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197-8391 SENSOR GP-TEMPERATURE S/N 4ZF1-UP PART OF 165-4469 SENSOR GP-ENGINE MTC735 CHALLENGER


ELECTRICAL AND STARTING SYSTEM
SENSOR GP
STARTING AID GP
SWITCH GP
WIRING GP

CHALLENGER MTC735 CHALLENGER 812
 C-9 Caterpillar Engine for AGCO Challenger 81200001-UP (MACHINE) SEBP3063 MTC735 812   (2001)

ELECTRICAL AND STARTING SYSTEM

SENSOR GP
SENSOR GP-TEMPERATURE
191-6587 SENSOR GP-TEMPERATURE
SENSOR GP-TEMPERATURE
191-6587 SENSOR GP-TEMPERATURE
SENSOR GP-TEMPERATURE
197-8391 SENSOR GP-TEMPERATURE
SENSOR GP-TEMPERATURE
197-8391 SENSOR GP-TEMPERATURE
SENSOR GP-TEMPERATURE
197-8392 SENSOR GP-TEMPERATURE
SENSOR GP-TEMPERATURE
197-8392 SENSOR GP-TEMPERATURE
 

#SEBP30630140
 

197-8391: SENSOR GP-TEMPERATURE

197-8391 SENSOR GP-TEMPERATURE
S/N 4ZF1-UP
PART OF 165-4469 SENSOR GP-ENGINE
i01652673 SEBP3063
1978391 SENSOR GP-TEMPERATURE Parts scheme
  For full view, you need register

Parts for your MTC735 CHALLENGER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 130-9811 [1] SENSOR GP-TEMPERATURE  
  137-6645 [1] PAD-CONNECTOR  
2. 8L-2786 [1] SEAL-O-RING  
 

#SEBP30630141
 

197-8391: SENSOR GP-TEMPERATURE

197-8391 SENSOR GP-TEMPERATURE
S/N 4ZF1-UP
PART OF 165-4469 SENSOR GP-ENGINE
i02683334 SEBP3063
1978391 SENSOR GP-TEMPERATURE Parts scheme
  For full view, you need register

Parts for your MTC735 CHALLENGER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 264-4297 C [1] SENSOR AS-TEMPERATURE (2-PIN)  
  137-6645 [1] PAD-CONNECTOR  
2. 238-5080 [1] SEAL-O-RING  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP30630142
 

197-8392: SENSOR GP-TEMPERATURE

197-8392 SENSOR GP-TEMPERATURE
S/N 4ZF1-UP
COOLANT, WATER
PART OF 165-4469 SENSOR GP-ENGINE
i01652674 SEBP3063
1978392 SENSOR GP-TEMPERATURE Parts scheme
  For full view, you need register

Parts for your MTC735 CHALLENGER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 130-9811 [1] SENSOR GP-TEMPERATURE  
  137-6645 PAD-CONNECTOR  
2. 6V-6609 [1] SEAL-O-RING  
 

#SEBP30630143
 

197-8392: SENSOR GP-TEMPERATURE

197-8392 SENSOR GP-TEMPERATURE
S/N 4ZF1-UP
COOLANT, WATER
PART OF 165-4469 SENSOR GP-ENGINE
i02683553 SEBP3063
1978392 SENSOR GP-TEMPERATURE Parts scheme
  For full view, you need register

Parts for your MTC735 CHALLENGER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 264-4297 C [1] SENSOR AS-TEMPERATURE (2-PIN)  
  137-6645 [1] PAD-CONNECTOR  
2. 6V-6609 [1] SEAL-O-RING  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP30630144
 

204-0320: SENSOR GP-TEMPERATURE

204-0320 SENSOR GP-TEMPERATURE
S/N 4ZF1-UP
PART OF 165-4469 SENSOR GP-ENGINE
i02060801 SEBP3063
2040320 SENSOR GP-TEMPERATURE Parts scheme
  For full view, you need register

Parts for your MTC735 CHALLENGER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 191-6587 Y [1] SENSOR GP-TEMPERATURE  
2. 214-7568 [1] SEAL-O-RING  
  Y   SEPARATE ILLUSTRATION
 

#SEBP30630145
 

201-0194: STARTING AID GP

201-0194 STARTING AID GP
S/N 4ZF1-UP
12-VOLT, 1900-WATT. TUNED INLET
i01541413 SEBP3063
2010194 STARTING AID GP Parts scheme
  For full view, you need register

