101-1207 CYLINDER HEAD GP Type 2 FOR USE WITH LOW SPEED PETROLEUM APPLICATIONS AN ATTACHMENT 3516 GEN SET ENGINE

BASIC ENGINE

CYLINDER HEAD GP

0. 101-1207 CYLINDER H
1. 172-0835 CYLINDER H
2. 239-0690 CYLINDER H
3. 335-6218 CYLINDER H
4. 4P-9123 CYLINDER H
5. 4W-0095 CYLINDER H
6. 4W-0095 CYLINDER H
7. 4W-0095 CYLINDER H
8. 4W-0095 CYLINDER H
9. 4W-0095 CYLINDER H
0. INFORMATION

GEN SET ENGINE 3516 GEN SET ENGINE 25Z
3516 Generator Set Engine 25Z02189-UP SEBP2955 3516 25Z (1982)

BASIC ENGINE

CYLINDER HEAD GP

101-1206 CYLINDER HEAD GP

101-1207 CYLINDER HEAD GP

172-0835 CYLINDER HEAD GP

239-0690 CYLINDER HEAD GP

335-6218 CYLINDER HEAD GP

#SEBP29550080

101-1207: CYLINDER HEAD GP

CYLINDER HEAD GP

101-1207 CYLINDER HEAD GP
Type 2
FOR USE WITH LOW SPEED PETROLEUM APPLICATIONS
AN ATTACHMENT

i00648983 SEBP2955

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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7N-1961	[8]	BOLT-12 POINT HEAD (3/4-16X8.5-IN)
2.	5P-8248	[8]	WASHER-HARD (20X36.5X3.5-MM THK)
3.	9Y-0635	[2]	SPACER (19.35X30.18X45-MM THK)
4.	4P-9123 YC	[1]	CYLINDER HEAD GP
5.	0L-2070	[2]	BOLT (3/8-16X2.25-IN)
6.	5M-2894	[2]	WASHER-HARD (10.2X18.5X2.5-MM THK)
7.	110-6991	[1]	GASKET-CYLINDER HEAD
8.	6I-1357	[4]	SEAL (11.7MM ID)
9.	6I-1356	[4]	SEAL (21.3MM ID)
10.	5B-7890 B	[1]	PLUG-PIPE
11.	8T-6759 B	[1]	PLUG-PIPE
	B		USE AS REQUIRED
	C		CHANGE FROM PREVIOUS TYPE
	Y		SEPARATE ILLUSTRATION

#SEBP29550081

172-0835: CYLINDER HEAD GP

CYLINDER HEAD GP

172-0835 CYLINDER HEAD GP
S/N 25Z6485-7099
PART OF 4W-0095 CYLINDER HEAD GP

i01179013 SEBP2955

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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2A-4429	[8]	LOCK-RETAINER
2.	7N-1902	[2]	DOWEL
3.	7N-1903	[4]	SPRING-VALVE INNER
4.	7N-1904	[4]	SPRING-VALVE OUTER
5.	210-2542	[2]	VALVE-INLET
6.	210-2529	[2]	VALVE-EXHAUST
7.	197-6999	[4]	ROTOCOIL AS
8.	133-9306	[4]	GUIDE-VALVE (STANDARD)
	149-1982 AB		GUIDE-VALVE (0.508-MM OS)
	273-3553 AB		GUIDE-VALVE (0.127-MM OS)
	273-3554 AB		GUIDE-VALVE (0.25-MM OS)
	301-9248 AB		GUIDE-VALVE (0.38-MM THK)
9.	137-6856	[2]	SEAL (VALVE STEM)(INTAKE)
10.	172-0834 Y	[1]	CYLINDER HEAD AS
11.	8T-6759 B	[1]	PLUG-PIPE
12.	2W-2662	[2]	SEAT-SPRING (EXHAUST)
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#SEBP29550082

