ELECTRICAL AND STARTING SYSTEM
WIRING GPSERVICE EQUIPMENT AND SUPPLIES
GASKET & SEAL KITSELECTRICAL AND STARTING SYSTEM
WIRING GP#SEBP30630150
209-1953: WIRING GP-ELECTRONIC CONTROL
209-1953 WIRING GP-ELECTRONIC CONTROL
S/N 4ZF5893-7972
S/N 4ZF5893-7972
Parts for your MTC735 CHALLENGER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 3S-2093 | [24] | STRAP-CABLE | |
| 2. | 4P-5918 | [1] | CLIP | |
| 3. | 003-9835 | [1] | PROTECTOR | |
| 5. | 188-9865 | [1] | HARNESS AS-ENGINE (FUEL INJECTOR) | |
| 191-7823 | [1] | RECEPTACLE AS | ||
| 6. | 208-0092 | [1] | CABLE AS | |
| 7. | 212-7766 Y | [1] | SWITCH GP-MAGNETIC (12-VOLT)(AIR INLET HEATER) | |
| 8. | 224-9222 | [1] | BRACKET | |
| 9. | 230-6279 | [1] | HARNESS AS-ENGINE | |
| 214-7170 J | [1] | KIT-REPAIR (ELECTRICAL CONNECTORS)(FOR EXTREME COLD CLIMATES) | ||
| 194-5226 | [8] | WIRE AS (16-GA) | ||
| 3E-3371 | [2] | WEDGE-RECEPTACLE LOCK (3-PIN) | ||
| 8T-8737 | [8] | PLUG-SEAL | ||
| 155-2276 | [3] | WEDGE-PLUG LOCK (3-PIN) | ||
| 102-8803 | [2] | KIT-RECEPTACLE (3-PIN) | ||
| (EACH INCLUDES RECEPTACLE AS & WEDGE) | ||||
| 155-2260 | [3] | KIT-CONNECTING PLUG (3-PIN) | ||
| (EACH INCLUDES PLUG AS & WEDGE) | ||||
| 102-8802 | [2] | KIT-RECEPTACLE (2-PIN) | ||
| (EACH INCLUDES RECEPTACLE AS & WEDGE) | ||||
| 102-8803 | [3] | KIT-RECEPTACLE (3-PIN) | ||
| (EACH INCLUDES RECEPTACLE AS & WEDGE) | ||||
| 100-3320 | [1] | PLUG AS-CONNECTOR (2-PIN) | ||
| 111-2416 | [1] | PLUG AS-CONNECTOR (2-PIN) | ||
| 155-2269 | PLUG AS-CONNECTOR (2-PIN) | |||
| 155-2270 | [5] | KIT-CONNECTING PLUG (2-PIN) | ||
| (EACH INCLUDES PLUG AS & WEDGE) | ||||
| 160-7690 | [1] | PLUG AS-CONNECTOR (70-PIN) | ||
| 155-2260 | [6] | KIT-CONNECTING PLUG (3-PIN) | ||
| (EACH INCLUDES PLUG AS & WEDGE) | ||||
| 172-6062 | [1] | PLUG AS-CONNECTOR (18-PIN) | ||
| 10. | 3E-4353 | [2] | WASHER-HARD (11X25X3-MM THK) | |
| 11. | 4P-7581 | [4] | CLIP (LADDER) | |
| 12. | 4P-8134 | [3] | CLIP (LADDER) | |
| 13. | 6V-4369 | [1] | CLIP | |
| 14. | 6V-5217 M | [1] | BOLT (M8X1.25X20-MM) | |
| 15. | 6V-5839 | [4] | WASHER (11X21X2.5-MM THK) | |
| 16. | 6V-6317 M | [5] | BOLT (M10X1.5X20-MM) | |
| 17. | 7I-2272 M | [2] | BOLT (M5X0.8X12-MM) | |
| 18. | 8T-0328 | [2] | WASHER-HARD (5.5X10X1-MM THK) | |
| 19. | 8T-4137 M | [1] | BOLT (M10X1.5X20-MM) | |
| 20. | 8T-4205 | [1] | WASHER-HARD (7.2X14.5X2-MM THK) | |
| 21. | 8T-5451 M | [1] | BOLT (M6X1X12-MM) | |
| 22. | 9M-1974 | [1] | WASHER-HARD (8.8X16X2-MM THK) | |
| J | KIT MARKED "J" PROVIDES OIL GRADE PLUGS FOR 0W20, 10W30, AND 15W40 OIL GRADES | |||
| M | METRIC PART | |||
| Y | SEPARATE ILLUSTRATION | |||
#SEBP30630151
209-1953: WIRING GP-ELECTRONIC CONTROL
