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209-1953 WIRING GP-ELECTRONIC CONTROL S/N 4ZF5893-7972 MTC735 CHALLENGER


ELECTRICAL AND STARTING SYSTEM
WIRING GP
SERVICE EQUIPMENT AND SUPPLIES
GASKET & SEAL KITS


ELECTRICAL AND STARTING SYSTEM

WIRING GP
 

#SEBP30630150
 

209-1953: WIRING GP-ELECTRONIC CONTROL

209-1953 WIRING GP-ELECTRONIC CONTROL
S/N 4ZF5893-7972
i01963750 SEBP3063
  For full view, you need register

Parts for your MTC735 CHALLENGER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3S-2093 [24] STRAP-CABLE  
2. 4P-5918 [1] CLIP  
3. 003-9835 [1] PROTECTOR  
5. 188-9865 [1] HARNESS AS-ENGINE (FUEL INJECTOR)  
  191-7823 [1] RECEPTACLE AS  
6. 208-0092 [1] CABLE AS  
7. 212-7766 Y [1] SWITCH GP-MAGNETIC (12-VOLT)(AIR INLET HEATER)  
8. 224-9222 [1] BRACKET  
9. 230-6279 [1] HARNESS AS-ENGINE  
  214-7170 J [1] KIT-REPAIR (ELECTRICAL CONNECTORS)(FOR EXTREME COLD CLIMATES)  
  194-5226 [8] WIRE AS (16-GA)  
  3E-3371 [2] WEDGE-RECEPTACLE LOCK (3-PIN)  
  8T-8737 [8] PLUG-SEAL  
  155-2276 [3] WEDGE-PLUG LOCK (3-PIN)  
  102-8803 [2] KIT-RECEPTACLE (3-PIN)  
    (EACH INCLUDES RECEPTACLE AS & WEDGE)
  155-2260 [3] KIT-CONNECTING PLUG (3-PIN)  
    (EACH INCLUDES PLUG AS & WEDGE)
  102-8802 [2] KIT-RECEPTACLE (2-PIN)  
    (EACH INCLUDES RECEPTACLE AS & WEDGE)
  102-8803 [3] KIT-RECEPTACLE (3-PIN)  
    (EACH INCLUDES RECEPTACLE AS & WEDGE)
  100-3320 [1] PLUG AS-CONNECTOR (2-PIN)  
  111-2416 [1] PLUG AS-CONNECTOR (2-PIN)  
  155-2269 PLUG AS-CONNECTOR (2-PIN)  
  155-2270 [5] KIT-CONNECTING PLUG (2-PIN)  
    (EACH INCLUDES PLUG AS & WEDGE)
  160-7690 [1] PLUG AS-CONNECTOR (70-PIN)  
  155-2260 [6] KIT-CONNECTING PLUG (3-PIN)  
    (EACH INCLUDES PLUG AS & WEDGE)
  172-6062 [1] PLUG AS-CONNECTOR (18-PIN)  
10. 3E-4353 [2] WASHER-HARD (11X25X3-MM THK)  
11. 4P-7581 [4] CLIP (LADDER)  
12. 4P-8134 [3] CLIP (LADDER)  
13. 6V-4369 [1] CLIP  
14. 6V-5217 M [1] BOLT (M8X1.25X20-MM)  
15. 6V-5839 [4] WASHER (11X21X2.5-MM THK)  
16. 6V-6317 M [5] BOLT (M10X1.5X20-MM)  
17. 7I-2272 M [2] BOLT (M5X0.8X12-MM)  
18. 8T-0328 [2] WASHER-HARD (5.5X10X1-MM THK)  
19. 8T-4137 M [1] BOLT (M10X1.5X20-MM)  
20. 8T-4205 [1] WASHER-HARD (7.2X14.5X2-MM THK)  
21. 8T-5451 M [1] BOLT (M6X1X12-MM)  
22. 9M-1974 [1] WASHER-HARD (8.8X16X2-MM THK)  
  J   KIT MARKED "J" PROVIDES OIL GRADE PLUGS FOR 0W20, 10W30, AND 15W40 OIL GRADES
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#SEBP30630151
 