239-0690: CYLINDER HEAD GP

CYLINDER HEAD GP

239-0690 CYLINDER HEAD GP
S/N 25Z7100-UP
PART OF 4W-0095 CYLINDER HEAD GP

i02055172 SEBP2955

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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2A-4429	[4]	LOCK-RETAINER
2.	133-9306	[2]	GUIDE-VALVE (STANDARD)(INLET)
	273-3553 AB		GUIDE-VALVE (0.127-MM OS)(INLET)
	273-3554 AB		GUIDE-VALVE (0.25-MM OS)(INLET)
	301-9248 AB		GUIDE-VALVE (0.38-MM THK)(INLET)
	149-1982 AB		GUIDE-VALVE (0.508-MM OS)(INLET)
3.	172-0834 Y	[1]	CYLINDER HEAD AS
4.	194-4897	[2]	VALVE-EXHAUST
5.	281-6157	[4]	SPRING (OUTER)
6.	194-4902	[4]	SPRING-VALVE (INNER)
7.	197-6995	[2]	GUIDE-VALVE (STANDARD)(EXHAUST)
	276-3875 AB		GUIDE-VALVE (0.127-MM OS)(EXHAUST)
	276-3876 AB		GUIDE-VALVE (0.25-MM OS)(EXHAUST)
8.	197-7006	[2]	SEAL-VALVE STEM
9.	197-7055	[4]	LOCK-RETAINER
10.	197-7062	[2]	ROTOCOIL AS (INLET)
11.	197-7063	[2]	ROTOCOIL AS (EXHAUST)
12.	209-0962	[2]	WASHER (17.8X45X7.29-MM THK)
13.	210-2542	[2]	VALVE-INLET
14.	239-0689	[1]	DOWEL
15.	8T-6759 B	[1]	PLUG-PIPE
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#SEBP29550083

335-6218: CYLINDER HEAD GP

CYLINDER HEAD GP

335-6218 CYLINDER HEAD GP
S/N 25Z7126-UP
PART OF 4W-0095 CYLINDER HEAD GP
FOR USE WITH @@@@@452-9918@@@@@

i03370061 SEBP2955

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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2A-4429	[4]	LOCK-RETAINER
2.	133-9306	[2]	GUIDE-VALVE (STANDARD)
	149-1982 AB		GUIDE-VALVE (0.508-MM OS)
	273-3553 AB		GUIDE-VALVE (0.127-MM OS)
	273-3554 AB		GUIDE-VALVE (0.25-MM OS)
	301-9248 AB		GUIDE-VALVE (0.38-MM THK)
3.	172-0834 Y	[1]	CYLINDER HEAD AS
4.	443-2712	[2]	VALVE-EXHAUST
5.	197-6995	[2]	GUIDE-VALVE (STANDARD)
	276-3875 AB		GUIDE-VALVE (0.127-MM OS)
	276-3876 AB		GUIDE-VALVE (0.25-MM OS)
	320-7710 AB		GUIDE-VALVE (0.381-MM OS, EXHAUST)
	320-7711 AB		GUIDE-VALVE (0.508-MM OS, EXHAUST)
6.	197-7055	[4]	LOCK-RETAINER
7.	210-2542	[2]	VALVE-INLET
8.	239-0689	[1]	DOWEL
9.	316-5976	[4]	SPRING (OUTER)
10.	316-5977	[4]	SPRING (INNER)
11.	316-5978	[2]	ROTOCOIL AS (INLET)
12.	316-5979	[2]	ROTOCOIL AS (EXHAUST)
13.	316-5980	[2]	SEAL-VALVE STEM
14.	316-5981	[2]	WASHER (17.8X44.5X3-MM THK)
15.	8T-6759	[1]	PLUG-PIPE
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#SEBP29550084

4P-9123: CYLINDER HEAD GP

CYLINDER HEAD GP

4P-9123 CYLINDER HEAD GP
PART OF 101-1207 CYLINDER HEAD GP
AN ATTACHMENT

i00372306 SEBP2955

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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	131-0410 CY	[1]	CYLINDER HEAD AS
2.	7N-1903	[4]	SPRING-VALVE INNER
3.	2W-2662	[4]	SEAT-SPRING
4.	7N-1904	[4]	SPRING-VALVE OUTER
5.	133-9307 C	[4]	ROTOCOIL AS
6.	2A-4429	[8]	LOCK-RETAINER
7.	7E-4609	[4]	VALVE-INLET
8.	7N-1902	[2]	DOWEL
9.	130-2613 C	[4]	GUIDE-VALVE
	149-1982 AB		GUIDE-VALVE (0.508-MM OS)
	166-5944 AB		GUIDE-VALVE (0.127-MM OS)
10.	121-9839	[2]	VALVE-EXHAUST
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	C		CHANGE FROM PREVIOUS TYPE
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#SEBP29550085

