :

LINES GP-FUEL INJECTION
5R-9885 LINES GP-FUEL INJECTION
LINES GP-FUEL INJECTION
5R-9885 LINES GP-FUEL INJECTION
CONTROL GP-GOVERNOR
2W-0543 CONTROL GP-GOVERNOR
LINES GP-AIR FUEL RATIO CONT
1W-2136 LINES GP-AIR FUEL RATIO CONT
FASTENER GP-GOVERNOR
1W-6034 FASTENER GP-GOVERNOR
DRIVE GP-GOVERNOR
1W-2135 DRIVE GP-GOVERNOR
GOVERNOR GP-WOODWARD-RH
5R-9886 GOVERNOR GP-WOODWARD-RH
AIR CLEANER GP
4R-8820 AIR CLEANER GP
PUMP GP-FUEL PRIMING
7N-8599 PUMP GP-FUEL PRIMING
PUMP GP - FUEL PRIMING
5R-9911 PUMP GP - FUEL PRIMING
FILTER GP-FUEL
5R-9855 FILTER GP-FUEL
PUMP GP-FUEL INJECTION
9Y-0136 PUMP GP-FUEL INJECTION
PUMP GP-FUEL TRANSFER
8N-6151 PUMP GP-FUEL TRANSFER
PUMP GP-FUEL TRANSFER
1N-4478 PUMP GP-FUEL TRANSFER
CONTROL GP-FUEL INJECTION
4W-2967 CONTROL GP-FUEL INJECTION
CONTROL GP-FUEL INJECTION
4W-2967 CONTROL GP-FUEL INJECTION

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