Parts for your MTC735 CHALLENGER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 3S-2093 | [24] | STRAP-CABLE | |
| 2. | 4P-5918 | [1] | CLIP | |
| 3. | 003-9835 | [1] | PROTECTOR | |
| 5. | 208-0092 | [1] | CABLE AS | |
| 6. | 209-5581 Y | [1] | SWITCH GP-MAGNETIC (12-VOLT)(AIR INLET HEATER) | |
| 7. | 215-3249 C | [1] | HARNESS AS-ENGINE (UNIT INJECTOR)(FUEL) | |
| 3S-2093 | [5] | STRAP-CABLE | ||
| 8. | 224-9222 | [1] | BRACKET | |
| 9. | 230-6279 | [1] | HARNESS AS-ENGINE | |
| 214-7170 J | [1] | KIT-REPAIR (ELECTRICAL CONNECTORS)(FOR EXTREME COLD CLIMATES) | ||
| 194-5226 | [8] | WIRE AS (16-GA)(ENGINE) | ||
| 3E-3371 | [2] | WEDGE-RECEPTACLE LOCK (3-PIN) | ||
| 8T-8737 | [8] | PLUG-SEAL | ||
| 155-2276 | [3] | WEDGE-PLUG LOCK (3-PIN) | ||
| 102-8803 | [2] | KIT-RECEPTACLE (3-PIN) | ||
| (EACH INCLUDES RECEPTACLE AS & WEDGE) | ||||
| 155-2260 | [3] | KIT-CONNECTING PLUG (3-PIN) | ||
| (EACH INCLUDES PLUG AS & WEDGE) | ||||
| 102-8802 | [2] | KIT-RECEPTACLE (2-PIN) | ||
| (EACH INCLUDES RECEPTACLE AS & WEDGE) | ||||
| 102-8803 | [3] | KIT-RECEPTACLE (3-PIN) | ||
| (EACH INCLUDES RECEPTACLE AS & WEDGE) | ||||
| 100-3320 | [1] | PLUG AS-CONNECTOR (2-PIN) | ||
| 111-2416 | [1] | PLUG AS-CONNECTOR (2-PIN) | ||
| 155-2269 | PLUG AS-CONNECTOR (2-PIN) | |||
| 155-2270 | [5] | KIT-CONNECTING PLUG (2-PIN) | ||
| (EACH INCLUDES PLUG AS & WEDGE) | ||||
| 160-7690 | [1] | PLUG AS-CONNECTOR (70-PIN) | ||
| 155-2260 | [6] | KIT-CONNECTING PLUG (3-PIN) | ||
| (EACH INCLUDES PLUG AS & WEDGE) | ||||
| 172-6062 | [1] | PLUG AS-CONNECTOR (18-PIN) | ||
| 10. | 3E-4353 | [2] | WASHER-HARD (11X25X3-MM THK) | |
| 11. | 4P-7581 C | [5] | CLIP (LADDER) | |
| 12. | 4P-8134 C | [2] | CLIP (LADDER) | |
| 13. | 6V-4369 | [1] | CLIP | |
| 14. | 6V-5217 M | [1] | BOLT (M8X1.25X20-MM) | |
| 15. | 6V-5839 | [4] | WASHER (11X21X2.5-MM THK) | |
| 16. | 6V-6317 M | [5] | BOLT (M10X1.5X20-MM) | |
| 17. | 7I-2272 M | [2] | BOLT (M5X0.8X12-MM) | |
| 18. | 8T-0328 | [2] | WASHER-HARD (5.5X10X1-MM THK) | |
| 19. | 8T-4137 M | [1] | BOLT (M10X1.5X20-MM) | |
| 20. | 8T-4205 | [1] | WASHER-HARD (7.2X14.5X2-MM THK) | |
| 21. | 8T-5451 M | [1] | BOLT (M6X1X12-MM) | |
| 22. | 9M-1974 | [1] | WASHER-HARD (8.8X16X2-MM THK) | |
| 23. | 283-1226 | [1] | BRACKET AS | |
| 24. | 208-9277 M | [2] | BOLT-FLANGE HEAD (M6X1X20-MM) | |
| C | CHANGE FROM PREVIOUS TYPE | |||
| J | KIT MARKED "J" PROVIDES OIL GRADE PLUGS FOR 0W20, 10W30, AND 15W40 OIL GRADES | |||
| M | METRIC PART | |||
| Y | SEPARATE ILLUSTRATION | |||
#SEBP30630152
209-1953: WIRING GP-ELECTRONIC CONTROL
Parts for your MTC735 CHALLENGER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 3S-2093 | [24] | STRAP-CABLE | |
| 2. | 4P-5918 | [1] | CLIP | |
| 3. | 003-9835 | [1] | PROTECTOR | |
| 5. | 208-0092 | [1] | CABLE AS | |
| 097-7403 | [1] | TERMINAL | ||
| 5P-3454 | [1] | TERMINAL-RING (4-GA, 5/16-IN SCREW) | ||
| 6. | 398-0939 CY | [1] | SWITCH GP-MAGNETIC (12 VDC)(AIR INLET HEATER) | |
| 7. | 419-0841 CY | [1] | HARNESS AS-ENGINE (UNIT INJECTOR)(FUEL) | |
| 8. | 224-9222 | [1] | BRACKET | |
| 9. | 230-6279 Y | [1] | HARNESS AS-ENGINE | |
| 10. | 3E-4353 | [2] | WASHER-HARD (11X25X3-MM THK) | |
| 11. | 4P-7581 | [5] | CLIP (LADDER) | |
| 12. | 4P-8134 | [2] | CLIP (LADDER) | |
| 13. | 6V-4369 | [1] | CLIP | |
| 14. | 6V-5217 M | [1] | BOLT (M8X1.25X20-MM) | |
| 15. | 6V-5839 | [4] | WASHER (11X21X2.5-MM THK) | |
| 16. | 6V-6317 M | [5] | BOLT (M10X1.5X20-MM) | |
| 17. | 7I-2272 M | [2] | BOLT (M5X0.8X12-MM) | |
| 18. | 8T-0328 | [2] | WASHER-HARD (5.5X10X1-MM THK) | |
| 19. | 8T-4137 M | [1] | BOLT (M10X1.5X20-MM) | |
| 20. | 8T-4205 | [1] | WASHER-HARD (7.2X14.5X2-MM THK) | |
| 21. | 8T-5451 M | [1] | BOLT (M6X1X12-MM) | |
| 22. | 9M-1974 | [1] | WASHER-HARD (8.8X16X2-MM THK) | |
| 23. | 283-1226 | [1] | BRACKET AS | |
| 24. | 208-9277 M | [2] | BOLT-FLANGE HEAD (M6X1X20-MM) | |
| 25. | 440-0881 CM | [5] | BOLT-SOCKET HEAD (M8X1.25-THD) | |
| 26. | 439-4571 C | [5] | CLIP (LOOP) | |
| C | CHANGE FROM PREVIOUS TYPE | |||
| M | METRIC PART | |||
| Y | SEPARATE ILLUSTRATION | |||
#SEBP30630153
234-1877: KIT-GASKET
234-1877 KIT-GASKET
S/N 4ZF1-UP
KIT CONTAINS GASKETS, SEALS, AND BENDABLE LOCKS TO REINSTALL THE REAR COVER.. KIT DOES NOT INCLUDE THE OIL PAN GASKET
FIELD INSTALLATION
S/N 4ZF1-UP
KIT CONTAINS GASKETS, SEALS, AND BENDABLE LOCKS TO REINSTALL THE REAR COVER.. KIT DOES NOT INCLUDE THE OIL PAN GASKET
FIELD INSTALLATION
Parts for your MTC735 CHALLENGER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 4H-7869 | [1] | GASKET | ||
| 2A-1162 | [1] | GASKET | ||
| 9Y-6089 | [1] | GASKET | ||
| 481-0119 | [1] | GASKET | ||
| 4N-0933 | [1] | GASKET | ||
| 268-5589 | [1] | SEAL | ||
| 268-5582 | [1] | SEAL | ||
| 142-5868 | [1] | SEAL-CRANKSHAFT (REAR)(REAR) | ||
| 160-7037 | [1] | SEAL-INTEGRAL | ||
| 234-8937 | [2] | SEAL-INTEGRAL (FLYWHEEL HOUSING) | ||
| 250-0466 | [1] | SEAL-O-RING | ||
| FOR A LIST OF RELATED PARTS THAT REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT | ||||
| HTTP://DEALER.CAT.COM/RELATED | ||||
#SEBP30630154
301-5285: KIT-GASKET
Parts for your MTC735 CHALLENGER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 8N-8089 | [2] | GASKET | ||
| 271-4926 | [1] | SEAL | ||
| 3J-1907 | [1] | SEAL-O-RING | ||
| 5H-6734 | [1] | SEAL-O-RING | ||
| 6V-5066 | [2] | SEAL-O-RING | ||