4W-0095: CYLINDER HEAD GP

CYLINDER HEAD GP

4W-0095 CYLINDER HEAD GP
S/N 25Z2189-4888

i00091549 SEBP2955

For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7N-1961 C	[8]	BOLT-12 POINT HEAD (3/4-16X8.5-IN)
2.	5P-8248	[8]	WASHER-HARD (20X36.5X3.5-MM THK)
3.	9Y-0635 C	[2]	SPACER (19.35X30.18X45-MM THK)
4.	4W-9560 Y	[1]	CYLINDER HEAD GP
5.	0L-2070	[2]	BOLT (3/8-16X2.25-IN)
6.	5M-2894	[2]	WASHER-HARD (10.2X18.5X2.5-MM THK)
7.	110-6991 C	[1]	GASKET-CYLINDER HEAD
8.	6I-1357	[4]	SEAL
9.	6I-1356	[4]	SEAL
10.	5B-7890 B	[1]	PLUG-PIPE
11.	8T-6759 B	[1]	PLUG-PIPE
	B		USE AS REQUIRED
	C		CHANGE FROM PREVIOUS TYPE
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#SEBP29550086

4W-0095: CYLINDER HEAD GP

CYLINDER HEAD GP

4W-0095 CYLINDER HEAD GP
S/N 25Z4889-6484

i00378126 SEBP2955

For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5B-7890 B	[1]	PLUG-PIPE
2.	4W-9560 Y	[1]	CYLINDER HEAD GP
3.	131-0420 C	[6]	FASTENER GP-CYLINDER HEAD
			(EACH INCLUDES)
	5P-8248	[1]	WASHER-HARD (20X36.5X3.5-MM THK)
	7N-1961	[1]	BOLT-12 POINT HEAD (3/4-16X8.5-IN)
4.	131-0421	[2]	FASTENER GP-CYLINDER HEAD
			(EACH INCLUDES)
	5P-8248	[1]	WASHER-HARD (20X36.5X3.5-MM THK)
	7N-1961	[1]	BOLT-12 POINT HEAD (3/4-16X8.5-IN)
	9Y-0635	[1]	SPACER (19.35X30.18X45-MM THK)
6.	5B-0213 C	[2]	BOLT (3/8-16X2.375-IN)
7.	5M-2894	[2]	WASHER-HARD (10.2X18.5X2.5-MM THK)
8.	110-6991	[1]	GASKET-CYLINDER HEAD
9.	126-1113	[4]	SEAL
10.	126-1112	[4]	SEAL
	B		USE AS REQUIRED
	C		CHANGE FROM PREVIOUS TYPE
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#SEBP29550087

4W-0095: CYLINDER HEAD GP

CYLINDER HEAD GP

4W-0095 CYLINDER HEAD GP
S/N 25Z6485-7099

i01178301 SEBP2955

For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5B-7890 B	[1]	PLUG-PIPE
2.	172-0835 CY	[1]	CYLINDER HEAD GP
3.	131-0420	[6]	FASTENER GP-CYLINDER HEAD
			(EACH INCLUDES)
	7N-1961	[1]	BOLT-12 POINT HEAD (3/4-16X8.5-IN)
	187-7738	[1]	WASHER-HARD (21X36.5X3.5-MM THK)
4.	131-0421	[2]	FASTENER GP-CYLINDER HEAD
			(EACH INCLUDES)
	7N-1961	[1]	BOLT-12 POINT HEAD (3/4-16X8.5-IN)
	9Y-0635	[1]	SPACER (19.35X30.18X45-MM THK)
	187-7738	[1]	WASHER-HARD (21X36.5X3.5-MM THK)
5.	204-5426	[4]	SEAL (WATER)
6.	5B-0213	[2]	BOLT (3/8-16X2.375-IN)
7.	5M-2894	[2]	WASHER-HARD (10.2X18.5X2.5-MM THK)
8.	110-6991	[1]	GASKET-CYLINDER HEAD
9.	204-5427	[4]	SEAL (WATER)
	B		USE AS REQUIRED
	C		CHANGE FROM PREVIOUS TYPE
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#SEBP29550088

