BASIC ENGINE
CYLINDER HEAD GPDAMPER GP
DRIVE GP-ACCESSORY
FLYWHEEL GP
GEAR GP
BASIC ENGINE
CYLINDER HEAD GP#SEBP29060030
206-1564: CYLINDER HEAD GP
206-1564 CYLINDER HEAD GP
S/N 7EZ299-UP
PART OF 206-1565 CYLINDER HEAD GP
Type 1
FIELD REPLACEMENT FOR @@@@@153-8398@@@@@
S/N 7EZ299-UP
PART OF 206-1565 CYLINDER HEAD GP
Type 1
FIELD REPLACEMENT FOR @@@@@153-8398@@@@@
Parts for your G3516B GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 7N-1903 | [4] | SPRING-VALVE INNER | |
| 2. | 209-0962 | [4] | WASHER (17.8X45X7.29-MM THK) | |
| 3. | 7N-1904 | [4] | SPRING-VALVE OUTER | |
| 4. | 197-6999 | [4] | ROTOCOIL AS | |
| 5. | 2A-4429 | [8] | LOCK-RETAINER | |
| 6. | 104-7184 | [4] | VALVE | |
| 7. | 7N-1902 | [2] | DOWEL | |
| 8. | 191-6766 | [2] | GUIDE-VALVE (INLET)(STANDARD) | |
| 206-1544 AB | [1] | GUIDE-VALVE (0.25-MM OS, INLET) | ||
| 206-1545 AB | [1] | GUIDE-VALVE (0.508-MM OS, INLET) | ||
| 9. | 206-1541 | [2] | GUIDE-VALVE (EXHAUST)(STANDARD) | |
| 206-1542 AB | [1] | GUIDE-VALVE (0.25-MM OS, EXHAUST) | ||
| 206-1543 AB | [1] | GUIDE-VALVE (0.508-MM OS, EXHAUST) | ||
| 10. | 206-1563 Y | [1] | CYLINDER HEAD GP | |
| A | NOT PART OF THIS GROUP | |||
| B | USE AS REQUIRED | |||
| Y | SEPARATE ILLUSTRATION | |||
#SEBP29060031
206-1564: CYLINDER HEAD GP
206-1564 CYLINDER HEAD GP
S/N 7EZ299-UP
PART OF 206-1565 CYLINDER HEAD GP
Type 2
FIELD REPLACEMENT FOR @@@@@153-8398@@@@@
S/N 7EZ299-UP
PART OF 206-1565 CYLINDER HEAD GP
Type 2
FIELD REPLACEMENT FOR @@@@@153-8398@@@@@
Parts for your G3516B GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 2A-4429 | [8] | LOCK-RETAINER | |
| 2. | 7N-1903 | [4] | SPRING-VALVE INNER | |
| 3. | 7N-1904 | [4] | SPRING-VALVE OUTER | |
| 4. | 500-8527 | [2] | VALVE-EXHAUST | |
| 5. | 191-6766 | [2] | GUIDE-VALVE (INLET) | |
| 206-1544 ABF | GUIDE-VALVE (0.25-MM OS, INLET) | |||
| 206-1545 ABF | GUIDE-VALVE (0.508-MM OS, INLET) | |||
| 6. | 197-6999 | [4] | ROTOCOIL AS | |
| 7. | 206-1563 Y | [1] | CYLINDER HEAD GP | |
| 8. | 209-0962 | [4] | WASHER (17.8X45X7.29-MM THK) | |
| 9. | 468-8824 | [2] | VALVE-INLET | |
| 10. | 255-0897 | [2] | GUIDE-VALVE (EXHAUST) | |
| 255-1261 ABF | GUIDE-VALVE (0.25-MM OS, EXHAUST) | |||
| 255-1262 ABF | GUIDE-VALVE (0.508-MM OS, EXHAUST) | |||
| 11. | 7N-1902 | [2] | DOWEL | |
| A | NOT PART OF THIS GROUP | |||
| B | USE AS REQUIRED | |||
| F | NOT SHOWN | |||
| Y | SEPARATE ILLUSTRATION | |||
#SEBP29060032
206-1565: CYLINDER HEAD GP
206-1565 CYLINDER HEAD GP
S/N 7EZ304-UP
S/N 7EZ304-UP
Parts for your G3516B GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 5B-0213 | [2] | BOLT (3/8-16X2.375-IN) | |
