3054B Industrial Engine 5MF00001-UP ELECTRICAL AND STARTING SYSTEM Caterpillar SIS

INDUSTRIAL ENGINE 3054B INDUSTRIAL ENGINE 5MF
3054B Industrial Engine 5MF00001-UP SEBP3071 3054B 5MF (1999)

Parts group 3054B:

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ELECTRICAL AND STARTING SYSTEM

ALTERNATOR GP-CHARGING

123-1279 MOUNTING GP-ALTERNATOR

123-1279 MOUNTING GP-ALTERNATOR
FOR USE WITH TURBOCHARGER AND AFTERCOOLER
AN ATTACHMENT

127-3293 MOUNTING GP-ALTERNATOR

127-3293 MOUNTING GP-ALTERNATOR
Type 1
FOR USE WITH 20 SI ALTERNATOR
AN ATTACHMENT

127-3293 MOUNTING GP-ALTERNATOR

127-3293 MOUNTING GP-ALTERNATOR
Type 2
FOR USE WITH 20 SI ALTERNATOR
AN ATTACHMENT

161-2760 MOUNTING GP-ALTERNATOR

161-2760 MOUNTING GP-ALTERNATOR
FOR USE WITH 12 VOLT 85 AMP ALTERNATOR, FAN DRIVE
AN ATTACHMENT

179-1227 MOUNTING GP-ALTERNATOR

179-1227 MOUNTING GP-ALTERNATOR
ALSO AN ATTACHMENT

186-0078 MOUNTING GP-ALTERNATOR

186-0078 MOUNTING GP-ALTERNATOR
S/N 5MF1-1092
AN ATTACHMENT

186-0078 MOUNTING GP-ALTERNATOR

186-0078 MOUNTING GP-ALTERNATOR
S/N 5MF1093-UP
AN ATTACHMENT

186-0147 MOUNTING GP-ALTERNATOR

186-0147 MOUNTING GP-ALTERNATOR
AN ATTACHMENT

187-1966 MOUNTING GP-ALTERNATOR

187-1966 MOUNTING GP-ALTERNATOR
FOR USE WITH 77 KW (103 BHP) ENGINE, TURBOCHARGER
ALSO AN ATTACHMENT

100-8223 ALTERNATOR GP-CHARGING

100-8223 ALTERNATOR GP-CHARGING
12-VOLT, 55-AMPERE
PART OF 142-0344, 146-2681 ALTERNATOR GP-CHARGING
ALSO AN ATTACHMENT

139-2617 ALTERNATOR GP-CHARGING

139-2617 ALTERNATOR GP-CHARGING
24 VOLT

142-0344 ALTERNATOR GP-CHARGING

142-0344 ALTERNATOR GP-CHARGING
12-VOLT, 55-AMPERE

146-2681 ALTERNATOR GP-CHARGING

146-2681 ALTERNATOR GP-CHARGING
12 VOLT
AN ATTACHMENT

146-2682 ALTERNATOR GP-CHARGING

146-2682 ALTERNATOR GP-CHARGING
24 VOLT
AN ATTACHMENT

161-2759 ALTERNATOR GP-CHARGING

161-2759 ALTERNATOR GP-CHARGING
S/N 5MF1-1092
12 VOLT 65 AMP ALTERNATOR
FOR USE WITH FAN DRIVE
ALSO AN ATTACHMENT

161-2759 ALTERNATOR GP-CHARGING

161-2759 ALTERNATOR GP-CHARGING
S/N 5MF1093-UP
12 VOLT 65 AMP ALTERNATOR
FOR USE WITH FAN DRIVE
ALSO AN ATTACHMENT

186-0064 ALTERNATOR GP-CHARGING

186-0064 ALTERNATOR GP-CHARGING
12 VOLT
ALSO AN ATTACHMENT

186-0100 ALTERNATOR GP-CHARGING

186-0100 ALTERNATOR GP-CHARGING
12 VOLT
AN ATTACHMENT

186-0130 ALTERNATOR GP-CHARGING

186-0130 ALTERNATOR GP-CHARGING
S/N 5MF1-1092
12 VOLT
ALSO AN ATTACHMENT

186-0130 ALTERNATOR GP-CHARGING

186-0130 ALTERNATOR GP-CHARGING
12 VOLT
ALSO AN ATTACHMENT