4W-0095: CYLINDER HEAD GP

CYLINDER HEAD GP

4W-0095 CYLINDER HEAD GP
S/N 25Z7100-7125

i02055129 SEBP2955

For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5B-7890 B	[1]	PLUG-PIPE
2.	239-0690 CY	[1]	CYLINDER HEAD GP
3.	131-0420	[6]	FASTENER GP-CYLINDER HEAD
			(EACH INCLUDES)
	7N-1961	[1]	BOLT-12 POINT HEAD (3/4-16X8.5-IN)
	187-7738	[1]	WASHER-HARD (21X36.5X3.5-MM THK)
4.	131-0421	[2]	FASTENER GP-CYLINDER HEAD
			(EACH INCLUDES)
	7N-1961	[1]	BOLT-12 POINT HEAD (3/4-16X8.5-IN)
	9Y-0635	[1]	SPACER (19.35X30.18X45-MM THK)
	187-7738	[1]	WASHER-HARD (21X36.5X3.5-MM THK)
5.	204-5426	[4]	SEAL (WATER)
6.	5B-0213	[2]	BOLT (3/8-16X2.375-IN)
7.	5M-2894	[2]	WASHER-HARD (10.2X18.5X2.5-MM THK)
8.	204-5427	[4]	SEAL (WATER)
9.	110-6991	[1]	GASKET-CYLINDER HEAD
	B		USE AS REQUIRED
	C		CHANGE FROM PREVIOUS TYPE
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#SEBP29550089

4W-0095: CYLINDER HEAD GP

CYLINDER HEAD GP

4W-0095 CYLINDER HEAD GP
S/N 25Z7126-UP

i03371926 SEBP2955

For full view, you need register

Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5B-7890 B	[1]	PLUG-PIPE
2.	335-6218 CY	[1]	CYLINDER HEAD GP
3.	131-0420	[6]	FASTENER GP-CYLINDER HEAD
			(EACH INCLUDES)
	7N-1961	[1]	BOLT-12 POINT HEAD (3/4-16X8.5-IN)
	187-7738	[1]	WASHER-HARD (21X36.5X3.5-MM THK)
4.	131-0421	[2]	FASTENER GP-CYLINDER HEAD
			(EACH INCLUDES)
	7N-1961	[1]	BOLT-12 POINT HEAD (3/4-16X8.5-IN)
	9Y-0635	[1]	SPACER (19.35X30.18X45-MM THK)
	187-7738	[1]	WASHER-HARD (21X36.5X3.5-MM THK)
5.	420-0652	[4]	SEAL AS-WATER
6.	5B-0213	[2]	BOLT (3/8-16X2.375-IN)
7.	5M-2894	[2]	WASHER-HARD (10.2X18.5X2.5-MM THK)
8.	420-0653	[4]	SEAL AS-WATER
9.	110-6991	[1]	GASKET-CYLINDER HEAD
	B		USE AS REQUIRED
	C		CHANGE FROM PREVIOUS TYPE
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

Information:

BASIC ENGINE

CYLINDER HEAD GP

Engine News

Use Caution During Replacement Of Damaged Nozzle Adapters Or Precombustion Chambers
1983/01/19

Engine Valve Stem "Use Again" Specifications
1983/03/16

Changes To Valve Clearance Settings
1983/04/27

Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures
1983/10/26

Crankshaft Positions For Injector Timing And Valve Clearance Settings
1983/11/30

Inspect Camshaft And Lifters After A Failure In The Valve Mechanism Area
1984/01/18

Check Cylinder Heads For Water Passage Plugs
1984/04/11

Improved Valve Mechanism Cover Group Has A New Valve Cover And Seal
1985/01/16

A New Book "Analyzing Diesel And Natural Gas Engine Valve Failures" Is Available
1985/03/01