| 2. | 5N-2126 | [1] | CONNECTOR (THERMOCOUPLE) | |
| 3. | 131-0420 | [6] | FASTENER GP-CYLINDER HEAD | |
| (EACH INCLUDES) | ||||
| 7N-1961 | [1] | BOLT-12 POINT HEAD (3/4-16X8.5-IN) | ||
| 187-7738 | [1] | WASHER-HARD (21X36.5X3.5-MM THK) | ||
| 4. | 131-0421 | [2] | FASTENER GP-CYLINDER HEAD | |
| (EACH INCLUDES) | ||||
| 7N-1961 | [1] | BOLT-12 POINT HEAD (3/4-16X8.5-IN) | ||
| 187-7738 | [1] | WASHER-HARD (21X36.5X3.5-MM THK) | ||
| 9Y-0635 | [1] | SPACER (19.35X30.18X45-MM THK) | ||
| 5. | 420-0652 | [4] | SEAL AS-WATER | |
| 6. | 420-0653 | [4] | SEAL AS-WATER | |
| 7. | 206-1564 Y | [1] | CYLINDER HEAD GP | |
| 8. | 110-6991 | [1] | GASKET-CYLINDER HEAD | |
| 9. | 5M-2894 | [2] | WASHER-HARD (10.2X18.5X2.5-MM THK) | |
| 10. | 8T-6759 | [1] | PLUG-PIPE | |
| R | REMANUFACTURED PART MAY BE AVAILABLE | |||
| Y | SEPARATE ILLUSTRATION | |||
#SEBP29060033
8N-7182: DAMPER GP
8N-7182 DAMPER GP
S/N 7EZ261-UP
S/N 7EZ261-UP
Parts for your G3516B GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 7E-0854 C | [1] | ADAPTER-DAMPER | |
| 2. | 193-3288 | [1] | DAMPER AS | |
| 3. | 8S-4757 | [6] | BOLT (1-14X8-IN) | |
| 4. | 5P-8250 | [6] | WASHER (28X49X5-MM THK) | |
| 5. | 7B-3235 | [10] | BOLT (1/2-13X1.375-IN) | |
| 6. | 2M-0849 | [10] | WASHER-HARD (13.5X25.5X5-MM THK) | |
| C | CHANGE FROM PREVIOUS TYPE | |||
| R | REMANUFACTURED PART MAY BE AVAILABLE | |||
#SEBP29060034
199-3429: DRIVE GP-ACCESSORY
199-3429 DRIVE GP-ACCESSORY -LOWER, LH
STANDARD ROTATION
PART OF 209-8359 CONVERSION AR
FOR USE WITH 1500-RPM
AN ATTACHMENT
STANDARD ROTATION
PART OF 209-8359 CONVERSION AR
FOR USE WITH 1500-RPM
AN ATTACHMENT
Parts for your G3516B GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 5R-7136 | [2] | WASHER-SEALING | |
| 2. | 5R-7137 | [2] | WASHER-SEALING | |
| 3. | 164-4995 | [1] | WASHER AS (THRUST) | |
| 3A. | 7N-2047 | [1] | DOWEL | |
| 4. | 7N-5874 | [1] | SHAFT-AUXILIARY DRIVE (14-TEETH) | |
| 5. | 7N-7539 | [2] | WASHER-THRUST | |
| 6. | 7N-8374 | [1] | COVER-PUMP | |
| 7. | 441-3369 | [1] | ADAPTER AS | |
| 7A. | 127-5400 | [1] | BUSHING | |
| 8. | 151-0147 | [1] | GEAR-ACCESSORY DRIVE (57-TEETH) | |
| 9. | 155-2307 | [1] | GEAR AS-IDLER (61-TEETH) | |
| 9A. | 116-1365 | [1] | BUSHING | |
| 10. | 199-2889 | [1] | SHAFT-IDLER | |
| 11. | 0S-1592 | [2] | BOLT (5/8-11X1.25-IN) | |
| 12. | 0T-0055 | [2] | BOLT (3/8-16X4.25-IN) | |
| 13. | 1T-0765 | [6] | BOLT (3/8-16X1-IN) | |
| 14. | 2B-2695 | [4] | BOLT (5/16-18X0.875-IN) | |
| 15. | 5P-0840 | [1] | SEAL-O-RING | |