186-0140 ALTERNATOR GP-CHARGING

186-0140 ALTERNATOR GP-CHARGING
12 VOLT
AN ATTACHMENT

186-0160 ALTERNATOR GP-CHARGING

186-0160 ALTERNATOR GP-CHARGING
S/N 5MF1-1092
12 VOLT
ALSO AN ATTACHMENT

186-0160 ALTERNATOR GP-CHARGING

186-0160 ALTERNATOR GP-CHARGING
S/N 5MF1093-UP
12 VOLT
ALSO AN ATTACHMENT

186-0186 ALTERNATOR GP-CHARGING

186-0186 ALTERNATOR GP-CHARGING
S/N 5MF1-1092
12 VOLT
AN ATTACHMENT

186-0186 ALTERNATOR GP-CHARGING

186-0186 ALTERNATOR GP-CHARGING
S/N 5MF1093-UP
12 VOLT
AN ATTACHMENT

186-0232 ALTERNATOR GP-CHARGING

186-0232 ALTERNATOR GP-CHARGING
12 VOLT
AN ATTACHMENT

186-0234 ALTERNATOR GP-CHARGING

186-0234 ALTERNATOR GP-CHARGING
12 VOLT
Type 1
ALSO AN ATTACHMENT

186-0234 ALTERNATOR GP-CHARGING

186-0234 ALTERNATOR GP-CHARGING
12 VOLT
Type 2
ALSO AN ATTACHMENT

186-0237 ALTERNATOR GP-CHARGING

186-0237 ALTERNATOR GP-CHARGING
12-VOLT
AN ATTACHMENT

187-1712 ALTERNATOR GP-CHARGING

187-1712 ALTERNATOR GP-CHARGING
S/N 5MF1-1092
12 VOLT
FOR USE WITH A 81 KW (108 BHP) ENGINE, TURBOCHARGER
AN ATTACHMENT

187-1712 ALTERNATOR GP-CHARGING

187-1712 ALTERNATOR GP-CHARGING
S/N 5MF1093-UP
12 VOLT
FOR USE WITH A 81 KW (108 BHP) ENGINE, TURBOCHARGER
AN ATTACHMENT

218-3917 ALTERNATOR GP-CHARGING

218-3917 ALTERNATOR GP-CHARGING
12-VOLT
ALSO AN ATTACHMENT

226-8035 ALTERNATOR GP-CHARGING

226-8035 ALTERNATOR GP-CHARGING
12-VOLT, 55-AMPERE
ALSO AN ATTACHMENT

236-4587 ALTERNATOR GP-CHARGING

236-4587 ALTERNATOR GP-CHARGING
12 VOLT

SENDER GP

221-1876 SENDER GP

221-1876 SENDER GP -WATER TEMPERATURE

SENSOR GP

183-7188 SENSOR GP-TEMPERATURE

183-7188 SENSOR GP-TEMPERATURE -WATER
AN ATTACHMENT

186-3657 SENSOR GP-TEMPERATURE

186-3657 SENSOR GP-TEMPERATURE -WATER
AN ATTACHMENT

188-1033 SENSOR GP-TEMPERATURE

188-1033 SENSOR GP-TEMPERATURE -WATER
S/N 5MF1-10939

188-1033 SENSOR GP-TEMPERATURE

188-1033 SENSOR GP-TEMPERATURE -WATER
S/N 5MF10940-UP

STARTING AID GP

161-2761 STARTING AID GP

161-2761 STARTING AID GP -LINES, SWITCH
AN ATTACHMENT

161-2762 STARTING AID GP

161-2762 STARTING AID GP -LINES, SWITCH
4 POSITION SWITCH WITH COMMON KEY
AN ATTACHMENT

165-5120 STARTING AID GP

165-5120 STARTING AID GP -SWITCH
ALSO AN ATTACHMENT

176-1210 STARTING AID GP

176-1210 STARTING AID GP -LINES, SWITCH
AN ATTACHMENT

180-9871 STARTING AID GP

180-9871 STARTING AID GP -LINES
AN ATTACHMENT

183-8478 STARTING AID GP

183-8478 STARTING AID GP -LINES, SWITCH
ALSO AN ATTACHMENT

184-0882 STARTING AID GP