Stronger Push Rod Used
1985/08/01

Engine Valve Lash And Fuel Injection Timing Adjustment Procedure
1985/09/01

Check Height Of Locating Dowels Before Installing Cylinder Head
1985/10/01

Checking Or Adjusting Valve Clearances
1986/01/01

Stronger Cylinder Heads Used
1986/02/01

Adjust Bridge Whenever Valve Clearance Adjustments Are Made
1986/04/01

Determining The Cause Of Glow Plug Tip Failures
1986/06/01

Beaded Cylinder Head Gasket Provides A Better Seal For Camshaft Compartment
1986/06/01

Valve Lash Adjustment Interval Is Changed
1986/07/01

Check Oil Drain Hole In 0R2671 or 0R2621 Remanufactured Cylinder Heads If Head Used With Breather
1986/11/01

Improved Injector Clamp Eliminates Interference With Bridge
1987/03/01

Material Changed In Exhaust and Inlet Valves
1987/05/01

Improvements To Prevent Oil Leakage At Cylinder Heads
1987/12/01

Silicone Water Seals Reinstated In Cylinder Heads
1988/08/01

New Rocker Arm Shaft Assembly and Bolts Used
1988/09/01

Improved Valve Lifter Assemblies; Better Insert Retention
1989/02/01

New Inlet/Exhaust Valve With Improved Valve Seat Angle, New Valve Guide, and New Cylinder Head Assemblies Groups With New Inlet Valve Seats
1990/03/01

Valve Lifters Can Be Removed Without Removing Cylinder Heads
1990/07/01

New Exhaust Valves Are Used In Caterpillar Remanufactured Cylinder Heads
1990/10/01

Improved 7W7730 Cylinder Head Gasket Provides Better Sealing Capability
1990/11/01

New Cylinder Head Gasket And Higher Cylinder Head Bolt Torque
1990/11/01

Be Sure To Check Inlet Valve Rotocoils After An Engine Overspeed{1109,1105}
1991/03/01

New Rotocoil Used In Cylinder Head Group; New Valve Stem Oil Shield Used In Locomotive Engine Cylinder Head Group{1109,1100}
1991/03/01

Taller Water Seals Used In Cylinder Head Groups
1992/08/01

Correct Identification Of Rocker Arm Assembly Components
1992/10/01

New Spacer Plate Gasket Provides Improved Sealing Around Push Rod Compartment
1992/11/01

New Cylinder Head Bolt Tightening Procedure
1992/12/01

Modifying Former 2W8888 Rocker Arm Shaft For Use With New 8T7581 Rocker Arm Shaft Bolt
1992/12/01

New Water Seals Used In Cylinder Head Groups; New Water Seal Assemblies And O-Ring Seals Used In Insert Kit
1993/02/01

Valve Seat Insert Removal Tools
1993/02/01

Use Molycoat Paste Lubricant On Cylinder Head Bolts
1993/07/01

New Cylinder Head Gasket Used
1993/09/01

Non-Counterbored Valve Guides Used{1104}
1994/03/01

Intake And Exhaust Valve Lash Increased{1105}
1994/07/01

New Cylinder Liner, Spacer Plate, Spacer Plate Gasket, And Cylinder Head Gasket Used {1216,1221,1124}
1994/09/01

New Exhaust Valve With Tapered Stem Used In Engine Cylinder Head Groups{1105}
1995/09/01

New Lifters Improve Roller-To-Camshaft Contact And New Bridges Provide Commonality With 3500B Engines {1102,1121,1209}
1996/08/19

New Rotocoil Assembly Used In Cylinder Head Groups{1109}
1996/12/18

Premachined Valve Seat Inserts And Precision Valve Guide Increase Valve Life {1103,1104}
1997/02/17

Improved Water Seal Reduces The Possibility Of Cylinder Head Joint Water Leaks {1100}
1998/01/20

New Valve Lash Adjusting Tool Group Released For All 3500 Engines {0600,1105,1121}
1998/09/01

Use 155-1536 Valve Recession Tool Kit To Determine Valve Wear{1103}
1999/01/01

Bolts, Washers, And Spacers Grouped Into Fastener Groups In Engine Cylinder Head Groups{1100}
1999/02/01

Be Sure The Cylinder Head Bore For the Unit Injector Is Clean When the Unit Injector Is Replaced {1290}
1999/07/01

Correct Installation Of Valve Lifters On The Camshaft Is Very Important To Prevent Failures
1977/05/25