| 16. | 6V-8260 | [1] | SEAL-O-RING | |
| 17. | 5M-2894 | [2] | WASHER-HARD (10.2X18.5X2.5-MM THK) | |
| 18. | 5P-8245 | [2] | WASHER-HARD (13.5X25.5X3-MM THK) | |
| 19. | 5P-8247 | [2] | WASHER-HARD (17X32X3.5-MM THK) | |
| 20. | 6K-3771 | [12] | BOLT-12 POINT HEAD (7/16-14X1.5-IN) | |
| 22. | 8T-6759 | [2] | PLUG-PIPE | |
| 23. | 9M-1974 | [4] | WASHER-HARD (8.8X16X2-MM THK) | |
| 24. | 9X-8879 | [2] | BOLT (1/2-13X5.5-IN) | |
| 25. | 259-4598 | [2] | SEAL-O-RING |
#SEBP29060035
2W-8772: FLYWHEEL GP
2W-8772 FLYWHEEL GP
S/N 7EZ261-319
S/N 7EZ261-319
Parts for your G3516B GEN SET ENGINE:
CATERPILLAR SIS#SEBP29060036
2W-8772: FLYWHEEL GP
2W-8772 FLYWHEEL GP
S/N 7EZ320-UP
S/N 7EZ320-UP
Parts for your G3516B GEN SET ENGINE:
CATERPILLAR SIS#SEBP29060037
155-8502: GEAR GP-FRONT
Parts for your G3516B GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 2W-2895 | [1] | GEAR-CRANKSHAFT (92-TEETH) | |
| 2. | 8J-6775 | [2] | SEAL-THREAD | |
| 3. | 6V-0405 | [2] | SEAL-BONDED | |
| 4. | 7N-5239 | [1] | SHAFT AS-PUMP DRIVE | |
| 4A. | 8T-2153 | [1] | SETSCREW-SOCKET (1/4-28X0.31-IN) | |
| 5. | 7N-5245 | [1] | ADAPTER AS-PUMP (WATER) | |
| 5A. | 127-5400 | [1] | BUSHING | |
| 6. | 7N-5246 | [2] | WASHER-THRUST | |
| 7. | 151-0147 | [1] | GEAR-ACCESSORY DRIVE (57-TEETH) | |
| 8. | 151-0149 | [1] | SHAFT-IDLER | |
| 9. | 155-2307 | [1] | GEAR AS-IDLER (61-TEETH) | |
| 9A. | 116-1365 | [1] | BUSHING | |
| 10. | 164-4995 | [1] | WASHER AS (THRUST) | |
| 7N-2047 | [1] | DOWEL | ||
| 11. | 235-3546 | [1] | SEAL-O-RING | |
| 13. | 278-4287 C | [1] | ADAPTER AS-PUMP (OIL) | |
| 13A. | 127-5400 | [1] | BUSHING | |
| 14. | 0S-1590 | [5] | BOLT (3/8-16X2-IN) | |
| 15. | 0S-1594 | [2] | BOLT (3/8-16X1-IN) | |
| 16. | 0T-0055 | [2] | BOLT (3/8-16X4.25-IN) | |
| 17. | 3S-1307 | [12] | BOLT-12 POINT HEAD (3/8-16X2-IN) | |
| 18. | 4B-3388 | [4] | BOLT (5/16-18X1.125-IN) | |
| 19. | 5M-2894 | [7] | WASHER-HARD (10.2X18.5X2.5-MM THK) | |
| 20. | 5P-8245 | [2] | WASHER-HARD (13.5X25.5X3-MM THK) | |
| 21. | 6K-3771 | [12] | BOLT-12 POINT HEAD (7/16-14X1.5-IN) | |
| 22. | 6V-3348 | [1] | SEAL-O-RING | |
| 23. | 9M-1974 | [4] | WASHER-HARD (8.8X16X2-MM THK) | |
| 24. | 1D-4572 | [2] | BOLT (1/2-13X5.5-IN) | |
| 25. | 259-4598 | [2] | SEAL-O-RING | |
| C | CHANGE FROM PREVIOUS TYPE | |||
#SEBP29060038
278-1348: GEAR GP-FRONT
278-1348 GEAR GP-FRONT
S/N 7EZ320-UP
S/N 7EZ320-UP
Parts for your G3516B GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 2W-2895 | [1] | GEAR-CRANKSHAFT (92-TEETH) | |
| 2. | 8J-6775 | [2] | SEAL-THREAD | |