209-1953: WIRING GP-ELECTRONIC CONTROL

209-1953 WIRING GP-ELECTRONIC CONTROL
S/N 4ZF7973-UP
Type 1
i02007030 SEBP3063
  For full view, you need register

Parts for your MTC735 CHALLENGER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3S-2093 [24] STRAP-CABLE  
2. 4P-5918 [1] CLIP  
3. 003-9835 [1] PROTECTOR  
5. 208-0092 [1] CABLE AS  
6. 209-5581 Y [1] SWITCH GP-MAGNETIC (12-VOLT)(AIR INLET HEATER)  
7. 215-3249 C [1] HARNESS AS-ENGINE (UNIT INJECTOR)(FUEL)  
  3S-2093 [5] STRAP-CABLE  
8. 224-9222 [1] BRACKET  
9. 230-6279 [1] HARNESS AS-ENGINE  
  214-7170 J [1] KIT-REPAIR (ELECTRICAL CONNECTORS)(FOR EXTREME COLD CLIMATES)  
  194-5226 [8] WIRE AS (16-GA)(ENGINE)  
  3E-3371 [2] WEDGE-RECEPTACLE LOCK (3-PIN)  
  8T-8737 [8] PLUG-SEAL  
  155-2276 [3] WEDGE-PLUG LOCK (3-PIN)  
  102-8803 [2] KIT-RECEPTACLE (3-PIN)  
    (EACH INCLUDES RECEPTACLE AS & WEDGE)
  155-2260 [3] KIT-CONNECTING PLUG (3-PIN)  
    (EACH INCLUDES PLUG AS & WEDGE)
  102-8802 [2] KIT-RECEPTACLE (2-PIN)  
    (EACH INCLUDES RECEPTACLE AS & WEDGE)
  102-8803 [3] KIT-RECEPTACLE (3-PIN)  
    (EACH INCLUDES RECEPTACLE AS & WEDGE)
  100-3320 [1] PLUG AS-CONNECTOR (2-PIN)  
  111-2416 [1] PLUG AS-CONNECTOR (2-PIN)  
  155-2269 PLUG AS-CONNECTOR (2-PIN)  
  155-2270 [5] KIT-CONNECTING PLUG (2-PIN)  
    (EACH INCLUDES PLUG AS & WEDGE)
  160-7690 [1] PLUG AS-CONNECTOR (70-PIN)  
  155-2260 [6] KIT-CONNECTING PLUG (3-PIN)  
    (EACH INCLUDES PLUG AS & WEDGE)
  172-6062 [1] PLUG AS-CONNECTOR (18-PIN)  
10. 3E-4353 [2] WASHER-HARD (11X25X3-MM THK)  
11. 4P-7581 C [5] CLIP (LADDER)  
12. 4P-8134 C [2] CLIP (LADDER)  
13. 6V-4369 [1] CLIP  
14. 6V-5217 M [1] BOLT (M8X1.25X20-MM)  
15. 6V-5839 [4] WASHER (11X21X2.5-MM THK)  
16. 6V-6317 M [5] BOLT (M10X1.5X20-MM)  
17. 7I-2272 M [2] BOLT (M5X0.8X12-MM)  
18. 8T-0328 [2] WASHER-HARD (5.5X10X1-MM THK)  
19. 8T-4137 M [1] BOLT (M10X1.5X20-MM)  
20. 8T-4205 [1] WASHER-HARD (7.2X14.5X2-MM THK)  
21. 8T-5451 M [1] BOLT (M6X1X12-MM)  
22. 9M-1974 [1] WASHER-HARD (8.8X16X2-MM THK)  
23. 283-1226 [1] BRACKET AS  
24. 208-9277 M [2] BOLT-FLANGE HEAD (M6X1X20-MM)  
  C   CHANGE FROM PREVIOUS TYPE
  J   KIT MARKED "J" PROVIDES OIL GRADE PLUGS FOR 0W20, 10W30, AND 15W40 OIL GRADES
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#SEBP30630152
 

