245-4630 SENSOR GP-SPEED -ENGINE TIMING C9 TRUCK ENGINE

ELECTRICAL AND STARTING SYSTEM

SENSOR GP

0. 245-4630 SENSOR GP-
1. 191-6587 SENSOR GP-
2. 191-6587 SENSOR GP-
3. 197-8391 SENSOR GP-
4. 197-8392 SENSOR GP-
5. 234-5012 SENSOR GP-
6. 234-5013 SENSOR GP-
7. 273-0107 SENSOR GP-
8. 273-0107 SENSOR GP-

STARTING AID GP

9. 109-5868 STARTING A
0. INFORMATION

TRUCK ENGINE C9 TRUCK ENGINE 9DG
C9 Truck Engine 9DG00001-UP SEBP3028 C9 9DG (1999)

ELECTRICAL AND STARTING SYSTEM

SENSOR GP

169-3300 SENSOR GP-SPEED

236-6221 SENSOR GP-SPEED

245-4630 SENSOR GP-SPEED

191-6587 SENSOR GP-TEMPERATURE

197-8391 SENSOR GP-TEMPERATURE

#SEBP30280790

245-4630: SENSOR GP-SPEED

SENSOR GP-SPEED

245-4630 SENSOR GP-SPEED -ENGINE TIMING

i02010909 SEBP3028

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Parts for your C9 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
			(NO SERVICED PARTS)

#SEBP30280791

191-6587: SENSOR GP-TEMPERATURE

SENSOR GP-TEMPERATURE

191-6587 SENSOR GP-TEMPERATURE
2 PIN PASSIVE
PART OF 225-1081 SENSOR GP-ENGINE, 273-0107 SENSOR GP-TEMPERATURE
ALSO AN ATTACHMENT

i01465225 SEBP3028

1916587 SENSOR GP-TEMPERATURE Parts scheme

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Parts for your C9 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	153-5043 J		SLEEVE (2-DM)
2.	155-2270	[1]	KIT-CONNECTING PLUG (2-PIN)
			(INCLUDES PLUG AS, WEDGE & INTERFACE SEAL)
3.	180-9340	[2]	SOCKET-CONNECTOR (14-GA TO 18-GA)
	J		ORDER BY THE DECIMETER

#SEBP30280792

191-6587: SENSOR GP-TEMPERATURE

SENSOR GP-TEMPERATURE

191-6587 SENSOR GP-TEMPERATURE
2 PIN PASSIVE
PART OF 273-0107 SENSOR GP-TEMPERATURE
AN ATTACHMENT

i07532644 SEBP3028

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Parts for your C9 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
1.	155-2270	[1]	KIT-CONNECTING PLUG (2-PIN)
			(INCLUDES PLUG AS, WEDGE & INTERFACE SEAL)

#SEBP30280793

197-8391: SENSOR GP-TEMPERATURE

SENSOR GP-TEMPERATURE

197-8391 SENSOR GP-TEMPERATURE
S/N 9DG458-6391
PART OF 225-1081 SENSOR GP-ENGINE
ALSO AN ATTACHMENT

i01652673 SEBP3028

1978391 SENSOR GP-TEMPERATURE Parts scheme

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Parts for your C9 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	130-9811	[1]	SENSOR GP-TEMPERATURE
	137-6645	[1]	PAD-CONNECTOR
2.	8L-2786	[1]	SEAL-O-RING

#SEBP30280794

197-8392: SENSOR GP-TEMPERATURE

SENSOR GP-TEMPERATURE

197-8392 SENSOR GP-TEMPERATURE
S/N 9DG458-6391
COOLANT, WATER
PART OF 225-1081 SENSOR GP-ENGINE
ALSO AN ATTACHMENT

i01652674 SEBP3028

1978392 SENSOR GP-TEMPERATURE Parts scheme

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Parts for your C9 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	130-9811	[1]	SENSOR GP-TEMPERATURE
	137-6645		PAD-CONNECTOR
2.	6V-6609	[1]	SEAL-O-RING