Parts for your MTC735 CHALLENGER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 290-0551 [1] HEATER AS  
2. 1U-8846 B SEALANT-GASKET  
  B   USE AS REQUIRED
 

#SEBP30630146
 

209-5581: SWITCH GP-MAGNETIC

209-5581 SWITCH GP-MAGNETIC
S/N 4ZF1-UP
12-VOLT
PART OF 209-1953 WIRING GP-ELECTRONIC CONTROL
FIELD REPLACEMENT ORDER @@@@@398-0939@@@@@
i02480385 SEBP3063
2095581 SWITCH GP-MAGNETIC Parts scheme
  For full view, you need register

Parts for your MTC735 CHALLENGER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 102-8802 [1] KIT-RECEPTACLE (2-PIN)  
    (INCLUDES RECEPTACLE AS & WEDGE)
2. 8T-8729 [2] PIN-CONNECTOR (16-GA TO 18-GA)  
3. 3F-9556 [2] LOCKWASHER  
4. 6V-8186 [2] NUT-FULL (5/16-24-THD)  
5. 6V-8378 [2] NUT (10-32-THD)  
6. 8F-1434 [2] LOCKWASHER  
 

#SEBP30630147
 

212-7766: SWITCH GP-MAGNETIC

212-7766 SWITCH GP-MAGNETIC -AIR INLET HEATER
S/N 4ZF5893-UP
12-VOLT
PART OF 209-1953 WIRING GP-ELECTRONIC CONTROL
i01884335 SEBP3063
2127766 SWITCH GP-MAGNETIC Parts scheme
  For full view, you need register

Parts for your MTC735 CHALLENGER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 209-5581 [1] SWITCH GP-MAGNETIC (12-VOLT)  
1A. 102-8802 [1] KIT-RECEPTACLE (2-PIN)  
    (INCLUDES RECEPTACLE AS & WEDGE)
1B. 186-3735 [2] PIN-CONNECTOR (16-GA TO 18-GA)  
1C. 3F-9556 [2] LOCKWASHER  
1D. 6V-8186 [2] NUT-FULL (5/16-24-THD)  
1E. 6V-8378 [2] NUT (10-32-THD)  
1F. 8F-1434 [2] LOCKWASHER  
2. 208-9277 M [2] BOLT-FLANGE HEAD (M6X1X20-MM)  
3. 283-1226 [1] BRACKET AS  
  M   METRIC PART
 

#SEBP30630148
 

398-0939: SWITCH GP-MAGNETIC

398-0939 SWITCH GP-MAGNETIC
S/N 4ZF7973-UP
12 VOLT
PART OF 209-1953 WIRING GP-ELECTRONIC CONTROL
FIELD REPLACEMENT FOR @@@@@209-5581@@@@@
i05276838 SEBP3063
3980939 SWITCH GP-MAGNETIC Parts scheme
  For full view, you need register

Parts for your MTC735 CHALLENGER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 102-8802 [1] KIT-RECEPTACLE (2-PIN)  
    (INCLUDES RECEPTACLE AS & WEDGE)
2. 8T-8729 [2] PIN-CONNECTOR (16-GA TO 18-GA)  
3. 3F-9556 [2] LOCKWASHER  
4. 6V-8186 [2] NUT-FULL (5/16-24-THD)  
5. 6V-8378 [2] NUT (10-32-THD)  
6. 8F-1434 [2] LOCKWASHER  
 

#SEBP30630149
 

209-1953: WIRING GP-ELECTRONIC CONTROL

209-1953 WIRING GP-ELECTRONIC CONTROL
S/N 4ZF1-UP
i01581914 SEBP3063
2091953 WIRING GP-ELECTRONIC CONTROL Parts scheme
  For full view, you need register

