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C-12, C-15, C-16 Caterpillar Engines For AGCO Challenger 81600001-UP (MACHINE) ELECTRICAL AND STARTING SYSTEM Caterpillar SIS



CHALLENGER MTC835 CHALLENGER 816
 C-12, C-15, C-16 Caterpillar Engines For AGCO Challenger 81600001-UP (MACHINE) SEBP3065 MTC835 816   (2001)

Parts group MTC835:

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ELECTRICAL AND STARTING SYSTEM
CONTROL GP-ELECTRONIC
CONTROL & MTG GP-ENGINE ELEK
168-4490 CONTROL & MTG GP-ENGINE ELEK
168-4490 CONTROL & MTG GP-ENGINE ELEK
S/N JAC1-317
CONTROL & MTG GP-ENGINE ELEK
168-4490 CONTROL & MTG GP-ENGINE ELEK
168-4490 CONTROL & MTG GP-ENGINE ELEK
S/N JAC318-UP
CONTROL & MTG GP-ENGINE ELEK
191-5208 CONTROL & MTG GP-ENGINE ELEK
191-5208 CONTROL & MTG GP-ENGINE ELEK
S/N A3A1-UP; GDA1-UP
CANNOT BE USED WITH INSTRUMENT PANEL
ELECTRONICS GP-ENGINE
CONTROL GP-ENGINE ELECTRONIC
178-3091 CONTROL GP-ENGINE ELECTRONIC
178-3091 CONTROL GP-ENGINE ELECTRONIC
S/N JAC1-317
PART OF 168-4490 CONTROL & MTG GP-ENGINE ELEK
FIELD REPLACEMENT ORDER @@@@@210-0848@@@@@
CONTROL GP-ENGINE ELECTRONIC
210-0848 CONTROL GP-ENGINE ELECTRONIC
210-0848 CONTROL GP-ENGINE ELECTRONIC
S/N A3A1-UP; GDA1-UP; JAC1-317
PART OF 178-3091 CONTROL GP-ENGINE ELECTRONIC
FIELD REPLACEMENT FOR @@@@@210-0849@@@@@, @@@@@178-3091@@@@@
CONTROL GP-ENGINE ELECTRONIC
210-0849 CONTROL GP-ENGINE ELECTRONIC
210-0849 CONTROL GP-ENGINE ELECTRONIC
S/N A3A1-690; GDA1-995; JAC318-747
PART OF 168-4490, 191-5208 CONTROL & MTG GP-ENGINE ELEK
FIELD REPLACEMENT ORDER @@@@@348-2378@@@@@
CONTROL GP-ENGINE ELECTRONIC
210-0849 CONTROL GP-ENGINE ELECTRONIC
210-0849 CONTROL GP-ENGINE ELECTRONIC
S/N A3A691-UP; GDA996-UP; JAC748-UP
PART OF 168-4490, 191-5208 CONTROL & MTG GP-ENGINE ELEK
FIELD REPLACEMENT ORDER @@@@@348-2378@@@@@
CONTROL GP-ENGINE ELECTRONIC
240-5304 CONTROL GP-ENGINE ELECTRONIC
240-5304 CONTROL GP-ENGINE ELECTRONIC
S/N A3A1-690; GDA1-995; JAC318-747
PART OF 210-0849 CONTROL GP-ENGINE ELECTRONIC
CONTROL GP-ENGINE ELECTRONIC
348-2378 CONTROL GP-ENGINE ELECTRONIC
348-2378 CONTROL GP-ENGINE ELECTRONIC
S/N A3A691-UP; GDA996-UP; JAC748-UP
PART OF 210-0849 CONTROL GP-ENGINE ELECTRONIC
FIELD REPLACEMENT FOR @@@@@210-0849@@@@@
SENSOR GP
MOUNTING GP-SENSOR
192-1623 MOUNTING GP-SENSOR
192-1623 MOUNTING GP-SENSOR
S/N A3A1-UP; GDA1-UP
PROVIDES MOUNTING LOCATION FOR ATMOSPHERIC AND OIL SENSOR
SENSOR GP-ENGINE
192-0883 SENSOR GP-ENGINE
192-0883 SENSOR GP-ENGINE
S/N A3A1-499; GDA1-699
FOR USE WITH A WIRING HARNESS THAT HAS A HIGH MOUNTED FUEL FILTER BASE
SENSOR GP-ENGINE
235-4557 SENSOR GP-ENGINE
235-4557 SENSOR GP-ENGINE
S/N A3A500-690; GDA700-995
SENSOR GP-ENGINE
235-4557 SENSOR GP-ENGINE
235-4557 SENSOR GP-ENGINE
S/N A3A691-UP; GDA996-UP
SENSOR GP-PRESSURE
194-6722 SENSOR GP-PRESSURE
194-6722 SENSOR GP-PRESSURE
S/N A3A1-UP; GDA1-UP
PART OF 192-0883, 235-4557 SENSOR GP-ENGINE
OPTIONAL FIELD REPLACEMENT ORDER 274-6717 SENSOR-PRESSURE
SENSOR GP-PRESSURE
194-6724 SENSOR GP-PRESSURE
194-6724 SENSOR GP-PRESSURE
S/N A3A1-UP; GDA1-UP; JAC1-UP
PART OF 192-0883, 235-4557 SENSOR GP-ENGINE, 197-8395 SENSOR GP-PRESSURE
OPTIONAL FIELD REPLACEMENT ORDER 276-6793 SENSOR GP-PRESSURE
SENSOR GP-PRESSURE
194-6725 SENSOR GP-PRESSURE
194-6725 SENSOR GP-PRESSURE
S/N A3A1-UP; GDA1-UP
PART OF 192-0883, 235-4557 SENSOR GP-ENGINE
SENSOR GP-PRESSURE
197-8393 SENSOR GP-PRESSURE
197-8393 SENSOR GP-PRESSURE
S/N JAC1-UP
PART OF 171-1103 WIRING GP-ENGINE
SENSOR GP-PRESSURE
197-8394 SENSOR GP-PRESSURE
197-8394 SENSOR GP-PRESSURE
S/N JAC1-UP
PART OF 171-1103 WIRING GP-ENGINE
SENSOR GP-PRESSURE
197-8395 SENSOR GP-PRESSURE
197-8395 SENSOR GP-PRESSURE
S/N JAC1-UP
PART OF 171-1103 WIRING GP-ENGINE
SENSOR GP-SPEED
197-8396 SENSOR GP-SPEED
197-8396 SENSOR GP-SPEED
S/N JAC1-UP
PART OF 171-1103 WIRING GP-ENGINE
SENSOR GP-SPEED
197-8397 SENSOR GP-SPEED
197-8397 SENSOR GP-SPEED
S/N JAC1-UP
PART OF 171-1103 WIRING GP-ENGINE
SENSOR GP-SPEED
201-6615 SENSOR GP-SPEED
201-6615 SENSOR GP-SPEED
S/N JAC1-UP
LOW OUTPUT
PART OF 197-8396 SENSOR GP-SPEED
SENSOR GP-TEMPERATURE
197-8391 SENSOR GP-TEMPERATURE
197-8391 SENSOR GP-TEMPERATURE
S/N A3A1-499; GDA1-699; JAC1-UP
PART OF 192-0883 SENSOR GP-ENGINE, 171-1103 WIRING GP-ENGINE
SENSOR GP-TEMPERATURE
197-8391 SENSOR GP-TEMPERATURE
197-8391 SENSOR GP-TEMPERATURE
S/N A3A1-UP; GDA1-UP; JAC1-UP
PART OF 192-0883, 235-4557 SENSOR GP-ENGINE, 171-1103 WIRING GP-ENGINE
SENSOR GP-TEMPERATURE
197-8392 SENSOR GP-TEMPERATURE
197-8392 SENSOR GP-TEMPERATURE
S/N JAC1-UP
COOLANT, WATER
PART OF 171-1103 WIRING GP-ENGINE
SENSOR GP-TEMPERATURE
197-8392 SENSOR GP-TEMPERATURE
197-8392 SENSOR GP-TEMPERATURE
S/N A3A1-UP; GDA1-UP; JAC1-UP
COOLANT, WATER
PART OF 192-0883, 235-4557 SENSOR GP-ENGINE, 171-1103 WIRING GP-ENGINE
WIRING GP
BASE GP-VALVE COVER & INJ HARN
122-1248 BASE GP-VALVE COVER & INJ HARN
122-1248 BASE GP-VALVE COVER & INJ HARN
S/N A3A1-691; GDA1-996
BASE GP-VALVE COVER & INJ HARN
122-1248 BASE GP-VALVE COVER & INJ HARN
122-1248 BASE GP-VALVE COVER & INJ HARN
S/N A3A692-UP; GDA997-UP
CONNECTION GP-ELECTRICAL
124-2674 CONNECTION GP-ELECTRICAL
124-2674 CONNECTION GP-ELECTRICAL
S/N JAC1-UP
M8X1.25X25MM GROUND STUD BELOW ECM
CONNECTION GP-ELECTRICAL
126-7631 CONNECTION GP-ELECTRICAL
126-7631 CONNECTION GP-ELECTRICAL
S/N A3A1-UP; GDA1-UP
CYLINDER BLOCK GROUND
CONNECTION GP-ELECTRICAL
159-9107 CONNECTION GP-ELECTRICAL
159-9107 CONNECTION GP-ELECTRICAL -CYLINDER HEAD GROUND
S/N A3A1-UP; GDA1-UP
PROVIDES ALTERNATE GROUNDING LOCATION IN CYLINDER HEAD
WIRING GP-ELECTRONIC CONTROL
191-6130 WIRING GP-ELECTRONIC CONTROL
191-6130 WIRING GP-ELECTRONIC CONTROL
S/N A3A1-133; GDA1-311
FOR USE WITH HIGH MOUNTED FUEL FILTER BASE
WIRING GP-ENGINE
171-1103 WIRING GP-ENGINE
171-1103 WIRING GP-ENGINE
S/N JAC1-321
WIRING GP-ENGINE
171-1103 WIRING GP-ENGINE
171-1103 WIRING GP-ENGINE
S/N JAC320-675
WIRING GP-ENGINE
171-1103 WIRING GP-ENGINE
171-1103 WIRING GP-ENGINE
S/N JAC676-UP
WIRING GP-ENGINE
226-2312 WIRING GP-ENGINE
226-2312 WIRING GP-ENGINE
S/N A3A134-504; GDA312-710
WIRING GP-ENGINE
226-2312 WIRING GP-ENGINE
226-2312 WIRING GP-ENGINE
S/N A3A505-UP; GDA711-UP
WIRING GP-UNIT INJECTOR
117-2760 WIRING GP-UNIT INJECTOR
117-2760 WIRING GP-UNIT INJECTOR
S/N JAC1-UP
HARNESS GP
425-6526 HARNESS AS-ENGINE
425-6526 HARNESS AS-ENGINE
S/N A3A692-UP; GDA997-UP