| 3. | 6V-0405 | [2] | SEAL-BONDED | |
| 4. | 7N-5239 | [1] | SHAFT AS-PUMP DRIVE | |
| 4A. | 8T-2153 | [1] | SETSCREW-SOCKET (1/4-28X0.31-IN) | |
| 5. | 7N-5245 | [1] | ADAPTER AS-PUMP | |
| 5A. | 127-5400 | [1] | BUSHING | |
| 6. | 7N-5246 | [2] | WASHER-THRUST | |
| 7. | 151-0147 | [1] | GEAR-ACCESSORY DRIVE (57-TEETH) | |
| 8. | 151-0149 | [1] | SHAFT-IDLER | |
| 9. | 155-2307 | [1] | GEAR AS-IDLER (61-TEETH) | |
| 9A. | 116-1365 | [1] | BUSHING | |
| 10. | 164-4995 | [1] | WASHER AS (THRUST) | |
| 7N-2047 | [1] | DOWEL | ||
| 11. | 235-3546 | [1] | SEAL-O-RING | |
| 13. | 279-3342 | [1] | ADAPTER AS-PUMP | |
| 13A. | 127-5400 | [1] | BUSHING | |
| 14. | 0S-1590 | [3] | BOLT (3/8-16X2-IN) | |
| 15. | 0S-1594 | [2] | BOLT (3/8-16X1-IN) | |
| 16. | 0T-0055 | [2] | BOLT (3/8-16X4.25-IN) | |
| 17. | 3S-1307 | [12] | BOLT-12 POINT HEAD (3/8-16X2-IN) | |
| 18. | 4B-3388 | [4] | BOLT (5/16-18X1.125-IN) | |
| 19. | 5M-2894 | [5] | WASHER-HARD (10.2X18.5X2.5-MM THK) | |
| 20. | 5P-8245 | [2] | WASHER-HARD (13.5X25.5X3-MM THK) | |
| 21. | 6K-3771 | [12] | BOLT-12 POINT HEAD (7/16-14X1.5-IN) | |
| 22. | 6V-3348 | [1] | SEAL-O-RING | |
| 23. | 9M-1974 | [4] | WASHER-HARD (8.8X16X2-MM THK) | |
| 24. | 1D-4572 | [2] | BOLT (1/2-13X5.5-IN) | |
| 25. | 259-4598 | [2] | SEAL-O-RING |
#SEBP29060039
8N-7174: GEAR GP-FRONT
8N-7174 GEAR GP-FRONT
S/N 7EZ261-UP
S/N 7EZ261-UP
Parts for your G3516B GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 2W-2895 | [1] | GEAR-CRANKSHAFT (92-TEETH) | |
| 2. | 5R-7136 | [1] | WASHER-SEALING | |
| 3. | 5R-7137 | [2] | WASHER-SEALING | |
| 4. | 7C-3258 | [1] | WASHER AS-THRUST | |
| 4A. | 7N-2047 | [1] | DOWEL | |
| 5. | 7C-3260 | [1] | SHAFT | |
| 6. | 7E-0275 | [1] | GEAR-WATER PUMP DRIVE (69-TEETH) | |
| 7. | 7N-5239 | [1] | SHAFT AS-PUMP DRIVE | |
| 7A. | 8T-2153 | [1] | SETSCREW-SOCKET (1/4-28X0.31-IN) | |
| 8. | 7N-5245 | [1] | ADAPTER AS-PUMP (WATER) | |
| 8A. | 127-5400 | [1] | BUSHING | |
| 9. | 7N-5246 | [2] | WASHER-THRUST | |
| 10. | 144-8263 C | [1] | GEAR AS-IDLER (53-TEETH) | |
| 10A. | 140-9597 | [1] | BUSHING | |
| 11. | 235-3546 | [1] | SEAL-O-RING | |
| 12. | 259-4598 | [2] | SEAL-O-RING | |
| 13. | 278-4287 | [1] | ADAPTER AS-PUMP (OIL) | |
| 13A. | 127-5400 | [1] | BUSHING | |
| 14. | 0S-1590 | [5] | BOLT (3/8-16X2-IN) | |
| 15. | 0S-1594 | [2] | BOLT (3/8-16X1-IN) | |
| 16. | 0T-0055 | [1] | BOLT (3/8-16X4.25-IN) | |
| 17. | 3S-1307 | [12] | BOLT-12 POINT HEAD (3/8-16X2-IN) | |
| 18. | 4B-3388 | [4] | BOLT (5/16-18X1.125-IN) | |
| 19. | 5M-2894 | [6] | WASHER-HARD (10.2X18.5X2.5-MM THK) | |