184-0882 STARTING AID GP -LINES
AN ATTACHMENT

186-1628 STARTING AID GP

186-1628 STARTING AID GP -LINES, SWITCH
ALSO AN ATTACHMENT

186-1650 STARTING AID GP

186-1650 STARTING AID GP -LINES, SWITCH
ALSO AN ATTACHMENT

186-1657 STARTING AID GP

186-1657 STARTING AID GP -LINES, SWITCH
AN ATTACHMENT

186-1665 STARTING AID GP

186-1665 STARTING AID GP -LINES, SWITCH
ALSO AN ATTACHMENT

186-1675 STARTING AID GP

186-1675 STARTING AID GP -LINES, SWITCH
AN ATTACHMENT

186-1679 STARTING AID GP

186-1679 STARTING AID GP -LINES
ALSO AN ATTACHMENT

186-1684 STARTING AID GP

186-1684 STARTING AID GP -LINES
ALSO AN ATTACHMENT

186-1685 STARTING AID GP

186-1685 STARTING AID GP -LINES
ALSO AN ATTACHMENT

186-1686 STARTING AID GP

186-1686 STARTING AID GP -LINES
ALSO AN ATTACHMENT

186-1687 STARTING AID GP

186-1687 STARTING AID GP -LINES
ALSO AN ATTACHMENT

186-1688 STARTING AID GP

186-1688 STARTING AID GP -LINES
ALSO AN ATTACHMENT

186-1690 STARTING AID GP

186-1690 STARTING AID GP -LINES, SWITCH
AN ATTACHMENT

186-1692 STARTING AID GP

186-1692 STARTING AID GP -LINES, SWITCH
ALSO AN ATTACHMENT

186-4273 STARTING AID GP

186-4273 STARTING AID GP -HEATER
ALSO AN ATTACHMENT

186-4282 STARTING AID GP

186-4282 STARTING AID GP -HEATER, RESISTOR
ALSO AN ATTACHMENT

186-4297 STARTING AID GP

186-4297 STARTING AID GP -HEATER
ALSO AN ATTACHMENT

191-9277 STARTING AID GP

191-9277 STARTING AID GP -LINES, SWITCH
ALSO AN ATTACHMENT

224-2758 STARTING AID GP

224-2758 STARTING AID GP -LINES

STARTING MOTOR GP

127-1631 MOUNTING GP-STARTING MOTOR

127-1631 MOUNTING GP-STARTING MOTOR
FOR USE WITH FLYWHEEL HOUSING
ALSO AN ATTACHMENT

166-4497 MOUNTING GP-STARTING MOTOR

166-4497 MOUNTING GP-STARTING MOTOR
ALSO AN ATTACHMENT

166-4499 MOUNTING GP-STARTING MOTOR

166-4499 MOUNTING GP-STARTING MOTOR
AN ATTACHMENT

166-4723 MOUNTING GP-STARTING MOTOR

166-4723 MOUNTING GP-STARTING MOTOR
AN ATTACHMENT

186-3285 MOUNTING GP-STARTING MOTOR

186-3285 MOUNTING GP-STARTING MOTOR
AN ATTACHMENT

186-3324 MOUNTING GP-STARTING MOTOR

186-3324 MOUNTING GP-STARTING MOTOR
AN ATTACHMENT

223-5545 MOUNTING GP-STARTING MOTOR

223-5545 MOUNTING GP-STARTING MOTOR

100-6329 STARTING MOTOR GP-ELECTRIC

100-6329 STARTING MOTOR GP-ELECTRIC
12 VOLT, 3KW
FOR USE WITH NA AND TURBOCHARGED ENGINES, FLYWHEEL HOUSING

100-8224 STARTING MOTOR GP-ELECTRIC

100-8224 STARTING MOTOR GP-ELECTRIC
12 VOLT
PART OF 100-6329, 191-1778, 224-0764 STARTING MOTOR GP-ELECTRIC
ALSO AN ATTACHMENT