PART OF 122-1248 BASE GP-VALVE COVER & INJ HARN

Information:

(For parts list, see above)

Special Instruction
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation of 244-1090 Alarm Gp {7400, 7402, 7407}
Installation of 244-1090 Alarm Gp {7400, 7402, 7407}
Installation of 262-6141 Alarm Gp {7406}
Installation of 262-6141 Alarm Gp {7406}
Engine News
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Special Instruction
Charging System Troubleshooting {1406}
Charging System Troubleshooting {1406}
Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Specifications
Alternator
SCJ and 8SC Series Alternators
Systems Operation
General Information
SCJ and 8SC Series Alternators
Normal Operation
SCJ and 8SC Series Alternators
Component Description
SCJ and 8SC Series Alternators
Testing and Adjusting
Capacitor - Test
SCJ and 8SC Series Alternators
Field Winding - Test
SCJ and 8SC Series Alternators
Stator - Test
SCJ and 8SC Series Alternators
Diode Assembly - Test
SCJ and 8SC Series Alternators
Regulator - Test
SCJ and 8SC Series Alternators
Residual Magnetism - Restore
SCJ and 8SC Series Alternators
Brush Assembly - Test
SCJ and 8SC Series Alternators
Brush Length - Check
SCJ and 8SC Series Alternators
Troubleshooting
Alternator - Charging Problem
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Alternator - Noisy Operation
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
General Information
SCJ and 8SC Series Alternators
Charging System
SCJ and 8SC Series Alternators
Disassembly and Assembly
Alternator - Remove and Install
C-10 and C-12 Industrial Engines
Alternator - Disassemble
SCJ and 8SC Series Alternators
Alternator - Assemble
SCJ and 8SC Series Alternators
Service Magazine
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}
Truck Engine News
Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2005/01/17
Engine News
Technical Information Bulletin
Recommendations for Battery Charging and Temperatures for Machines and Generator Sets{1401, 751B}
Recommendations for Battery Charging and Temperatures for Machines and Generator Sets{1401, 751B}
Process for Communicating an Incident with a Battery{1401}
Process for Communicating an Incident with a Battery{1401}
Tool Operating Manual
M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}
M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
Troubleshooting
Battery
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Service Magazine
Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2005/01/17
Tool Operating Manual
Communication Adapter II{0600, 0709, 7600, 7610}
Communication Adapter II{0600, 0709, 7600, 7610}
Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}
Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}
Troubleshooting
CID 0168 FMI 02 System Voltage intermittent/erratic
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0168 FMI 01 System Voltage Low
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0168 FMI 00 System Voltage High
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0262 FMI 03 5 Volt Sensor DC Power Supply short to +batt
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Electrical Power Supply Circuit - Test
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 1682 FMI 02 Idle Shutdown Timer Switch loss of signal
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 1682 FMI 07 Idle Shutdown Timer Switch improper response
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Service Magazine
New Radio Software Is Now Available For Product Link 522 and 523 Radio On All Cat <SUP>&reg;</SUP> Products {7610, 7620}
2014/02/06
Military Electronic Technician (Military ET) Is Now Available For Military Personnel {0374, 0376, 0599, 1000, 7000, 7610, 7620}
Military Electronic Technician (Military ET) Is Now Available For Military Personnel {0374, 0376, 0599, 1000, 7000, 7610, 7620}
Real Time Clock is no Longer Supported {1901}
Real Time Clock is no Longer Supported {1901}
Truck Engine News
Do Not Use the 261-3363 Wireless Communication Adapter with Model Year 2007 Cat Engines and Transmissions in On-Highway Trucks {0785, 1930, 7620}
2007/10/01
Engine News
277-4734 Bypass Harness Assembly Allows Cat Electronic Technician (Cat ET) to Communicate with ADEM IV:E2 Electronic Control Modules {0779, 0785, 1901, 1930}
2006/09/01
The Programmable Monitoring System Parameters Have New Descriptions {1901, 1902, 7620}
2007/10/22
A New Electronic Control Module Wash Out Process {1901, 1920}
A New Electronic Control Module Wash Out Process {1901, 1920}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
Special Instruction
Using the 217-0114 Adapter Cable As {0709, 1901, 1920}
Using the 217-0114 Adapter Cable As {0709, 1901, 1920}
Instructions for Communicating With and Flashing the <NOBR>10R-4085</NOBR> Engine Electronic Control Gp and the <NOBR>10R-1824</NOBR> Engine Electronic Control Gp {1901, 1920}
Instructions for Communicating With and Flashing the 10R-4085 Engine Electronic Control Gp and the 10R-1824 Engine Electronic Control Gp {1901, 1920}
Diagnostic Code Information for Caterpillar <SUP>&reg;</SUP> Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Diagnostic Code Information for Caterpillar ® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Procedure to Flash the ADEM 3 Engine Electronic Control Gp {1901, 1920}
Procedure to Flash the ADEM 3 Engine Electronic Control Gp {1901, 1920}
Troubleshooting
Factory Passwords Worksheet
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Alternator - Charging Problem
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Alternator - Noisy Operation
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
ECM Will Not Accept Factory Passwords
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
ECM Will Not Communicate with Other Systems or Display Modules
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0168 FMI 02 System Voltage intermittent/erratic
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0168 FMI 01 System Voltage Low
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0168 FMI 00 System Voltage High
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0268 FMI 02 Check Programmable Parameters
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Event Codes
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Self-Diagnostics
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Flash Programming
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0254 FMI 12 Electronic Control Module Error
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0253 FMI 02 Personality Module mismatch
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0262 FMI 03 5 Volt Sensor DC Power Supply short to +batt
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0262 FMI 04 5 Volt Sensor DC Power Supply short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Electronic Service Tool Will Not Communicate with ECM
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Replacing the ECM
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0041 FMI 03 8 Volt DC Supply short to +batt
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0041 FMI 04 8 Volt DC Supply short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0091 FMI 08 Throttle Position signal abnormal
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Factory Passwords
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
E025 High Inlet Air Temperature Derate
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
E027 High Inlet Air Temperature Warning
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Cat Data Link Circuit - Test
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
E053 Low Fuel Pressure Warning
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
E096 High Fuel Pressure
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
E272 Inlet Air Restriction Warning
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Programming Parameters
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
E015 High Engine Coolant Temperature Derate
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
E016 High Engine Coolant Temperature Shutdown
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
E100 Low Engine Oil Pressure Warning
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
E039 Low Engine Oil Pressure Derate
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
E017 High Engine Coolant Temperature Warning
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
E190 Engine Overspeed Warning
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
E026 High Inlet Air Temperature Shutdown
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
E040 Low Engine Oil Pressure Shutdown
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
E268 Unexpected Engine Shutdown
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
System Overview
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
System Configuration Parameters
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Disassembly and Assembly
Electronic Control Module - Remove and Install
C-10 and C-12 Industrial Engines
Service Magazine
New Service Information Tool for CAT Dealers is Now Available {1900}
2002/06/17
New Factory Password System for Caterpillar Engines {1000, 1900}
2005/03/07
Update on the Factory Password System {1901, 7620}
2008/02/11
Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/01/27
Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16
New Machine Software for Cat<SUP>&reg;</SUP> Product Link Is Now Available on Certain Cat<SUP>&reg;</SUP> Products {7490, 7606, 7610, 7620}
New Machine Software for Cat® Product Link Is Now Available on Certain Cat® Products {7490, 7606, 7610, 7620}
Real Time Clock is no Longer Supported {1901}
Real Time Clock is no Longer Supported {1901}
Engine News
The Programmable Monitoring System Parameters Have New Descriptions {1901, 1902, 7620}
2007/10/22
Special Instruction
Diagnostic Code Information for Caterpillar <SUP>&reg;</SUP> Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Diagnostic Code Information for Caterpillar ® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Service Magazine
277-2362 Transmission Analyzer III Group Offers Upgraded Diagnostic Capabilities {0769, 0779, 0783}
2007/10/22
Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/01/27
Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16
Special Instruction
Diagnostic Code Information for Caterpillar <SUP>&reg;</SUP> Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Diagnostic Code Information for Caterpillar ® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Service Magazine
Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/01/27
Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16
Engine News
The Programmable Monitoring System Parameters Have New Descriptions {1901, 1902, 7620}
2007/10/22
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
Special Instruction
Installation of the Machine Security System (MSS) Universal Attachment Kit {7631, 7631}
Installation of the Machine Security System (MSS) Universal Attachment Kit {7631, 7631}
Diagnostic Code Information for Caterpillar <SUP>&reg;</SUP> Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Diagnostic Code Information for Caterpillar ® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Tool Operating Manual
Communication Adapter II{0600, 0709, 7600, 7610}
Communication Adapter II{0600, 0709, 7600, 7610}
Service Magazine
A New Version of Caterpillar Electronic Technician (ET) is Now Available {0785, 7600, 7610}
2008/05/19
New Firmware Is Now Available for Communications Adapter 3 {7610, 7620}
2011/10/20
Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/01/27
Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16
Military Electronic Technician (Military ET) Is Now Available For Military Personnel {0374, 0376, 0599, 1000, 7000, 7610, 7620}
Military Electronic Technician (Military ET) Is Now Available For Military Personnel {0374, 0376, 0599, 1000, 7000, 7610, 7620}
New Machine Software for Cat<SUP>&reg;</SUP> Product Link Is Now Available on Certain Cat<SUP>&reg;</SUP> Products {7490, 7606, 7610, 7620}
New Machine Software for Cat® Product Link Is Now Available on Certain Cat® Products {7490, 7606, 7610, 7620}
Troubleshooting
CID 1603 FMI 09 Machine Control Module not communicating on link
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Special Instruction
Cat<SUP>&reg;</SUP> VIMS Converter Functionality {7610, 7620}
Cat® VIMS Converter Functionality {7610, 7620}
2 Wire and 4 Wire Ethernet Repair Procedure on All Cat<SUP>&reg;</SUP> Products {1408}
2 Wire and 4 Wire Ethernet Repair Procedure on All Cat® Products {1408}
Installation Procedure to Retrofit a PL321VSR Electronic Control Module (ECM) With a Pro Product Link PL641 or PL631 or PL542 Systems {7606}
Installation Procedure to Retrofit a PL321VSR Electronic Control Module (ECM) With a Pro Product Link PL641 or PL631 or PL542 Systems {7606}
Installation Procedure to Retrofit a PL522 or PL523 With a Pro Product Link PL641 or PL631 or PL542 System {7606}
Installation Procedure to Retrofit a PL522 or PL523 With a Pro Product Link PL641 or PL631 or PL542 System {7606}
Service Magazine
Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/01/27
"Maintenance Mode" in Product Link is Used to Prevent Codes From Being Transmitted When Performing Service to a Machine or Engine {7606}
2014/11/24
Instructions for Preventing Utilization Messages Being Reported with Duplicate Time Stamps from PL321VSR Satellite Devices {7601}
2015/09/02
New Software Is Now Available for Cat<SUP>&reg;</SUP> Product Link {7606, 7610, 7620}
New Software Is Now Available for Cat® Product Link {7606, 7610, 7620}
New Machine Software for Cat<SUP>&reg;</SUP> Product Link Is Now Available on Certain Cat<SUP>&reg;</SUP> Products {7490, 7606, 7610, 7620}
New Machine Software for Cat® Product Link Is Now Available on Certain Cat® Products {7490, 7606, 7610, 7620}
A New Special Instruction for Installation Procedure to Retrofit a PL321VSR Electronic Control Module (ECM) With a Pro Product Link PL641 or PL631 or PL542 Systems is Now Available {7606}
A New Special Instruction for Installation Procedure to Retrofit a PL321VSR Electronic Control Module (ECM) With a Pro Product Link PL641 or PL631 or PL542 Systems is Now Available {7606}
A New Special Instruction for Installation Procedure to Retrofit a PL522 or PL523 With a Pro Product Link PL641 or PL631 or PL542 Systems is Now Available {7606}
A New Special Instruction for Installation Procedure to Retrofit a PL522 or PL523 With a Pro Product Link PL641 or PL631 or PL542 Systems is Now Available {7606}
Event Identification Number (EID) Above 60000 is Now Used on All Cat<SUP>&reg;</SUP> Products {1400}
Event Identification Number (EID) Above 60000 is Now Used on All Cat® Products {1400}
Troubleshooting
Factory Passwords Worksheet
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Factory Passwords
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Special Instruction
Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}
Service Magazine
Parts are Now Available to Make Jump Start Receptacle on Cat<SUP>&reg;</SUP> Product {1463}
2014/03/04
Special Instruction
Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}
Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}
Selecting Correct Part Numbers For Sensors and Adapter Harnesses for Certain Machines and Engines{1408, 1439}
Selecting Correct Part Numbers For Sensors and Adapter Harnesses for Certain Machines and Engines{1408, 1439}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Tool Operating Manual
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Troubleshooting
CID 0261 FMI 13 Engine Timing Calibration required
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0342 FMI 02 Loss of Secondary Engine Speed signal
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0342 FMI 11 Secondary Engine Speed Sensor mechanical failure
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0100 FMI 03 Engine Oil Pressure open/short to +batt
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0100 FMI 04 Engine Oil Pressure short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0100 FMI 13 Engine Oil Pressure calibration required
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0172 FMI 03 Intake Manifold Air Temp open/short to +batt
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0172 FMI 04 Intake Manifold Air Temp short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0174 FMI 03 Fuel Temperature open/short to +batt
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0174 FMI 04 Fuel Temperature short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0262 FMI 03 5 Volt Sensor DC Power Supply short to +batt
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0262 FMI 04 5 Volt Sensor DC Power Supply short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0273 FMI 03 Turbo Outlet Pressure open/short to +batt
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0273 FMI 04 Turbo Outlet Pressure short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0274 FMI 03 Atmospheric Pressure open/short to +batt
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0274 FMI 04 Atmospheric Pressure short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Throttle Position Sensor Circuit - Test
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0094 FMI 03 Fuel Pressure open/short to +batt
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0094 FMI 04 Fuel Pressure short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0110 FMI 03 Engine Coolant Temperature open/short to +batt
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0110 FMI 04 Engine Coolant Temperature short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Engine Speed/Timing Sensor Circuit - Test
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Engine Pressure Sensor Open or Short Circuit - Test
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0190 FMI 02 Loss of Engine Speed Signal
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0190 FMI 11 Engine Speed Sensor mechanical failure
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0091 FMI 13 Throttle Position calibration required
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0264 FMI 08 Decel Throttle Position signal abnormal
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 1577 FMI 04 Left Track Accumulator Pres Sensor short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 1578 FMI 04 R Track Accumulator Pres Sensor short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 1578 FMI 03 R Track Accumulator Pres Sensor open/short to + bat
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 1577 FMI 03 L Track Accumulator Pres Sensor open/short to +bat
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0264 FMI 13 Decel Throttle Position calibration required
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Sensors and Electrical Connectors
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
5 Volt Engine Pressure Sensor Supply Circuit - Test
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Engine Speed/Timing Sensor - Calibrate
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Engine Temperature Sensor Open or Short Circuit - Test
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Disassembly and Assembly
Engine Oil Pressure Sensor - Remove and Install
C-10 and C-12 Industrial Engines
Coolant Temperature Sensor - Remove and Install
C-10 and C-12 Industrial Engines
Camshaft Position Sensor - Remove and Install
C-10 and C-12 Industrial Engines
Crankshaft Position Sensor - Remove and Install
C-10 and C-12 Industrial Engines
Service Magazine
An Improved Speed Sensor is Now Available {1439, 5058}
2007/12/31
Procedure Now Available to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
2013/02/28
Troubleshooting
CID 0545 FMI 05 Ether Start Relay open/short to +batt
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0545 FMI 06 Ether Start Relay short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Service Magazine
A New Ether Cylinder O-ring is Now Used on All Caterpillar Products {1456}
2013/09/19
Engine News
Caterpillar Remanufactured Electric Starting Motors Are Improved {1453}
2011/05/16
Special Instruction
Caterpillar PRELUB<SUP>&reg;</SUP> Diagnostics{1469}
Caterpillar PRELUB® Diagnostics{1469}
Starting Motor Solenoid - Replace {1467}
Starting Motor Solenoid - Replace {1467}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Replace Armature of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Disassembly and Assembly
Electric Starting Motor - Remove and Install
C-10 and C-12 Industrial Engines
Service Magazine
Examine Failed Starting Motors to Understand the Reason for Failure {1453}
2002/10/28
Special Instruction
Repair/Replacement Procedure for <NOBR> 5C-6108</NOBR> Refueling Switch {1295}
Repair/Replacement Procedure for 5C-6108 Refueling Switch {1295}
Troubleshooting
Engine Shutdown Switch Circuit - Test
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Service Magazine
An Improved 5P-8500 Key Is Now Available {1416, 1416, 7000, 7000}
2011/12/01
Truck Engine News
Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2005/01/17
Do Not Use the 261-3363 Wireless Communication Adapter with Model Year 2007 Cat Engines and Transmissions in On-Highway Trucks {0785, 1930, 7620}
2007/10/01
Engine News
The 237-5130 Digital Multimeter Gp Features a Built-in Infrared Thermometer {0785}
2004/04/01
Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2005/01/17
260-5800 Electrical Test Group Packages Digital Multimeter, Clamp-on Ammeter, Current Detector, and Test Leads in Convenient Carrying Case {0785}
2005/03/07
270-5051 Repair Kit (Electrical Connectors) Available for Repairs to Wiring Harnesses with Ampseal 16 and A4E 2 Connectors {0709, 1408}
2006/03/20
Enhanced Voltmeter Leads Are Now Available {0785}
2006/02/01
Test Cable Group Checks Three-Wire, Active Analog Circuits That Are Used in Sensors {0779, 0785}
2006/10/16
277-4734 Bypass Harness Assembly Allows Cat Electronic Technician (Cat ET) to Communicate with ADEM IV:E2 Electronic Control Modules {0779, 0785, 1901, 1930}
2006/09/01
Special Instruction
An Aid To Reading Multimeter Scales{0785}
An Aid To Reading Multimeter Scales{0785}
Tool Operating Manual
348-5430 Multi-Tool Gp 2 {0709, 0769, 0785}
348-5430 Multi-Tool Gp 2 {0709, 0769, 0785}
NEHS1032: 538-5051 Communications Adapter 3 {0599, 0709, 1900, 4800, 7490, 7600}
NEHS1032: 538-5051 Communications Adapter 3 {0599, 0709, 1900, 4800, 7490, 7600}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the Communications Adapter 3{1900}
Using the Communications Adapter 3{1900}
Using the 8T-2700 Blowby/Air Flow Indicator{0781, 0785, 1317}
Using the 8T-2700 Blowby/Air Flow Indicator{0781, 0785, 1317}
146-4080 Digital Multimeter Specification, Testing, and Maintenance Manual{0374, 0599, 0709}
146-4080 Digital Multimeter Specification, Testing, and Maintenance Manual{0374, 0599, 0709}
Communication Adapter II{0600, 0709, 7600, 7610}
Communication Adapter II{0600, 0709, 7600, 7610}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
131-5051 Dataview Group and Dataview Portable Tech Station Group{0374, 0599, 0701, 0709}
131-5051 Dataview Group and Dataview Portable Tech Station Group{0374, 0599, 0701, 0709}
Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}
Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
NEHS1270 TesLite and LoadProCables {0374, 0599, 0709, 0734}
NEHS1270 TesLite and LoadProCables {0374, 0599, 0709, 0734}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
Reuse And Salvage Guidelines
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Troubleshooting
Electronic Service Tools
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Service Tools
SCJ and 8SC Series Alternators
Service Magazine
Diagnostic Cables and Harnesses Are Available {0785}
2014/08/11
Caterpillar Electronic Technician (Cat ET) 2001B-Service Pack 1 Software Upgrade is Now Available {0785}
2002/02/11
New Service Information Tool for CAT Dealers is Now Available {1900}
2002/06/17
2002A Service Pack 1 for Caterpillar Electronic Technician (Cat ET) is Now Available {0785}
2002/08/19
Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2005/01/17
260-5800 Electrical Test Group Packages Digital Multimeter, Clamp-on Ammeter, Current Detector, and Test Leads in Convenient Carrying Case {0785}
2005/03/07
The 285-0910 Multi-Tool Gp Incorporates Four Diagnostic Tools into a Single, Hand Held Unit {0774, 0779, 0781, 0782}
2006/11/27
New 271-8590 Analyzer Gp (24-Volt) Quickly Identifies Starting and Charging System Problems {0709, 1406}
2006/09/25
277-2362 Transmission Analyzer III Group Offers Upgraded Diagnostic Capabilities {0769, 0779, 0783}
2007/10/22
Updated Instruction For The Bypass Harness {0785, 1408}
2008/03/17
New Firmware Is Now Available for Communications Adapter 3 {7610, 7620}
2011/10/20
New Software For Cat<SUP>&reg;</SUP> ET Can Now Be Used For All Caterpillar Products {0785, 7606}
2013/08/15
A New Communication Adapter Cable As Is Now Available For Certain Cat Products {0785}
A New Communication Adapter Cable As Is Now Available For Certain Cat Products {0785}
Comprehensive List of Electrical Repair and Troubleshooting Information Is Now Available for All CAT Machines {0374, 0709, 1400, 1408, 7490, 7553, 7610}
Comprehensive List of Electrical Repair and Troubleshooting Information Is Now Available for All CAT Machines {0374, 0709, 1400, 1408, 7490, 7553, 7610}
Military Electronic Technician (Military ET) Is Now Available For Military Personnel {0374, 0376, 0599, 1000, 7000, 7610, 7620}
Military Electronic Technician (Military ET) Is Now Available For Military Personnel {0374, 0376, 0599, 1000, 7000, 7610, 7620}
Special Instruction
Installation of 244-1090 Alarm Gp {7400, 7402, 7407}
Installation of 244-1090 Alarm Gp {7400, 7402, 7407}
Engine News
270-5051 Repair Kit (Electrical Connectors) Available for Repairs to Wiring Harnesses with Ampseal 16 and A4E 2 Connectors {0709, 1408}
2006/03/20
Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2010/05/13
Special Instruction
Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}
Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}
Installation Procedure for 257-4183 Injector Wiring Harness Kit {1408}
Installation Procedure for 257-4183 Injector Wiring Harness Kit {1408}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}
Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Selecting Correct Part Numbers For Sensors and Adapter Harnesses for Certain Machines and Engines{1408, 1439}
Selecting Correct Part Numbers For Sensors and Adapter Harnesses for Certain Machines and Engines{1408, 1439}
Repair Procedure for Damaged Harness Wiring {1408}
Repair Procedure for Damaged Harness Wiring {1408}
DRCP Connector Repair Service Instruction {1408, 7553}
DRCP Connector Repair Service Instruction {1408, 7553}
Tool Operating Manual
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Reuse And Salvage Guidelines
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Troubleshooting
Engine Wiring Information
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0168 FMI 02 System Voltage intermittent/erratic
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0168 FMI 01 System Voltage Low
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0168 FMI 00 System Voltage High
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0545 FMI 05 Ether Start Relay open/short to +batt
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0545 FMI 06 Ether Start Relay short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Electrical Connectors - Inspect
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0342 FMI 02 Loss of Secondary Engine Speed signal
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0100 FMI 03 Engine Oil Pressure open/short to +batt
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0100 FMI 04 Engine Oil Pressure short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0172 FMI 03 Intake Manifold Air Temp open/short to +batt
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0172 FMI 04 Intake Manifold Air Temp short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0174 FMI 03 Fuel Temperature open/short to +batt
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0174 FMI 04 Fuel Temperature short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0262 FMI 03 5 Volt Sensor DC Power Supply short to +batt
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0262 FMI 04 5 Volt Sensor DC Power Supply short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0273 FMI 03 Turbo Outlet Pressure open/short to +batt
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0273 FMI 04 Turbo Outlet Pressure short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0274 FMI 03 Atmospheric Pressure open/short to +batt
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0274 FMI 04 Atmospheric Pressure short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0041 FMI 03 8 Volt DC Supply short to +batt
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0041 FMI 04 8 Volt DC Supply short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Throttle Position Sensor Circuit - Test
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0094 FMI 03 Fuel Pressure open/short to +batt
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0094 FMI 04 Fuel Pressure short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0110 FMI 03 Engine Coolant Temperature open/short to +batt
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0110 FMI 04 Engine Coolant Temperature short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Engine Speed/Timing Sensor Circuit - Test
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Cat Data Link Circuit - Test
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Engine Pressure Sensor Open or Short Circuit - Test
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Electrical Power Supply Circuit - Test
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0190 FMI 02 Loss of Engine Speed Signal
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 0190 FMI 11 Engine Speed Sensor mechanical failure
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Engine Shutdown Switch Circuit - Test
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 1681 FMI 05 Lighting Shutdown Timer Relay open circuit
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 1681 FMI 06 Lighting Shutdown Timer Relay short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 1577 FMI 04 Left Track Accumulator Pres Sensor short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 1578 FMI 04 R Track Accumulator Pres Sensor short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 1578 FMI 03 R Track Accumulator Pres Sensor open/short to + bat
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 1577 FMI 03 L Track Accumulator Pres Sensor open/short to +bat
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Sensors and Electrical Connectors
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
5 Volt Engine Pressure Sensor Supply Circuit - Test
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 1682 FMI 02 Idle Shutdown Timer Switch loss of signal
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 1682 FMI 07 Idle Shutdown Timer Switch improper response
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Service Magazine
Dielectric Grease Should Not Be Used in Electrical Connectors {1408, 7553}
2012/05/04
Service of the Machined Terminals and the Stamped and Formed Terminals {7553}
2006/11/13
Updated Instruction For The Bypass Harness {0785, 1408}
2008/03/17
Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2012/03/05
Striped Wire Is Replaced With Improved Ink Jet Identification for Legacy (Parts Service) Wire harnesses {1408}
2012/06/08
Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553, 7556}
2012/05/08
Information On Battery Cables and Wire Assemblies for Assembling at Dealer Site {4459}
2012/09/21
Parts are Now Available to Make Jump Start Receptacle on Cat<SUP>&reg;</SUP> Product {1463}
2014/03/04
Comprehensive List of Electrical Repair and Troubleshooting Information Is Now Available for All CAT Machines {0374, 0709, 1400, 1408, 7490, 7553, 7610}
Comprehensive List of Electrical Repair and Troubleshooting Information Is Now Available for All CAT Machines {0374, 0709, 1400, 1408, 7490, 7553, 7610}
Tool Operating Manual
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Service Magazine
Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553}
Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553}
Troubleshooting
CID 1681 FMI 05 Lighting Shutdown Timer Relay open circuit
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
CID 1681 FMI 06 Lighting Shutdown Timer Relay short to ground
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Engine News
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
Special Instruction
Diesel Particulate Filter Monitoring System {108F, 7490}
Diesel Particulate Filter Monitoring System {108F, 7490}
Diagnostic Code Information for Caterpillar <SUP>&reg;</SUP> Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Diagnostic Code Information for Caterpillar ® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Installation Of Operator ID System on Cat<SUP>&reg;</SUP> and Non-Cat Products {7600, 7610, 7620}
Installation Of Operator ID System on Cat® and Non-Cat Products {7600, 7610, 7620}
Cat<SUP>&reg;</SUP> VIMS Converter Functionality {7610, 7620}
Cat® VIMS Converter Functionality {7610, 7620}
Tool Operating Manual
Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}
Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}
Troubleshooting
CID 1194 FMI 09 MIDS Main Module not communicating on link
C-12, C-15 and C-16 Engines for Caterpillar Built Machines
Service Magazine
Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/01/27
Improved VisionLink<SUP>TM</SUP> Software Is Now Available for Certain Caterpillar Machines {7601}
2012/09/11
New Software Is Now Available for Cat<SUP>&reg;</SUP> Product Link 522 Systems {7494, 7606, 7620}
2012/12/14
Procedure For Improving Compatibility of Product Link Is Now Available on Caterpillar Machines Equipped with Electronic Monitoring Systems (EMS) {7490, 7606}
2013/04/04
Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16
New Inspection and Repair Procedure Is Now Available for Cat<SUP>&reg;</SUP> Products Located in India Equipped with Product Link {7606}
2014/09/22
New Phone Number for VIMS Support Is Now Available for All Cat<SUP>&reg;</SUP> Products Equipped with VIMS {7601}
2015/03/02
New Software Is Now Available for All Cat<SUP>&reg;</SUP> Products With PL522 China System {7606, 7620}
2015/03/04
New Troubleshooting Procedure Is Now Available for all Cat<SUP>&reg;</SUP> Products Equipped with PL321 VIMS (PL321 VSR) {7606}
2015/05/12
Military Electronic Technician (Military ET) Is Now Available For Military Personnel {0374, 0376, 0599, 1000, 7000, 7610, 7620}
Military Electronic Technician (Military ET) Is Now Available For Military Personnel {0374, 0376, 0599, 1000, 7000, 7610, 7620}
New Software Is Now Available for Cat<SUP>&reg;</SUP> Product Link {7606, 7610, 7620}
New Software Is Now Available for Cat® Product Link {7606, 7610, 7620}
Special Instruction
Installation Instructions for Jacket Water Heaters with Seal Kits{1383}
Installation Instructions for Jacket Water Heaters with Seal Kits{1383}
Diagnostic Code Information for Caterpillar <SUP>&reg;</SUP> Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Diagnostic Code Information for Caterpillar ® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Service Magazine
Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/01/27
Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16
Engine News
A New Electronic Control Module Wash Out Process {1901, 1920}
A New Electronic Control Module Wash Out Process {1901, 1920}
Special Instruction
Installation Procedure for Product Link PL522 and PL523 (Cellular) {7606}
Installation Procedure for Product Link PL522 and PL523 (Cellular) {7606}
Release Notes for VisionLink and VisionLink Store for All Caterpillar Products {7606, 7620}
Release Notes for VisionLink and VisionLink Store for All Caterpillar Products {7606, 7620}
Diagnostic Code Information for Caterpillar <SUP>&reg;</SUP> Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Diagnostic Code Information for Caterpillar ® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Product Link<SUP>TM</SUP> PL421 Installation Quick Reference Guide{7606}
Product LinkTM PL421 Installation Quick Reference Guide{7606}
Installation of Remote Disable Module (RDM) Kit on Cat<SUP>&reg;</SUP> and Non-Cat Equipment {7606}
Installation of Remote Disable Module (RDM) Kit on Cat® and Non-Cat Equipment {7606}
Technical Information Bulletin
Product Link Registration Problems{733T, 7606}
Product Link Registration Problems{733T, 7606}
Updating to Latest VIMS3G Flash Files And Configuration Files Available For Cat<SUP>&reg;</SUP> Machines Equipped With VIMS3G{7601, 7620}
Updating to Latest VIMS3G Flash Files And Configuration Files Available For Cat® Machines Equipped With VIMS3G{7601, 7620}
Improper Customer Access and Asset Merging Within VisionLink<SUP>TM</SUP> and PartStore<SUP>TM</SUP> Through UCID Consolidation{7567, 7606}
Improper Customer Access and Asset Merging Within VisionLinkTM and PartStoreTM Through UCID Consolidation{7567, 7606}
Product Link Machine Information Is Not Being Reported On Cat<SUP>&reg;</SUP> Products Located in India{7606}
Product Link Machine Information Is Not Being Reported On Cat® Products Located in India{7606}
Tool Operating Manual
Communication Adapter II{0600, 0709, 7600, 7610}
Communication Adapter II{0600, 0709, 7600, 7610}
Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}
Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}
Service Magazine
New Flexible Antenna Whip Available for Product Link {7606}
2002/12/02
New Processes Improve Registration of Product Link {7338, 7606}
2008/04/14
Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/01/27
New Software Is Now Available for Product Link (PL 121) {7602, 7610, 7620}
2011/12/15
New Software Is Now Available for Cat<SUP>&reg;</SUP> Product Link 522 Systems {7494, 7606, 7620}
2012/12/14
Improved Process for Activating Product Link PL522 On Assets In China {7606}
2012/11/19
Improved VisionLink And VisionLink Store Software Are Now Available for All Caterpillar Products {7606, 7620}
2015/02/16
New Software Is Now Available For Product Link 522 Systems On All Cat<SUP>&reg;</SUP> Products {7606, 7620}
2013/05/28
Procedure For Improving Compatibility of Product Link Is Now Available on Caterpillar Machines Equipped with Electronic Monitoring Systems (EMS) {7490, 7606}
2013/04/04
Improved VisionLink<SUP>TM</SUP>Store is Now Available for all Caterpillar Products {7606}
2013/03/29
Device Transfers Are Now Supported In VisionLink<SUP>TM</SUP> Store {7606}
2013/03/29
Improved VisionLink<SUP>TM</SUP> Store for Minimizing Delay in Appearance of VisionLink Store - Modules is Now Available for All Caterpillar Products {7606}
2013/03/29
New Product Link Software for PL121 and PL300 Is Now Available for All Cat<SUP>&reg;</SUP> Products {7606, 7610, 7620}
2013/05/02
New Software Is Now Available for All Cat<SUP>&reg;</SUP> Products With The Product Link 522 System {7606}
2013/09/27
New Product Link Software for PL300 Is Now Available for All Cat<SUP>&reg;</SUP> Products {7606, 7620}
2013/07/08
Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16
New Software For Cat<SUP>&reg;</SUP> ET Can Now Be Used For All Caterpillar Products {0785, 7606}
2013/08/15
New Software Is Now Available For All Cat<SUP>&reg;</SUP> Products With PL522 China System {7606, 7620}
2013/08/19
Procedure for Improving Antenna Communication on All Machines Equipped With Product Link {733B, 7606}
2013/09/16
Improvements for Products and Systems Connected to Product Link {7606}
2013/10/02
New Product Link Software for PL300 Is Now Available for All Cat <SUP>&reg;</SUP>Products {7606, 7620}
2013/10/21
New Software Is Now Available for All Cat<SUP>&reg;</SUP> Products With The Product Link PL421 or Product Link PL420 System {7606, 7620}
2013/10/02
New Software for Product Link PL522 Module Is Now Available for All Cat<SUP>&reg;</SUP> Products {7606}
2014/04/18
Troubleshooting SIM Cards on Certain Product Link 522 and 523 for all Cat Products {7606}
2015/02/17
Loss of Daily Reports May Be an Indicator of End of Life for the Product Link<SUP>&reg;</SUP> ECM on PL321SR and PL321VSR Systems {7606}
2014/08/13
Capturing Engine Stop Messages and Idle Information on All Caterpillar Products Equipped with Product Link 522 {7606}
2014/07/25
Service Meter Adjustment Is Now Available in VisionLink<SUP>TM</SUP> {7478, 7606}
2014/08/20
New Inspection and Repair Procedure Is Now Available for Cat<SUP>&reg;</SUP> Products Located in India Equipped with Product Link {7606}
2014/09/22
"Maintenance Mode" in Product Link is Used to Prevent Codes From Being Transmitted When Performing Service to a Machine or Engine {7606}
2014/11/24
Revision to "Reports and Messages Not Available" Troubleshooting Procedure for Cat<SUP>&reg;</SUP> Products with Cat<SUP>&reg;</SUP> Product Link 121/321 {7606}
2014/12/24
Event Codes (E2131, E2132, or E2133) Appearing Occasionally with On-board Machine Systems with a PL321, or PL121 Satellite System Installed {7600, 7606}
2015/01/06
Procedure to Improve Reporting into VisionLink after Re-Registration of Product Link Systems PL121/321 {7606}
2015/03/17
New Software Is Now Available for All Cat<SUP>&reg;</SUP> Products With PL522 China System {7606, 7620}
2015/03/04
New Software for Product Link PL522 Module Is Now Available for All Cat<SUP>&reg;</SUP> Products {7606, 7620}
2015/06/26
New Troubleshooting Procedure Is Now Available for all Cat<SUP>&reg;</SUP> Products Equipped with PL321 VIMS (PL321 VSR) {7606}
2015/05/12
Instructions for Preventing Utilization Messages Being Reported with Duplicate Time Stamps from PL321VSR Satellite Devices {7601}
2015/09/02
New Product Link Software for PL300 Is Now Available for All Cat<SUP>&reg;</SUP> Products {7606, 7620}
2015/09/11
Special Instruction
Generic Installation of the WAVS Cleaning System{7348}
Generic Installation of the WAVS Cleaning System{7348}
Diagnostic Code Information for Caterpillar <SUP>&reg;</SUP> Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Diagnostic Code Information for Caterpillar ® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Service Magazine
Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/01/27
Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16
Service Meter Adjustment Is Now Available in VisionLink<SUP>TM</SUP> {7478, 7606}
2014/08/20
A New Antenna For The Product Link Is Available {7010, 733T}
2008/06/09
Special Instruction
Connector Identification, Removal, Disassembly, Reassembly, and Installation for All Cat<SUP>&reg;</SUP> Products Equipped with BR Series Connectors {1408}
Connector Identification, Removal, Disassembly, Reassembly, and Installation for All Cat® Products Equipped with BR Series Connectors {1408}
Procedure to Replace Armature of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Tool Operating Manual
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Reuse And Salvage Guidelines
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Service Magazine
Comprehensive List of Electrical Repair and Troubleshooting Information Is Now Available for All CAT Machines {0374, 0709, 1400, 1408, 7490, 7553, 7610}
Comprehensive List of Electrical Repair and Troubleshooting Information Is Now Available for All CAT Machines {0374, 0709, 1400, 1408, 7490, 7553, 7610}

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The names Cat, Caterpillar, John Deere, Komatsu, Volvo, Hitachi, Doosan, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
AVSpare.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only. Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.