Tolerance Added To Valve Clearance Specifications
1978/01/18

Use Again Specifications For Valve Springs Are Changed
1978/03/01

The Oil Seals Have Been Removed From The Exhaust Valves {1100}
2000/12/01

New Water Seals Provide Increased Stability At Higher Temperatures {1100, 1124}
2002/12/01

New Maintenance Intervals for Valve Bridge and Valve Lash Adjustment {1102}
2003/01/01

New Cylinder Head Groups and Valve Mechanisms {1100, 1102, 1121, 1123}
2003/10/01

Oversized Valve Guides are Available {1104}
2005/01/31

Correction to Specifications "Cylinder Head Valves" {1108}
2005/03/21

Tightness of Bolted Joints with the Torque Turn Procedure {1101, 1202, 1203, 1218}
2005/04/11

An Improved Outer Valve Spring is Used {1100, 1108}
2006/01/02

A New Cylinder Head Gasket is Used {1124}
2006/07/24

Use the Correct Parts in the Valve Train {1100}
2007/01/22

Improved Valve Components Are Used {1100, 1108}
2008/12/22

New Exhaust Valves Are Used in Diesel 3500 Commercial Engines {1100, 1105}
2014/01/13

Cat<SUP>®</SUP> Reman Announces the Availability of Remanufactured Cylinder Heads for 3500 and G3500 Engines {1100}
2015/06/26

A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}
A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}

Special Instruction

Use Of The 1P7451 Valve Guide Honing Group{0673, 1104}
Use Of The 1P7451 Valve Guide Honing Group{0673, 1104}

Installation Of Service Cylinder Head Assembly{1101}
Installation Of Service Cylinder Head Assembly{1101}

Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}

Use Of 6V4805 Valve Seat Insert Puller Group{0703}
Use Of 6V4805 Valve Seat Insert Puller Group{0703}

Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101}
Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101}

Use Of 6V9050 Exhaust Stud Removal Group{1100}
Use Of 6V9050 Exhaust Stud Removal Group{1100}

Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}

Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}

New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}

Service Letter-NACD

PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512, AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512, AND 3516 PETROLEUM ENGINES

PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512 AND 3516 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512 AND 3516 PETROLEUM ENGINES

The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines

Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock

Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock

The Cylinder Heads Need To Be Inspected For Blockage In The Coolant Outlet On Certain 3508, 3508B, 3512, 3512B, 3516, 3516B, Engines; 777D And 793C Off Highway Trucks
The Cylinder Heads Need To Be Inspected For Blockage In The Coolant Outlet On Certain 3508, 3508B, 3512, 3512B, 3516, 3516B, Engines; 777D And 793C Off Highway Trucks

Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock
Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock

Service Letter-Australia

Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock

Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock

Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock
Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock

Service Letter-CFEL

Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock

Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock

Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock
Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock

Service Letter-CSARL

Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock

Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock

Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock
Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock

Service Letter-Americas

Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock

Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock

Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock
Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock

Service Letter-Brazil

Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock

Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock

Service Letter-Truck/Ag/Marine

Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock

Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock

Technical Information Bulletin

Installation Of New Cylinder Port Thermocouples
Installation Of New Cylinder Port Thermocouples

Machining Premachined Valve Seat Inserts
Machining Premachined Valve Seat Inserts

Failure of Reused Rotocoils in 3500 Engines{1100}
Failure of Reused Rotocoils in 3500 Engines{1100}

Broken Bolt Survey for all 3500 Engines{1100, 7553}
Broken Bolt Survey for all 3500 Engines{1100, 7553}

Incorrect Substitution of the 12 Point Cylinder Head Bolt on all G3500 and 3500 Engines {1100}
Incorrect Substitution of the 12 Point Cylinder Head Bolt on all G3500 and 3500 Engines {1100}

Specifications

Valve Rocker Arms, Lifters, And Bridges
SUPPLEMENT FOR UPRATED 3500 ENGINES

Cylinder Head Valves
3500 Generator Set Engines

Cylinder Head
3500 Generator Set Engines

Cylinder Head Valves
3500 Generator Set Engines

Cylinder Head
3500 Generator Set Engines

Tool Operating Manual

421-1011 Valve Recession Tool Group used on G3500 C, E, & H Engines{0374, 0599, 0701, 0703, 1100}
421-1011 Valve Recession Tool Group used on G3500 C, E, & H Engines{0374, 0599, 0701, 0703, 1100}