| 6V-6809 | [1] | SEAL-O-RING | ||
| FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT | ||||
| HTTP://DEALER.CAT.COM/RELATED | ||||
Information:
ELECTRICAL AND STARTING SYSTEM
WIRING GP
Engine News
Special Instruction
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Tool Operating Manual
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Reuse And Salvage Guidelines
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Testing and Adjusting
Troubleshooting
CID 0172 FMI 03 Intake Manifold Air Temp open/short to +batt
C-9 Engine for Caterpillar Built Machines
C-9 Engine for Caterpillar Built Machines
CID 0262 FMI 04 5 Volt Sensor DC Power Supply short to ground
C-9 Engine for the 973C Track-Type Loader
C-9 Engine for the 973C Track-Type Loader
CID 0110 FMI 03 Engine Coolant Temperature open/short to +batt
C-9 Engine for Caterpillar Built Machines
C-9 Engine for Caterpillar Built Machines
CID 0110 FMI 04 Engine Coolant Temperature short to ground
C-9 Engine for Caterpillar Built Machines
C-9 Engine for Caterpillar Built Machines
CID 0175 FMI 03 Engine Oil Temperature open/short to +batt
C-9 Engine for the 973C Track-Type Loader
C-9 Engine for the 973C Track-Type Loader
CID 0617 FMI 05 Air Inlet Heater Relay open/current below normal
C-9 Engine for the 973C Track-Type Loader
C-9 Engine for the 973C Track-Type Loader
CID 0275 FMI 03 Right Turbo Inlet Pressure open/short to +batt
C-9 Engine for Caterpillar Built Machines
C-9 Engine for Caterpillar Built Machines
CID 0275 FMI 04 Right Turbo Inlet Pressure short to ground
C-9 Engine for Caterpillar Built Machines
C-9 Engine for Caterpillar Built Machines
CID 0164 FMI 02 Injector Actuation Pressure signal erratic
C-9 Engine for the 973C Track-Type Loader
C-9 Engine for the 973C Track-Type Loader
CID 0175 FMI 03 Engine Oil Temperature open/short to +batt
C-9 Engine for Caterpillar Built Machines
C-9 Engine for Caterpillar Built Machines
CID 0342 FMI 11 Secondary Engine Speed Sensor mechanical failure
C-9 Engine for the 973C Track-Type Loader
C-9 Engine for the 973C Track-Type Loader
CID 1715 FMI 03 Engine Oil Temperature Sensor #2 short to +batt
C-9 Engine for Caterpillar Built Machines
C-9 Engine for Caterpillar Built Machines
CID 1715 FMI 04 Engine Oil Temperature Sensor #2 short to ground
C-9 Engine for Caterpillar Built Machines
C-9 Engine for Caterpillar Built Machines
CID 0262 FMI 03 5 Volt Sensor DC Power Supply short to +batt
C-9 Engine for Caterpillar Built Machines
C-9 Engine for Caterpillar Built Machines
CID 0617 FMI 06 Air Inlet Heater Relay grounded/current above norm
C-9 Engine for Caterpillar Built Machines
C-9 Engine for Caterpillar Built Machines
Service Magazine