110-9458 STARTING MOTOR GP-ELECTRIC

110-9458 STARTING MOTOR GP-ELECTRIC
24 VOLT
AN ATTACHMENT

136-7890 STARTING MOTOR GP-ELECTRIC

136-7890 STARTING MOTOR GP-ELECTRIC
12 VOLT
Type 1

136-7890 STARTING MOTOR GP-ELECTRIC

136-7890 STARTING MOTOR GP-ELECTRIC
12 VOLT
Type 2

136-7891 STARTING MOTOR GP-ELECTRIC

136-7891 STARTING MOTOR GP-ELECTRIC
12 VOLT
PART OF 136-7890, 216-7088, 218-0485 STARTING MOTOR GP-ELECTRIC

141-2721 STARTING MOTOR GP-ELECTRIC

141-2721 STARTING MOTOR GP-ELECTRIC
24-VOLT

166-4495 STARTING MOTOR GP-ELECTRIC

166-4495 STARTING MOTOR GP-ELECTRIC
12 VOLT
Type 1
ALSO AN ATTACHMENT

166-4495 STARTING MOTOR GP-ELECTRIC

166-4495 STARTING MOTOR GP-ELECTRIC
12 VOLT
Type 2
ALSO AN ATTACHMENT

166-4496 STARTING MOTOR GP-ELECTRIC

166-4496 STARTING MOTOR GP-ELECTRIC
12 VOLT
AN ATTACHMENT

166-4498 STARTING MOTOR GP-ELECTRIC

166-4498 STARTING MOTOR GP-ELECTRIC
12 VOLT
AN ATTACHMENT

166-4726 STARTING MOTOR GP-ELECTRIC

166-4726 STARTING MOTOR GP-ELECTRIC
12 VOLT
AN ATTACHMENT

186-3283 STARTING MOTOR GP-ELECTRIC

186-3283 STARTING MOTOR GP-ELECTRIC
12 VOLT
AN ATTACHMENT

191-1778 STARTING MOTOR GP-ELECTRIC

191-1778 STARTING MOTOR GP-ELECTRIC
12 VOLT
AN ATTACHMENT

216-7088 STARTING MOTOR GP-ELECTRIC

216-7088 STARTING MOTOR GP-ELECTRIC
Type 1

216-7088 STARTING MOTOR GP-ELECTRIC

216-7088 STARTING MOTOR GP-ELECTRIC
Type 2

218-0485 STARTING MOTOR GP-ELECTRIC

218-0485 STARTING MOTOR GP-ELECTRIC
Type 1

218-0485 STARTING MOTOR GP-ELECTRIC

218-0485 STARTING MOTOR GP-ELECTRIC
Type 2

224-0764 STARTING MOTOR GP-ELECTRIC

224-0764 STARTING MOTOR GP-ELECTRIC
ALSO AN ATTACHMENT

236-4179 STARTING MOTOR GP-ELECTRIC

236-4179 STARTING MOTOR GP-ELECTRIC

SWITCH GP

127-2128 SWITCH GP-HEAT START

127-2128 SWITCH GP-HEAT START
AN ATTACHMENT

127-2129 SWITCH GP-HEAT START

127-2129 SWITCH GP-HEAT START
AN ATTACHMENT

186-1689 SWITCH GP-HEAT START

186-1689 SWITCH GP-HEAT START
ALSO AN ATTACHMENT

137-2666 SWITCH GP-PRESSURE

137-2666 SWITCH GP-PRESSURE -ENGINE OIL

142-0081 SWITCH GP-PRESSURE

142-0081 SWITCH GP-PRESSURE -ENGINE OIL

161-2763 SWITCH GP-PRESSURE

161-2763 SWITCH GP-PRESSURE -ENGINE OIL
AN ATTACHMENT

219-5811 SWITCH GP-PRESSURE

219-5811 SWITCH GP-PRESSURE -ENGINE OIL

161-2764 SWITCH GP-TEMPERATURE

161-2764 SWITCH GP-TEMPERATURE -WATER TEMPERATURE
ALSO AN ATTACHMENT

161-2895 SWITCH GP-TEMPERATURE

161-2895 SWITCH GP-TEMPERATURE -WATER
S/N 5MF1-10939
TEMPERATURE GAUGE WITH SENDING UNIT
AN ATTACHMENT

161-2895 SWITCH GP-TEMPERATURE

161-2895 SWITCH GP-TEMPERATURE -WATER
S/N 5MF10940-UP
TEMPERATURE GAUGE WITH SENDING UNIT
AN ATTACHMENT

WIRING GP

110-2958 RESISTOR GP

110-2958 RESISTOR GP
FOR USE WITH 24 VOLT ELECTRICAL SYSTEM
AN ATTACHMENT

110-2959 RESISTOR GP

110-2959 RESISTOR GP
FOR USE WITH 24 VOLT ELECTRICAL SYSTEM
AN ATTACHMENT

191-5053 RESISTOR GP

191-5053 RESISTOR GP
S/N 5MF1-1503

191-5053 RESISTOR GP

191-5053 RESISTOR GP
S/N 5MF1504-UP

Information:

(For parts list, see above)