#SEBP30280795

234-5012: SENSOR GP-TEMPERATURE

SENSOR GP-TEMPERATURE

234-5012 SENSOR GP-TEMPERATURE
S/N 9DG6392-UP
PART OF 225-1081 SENSOR GP-ENGINE
ALSO AN ATTACHMENT

i02328189 SEBP3028

2345012 SENSOR GP-TEMPERATURE Parts scheme

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Parts for your C9 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
1.	256-6453	[1]	SENSOR-TEMPERATURE (2-PIN)
2.	6V-6609	[1]	SEAL-O-RING

#SEBP30280796

234-5013: SENSOR GP-TEMPERATURE

SENSOR GP-TEMPERATURE

234-5013 SENSOR GP-TEMPERATURE
S/N 9DG6392-UP
PART OF 225-1081 SENSOR GP-ENGINE
ALSO AN ATTACHMENT

i02328190 SEBP3028

2345013 SENSOR GP-TEMPERATURE Parts scheme

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Parts for your C9 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
1.	256-6453	[1]	SENSOR-TEMPERATURE (2-PIN)
2.	238-5080	[1]	SEAL-O-RING

#SEBP30280797

273-0107: SENSOR GP-TEMPERATURE

SENSOR GP-TEMPERATURE

273-0107 SENSOR GP-TEMPERATURE -AIR
Type 1
AN ATTACHMENT

i02397009 SEBP3028

2730107 SENSOR GP-TEMPERATURE Parts scheme

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Parts for your C9 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	191-6587 Y	[1]	SENSOR GP-TEMPERATURE
2.	273-0108	[1]	MOUNTING AS
	Y		SEPARATE ILLUSTRATION

#SEBP30280798

273-0107: SENSOR GP-TEMPERATURE

SENSOR GP-TEMPERATURE

273-0107 SENSOR GP-TEMPERATURE -AIR
Type 2
AN ATTACHMENT

i05891939 SEBP3028

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Parts for your C9 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	191-6587 Y	[1]	SENSOR GP-TEMPERATURE
2.	273-0108	[1]	MOUNTING AS
	Y		SEPARATE ILLUSTRATION

#SEBP30280799

109-5868: STARTING AID GP

STARTING AID GP

109-5868 STARTING AID GP
12 VOLT, 1000 WATTS
AN ATTACHMENT

i00491446 SEBP3028

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Parts for your C9 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	155-4911	[1]	HEATER AS
2.	125-8842	[2]	GASKET
3.	5C-2890 M	[2]	NUT (M6X1-THD)
	9X-8256	[2]	WASHER (6.6X12X2-MM THK)
	M		METRIC PART

Information:

ELECTRICAL AND STARTING SYSTEM

SENSOR GP

Truck Engine News

A New Speed Sensor Is Available {1907}
2004/03/01

Diagnostic Codes for the Fuel Pressure Sensor {1718, 7620}
2005/07/01

New Injection Actuation Pressure (IAP) Sensor Available {1925}
2005/12/01

Operation and Maintenance Manual

Sensors and Electrical Components
C9 On-highway Engines

Special Instruction

Installation Of The 170-3519 Timing Calibration Harness Assembly {1900, 1905}
Installation Of The 170-3519 Timing Calibration Harness Assembly {1900, 1905}

Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}
Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}

Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}

Technical Information Bulletin

Fault Code 94-03 Fuel Pressure Voltage High Present After Updating the C7 Engine Control Module and the C9 Engine Control Module (ECM) with October or Later Flash Files
Fault Code 94-03 Fuel Pressure Voltage High Present After Updating the C7 Engine Control Module and the C9 Engine Control Module (ECM) with October or Later Flash Files

Specifications

Atmospheric Pressure Sensor
C9 On-highway Engine

Engine Oil Pressure Sensor
C9 On-highway Engine

Boost Pressure Sensor
C9 On-highway Engine

Coolant Temperature Sensor
C9 On-highway Engine

Inlet Air Temperature Sensor
C9 On-highway Engine

Speed/Timing Sensor
C9 On-highway Engine

Injection Actuation Pressure Sensor
C9 On-highway Engine

Tool Operating Manual

Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}

Troubleshooting

Accelerator Pedal (Throttle) Position Sensor Circuit - Test
C7 and C9 On-Highway Engines

0091-13 Throttle Position out of calibration (28)
C7 and C9 On-Highway Engines

0064-02 Secondary Engine Speed loss of signal (34)
C7 and C9 On-Highway Engines

0064-11 Secondary Engine Speed no pattern (34)
C7 and C9 On-Highway Engines

0096-03 Fuel Level voltage high
C7 and C9 On-Highway Engines

0096-04 Fuel Level voltage low
C7 and C9 On-Highway Engines

0128-03 Secondary Fuel Level voltage high
C7 and C9 On-Highway Engines

0128-04 Secondary Fuel Level voltage low
C7 and C9 On-Highway Engines

Fuel Level Sensor Circuit - Test
C7 and C9 On-Highway Engines

0102-01 Low Boost Pressure (25)
C7 and C9 On-Highway Engines

0102-02 Boost Pressure signal erratic
C7 and C9 On-Highway Engines

Coolant Level Sensor Circuit - Test
C7 and C9 On-Highway Engines

Injection Actuation Pressure Sensor - Test
C7 and C9 On-Highway Engines

Remote PTO Accelerator Position Sensor Circuit - Test
C7 and C9 On-Highway Engines

Sensors and Electrical Connectors
C7 and C9 On-Highway Engines

0105-04 Intake Manifold Air Temperature voltage low (38)
C7 and C9 On-Highway Engines

0105-03 Intake Manifold Air Temperature voltage high (38)
C7 and C9 On-Highway Engines

0100-03 Oil Pressure voltage high (24)
C7 and C9 On-Highway Engines

0100-04 Oil Pressure voltage low (24)
C7 and C9 On-Highway Engines

0102-03 Boost Pressure voltage high (25)
C7 and C9 On-Highway Engines

0102-04 Boost Pressure voltage low (25)
C7 and C9 On-Highway Engines

0164-00 Excessive Injection Actuation Pressure (17)
C7 and C9 On-Highway Engines

0164-02 Injection Actuation Pressure Signal Erratic (15)
C7 and C9 On-Highway Engines

0164-03 Injection Actuation Pressure voltage high (15)
C7 and C9 On-Highway Engines

0164-04 Injection Actuation Pressure voltage low (15)
C7 and C9 On-Highway Engines

0164-11 Injection Actuation Pressure system fault (39)
C7 and C9 On-Highway Engines

0022-13 Engine Speed Signal Calibration Not Performed (42)
C7 and C9 On-Highway Engines

0100-11 Very Low Oil Pressure (46)
C7 and C9 On-Highway Engines

0102-07 Boost Pressure not responding
C7 and C9 On-Highway Engines

0105-00 High Intake Manifold Air Temperature Warning (64)
C7 and C9 On-Highway Engines

0105-11 Very High Intake Manifold Air Temperature (64)
C7 and C9 On-Highway Engines

0108-03 Barometric Pressure voltage high (26)
C7 and C9 On-Highway Engines

0108-04 Barometric Pressure voltage low (26)
C7 and C9 On-Highway Engines

0110-00 High Coolant Temperature Warning (61)
C7 and C9 On-Highway Engines

0110-03 Coolant Temperature voltage high (27)
C7 and C9 On-Highway Engines

0110-04 Coolant Temperature voltage low (27)
C7 and C9 On-Highway Engines

0110-11 Very High Coolant Temperature (61)
C7 and C9 On-Highway Engines

0111-03 Coolant Level voltage high (12)
C7 and C9 On-Highway Engines

0111-04 Coolant Level voltage low (12)
C7 and C9 On-Highway Engines

MID 122 - CID 0269 - FMI 03
Product Link 151/201

MID 122 - CID 0269 - FMI 04
Product Link 151/201

0190-11 Primary Engine Speed no pattern (34)
C7 and C9 On-Highway Engines

0190-02 Primary Engine Speed Loss of Signal (34)
C7 and C9 On-Highway Engines

0041-03 8 Volt Supply voltage high (21)
C7 and C9 On-Highway Engines

0041-04 8 Volt Supply voltage low (21)
C7 and C9 On-Highway Engines

0232-03 5 Volt Supply voltage high (21)
C7 and C9 On-Highway Engines

0232-04 5 Volt Supply voltage low (21)
C7 and C9 On-Highway Engines

Engine Pressure Sensor Open or Short Circuit - Test
C7 and C9 On-Highway Engines

Engine Speed/Timing Sensor Circuit - Test
C7 and C9 On-Highway Engines

5 Volt Engine Pressure Sensor Supply Circuit - Test
C7 and C9 On-Highway Engines

Engine Temperature Sensor Open or Short Circuit - Test
C7 and C9 On-Highway Engines

0190-00 Engine Overspeed Warning (35)
C7 and C9 On-Highway Engines

0100-01 Low Oil Pressure Warning (46)
C7 and C9 On-Highway Engines

0030-08 PTO Throttle signal invalid (29)
C7 and C9 On-Highway Engines

0030-13 PTO Throttle out of calibration (29)
C7 and C9 On-Highway Engines

0091-08 Throttle Position Invalid (32)
C7 and C9 On-Highway Engines

0022-11 Primary to Secondary Engine Speed Signal Calibration (42)
C7 and C9 On-Highway Engines

Engine Speed/Timing Sensor - Calibrate
C7 and C9 On-Highway Engines

Remote PTO Accelerator Position Sensor Circuit - Test
On-Highway Engines Electronic PTO Installation and Application Guide

0030-13 PTO Throttle out of calibration (29)
On-Highway Engines Electronic PTO Installation and Application Guide

0030-08 PTO Throttle signal invalid (29)
On-Highway Engines Electronic PTO Installation and Application Guide

0094-03 Fuel Pressure voltage high (37)
C7 and C9 On-Highway Engines

0094-04 Fuel Pressure voltage low (37)
C7 and C9 On-Highway Engines

0094-11 Low Cranking Fuel Pressure (63)
C7 and C9 On-Highway Engines

0094-01 Low Fuel Pressure Warning (63)
C7 and C9 On-Highway Engines

Disassembly and Assembly

Speed/Timing Sensor - Remove and Install
C9 On-Highway Truck Engines

Engine Oil Pressure Sensor - Remove and Install
C9 On-Highway Truck Engines

Engine Oil Temperature Sensor - Remove and Install
C9 On-Highway Truck Engines

Atmospheric Pressure Sensor - Remove and Install
C9 On-Highway Truck Engines

Injection Actuation Pressure Sensor - Remove and Install
C9 On-Highway Truck Engines

Inlet Air Temperature Sensor - Remove and Install
C9 On-Highway Truck Engines

Boost Pressure Sensor - Remove and Install
C9 On-Highway Truck Engines

Caterpillar Parts SIS Catalog C9 :

236-6221 SENSOR GP-SPEED

169-3300 SENSOR GP-SPEED

276-9067 SENSOR GP-PRESSURE

276-8548 SENSOR GP-PRESSURE

267-1402 SENSOR GP-PRESSURE

266-8650 SENSOR GP-PRESSURE

239-2396 SENSOR GP-PRESSURE

236-6220 SENSOR GP-PRESSURE

191-6587 SENSOR GP-TEMPERATURE

197-8391 SENSOR GP-TEMPERATURE

197-8392 SENSOR GP-TEMPERATURE

234-5012 SENSOR GP-TEMPERATURE

234-5013 SENSOR GP-TEMPERATURE

273-0107 SENSOR GP-TEMPERATURE