209-1953: WIRING GP-ELECTRONIC CONTROL

209-1953 WIRING GP-ELECTRONIC CONTROL
S/N 4ZF7973-UP
Type 2
i05447829 SEBP3063
  For full view, you need register

Parts for your MTC735 CHALLENGER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3S-2093 [24] STRAP-CABLE  
2. 4P-5918 [1] CLIP  
3. 003-9835 [1] PROTECTOR  
5. 208-0092 [1] CABLE AS  
  097-7403 [1] TERMINAL  
  5P-3454 [1] TERMINAL-RING (4-GA, 5/16-IN SCREW)  
6. 398-0939 CY [1] SWITCH GP-MAGNETIC (12 VDC)(AIR INLET HEATER)  
7. 419-0841 CY [1] HARNESS AS-ENGINE (UNIT INJECTOR)(FUEL)  
8. 224-9222 [1] BRACKET  
9. 230-6279 Y [1] HARNESS AS-ENGINE  
10. 3E-4353 [2] WASHER-HARD (11X25X3-MM THK)  
11. 4P-7581 [5] CLIP (LADDER)  
12. 4P-8134 [2] CLIP (LADDER)  
13. 6V-4369 [1] CLIP  
14. 6V-5217 M [1] BOLT (M8X1.25X20-MM)  
15. 6V-5839 [4] WASHER (11X21X2.5-MM THK)  
16. 6V-6317 M [5] BOLT (M10X1.5X20-MM)  
17. 7I-2272 M [2] BOLT (M5X0.8X12-MM)  
18. 8T-0328 [2] WASHER-HARD (5.5X10X1-MM THK)  
19. 8T-4137 M [1] BOLT (M10X1.5X20-MM)  
20. 8T-4205 [1] WASHER-HARD (7.2X14.5X2-MM THK)  
21. 8T-5451 M [1] BOLT (M6X1X12-MM)  
22. 9M-1974 [1] WASHER-HARD (8.8X16X2-MM THK)  
23. 283-1226 [1] BRACKET AS  
24. 208-9277 M [2] BOLT-FLANGE HEAD (M6X1X20-MM)  
25. 440-0881 CM [5] BOLT-SOCKET HEAD (M8X1.25-THD)  
26. 439-4571 C [5] CLIP (LOOP)  
  C   CHANGE FROM PREVIOUS TYPE
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#SEBP30630153
 

234-1877: KIT-GASKET

234-1877 KIT-GASKET
S/N 4ZF1-UP
KIT CONTAINS GASKETS, SEALS, AND BENDABLE LOCKS TO REINSTALL THE REAR COVER.. KIT DOES NOT INCLUDE THE OIL PAN GASKET
FIELD INSTALLATION
i05792395 SEBP3063
  For full view, you need register

Parts for your MTC735 CHALLENGER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  4H-7869 [1] GASKET  
  2A-1162 [1] GASKET  
  9Y-6089 [1] GASKET  
  481-0119 [1] GASKET  
  4N-0933 [1] GASKET  
  268-5589 [1] SEAL  
  268-5582 [1] SEAL  
  142-5868 [1] SEAL-CRANKSHAFT (REAR)(REAR)  
  160-7037 [1] SEAL-INTEGRAL  
  234-8937 [2] SEAL-INTEGRAL (FLYWHEEL HOUSING)  
  250-0466 [1] SEAL-O-RING  
   
    FOR A LIST OF RELATED PARTS THAT REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT
   
    HTTP://DEALER.CAT.COM/RELATED
 

#SEBP30630154
 

301-5285: KIT-GASKET

301-5285 KIT-GASKET
S/N 4ZF1-UP
WATER PUMP
FIELD INSTALLATION
i07046605 SEBP3063
  For full view, you need register

