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492-0914 KIT-GASKET OIL COOLER AND LINES GASKET KIT PART OF 494-1221, 494-1279 KIT-ENGINE OVERHAUL 3516


SERVICE EQUIPMENT AND SUPPLIES
GASKET & SEAL KITS
BASIC ENGINE
CYLINDER HEAD GP
SERVICE EQUIPMENT AND SUPPLIES
KIT-REBUILD
GASKET & SEAL KITS
KIT-REBUILD
CHARTS & FILMS
LUBRICATION SYSTEM
LINES GP-ENGINE OIL
SERVICE EQUIPMENT AND SUPPLIES
PROTECTION GP

GEN SET ENGINE 3516 GEN SET ENGINE 25Z
 3516 Generator Set Engine 25Z02189-UP SEBP2955 3516 25Z   (1982)

SERVICE EQUIPMENT AND SUPPLIES

GASKET & SEAL KITS
305-2669 KIT-GASKET
464-2523 KIT-GASKET
492-0914 KIT-GASKET
492-5099 KIT-GASKET
KIT-GASKET
6V-9897 KIT-GASKET
KIT-SEAL
353-5995 KIT-SEAL
 

#SEBP29552250
 

492-0914: KIT-GASKET

492-0914 KIT-GASKET
OIL COOLER AND LINES GASKET KIT
PART OF 494-1221, 494-1279 KIT-ENGINE OVERHAUL
i06641624 SEBP2955
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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  4N-1320 [2] GASKET (ADAPTER)  
  7N-4945 [1] GASKET  
  247-3796 [2] GASKET  
  4B-8407 [1] GASKET-COPPER  
  361-7097 [1] RING  
  111-3820 [1] RING-RETAINING  
  3P-0655 [3] SEAL-O-RING  
  5P-4892 [3] SEAL-O-RING  
  5P-5846 [1] SEAL-O-RING  
  6V-3908 [1] SEAL-O-RING  
  6V-5048 [2] SEAL-O-RING  
  6V-5066 [4] SEAL-O-RING  
  6V-6609 [2] SEAL-O-RING  
  8L-2786 [1] SEAL-O-RING  
  109-2332 [8] SEAL-O-RING  
  238-5080 [1] SEAL-O-RING  
   
    FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT
   
    HTTP://DEALER.CAT.COM/RELATED
 

#SEBP29552251
 

492-5099: KIT-GASKET

492-5099 KIT-GASKET
PART OF 494-1221 KIT-ENGINE OVERHAUL
i06641602 SEBP2955
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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  1S-5772 [1] GASKET  
  4N-1320 [2] GASKET (ADAPTER)  
  7J-8114 [1] GASKET  
  7N-3049 [1] GASKET  
  7N-3368 [1] GASKET  
  7N-4932 [1] GASKET  
  8N-1996 [1] GASKET  
  8N-9885 [1] GASKET-COVER  
  436-1478 [1] SEAL-CRANKSHAFT  
  1H-9696 [1] SEAL-O-RING  
  5H-6734 [1] SEAL-O-RING  
  5P-0840 [1] SEAL-O-RING  
  5P-4892 [2] SEAL-O-RING  
  5P-6302 [1] SEAL-O-RING  
  6V-1454 [2] SEAL-O-RING  
  6V-3348 [2] SEAL-O-RING  
  6V-5048 [1] SEAL-O-RING  
  6V-5066 [4] SEAL-O-RING  
  6V-6809 [1] SEAL-O-RING  
  235-3546 [2] SEAL-O-RING  
  259-4598 [3] SEAL-O-RING  
  298-6387 [1] SEAL-O-RING  
  214-7566 [1] SEAL-O-RING  
  6J-2680 [1] SEAL-O-RING  
   
    FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT:
   
   
    HTTP://DEALER.CAT.COM/RELATED
  5R-7136 [2] WASHER-SEALING  
  5R-7137 [2] WASHER-SEALING  
 

#SEBP29552252
 

6V-9897: KIT-GASKET

6V-9897 KIT-GASKET -SINGLE FUEL INJECTOR
CONTAINS THE SEALS NEEDED TO REINSTALL ONE INJECTOR INTO THE CYLINDER HEAD
ALSO FIELD INSTALLATION
i05917981 SEBP2955
6V9897 KIT-GASKET Parts scheme
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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6V-1250 [1] SEAL-O-RING  
2. 8J-8725 [2] SEAL-O-RING  
   
    FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD IN ADDITION TO THE KIT CONSIST, PLEASE VISIT
   
    HTTPS://DEALER.CAT.COM/RELATED
 

#SEBP29552253
 

7E-2865: KIT-INSERT

7E-2865 KIT-INSERT -CYLINDER BLOCK
FIELD INSTALLATION
i00091632 SEBP2955
7E2865 KIT-INSERT Parts scheme
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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7E-2866 [1] INSERT-SEAT  
2. 9X-7410 [1] SEAL-O-RING  
3. 105-4656 [4] SEAL AS-WATER  
4. 105-4657 [4] SEAL AS-WATER  
5. 9X-7409 [8] SEAL-O-RING  
 

#SEBP29552254
 

171-6721: KIT-PARTS

171-6721 KIT-PARTS -EMCP
FOR USE WITH DIN RAIL MOUNTED TERMINAL STRIPS, USED TO MAKE INTERCONNECTIONS ON EMCP AND ENGINE WIRING HARNESSES
FIELD INSTALLATION
i01080958 SEBP2955
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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
    INCLUDES END STOPS, DIVIDERS, TERMINAL BLOCKS, JUMPER & TOOL
 

#SEBP29552255
 

353-5995: KIT-SEAL

353-5995 KIT-SEAL -SINGLE CYLINDER LINER
ALSO FIELD INSTALLATION
i05086972 SEBP2955
3535995 KIT-SEAL Parts scheme
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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8N-4707 [1] BAND-FILLER  
2. 352-6061 [1] SEAL-LINER  
3. 7N-2046 [3] SEAL-O-RING  
   
    FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT
   
    HTTP://DEALER.CAT.COM/RELATED
 

#SEBP29552256
 

4W-1989: KIT-VALVE

4W-1989 KIT-VALVE
FIELD INSTALLATION
i01424325 SEBP2955
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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
    (NO SERVICED PARTS)
 

#SEBP29552257
 

174-2082: PLATE & FILM GP

174-2082 PLATE & FILM GP
ALARM FILM SELECTION
AN ATTACHMENT
i01153112 SEBP2955
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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  169-6549 B [1] FILM-CONTROL PANEL (WITH RUPTURE BASIN)  
    -OR-
  169-6550 B [1] FILM-CONTROL PANEL (WITH LOW OIL ALARM)  
    -OR-
  169-6551 B [1] FILM-CONTROL PANEL (ANNUNCIATOR)(RUPTURE BASIN & LOW OIL ALARM)  
  B   USE AS REQUIRED
 

#SEBP29552258
 

2W-1054: SCREEN AS

2W-1054 SCREEN AS
FOR USE DURING DYNAMOMETER TESTING
FIELD INSTALLATION
i01424293 SEBP2955
2W1054 SCREEN AS Parts scheme
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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
    (NO SERVICED PARTS)
 

#SEBP29552259
 

246-0457: SHIELD GP-PROTECTION

246-0457 SHIELD GP-PROTECTION -FUEL & OIL LINES
S/N 25Z2189-7125
AN ATTACHMENT
i02065476 SEBP2955
2460457 SHIELD GP-PROTECTION Parts scheme 2460457 SHIELD GP-PROTECTION Parts scheme
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Parts for your 3516 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 241-6244 [64] SHIELD-FUEL LINE FITTING (9.8-MM ID)  
2. 246-2946 [1] SHIELD  
3. 246-2947 [1] COVER (RH)  
4. 246-2948 [1] COVER (RH)  
5. 246-2949 [1] SHIELD AS (RH)  
  1F-0750 [4] NUT-WELD (3/8-16-THD)  
  248-5503 [3] NUT-CLINCH  
6. 246-2950 [1] PLATE AS (RH)  
7. 246-7964 [1] SHIELD AS (RH)  
  9V-7451 [2] NUT-WELD (1/4-20-THD)  
8. 247-2954 [1] BRACKET AS  
  1F-0750 [1] NUT-WELD (3/8-16-THD)  
9. 249-8926 [1] SHIELD  
10. 251-1255 [6] SHIELD-FUEL LINE FITTING (18.05-MM ID)  
11. 287-3390 [1] SPACER (10.3X19.1X14.3-MM THK)  
12. 0S-1588 [2] BOLT (3/8-16X1.25-IN)  
13. 0S-1591 [1] BOLT (3/8-16X1.5-IN)  
14. 132-7551 [1] SPACER (11X19X6-MM THK)  
15. 3B-1915 [1] BOLT (3/8-16X1.375-IN)  
16. 4M-5281 [4] BOLT (1/4-20X0.75-IN)  
17. 5M-2894 [2] WASHER-HARD (10.2X18.5X2.5-MM THK)  
18. 5S-7379 [5] BOLT (3/8-16X0.875-IN)  
19. 5S-7382 [1] BOLT (3/8-16X1.375-IN)  
20. 8T-4205 [5] WASHER-HARD (7.2X14.5X2-MM THK)  
21. 8T-9364 [1] BOLT (1/4-20X0.625-IN)  
22. 9X-6458 [2] WASHER-HARD (10.2X22.5X3-MM THK)  
23. 237-3860 BE TAPE (ANTI-SPLASH, 50-MM WIDE)(30-CM)  
24. 8T-4896 [6] WASHER-HARD (10.2X18.5X2.5-MM THK)  
  B   USE AS REQUIRED
  E   ORDER BY THE CENTIMETER
 

Information:

Engine News
Gasket Kits
1982/02/10
Silicone Water Seals Reinstated In Cylinder Heads
1988/08/01
9U5839 Liquid Gasket Material Available For Use With Aluminum
1992/04/01
Taller Water Seals Used In Cylinder Head Groups
1992/08/01
New Water Seals Used In Cylinder Head Groups; New Water Seal Assemblies And O-Ring Seals Used In Insert Kit
1993/02/01
New Oil Tube Clamp Assembly Is More Durable and More Resistant to Leakage{7555}
1995/01/01
Improved Water Seal Reduces The Possibility Of Cylinder Head Joint Water Leaks {1100}
1998/01/20
New Gasket Kits To Service Caterpillar Diesel And Natural Gas Engines
1978/08/16
Improvements to Caterpillar's Gasket Kits for Engines {7555}
2001/01/01
New Seals for the Front Housing {1151, 1207}
2003/10/01
Improved Gasket for the Engine Oil Cooler {1378, 7555}
2004/03/01
New Seal for the Front Housing {1151, 1207}
2004/06/01
A New Cylinder Head Gasket is Used {1124}
2006/07/24
A New Seal is Used for the Auxiliary Water Pump {1371}
2006/07/17
A Gasket for the Cooling System has been Improved {1380, 7555}
2007/07/09
New O-Ring Seals Are Used on the Front Housings of 3500 Engines {1151, 1162, 1166, 1206, 1207}
2010/01/18
A New Top Liner Seal Is Used on 3500 Engines {1201, 7555}
2010/12/16
A New Oversized Cylinder Bore Liner Seal Insert Is Available for 3500 Engine Cylinder Block Salvage {1201, 7555}
2011/09/14
A New Pre-Lube Pump Seal Is Available For Certain 3500 and G3500 Engines {1319, 7555}
2013/05/08
Special Instruction
Installing Crankshaft Seals And Wear Sleeves Using The Former 9S8868, 9S8873, 9S8881 And 9S8888 Tools Groups{1160, 1161, 0704}
Installing Crankshaft Seals And Wear Sleeves Using The Former 9S8868, 9S8873, 9S8881 And 9S8888 Tools Groups{1160, 1161, 0704}
Crankshaft Seal And Wear Sleeve Installation{1160, 1161}
Crankshaft Seal And Wear Sleeve Installation{1160, 1161}
Installation Of Seal Groups With Hydrodynamic Grooves In The Seal Lip{1160, 1161}
Installation Of Seal Groups With Hydrodynamic Grooves In The Seal Lip{1160, 1161}
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555}
Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555}
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Technical Information Bulletin
Crankshaft Seal May Fail and Leak Oil on All 3500 and G3500 Engines {1000, 1160, 1161, 7555}
Crankshaft Seal May Fail and Leak Oil on All 3500 and G3500 Engines {1000, 1160, 1161, 7555}
Reuse And Salvage Guidelines
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Service Magazine
6V3143 Distorter Adapter Available For Use With 5P7409 Wear Sleeve Distorter For Removal Of Crankshaft Wear Sleeves{0621,1202,1160,1161}
1980/09/08
Use Of Crankshaft Seal Adapter Eliminated {1150,1160,1161}
1987/06/15
New Crankshaft Seal Adapter O-Ring Seal Is Made Of Higher Temperature Material{1160,1161}
1989/01/23
Crankshaft Wear Sleeve Has Smaller Inside Diameter{1160,1161}
1991/02/25
New Water Seals Used In Cylinder Head Groups; New Water Seal Assemblies And O-Ring Seals Used In Insert Kit {1115}
1993/02/15
New Crankshaft Seal Groups Prevent Oil Lip Damage {1160,1161}
1993/10/04
Improved Caterpillar O-ring Face Seals are Now Available {7555}
2000/05/08

Caterpillar Parts SIS Catalog 3516 :

464-2523 KIT-GASKET
305-2669 KIT-GASKET
304-7216 KIT-GASKET
301-1151 KIT-GASKET
289-9663 KIT-GASKET
282-9534 KIT-GASKET
219-0280 KIT-GASKET
206-9982 KIT-GASKET
492-5099 KIT-GASKET
KIT-GASKET
6V-9897 KIT-GASKET
KIT-INSERT
7E-2865 KIT-INSERT
171-6721 KIT-PARTS
KIT-SEAL
353-5995 KIT-SEAL
4W-1989 KIT-VALVE
174-2082 PLATE & FILM GP
SCREEN AS
2W-1054 SCREEN AS

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