| 20. | 5P-8245 | [2] | WASHER-HARD (13.5X25.5X3-MM THK) | |
| 21. | 6V-3348 | [1] | SEAL-O-RING | |
| 22. | 9M-1974 | [4] | WASHER-HARD (8.8X16X2-MM THK) | |
| 23. | 9X-8879 | [2] | BOLT (1/2-13X5.5-IN) | |
| 24. | 6K-3771 BC | [12] | BOLT-12 POINT HEAD (7/16-14X1.5-IN) | |
| B | USE AS REQUIRED | |||
| C | CHANGE FROM PREVIOUS TYPE | |||
Information:
BASIC ENGINE
CYLINDER HEAD GP
Engine News
Cat<SUP>®</SUP> Reman Announces the Availability of Remanufactured Cylinder Heads for 3500 and G3500 Engines {1100}
Cat® Reman Announces the Availability of Remanufactured Cylinder Heads for 3500 and G3500 Engines {1100}
Cat® Reman Announces the Availability of Remanufactured Cylinder Heads for 3500 and G3500 Engines {1100}
A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}
A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}
A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}
A New Valve Recession Tool Is Now Available For All G3500 Engines {0374, 0599, 0701, 0703, 1100}
A New Valve Recession Tool Is Now Available For All G3500 Engines {0374, 0599, 0701, 0703, 1100}
A New Valve Recession Tool Is Now Available For All G3500 Engines {0374, 0599, 0701, 0703, 1100}
Operation and Maintenance Manual
Special Instruction
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
Technical Information Bulletin
Broken Bolt Survey for all 3500 Engines{1100, 7553}
Broken Bolt Survey for all 3500 Engines{1100, 7553}
Broken Bolt Survey for all 3500 Engines{1100, 7553}
Incorrect Substitution of the 12 Point Cylinder Head Bolt on all G3500 and 3500 Engines {1100}
Incorrect Substitution of the 12 Point Cylinder Head Bolt on all G3500 and 3500 Engines {1100}
Incorrect Substitution of the 12 Point Cylinder Head Bolt on all G3500 and 3500 Engines {1100}
Specifications
Tool Operating Manual
421-1011 Valve Recession Tool Group used on G3500 C, E, & H Engines{0374, 0599, 0701, 0703, 1100}
421-1011 Valve Recession Tool Group used on G3500 C, E, & H Engines{0374, 0599, 0701, 0703, 1100}
421-1011 Valve Recession Tool Group used on G3500 C, E, & H Engines{0374, 0599, 0701, 0703, 1100}
M0088789: 550-9152 Gage Ring Assembly {0374, 0599, 0700, 0701, 0759, 1100, 1105}
M0088789: 550-9152 Gage Ring Assembly {0374, 0599, 0700, 0701, 0759, 1100, 1105}
M0088789: 550-9152 Gage Ring Assembly {0374, 0599, 0700, 0701, 0759, 1100, 1105}
Systems Operation
Reuse And Salvage Guidelines
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Applied Failure Analysis
Information Release Memo
Testing and Adjusting
Disassembly and Assembly