Parts for your MTC735 CHALLENGER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  8N-8089 [2] GASKET  
  271-4926 [1] SEAL  
  3J-1907 [1] SEAL-O-RING  
  5H-6734 [1] SEAL-O-RING  
  6V-5066 [2] SEAL-O-RING  
  6V-6809 [1] SEAL-O-RING  
   
    FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT
   
    HTTP://DEALER.CAT.COM/RELATED
 

Information:

Engine News
Special Instruction
Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}
Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Tool Operating Manual
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Reuse And Salvage Guidelines
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Testing and Adjusting
Electric Starting System - Test
C-9 Engines for Caterpillar Built Machines
Troubleshooting
CID 0168 FMI 01 System Voltage Low
C-9 Engine for Caterpillar Built Machines
CID 0168 FMI 00 System Voltage High
C-9 Engine for Caterpillar Built Machines
CID 0263 FMI 03 Digital Sensor Supply short to +batt
C-9 Engine for Caterpillar Built Machines
CID 0263 FMI 04 Digital Sensor Supply short to ground
C-9 Engine for Caterpillar Built Machines
Electrical Connectors - Inspect
C-9 Engine for Caterpillar Built Machines
CID 0100 FMI 03 Engine Oil Pressure open/short to +batt
C-9 Engine for the 973C Track-Type Loader
CID 0100 FMI 04 Engine Oil Pressure short to ground
C-9 Engine for Caterpillar Built Machines
CID 0172 FMI 03 Intake Manifold Air Temp open/short to +batt
C-9 Engine for Caterpillar Built Machines
CID 0172 FMI 04 Intake Manifold Air Temp short to ground
C-9 Engine for the 973C Track-Type Loader
CID 0262 FMI 04 5 Volt Sensor DC Power Supply short to ground
C-9 Engine for the 973C Track-Type Loader
CID 0273 FMI 03 Turbo Outlet Pressure open/short to +batt
C-9 Engine for Caterpillar Built Machines
CID 0273 FMI 04 Turbo Outlet Pressure short to ground
C-9 Engine for Caterpillar Built Machines
CID 0274 FMI 03 Atmospheric Pressure open/short to +batt
C-9 Engine for Caterpillar Built Machines
CID 0274 FMI 04 Atmospheric Pressure short to ground
C-9 Engine for Caterpillar Built Machines
CID 0041 FMI 04 8 Volt DC Supply short to ground
C-9 Engine for Caterpillar Built Machines
CID 0248 FMI 09 Cat Data Link not communicating
C-9 Engine for Caterpillar Built Machines
CID 0042 FMI 11 Inject Actuation Control Valve open/short
C-9 Engine for Caterpillar Built Machines
CID 0094 FMI 03 Fuel Pressure open/short to +batt
C-9 Engine for Caterpillar Built Machines
CID 0094 FMI 04 Fuel Pressure short to ground
C-9 Engine for Caterpillar Built Machines
CID 0110 FMI 04 Engine Coolant Temperature short to ground
C-9 Engine for Caterpillar Built Machines
CID 0164 FMI 00 High Injector Actuation Pressure
C-9 Engine for Caterpillar Built Machines
CID 0164 FMI 03 Injector Actuation Pressure voltage high
C-9 Engine for the 973C Track-Type Loader
CID 0175 FMI 03 Engine Oil Temperature open/short to +batt
C-9 Engine for the 973C Track-Type Loader
CID 0175 FMI 04 Engine Oil Temperature short to ground
C-9 Engine for the 973C Track-Type Loader
CID 0267 FMI 02 Incorrect Engine Shutdown Switch inputs
C-9 Engine for Caterpillar Built Machines
CID 0041 FMI 03 8 Volt DC Supply short to +batt
C-9 Engine for Caterpillar Built Machines
How To Use the Functional Tests
C-9 Engine for Caterpillar Built Machines
Air Inlet Heater Circuit - Test
C-9 Engine for Caterpillar Built Machines
CID 0164 FMI 11 Injector Actuation Pressure system fault
C-9 Engine for Caterpillar Built Machines
CID 0190 FMI 02 Loss of Engine Speed Signal
C-9 Engine for the 973C Track-Type Loader
CID 0190 FMI 11 Engine Speed Sensor mechanical failure
C-9 Engine for Caterpillar Built Machines
Cat Data Link Circuit - Test
C-9 Engine for Caterpillar Built Machines
Electrical Power Supply Circuit - Test
C-9 Engine for Caterpillar Built Machines
Engine Pressure Sensor Open or Short Circuit - Test
C-9 Engine for Caterpillar Built Machines
Engine Shutdown Switch Circuit - Test
C-9 Engine for Caterpillar Built Machines
CID 0275 FMI 04 Right Turbo Inlet Pressure short to ground
C-9 Engine for Caterpillar Built Machines
CID 0164 FMI 02 Injector Actuation Pressure signal erratic
C-9 Engine for the 973C Track-Type Loader
CID 0342 FMI 02 Loss of Secondary Engine Speed signal
C-9 Engine for Caterpillar Built Machines
CID 0091 FMI 02 Incorrect Throttle Switch inputs
C-9 Engine for the 973C Track-Type Loader
CID 0175 FMI 03 Engine Oil Temperature open/short to +batt
C-9 Engine for Caterpillar Built Machines
CID 0175 FMI 04 Engine Oil Temperature short to ground
C-9 Engine for Caterpillar Built Machines
CID 0320 FMI 02 Speed/Timing Sensor Loss of Signal
C-9 Engine for Caterpillar Built Machines
Injection Actuation Pressure Control Valve Circuit - Test
C-9 Engine for Caterpillar Built Machines
CID 0164 FMI 04 Injector Actuation Pressure voltage low
C-9 Engine for the 973C Track-Type Loader
Engine Pressure Sensor Open or Short Circuit - Test
C-9 Engine for the 973C Track-Type Loader
Sensors and Electrical Connectors
C-9 Engine for Caterpillar Built Machines
5 Volt Engine Pressure Sensor Supply Circuit - Test
C-9 Engine for Caterpillar Built Machines
Analog Sensor Supply Circuit - Test
C-9 Engine for Caterpillar Built Machines
Digital Sensor Supply Circuit - Test
C-9 Engine for Caterpillar Built Machines
Engine Speed/Timing Sensor Circuit - Test
C-9 Engine for Caterpillar Built Machines
Throttle Position Sensor Circuit - Test
C-9 Engine for Caterpillar Built Machines
Throttle Switch Circuit - Test
C-9 Engine for the 973C Track-Type Loader
CID 0444 FMI 03 Start Relay short to +batt
C-9 Engine for the 973C Track-Type Loader
CID 0444 FMI 05 Start Relay open circuit
C-9 Engine for the 973C Track-Type Loader
CID 0444 FMI 06 Start Relay short to ground
C-9 Engine for the 973C Track-Type Loader
Start Relay Circuit - Test
C-9 Engine for the 973C Track-Type Loader
Sensors and Electrical Connectors
C-9 Engine for the 973C Track-Type Loader
CID 0274 FMI 03 Atmospheric Pressure open/short to +batt
C-9 Engine for the 973C Track-Type Loader
CID 0274 FMI 04 Atmospheric Pressure short to ground
C-9 Engine for the 973C Track-Type Loader
Engine Wiring Information
C-9 Engine for Caterpillar Built Machines
User Defined Shutdown Input Circuit - Test
C-9 Engine for Caterpillar Built Machines
CID 0262 FMI 03 5 Volt Sensor DC Power Supply short to +batt
C-9 Engine for Caterpillar Built Machines
Service Magazine

Caterpillar Parts SIS Catalog MTC735 :

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