{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}

M0088789: 550-9152 Gage Ring Assembly {0374, 0599, 0700, 0701, 0759, 1100, 1105}
M0088789: 550-9152 Gage Ring Assembly {0374, 0599, 0700, 0701, 0759, 1100, 1105}

Service Letter-China

Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock

Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock

Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock
Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock

Service Letter-Asia

Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock

Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock

Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock
Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock

Systems Operation

Cylinder Block, Liners and Heads
3500 Engines

Valve System Components
3500 Engines

Reuse And Salvage Guidelines

Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}

Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}

Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}

Information Release Memo

REMAN 3500 ENGINE CORE ACCEPTANCE CRITERIA REVISION AND OTHER RECENT PRODUCT IMPROVEMENTS
REMAN 3500 ENGINE CORE ACCEPTANCE CRITERIA REVISION AND OTHER RECENT PRODUCT IMPROVEMENTS

APPEARANCE CHANGE ON REMAN SHORT BLOCKS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS

Service Letter-APD

Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock

Remove All 8N6862 And 8N6863 Seals From Parts Stock
Remove All 8N6862 And 8N6863 Seals From Parts Stock

Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock
Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock

Testing and Adjusting

Valve Lash and Valve Bridge Adjustment
3500 Engines

Valve Lash Check
3500 Engines

Cylinder Heads
3500 Engines

Disassembly and Assembly

Cylinder Head - Remove
3508, 3512 and 3516 Generator Set Engines

Cylinder Head - Disassemble
3508, 3512 and 3516 Generator Set Engines

Cylinder Head - Assemble
3508, 3512 and 3516 Generator Set Engines

Cylinder Head - Install
3508, 3512 and 3516 Generator Set Engines

Service Magazine

Vacuum Tester Checks For Leaks Between Valve Face and Seat{0651,1103,1105}
1982/09/06

New 6V7059 Micrometer Measures Liner Top Flange And Valve Lip {0653,1216,1105}
1982/11/29

Engine Valve Stem "Use Again" Specifications{0653,1105}
1983/02/28

Changes To Valve Clearance Settings{0374,1105,1250}
1983/04/25

Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures{1105,1208}
1983/10/17

Crankshaft Positions For Injector Timing And Valve Clearance Settings{0374,1104,1290}
1983/11/21

Check Cylinder Heads For Water Passage Plugs{1100,0374}
1984/03/12

Valve Lash Adjustment Not A Warranty Item {1102,1105}
1985/01/14

Engine Valve Lash And Fuel Injection Timing Adjustment Procedure {1100,1251}
1985/09/16

Check Height Of Locating Dowels Before Installing Cylinder Head{1201}
1985/10/07

Checking Or Adjusting Valve Clearances{1105,1208,1123}
1986/01/13

Stronger Cylinder Heads Used{1100}
1986/01/27

Adjust Bridge Whenever Valve Clearance Adjustments Are Made{1121,1105,1100}
1986/04/07

Beaded Cylinder Head Gasket Provides A Better Seal For Camshaft Compartment{1100}
1986/05/26

Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02

Valve Lash Adjustment Interval Is Changed {1105}
1986/07/07

Check Oil Drain Hole In OR2671 Or OR2621 Remanufactured Cylinder Heads If Head Used With Breather{1100,1300,1317}
1986/10/27

Avoid Oil Contact With New Water Passage Seals Used In Cylinder Head Groups{1100}
1986/12/15

Correct Installation Of Valve Lifters On The Camshaft Is Very Important To Prevent Failures{1209}
1977/05/16

Tools Now Available To Ream And/Or Hone 0.500" (12.70 mm) Diameter Valve Guides{0663}
1977/08/22

Salvage Of Cylinder Heads By Using Oversized Valve Guides And Valve Inserts {1104,1103}
1987/03/30