ELECTRICAL AND STARTING SYSTEM

ALTERNATOR GP-CHARGING

Engine News

Cat® Reman Has Added Alternators and Starting Motor Groups for Certain Engines and Generator Set Engines {1405, 1453}
2014/08/08

Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}

Operation and Maintenance Manual

Alternator - Inspect
3054B Industrial Engine

Alternator and Fan Belts - Inspect/Adjust/Replace
3054B Industrial Engine

Special Instruction

Charging System Troubleshooting {1406}
Charging System Troubleshooting {1406}

Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure for Replacing Regulator Kit on All Engines {1405}

Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}

Specifications

Alternator and Regulator
3054B Industrial Engine

Alternator
Alternator - Bosch K1/N1

Systems Operation

General Information
Alternator - Bosch K1/N1

Component Description
Alternator - Bosch K1/N1

Normal Operation
Alternator - Bosch K1/N1

Testing and Adjusting

Belt Tension Chart
3054B Industrial Engine

Capacitor - Test
Alternator - Bosch K1/N1

Stator - Test
Alternator - Bosch K1/N1

Field Winding - Test
Alternator - Bosch K1/N1

Rectifier - Test
Alternator - Bosch K1/N1

Brush Assembly - Test
Alternator - Bosch K1/N1

Brush Length - Check
Alternator - Bosch K1/N1

Regulator - Test
Alternator - Bosch K1/N1

Diode Trio - Test
Alternator - Bosch K1/N1

Diode Assembly - Test
Alternator - Bosch K1/N1

Residual Magnetism - Restore
Alternator - Bosch K1/N1

Insulated Screw - Check
Alternator - Bosch K1/N1

Alternator Output - Test
Alternator - Bosch K1/N1

Troubleshooting

General Information
Alternator - Bosch K1/N1

Alternator Will Not Charge
Alternator - Bosch K1/N1

Alternator Charge Rate Is Low
Alternator - Bosch K1/N1

Alternator Charge Rate Is High
Alternator - Bosch K1/N1

Alternator Is Noisy
Alternator - Bosch K1/N1

Disassembly and Assembly

Alternator - Remove and Install
3054B Industrial Engine

Alternator - Disassemble
Alternator - Bosch K1/N1

Alternator - Assemble
Alternator - Bosch K1/N1

Service Magazine

Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}

BATTERY GP

Operation and Maintenance Manual

Battery Electrolyte Level - Check
3054B Industrial Engine

Starting with Jump Start Cables
3054B Industrial Engine

Battery or Battery Cable - Disconnect
3054B Industrial Engine

Cold Weather Starting
3054B Industrial Engine

Battery - Replace
3054B Industrial Engine

Tool Operating Manual

M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}
M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}

ELECTRONICS GP-ENGINE

Engine News

A New Electronic Control Module Wash Out Process {1901, 1920}
A New Electronic Control Module Wash Out Process {1901, 1920}

New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}

Operation and Maintenance Manual

Engine Rating Definitions
3054B Industrial Engine

Cold Weather Starting
3054B Industrial Engine

Engine Protective Devices - Check
3054B Industrial Engine

Engine Shutoffs and Engine Alarms
3054B Industrial Engine

Gauges and Indicators
3054B Industrial Engine

Special Instruction

Instructions for Communicating With and Flashing the 10R-4085 Engine Electronic Control Gp and the 10R-1824 Engine Electronic Control Gp {1901, 1920}
Instructions for Communicating With and Flashing the 10R-4085 Engine Electronic Control Gp and the 10R-1824 Engine Electronic Control Gp {1901, 1920}

Procedure to Flash the ADEM 3 Engine Electronic Control Gp {1901, 1920}
Procedure to Flash the ADEM 3 Engine Electronic Control Gp {1901, 1920}

Information Release Memo

APPEARANCE CHANGE ON REMAN SHORT BLOCKS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS

Service Magazine

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

New Machine Software for Cat® Product Link Is Now Available on Certain Cat® Products {7490, 7606, 7610, 7620}
New Machine Software for Cat^® Product Link Is Now Available on Certain Cat^® Products {7490, 7606, 7610, 7620}

ELECTRONICS GP-POWER TRAIN

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

ELECTRONICS GP-IMPLEMENT

ELECTRONICS GP-MACHINE

Engine News

New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}

Service Magazine

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

ELECTRONICS GP

Special Instruction

Cat® VIMS Converter Functionality {7610, 7620}
Cat^® VIMS Converter Functionality {7610, 7620}