Parts for your MTC735 CHALLENGER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3S-2093 [15] STRAP-CABLE  
2. 003-9835 [1] PROTECTOR  
3. 188-9865 [1] HARNESS AS-ENGINE (FUEL INJECTOR)  
  191-7823 [1] RECEPTACLE AS  
4. 201-1283 [1] HARNESS AS-CONTROL (ENGINE ELECTRONIC, LOWER)  
  214-7170 J [1] KIT-REPAIR (ELECTRICAL CONNECTORS)(FOR EXTREME COLD CLIMATES)  
  194-5226 [8] WIRE AS (16-GA)  
  3E-3371 [2] WEDGE-RECEPTACLE LOCK (3-PIN)  
  8T-8737 [8] PLUG-SEAL  
  155-2276 [3] WEDGE-PLUG LOCK (3-PIN)  
  102-8803 [2] KIT-RECEPTACLE (3-PIN)  
    (INCLUDES RECEPTACLE AS & WEDGE)
  155-2260 [3] KIT-CONNECTING PLUG (3-PIN)  
    (INCLUDES PLUG AS & WEDGE)
  102-8802 [2] KIT-RECEPTACLE (2-PIN)  
    (INCLUDES RECEPTACLE AS & WEDGE)
  102-8803 [3] KIT-RECEPTACLE (3-PIN)  
    (INCLUDES RECEPTACLE AS & WEDGE)
  100-3320 [1] PLUG AS-CONNECTOR (2-PIN)  
  111-2416 [1] PLUG AS-CONNECTOR (2-PIN)  
  155-2269 PLUG AS-CONNECTOR (2-PIN)  
  155-2270 [5] KIT-CONNECTING PLUG (2-PIN)  
    (INCLUDES PLUG AS & WEDGE)
  160-7690 [1] PLUG AS-CONNECTOR (70-PIN)  
  155-2260 [6] KIT-CONNECTING PLUG (3-PIN)  
    (INCLUDES PLUG AS & WEDGE)
  172-6062 F [1] PLUG AS-CONNECTOR (18-PIN)  
5. 208-0092 [1] CABLE AS  
6. 4P-7428 [1] CLIP (LADDER)  
7. 4P-7429 [1] CLIP (LADDER)  
8. 4P-7581 [4] CLIP (LADDER)  
9. 4P-8134 [1] CLIP (LADDER)  
10. 6V-4369 [1] CLIP  
11. 6V-5215 M [1] BOLT (M8X1.25X16-MM)  
12. 6V-5839 [1] WASHER (11X21X2.5-MM THK)  
13. 6V-8212 M [1] BOLT (M10X1.5X16-MM)  
14. 7I-2272 M [2] BOLT (M5X0.8X12-MM)  
15. 8T-0328 [2] WASHER-HARD (5.5X10X1-MM THK)  
16. 8T-4205 [1] WASHER-HARD (7.2X14.5X2-MM THK)  
17. 6V-6317 M [2] BOLT (M10X1.5X20-MM)  
18. 8T-5451 M [1] BOLT (M6X1X12-MM)  
19. 9M-1974 [1] WASHER-HARD (8.8X16X2-MM THK)  
20. 3E-4353 [2] WASHER-HARD (11X25X3-MM THK)  
21. 209-5581 Y [1] SWITCH GP-MAGNETIC (12-VOLT)(AIR INLET HEATER)  
22. 283-1226 [1] BRACKET AS  
23. 208-9277 M [2] BOLT-FLANGE HEAD (M6X1X20-MM)  
  F   NOT SHOWN
  J   KIT MARKED "J" PROVIDES OIL GRADE PLUGS FOR 0W20, 10W30, AND 15W40 OIL GRADES
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

Information:

Specifications
Coolant Temperature Sensor
C-9 Engines for Caterpillar Built Machines
Injection Actuation Pressure Sensor
C-9 Engines for Caterpillar Built Machines
Speed/Timing Sensor
C-9 Engines for Caterpillar Built Machines
Inlet Air Temperature Sensor
C-9 Engines for Caterpillar Built Machines
Atmospheric Pressure Sensor
C-9 Engines for Caterpillar Built Machines
Turbocharger Outlet Pressure Sensor
C-9 Engines for Caterpillar Built Machines
Fuel Pressure Sensor
C-9 Engines for Caterpillar Built Machines
Engine Oil Pressure Sensor
C-9 Engines for Caterpillar Built Machines
Injection Actuation Oil Temperature Sensor
C-9 Engines for Caterpillar Built Machines
Engine Oil Temperature Sensor
C-9 Engines for Caterpillar Built Machines
Speed/Timing Sensor
C-9 Engines for Caterpillar Built Machines
Tool Operating Manual
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Troubleshooting
CID 0261 FMI 13 Engine Timing Calibration required
C-9 Engine for the 973C Track-Type Loader
CID 0263 FMI 03 Digital Sensor Supply short to +batt
C-9 Engine for Caterpillar Built Machines
CID 0263 FMI 04 Digital Sensor Supply short to ground
C-9 Engine for Caterpillar Built Machines
CID 0100 FMI 03 Engine Oil Pressure open/short to +batt
C-9 Engine for the 973C Track-Type Loader
CID 0100 FMI 04 Engine Oil Pressure short to ground
C-9 Engine for Caterpillar Built Machines
CID 0172 FMI 03 Intake Manifold Air Temp open/short to +batt
C-9 Engine for Caterpillar Built Machines
CID 0172 FMI 04 Intake Manifold Air Temp short to ground
C-9 Engine for the 973C Track-Type Loader
CID 0262 FMI 04 5 Volt Sensor DC Power Supply short to ground
C-9 Engine for the 973C Track-Type Loader
CID 0273 FMI 03 Turbo Outlet Pressure open/short to +batt
C-9 Engine for Caterpillar Built Machines
CID 0273 FMI 04 Turbo Outlet Pressure short to ground
C-9 Engine for Caterpillar Built Machines
CID 0274 FMI 03 Atmospheric Pressure open/short to +batt
C-9 Engine for Caterpillar Built Machines
CID 0274 FMI 04 Atmospheric Pressure short to ground
C-9 Engine for Caterpillar Built Machines
CID 0094 FMI 03 Fuel Pressure open/short to +batt
C-9 Engine for Caterpillar Built Machines
CID 0094 FMI 04 Fuel Pressure short to ground
C-9 Engine for the 973C Track-Type Loader
CID 0110 FMI 03 Engine Coolant Temperature open/short to +batt
C-9 Engine for Caterpillar Built Machines
CID 0110 FMI 04 Engine Coolant Temperature short to ground
C-9 Engine for Caterpillar Built Machines
CID 0164 FMI 00 High Injector Actuation Pressure
C-9 Engine for Caterpillar Built Machines
CID 0164 FMI 03 Injector Actuation Pressure voltage high
C-9 Engine for the 973C Track-Type Loader
CID 0175 FMI 03 Engine Oil Temperature open/short to +batt
C-9 Engine for the 973C Track-Type Loader
CID 0175 FMI 04 Engine Oil Temperature short to ground
C-9 Engine for the 973C Track-Type Loader
How To Use the Functional Tests
C-9 Engine for Caterpillar Built Machines
CID 0164 FMI 11 Injector Actuation Pressure system fault
C-9 Engine for Caterpillar Built Machines
CID 0190 FMI 02 Loss of Engine Speed Signal
C-9 Engine for the 973C Track-Type Loader
CID 0190 FMI 11 Engine Speed Sensor mechanical failure
C-9 Engine for Caterpillar Built Machines
Engine Speed/Timing Sensor Circuit - Test
C-9 Engine for the 973C Track-Type Loader
CID 0041 FMI 03 8 Volt DC Supply short to +batt
C-9 Engine for the 973C Track-Type Loader
CID 0041 FMI 04 8 Volt DC Supply short to ground
C-9 Engine for the 973C Track-Type Loader
Engine Pressure Sensor Open or Short Circuit - Test
C-9 Engine for Caterpillar Built Machines
Engine Temperature Sensor Open or Short Circuit - Test
C-9 Engine for the 973C Track-Type Loader
CID 0275 FMI 03 Right Turbo Inlet Pressure open/short to +batt
C-9 Engine for Caterpillar Built Machines
CID 0275 FMI 04 Right Turbo Inlet Pressure short to ground
C-9 Engine for Caterpillar Built Machines
CID 0164 FMI 02 Injector Actuation Pressure signal erratic
C-9 Engine for the 973C Track-Type Loader
CID 0342 FMI 02 Loss of Secondary Engine Speed signal
C-9 Engine for Caterpillar Built Machines
CID 0175 FMI 03 Engine Oil Temperature open/short to +batt
C-9 Engine for Caterpillar Built Machines
CID 0175 FMI 04 Engine Oil Temperature short to ground
C-9 Engine for Caterpillar Built Machines
CID 0320 FMI 02 Speed/Timing Sensor Loss of Signal
C-9 Engine for Caterpillar Built Machines
CID 0164 FMI 04 Injector Actuation Pressure voltage low
C-9 Engine for the 973C Track-Type Loader
Engine Speed/Timing Sensor - Calibrate
C-9 Engine for Caterpillar Built Machines
CID 0320 FMI 11 Speed/Timing Sensor mechanical failure
C-9 Engine for Caterpillar Built Machines
Analog Sensor Open or Short Circuit - Test
C-9 Engine for Caterpillar Built Machines
CID 0342 FMI 11 Secondary Engine Speed Sensor mechanical failure
C-9 Engine for Caterpillar Built Machines
Injection Actuation Pressure Sensor - Test
C-9 Engine for the 973C Track-Type Loader
CID 1715 FMI 03 Engine Oil Temperature Sensor #2 short to +batt
C-9 Engine for Caterpillar Built Machines
CID 1715 FMI 04 Engine Oil Temperature Sensor #2 short to ground
C-9 Engine for Caterpillar Built Machines
5 Volt Engine Pressure Sensor Supply Circuit - Test
C-9 Engine for the 973C Track-Type Loader
Engine Pressure Sensor Open or Short Circuit - Test
C-9 Engine for the 973C Track-Type Loader
Sensors and Electrical Connectors
C-9 Engine for Caterpillar Built Machines
5 Volt Engine Pressure Sensor Supply Circuit - Test
C-9 Engine for Caterpillar Built Machines
Analog Sensor Supply Circuit - Test
C-9 Engine for Caterpillar Built Machines
Digital Sensor Supply Circuit - Test
C-9 Engine for Caterpillar Built Machines
Engine Speed/Timing Sensor Circuit - Test
C-9 Engine for Caterpillar Built Machines
Throttle Position Sensor Circuit - Test
C-9 Engine for Caterpillar Built Machines
E164 High Injector Actuation Pressure
C-9 Engine for Caterpillar Built Machines
Sensors and Electrical Connectors
C-9 Engine for the 973C Track-Type Loader
CID 0274 FMI 03 Atmospheric Pressure open/short to +batt
C-9 Engine for the 973C Track-Type Loader
CID 0274 FMI 04 Atmospheric Pressure short to ground
C-9 Engine for the 973C Track-Type Loader
CID 0262 FMI 03 5 Volt Sensor DC Power Supply short to +batt
C-9 Engine for Caterpillar Built Machines
Disassembly and Assembly
Speed/Timing Sensor - Remove and Install
C9
Engine For Caterpillar Built Machines
Coolant Temperature Sensor - Remove and Install
C9
Engine For Caterpillar Built Machines
Engine Oil Pressure Sensor - Remove and Install
C9
Engine For Caterpillar Built Machines
Engine Oil Temperature Sensor - Remove and Install
C9
Engine For Caterpillar Built Machines
Atmospheric Pressure Sensor - Remove and Install
C9
Engine For Caterpillar Built Machines
Turbocharger Outlet Pressure Sensor - Remove and Install
C9
Engine For Caterpillar Built Machines
Injection Actuation Pressure Sensor - Remove and Install
C9
Engine For Caterpillar Built Machines
Inlet Air Temperature Sensor - Remove and Install
C9
Engine For Caterpillar Built Machines
Fuel Pressure Sensor - Remove and Install
C9
Engine For Caterpillar Built Machines
Service Magazine
Procedure Now Available to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
2012/10/04

Caterpillar Parts SIS Catalog MTC735 :

SENSOR GP-TEMPERATURE
191-6587 SENSOR GP-TEMPERATURE
SENSOR GP-TEMPERATURE
191-6587 SENSOR GP-TEMPERATURE
SENSOR GP-SPEED
236-6221 SENSOR GP-SPEED
SENSOR GP-PRESSURE
236-6220 SENSOR GP-PRESSURE
SENSOR GP-PRESSURE
224-4536 SENSOR GP-PRESSURE
SENSOR GP-PRESSURE
210-1747 SENSOR GP-PRESSURE
SENSOR GP-PRESSURE
197-8394 SENSOR GP-PRESSURE
SENSOR GP-PRESSURE
197-8393 SENSOR GP-PRESSURE
SENSOR GP-TEMPERATURE
197-8391 SENSOR GP-TEMPERATURE
SENSOR GP-TEMPERATURE
197-8392 SENSOR GP-TEMPERATURE
SENSOR GP-TEMPERATURE
197-8392 SENSOR GP-TEMPERATURE
SENSOR GP-TEMPERATURE
204-0320 SENSOR GP-TEMPERATURE
STARTING AID GP
201-0194 STARTING AID GP
SWITCH GP-MAGNETIC
209-5581 SWITCH GP-MAGNETIC
SWITCH GP-MAGNETIC
212-7766 SWITCH GP-MAGNETIC
SWITCH GP-MAGNETIC
398-0939 SWITCH GP-MAGNETIC

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The names Cat, Caterpillar, John Deere, Komatsu, Volvo, Hitachi, Doosan, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
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