Material Changed In Exhaust and Inlet Valves{1105}
1987/04/20

Improvements To Prevent Oil Leakage At Cylinder Heads{1100,1221}
1987/11/23

Tolerance Added To Valve Clearance Specifications{1105,0374}
1978/01/16

Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures{1105,1208}
1978/01/30

Use Again Specifications For Valve Springs Are Changed{1108}
1978/03/06

New Socket In Valve Rocker Arms Provides Lubrication For Inlet Valve Seats {1103,1105,1123}
1988/04/25

Silicone Water Seals Reinstated In Cylinder Heads{1115,1300}
1988/08/01

A New Method To Clean And Polish Engine Valve Stems{0674,1105}
1979/05/28

Why Engines Are Damaged By Fuel Sulfur{1104,1216,1280,1318,1215}
1979/08/27

Fuel Sulfur-Your Diesel's Silent Enemy{0375,1280}
1979/12/17

Improved Valve Lifter Assemblies; Better Insert Retention{1112}
1989/02/13

New Inlet/Exhaust Valve With Improved Valve Seat Angle, New Valve Guide, New Cylinder Head Assemblies With New Inlet Valve Seats {1100,1103,1104,1105}
1990/02/26

Valve Lifters Can Be Removed Without Removing Cylinder Heads {1112}
1990/07/02

New Exhaust Valves Are Used In Caterpillar Remanufactured Cylinder Heads{1105,1101}
1990/10/08

New Cylinder Head Gasket And Higher Cylinder Head Bolt Torque{1124,1101}
1990/10/29

Improved 7W7730 Cylinder Head Gasket Provides Better Sealing Capability{1124}
1990/10/29

Be Sure To Check Inlet Valve Rotocoils After An Engine Overspeed{1109,1105}
1991/01/28

New Rotocoil Used In Cylinder Head Group; New Valve Stem Oil Shield Used In Locomotive Engine Cylinder Head Group{1109,1100}
1991/03/11

Taller Water Seals Used In Cylinder Head Groups {1115}
1992/08/10

New Spacer Plate Gasket Provides Improved Sealing Around Push Rod Compartment{1221}
1992/11/16

New Cylinder Head Bolt Tightening Procedure{1100}
1992/12/21

Modifying Former 2W8888 Rocker Arm Shaft For Use With New 8T7581 Rocker Arm Shaft Bolt{1102}
1992/12/21

Valve Seat Insert Removal Tools {0703,1103}
1993/02/15

New Water Seals Used In Cylinder Head Groups; New Water Seal Assemblies And O-Ring Seals Used In Insert Kit {1115}
1993/02/15

New Cylinder Head Gasket Used{1124}
1993/09/20

Quickly And Accurately Set Valve Lash{1105,0766}
1997/01/13

Use 155-1536 Valve Recession Tool Kit To Determine Valve Wear {1103}
1998/11/23

Use 155-8795 Crankshaft Gauge To Determine Distortion {1202}
1998/11/23

Caterpillar Parts SIS Catalog 3516 :

101-1207 CYLINDER HEAD GP

101-1206 CYLINDER HEAD GP

7E-5861 CYLINDER HEAD AS

7E-5860 CYLINDER HEAD AS

7E-5859 CYLINDER HEAD AS

7E-5858 CYLINDER HEAD AS

242-5327 CYLINDER HEAD AS

172-0839 CYLINDER HEAD AS

172-0835 CYLINDER HEAD GP

239-0690 CYLINDER HEAD GP

335-6218 CYLINDER HEAD GP

4P-9123 CYLINDER HEAD GP

4W-0095 CYLINDER HEAD GP

Truck sale:

719,892

Caterpillar 3516, Stationary Generator Sets, Construction
- Stationary Generator Sets
TOROMONT POWER SYSTEMS

298,989

Caterpillar 3516, mobile generator sets, Construction
- mobile generator sets
FINANZAUTO S.A.

500,000

Caterpillar PM3516, mobile generator sets, Construction
- mobile generator sets
FOLEY EQUIPMENT COMPANY

500,000

Caterpillar PM3516, mobile generator sets, Construction
- mobile generator sets
FOLEY EQUIPMENT COMPANY

800,000

Caterpillar 3516, Stationary Generator Sets, Construction
- Stationary Generator Sets
MACALLISTER MACHINERY CO., INC