Service Magazine

"Maintenance Mode" in Product Link is Used to Prevent Codes From Being Transmitted When Performing Service to a Machine or Engine {7606}
2014/11/24

New Software Is Now Available for Cat® Product Link {7606, 7610, 7620}
New Software Is Now Available for Cat^® Product Link {7606, 7610, 7620}

Event Identification Number (EID) Above 60000 is Now Used on All Cat® Products {1400}
Event Identification Number (EID) Above 60000 is Now Used on All Cat^® Products {1400}

GLOW PLUG GP

Engine News

Do Not Use Ether with Engines that are Equipped with a Starting Aid {1412}
2002/11/01

MISCELLANEOUS INFORMATION

Operation and Maintenance Manual

Engine Protective Devices - Check
3054B Industrial Engine

Testing and Adjusting

Electrical System
3054B Industrial Engine

SENSOR GP

Special Instruction

Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}

Specifications

Engine Oil Pressure
3054B Industrial Engine

Tool Operating Manual

Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}

SHUTOFF GP

Operation and Maintenance Manual

Manual Stop Procedure
3054B Industrial Engine

Engine Shutoffs and Engine Alarms
3054B Industrial Engine

Emergency Stopping
3054B Industrial Engine

STARTING AID GP

Engine News

Do Not Use Ether with Engines that are Equipped with a Starting Aid {1412}
2002/11/01

Operation and Maintenance Manual

Cold Weather Starting
3054B Industrial Engine

Disassembly and Assembly

Air Inlet Heater - Remove and Install
3054B Industrial Engine

STARTING MOTOR GP

Engine News

Cat® Reman Has Added Alternators and Starting Motor Groups for Certain Engines and Generator Set Engines {1405, 1453}
2014/08/08

Operation and Maintenance Manual

Starting Motor - Inspect
3054B Industrial Engine

Cold Weather Starting
3054B Industrial Engine

Starting the Engine
3054B Industrial Engine

Special Instruction

Caterpillar PRELUB® Diagnostics{1469}
Caterpillar PRELUB^® Diagnostics{1469}

Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}

Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}

Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}

Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}

Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}

Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat^® Products {1408, 1450, 1453}

Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat^® Products {1408, 1450, 1453}

Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat^® Products {1453}

Specifications

Electric Starting Motor
3054B Industrial Engine

Starting Motor
JF Series Starting Motor

Systems Operation

General Information
JF Series Starting Motor

Normal Operation
JF Series Starting Motor

Component Description
JF Series Starting Motor

Reuse And Salvage Guidelines

Disassembly, Assembly, Testing, and Salvage of Starting Motor for 3046, 3064, and 3066 Engines {1453}
Disassembly, Assembly, Testing, and Salvage of Starting Motor for 3046, 3064, and 3066 Engines {1453}

Testing and Adjusting

Field Winding - Test
JF Series Starting Motor

Armature - Test
JF Series Starting Motor

Brush and Brush Holder - Check
JF Series Starting Motor

No Load - Test
JF Series Starting Motor

Armature End Play - Adjust
JF Series Starting Motor

Starting Motor Solenoid - Test
JF Series Starting Motor

Troubleshooting

Starting Motor Does Not Turn or Turns Slowly
JF Series Starting Motor

Pinion Does Not Engage Ring Gear While Armature Turns
JF Series Starting Motor

Starting Motor Continues to Operate after Start Switch Has Been Released
JF Series Starting Motor

Pinion Continues to Engage after Engine Starts
JF Series Starting Motor

General Information
JF Series Starting Motor

Disassembly and Assembly

Electric Starting Motor - Remove and Install
3054B Industrial Engine

Starting Motor - Disassemble
JF Series Starting Motor

Starting Motor - Assemble
JF Series Starting Motor

General Information
JF Series Starting Motor

SWITCH GP

Engine News

A New Oil Pressure Switch is Now Available {7421}
2005/05/09

TOOLS

Tool Operating Manual

NEHS1032: 538-5051 Communications Adapter 3 {0599, 0709, 1900, 4800, 7490, 7600}
NEHS1032: 538-5051 Communications Adapter 3 {0599, 0709, 1900, 4800, 7490, 7600}

NEHS1270 TesLite and LoadProCables {0374, 0599, 0709, 0734}
NEHS1270 TesLite and LoadProCables {0374, 0599, 0709, 0734}

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

Troubleshooting

Service Tools
JF Series Starting Motor

Service Tools
Alternator - Bosch K1/N1

Service Magazine

Diagnostic Cables and Harnesses Are Available {0785}
2014/08/11

A New Communication Adapter Cable As Is Now Available For Certain Cat Products {0785}
A New Communication Adapter Cable As Is Now Available For Certain Cat Products {0785}

WIRING GP

Special Instruction

Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}

Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}

Repair Procedure for Damaged Harness Wiring {1408}
Repair Procedure for Damaged Harness Wiring {1408}

Tool Operating Manual

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

CONNECTION GP

Service Magazine

Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553}
Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553}

ELECTRONICS GP-MONITOR

Engine News

New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}

Special Instruction

Cat® VIMS Converter Functionality {7610, 7620}
Cat^® VIMS Converter Functionality {7610, 7620}

Service Magazine

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

New Inspection and Repair Procedure Is Now Available for Cat® Products Located in India Equipped with Product Link {7606}
2014/09/22

New Software Is Now Available for All Cat® Products With PL522 China System {7606, 7620}
2015/03/04

New Troubleshooting Procedure Is Now Available for all Cat® Products Equipped with PL321 VIMS (PL321 VSR) {7606}
2015/05/12

New Software Is Now Available for Cat® Product Link {7606, 7610, 7620}
New Software Is Now Available for Cat^® Product Link {7606, 7610, 7620}

HEATER GP

Operation and Maintenance Manual

Cold Weather Starting
3054B Industrial Engine

Specifications

Air Inlet Heater
3054B Industrial Engine

Disassembly and Assembly

Air Inlet Heater - Remove and Install
3054B Industrial Engine

ELECTRONICS GP-WORK TOOL

Service Magazine

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

ELECTRONICS GP-COMMUNICATION

Engine News

A New Electronic Control Module Wash Out Process {1901, 1920}
A New Electronic Control Module Wash Out Process {1901, 1920}

Service Magazine

Improved VisionLink And VisionLink Store Software Are Now Available for All Caterpillar Products {7606, 7620}
2015/09/15

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

New Software Is Now Available for All Cat® Products With The Product Link PL421 or Product Link PL420 System {7606, 7620}
2014/12/10

New Software for Product Link PL522 Module Is Now Available for All Cat® Products {7606}
2014/08/08

Loss of Daily Reports May Be an Indicator of End of Life for the Product Link® ECM on PL321SR and PL321VSR Systems {7606}
2014/06/24

Capturing Engine Stop Messages and Idle Information on All Caterpillar Products Equipped with Product Link 522 {7606}
2014/07/25

Service Meter Adjustment Is Now Available in VisionLinkTM {7478, 7606}
2014/08/20

New Inspection and Repair Procedure Is Now Available for Cat® Products Located in India Equipped with Product Link {7606}
2014/09/22

"Maintenance Mode" in Product Link is Used to Prevent Codes From Being Transmitted When Performing Service to a Machine or Engine {7606}
2014/11/24

Revision to "Reports and Messages Not Available" Troubleshooting Procedure for Cat® Products with Cat® Product Link 121/321 {7606}
2014/12/24

Event Codes (E2131, E2132, or E2133) Appearing Occasionally with On-board Machine Systems with a PL321, or PL121 Satellite System Installed {7600, 7606}
2015/01/06

Procedure to Improve Reporting into VisionLink after Re-Registration of Product Link Systems PL121/321 {7606}
2015/03/17

New Software Is Now Available for All Cat® Products With PL522 China System {7606, 7620}
2015/03/04

New Software for Product Link PL522 Module Is Now Available for All Cat® Products {7606, 7620}
2015/06/26

New Troubleshooting Procedure Is Now Available for all Cat® Products Equipped with PL321 VIMS (PL321 VSR) {7606}
2015/05/12

New Product Link Software for PL300 Is Now Available for All Cat® Products {7606, 7620}
2015/09/11

ELECTRONICS GP-GENERATOR SET

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

METER GP-SERVICE

Service Meter Adjustment Is Now Available in VisionLinkTM {7478, 7606}
2014/08/20

HARNESS GP

Special Instruction

Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat^® Products {1408, 1450, 1453}

Tool Operating Manual

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

3054B Industrial Engine 5MF00001-UP ELECTRICAL AND STARTING SYSTEM Caterpillar SIS

Parts group 3054B:

Information:

Truck sale: