159-0044 WINCH GP-SKIDDER S/N 3KZ1-UP GRAPPLE PART OF 169-4372 WINCH AR-SKIDDER AN ATTACHMENT 525B WHEEL SKIDDER

WORK TOOLS

WINCH GP

0. 159-0044 WINCH GP-S

SERVICE EQUIPMENT AND SUPPLIES

CHARTS & FILMS

1. 179-7065 FILM GP

TANK GP-WATER

2. 205-8130 GUARD GP-W

GASKET & SEAL KITS

3. 230-1104 KIT-GASKET
4. 269-9174 KIT-GASKET
5. 286-3510 KIT-GASKET
6. 456-1661 KIT-GASKET
7. 460-1469 KIT-GASKET
8. 463-8208 KIT-GASKET

TANK GP-WATER

9. 207-1393 KIT-WATER
0. INFORMATION

WHEEL SKIDDER 525B WHEEL SKIDDER 3KZ
525B Wheel Skidder 3KZ00001-UP (MACHINE) POWERED BY 3126 Engine SEBP3096 525B 3KZ (1998)

WORK TOOLS

WINCH GP

220-0484 WINCH GP

222-8110 WINCH GP

159-0044 WINCH GP-SKIDDER

#SEBP30960830

159-0044: WINCH GP-SKIDDER

WINCH GP-SKIDDER

159-0044 WINCH GP-SKIDDER
S/N 3KZ1-UP
GRAPPLE
PART OF 169-4372 WINCH AR-SKIDDER
AN ATTACHMENT

i00942756 SEBP3096

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Parts for your 525B WHEEL SKIDDER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	118-6273	[1]	FERRULE
2.	Y	[1]	DRUM GP-WINCH
3.	Y	[1]	CLUTCH & GEAR GP-WINCH
4.	Y	[1]	GEAR GP-WINCH OUTPUT
5.	161-6408 Y	[1]	CLUTCH GP-WINCH
6.	Y	[1]	GEAR GP-WINCH INPUT
7.	166-2910 Y	[1]	BRAKE GP-WINCH
8.	166-3545 Y	[1]	LINES GP-WINCH
9.	172-0314 Y	[1]	CONTROL GP-WINCH HYDRAULIC
10.	5L-5840	[3]	WASHER (9.25X16.92X1.83-MM THK)
11.	193-7417 Y	[1]	CASE GP-WINCH
12.	0S-1619	[3]	BOLT (3/8-16X3-IN)
13.	7J-9108	[7]	SEAL-O-RING
	Y		SEPARATE ILLUSTRATION

#SEBP30960831

179-7065: FILM GP

FILM GP

179-7065 FILM GP
S/N 3KZ1-UP
PART OF 159-3023 PLATE & FILM GP

i01256367 SEBP3096

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Parts for your 525B WHEEL SKIDDER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9X-2433	[1]	FILM-IDENTIFICATION (CATERPILLAR)
2.	3E-6509	[4]	FILM-IDENTIFICATION (CAT)
3.	187-1718	[2]	FILM-IDENTIFICATION (525B)
5.	124-5177	[2]	FILM-STRIPE (CURVED)
6.	124-5178 BE		FILM-STRIPE (STRAIGHT)
7.	3E-4593 BE		FILM-STRIPE (REAR)
8.	195-1145	[2]	FILM-IDENTIFICATION (CAT)
	B		USE AS REQUIRED
	E		ORDER BY THE CENTIMETER

#SEBP30960832

205-8130: GUARD GP-WATER TANK

GUARD GP-WATER TANK

205-8130 GUARD GP-WATER TANK
S/N 3KZ1-UP
PART OF 204-0364 TANK AR-WATER
AN ATTACHMENT

i01532740 SEBP3096

2058130 GUARD GP-WATER TANK Parts scheme

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Parts for your 525B WHEEL SKIDDER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	205-8134	[1]	PLATE AS
	8T-3490 M	[2]	NUT-WELD (M10X1.5-THD)
2.	205-8140	[1]	PLATE AS
3.	205-8143	[1]	BRACKET AS
	8T-3490 M	[4]	NUT-WELD (M10X1.5-THD)
4.	8T-4121	[16]	WASHER-HARD (11X21X2.5-MM THK)
5.	8T-4137 M	[16]	BOLT (M10X1.5X20-MM)
	M		METRIC PART

#SEBP30960833

230-1104: KIT-GASKET

KIT-GASKET

230-1104 KIT-GASKET -CYLINDER HEAD
S/N 3KZ1-UP
KIT CONTAINS GASKETS, SEALS, AND BENDABLE LOCKS TO REBUILD AND REINSTALL A CYLINDER HEAD. KIT INCLUDES TURBO GASKETS.. KIT DOES NOT INCLUDE THE FUEL INJECTOR SEALS. ORDER A SINGLE INJECTOR SEAL KIT AS NEEDED.. FOR IN-LINE 4 AND 6 CYLINDER ENGINES WITH ONE CYLINDER HEAD ONLY. KIT INCLUDES TURBO MOUNTING HARDWARE.
FIELD REPLACEMENT ORDER @@@@@460-1469@@@@@
FOR USE WITH @@@@@148-3017@@@@@
FIELD INSTALLATION

i01892891 SEBP3096

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Parts for your 525B WHEEL SKIDDER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1S-7057	[1]	GASKET
2.	2W-7212	[1]	GASKET-WATER REGULATOR
3.	7C-1152	[2]	GASKET
4.	7C-1159	[1]	GASKET
5.	7C-7431	[1]	GASKET (TURBOCHARGER)
6.	7W-2398	[1]	GASKET (OIL DRAIN)
7.	113-6200	[3]	GASKET
8.	113-6250	[1]	GASKET
9.	119-2940	[1]	GASKET (VALVE COVER)
10.	195-7339	[1]	GASKET-WATER REGULATOR
11.	205-1293	[1]	GASKET-CYLINDER HEAD
12.	156-0235	[6]	LOCK
13.	7E-0844	[1]	SEAL
14.	6F-6673	[1]	SEAL-O-RING
15.	119-3036	[12]	SEAL-VALVE STEM

			FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT

			HTTP://DEALER.CAT.COM/RELATED

#SEBP30960834

269-9174: KIT-GASKET

KIT-GASKET

269-9174 KIT-GASKET -TURBOCHARGER
S/N 3KZ1-UP
KIT CONTAINS GASKETS AND SEALS TO REINSTALL THE TURBOS AND ATTACHING LINES.
FOR USE WITH @@@@@148-3017@@@@@
FIELD INSTALLATION

i05235923 SEBP3096

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Parts for your 525B WHEEL SKIDDER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1S-7057	[1]	GASKET
2.	7C-7431	[1]	GASKET (TURBOCHARGER)
3.	7W-2398	[1]	GASKET (OIL DRAIN)
4.	375-2467 M	[4]	LOCKNUT-FLANGE (M10X1.5-THD)
5.	3J-1907	[1]	SEAL-O-RING
6.	4F-7391	[1]	SEAL-O-RING
7.	6V-8397	[1]	SEAL-O-RING
8.	9M-4849	[1]	SEAL-O-RING
9.	418-6781 M	[4]	STUD-TAPERLOCK (M10X1.5X40-MM)

			FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT

			HTTP://DEALER.CAT.COM/RELATED
	M		METRIC PART

#SEBP30960835

286-3510: KIT-GASKET

KIT-GASKET

286-3510 KIT-GASKET -CENTRAL, LOWER STRUCTURE
S/N 3KZ1-UP
KIT CONTAINS GASKETS, SEALS, AND BENDABLE LOCKS TO REINSTALL THE OIL PAN, INTERNAL OIL PUMP, AND BLOCK COVERS.
FIELD REPLACEMENT ORDER @@@@@463-8208@@@@@
FOR USE WITH @@@@@148-3017@@@@@
FIELD INSTALLATION

i05975509 SEBP3096

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Parts for your 525B WHEEL SKIDDER:

CATERPILLAR SIS

Part No	Qty	Parts name
4Y-9652	[3]	GASKET
7W-5340	[1]	GASKET
8N-6854	[1]	GASKET
135-9819	[1]	SEAL-INTEGRAL
166-2905	[1]	SEAL-INTEGRAL
2M-9780	[2]	SEAL-O-RING
3J-1907	[2]	SEAL-O-RING
3K-0360	[1]	SEAL-O-RING
3P-1156	[2]	SEAL-O-RING
4F-9653	[1]	SEAL-O-RING
033-5853	[1]	SEAL-O-RING

		FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT

		HTTP://DEALER.CAT.COM/RELATED

#SEBP30960836

456-1661: KIT-GASKET

KIT-GASKET

456-1661 KIT-GASKET -WATER PUMP, LINES
S/N 3KZ1-UP
KIT CONTAINS GASKETS AND SEALS TO REINSTALL WATER PUMP AND ATTACHING LINES
FIELD INSTALLATION

i06019477 SEBP3096

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Parts for your 525B WHEEL SKIDDER:

CATERPILLAR SIS

Part No	Qty	Parts name
4W-7592	[1]	GASKET
3D-2824	[1]	SEAL-O-RING
3K-0360	[1]	SEAL-O-RING
2M-4453	[1]	SEAL-O-RING
4J-0524	[1]	SEAL-O-RING
6V-5063	[1]	SEAL-O-RING
6V-6609	[2]	SEAL-O-RING
147-0182	[1]	SEAL-O-RING

		FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT:

		HTTP://DEALER.CAT.COM/RELATED

#SEBP30960837

460-1469: KIT-GASKET

KIT-GASKET

460-1469 KIT-GASKET -SINGLE CYLINDER HEAD
S/N 3KZ1-UP
KIT CONTAINS GASKETS, SEALS, AND BENDABLE LOCKS TO REBUILD AND REINSTALL A CYLINDER HEAD. KIT INCLUDES TURBO GASKETS. KIT DOES NOT INCLUDE THE FUEL INJECTOR SEALS. ORDER A SINGLE INJECTOR SEAL KIT AS NEEDED. FOR IN-LINE 4 AND 6 CYLINDER ENGINES WITH ONE CYLINDER HEAD ONLY. KIT INCLUDES TURBO MOUNTING HARDWARE.
FIELD REPLACEMENT FOR @@@@@230-1104@@@@@
FIELD INSTALLATION

i05845317 SEBP3096

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Parts for your 525B WHEEL SKIDDER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1S-7057	[1]	GASKET
2.	7C-1152	[2]	GASKET
3.	7C-1159	[1]	GASKET
4.	7C-7431	[1]	GASKET (TURBOCHARGER)
5.	7W-2398	[1]	GASKET (OIL DRAIN)
6.	113-6200	[3]	GASKET
7.	113-6250	[1]	GASKET
8.	119-2940	[1]	GASKET (VALVE COVER)
9.	205-1293	[1]	GASKET-CYLINDER HEAD
10.	2W-7212	[1]	GASKET-WATER REGULATOR
11.	195-7339	[1]	GASKET-WATER REGULATOR
12.	156-0235	[6]	LOCK
13.	375-2467 M	[4]	LOCKNUT-FLANGE (M10X1.5-THD)
14.	7E-0844	[1]	SEAL
15.	1J-9671	[3]	SEAL-O-RING
16.	3D-2824	[1]	SEAL-O-RING
17.	3J-1907	[7]	SEAL-O-RING
18.	3J-7354	[3]	SEAL-O-RING
19.	3K-0360	[3]	SEAL-O-RING
20.	4J-5477	[2]	SEAL-O-RING
21.	5F-7054	[1]	SEAL-O-RING
22.	5P-7813	[1]	SEAL-O-RING
23.	6F-6673	[1]	SEAL-O-RING
24.	6V-8397	[7]	SEAL-O-RING
25.	8H-2046	[1]	SEAL-O-RING
26.	9M-4849	[1]	SEAL-O-RING
27.	418-6781 M	[4]	STUD-TAPERLOCK (M10X1.5X40-MM)

			FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT

			HTTP://DEALER.CAT.COM/RELATED
	M		METRIC PART

#SEBP30960838

463-8208: KIT-GASKET

KIT-GASKET

463-8208 KIT-GASKET
S/N 3KZ1-UP
KIT CONTAINS GASKETS, SEALS, AND BENDABLE LOCKS TO REINSTALL THE OIL PAN, INTERNAL OIL PUMP, AND BLOCK COVERS.
FIELD REPLACEMENT FOR @@@@@286-3510@@@@@
FOR USE WITH @@@@@148-3017@@@@@
FIELD INSTALLATION

i05976109 SEBP3096

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Parts for your 525B WHEEL SKIDDER:

CATERPILLAR SIS

Part No	Qty	Parts name
4Y-9652	[3]	GASKET
7W-5340	[1]	GASKET
8N-6854	[1]	GASKET
166-2905	[1]	SEAL-INTEGRAL
2K-8199	[1]	SEAL-O-RING
2M-9780	[1]	SEAL-O-RING
3J-1907	[2]	SEAL-O-RING
3K-0360	[2]	SEAL-O-RING
3P-1156	[2]	SEAL-O-RING
4F-7391	[1]	SEAL-O-RING
4F-9653	[1]	SEAL-O-RING
214-7566	[2]	SEAL-O-RING
238-5080	[1]	SEAL-O-RING
238-5081	[1]	SEAL-O-RING

		FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT

		HTTP://DEALER.CAT.COM/RELATED

#SEBP30960839

207-1393: KIT-WATER TANK

KIT-WATER TANK

207-1393 KIT-WATER TANK
S/N 3KZ1-874
FOR FIELD INSTALLATION ONLY, FOR TRACTOR CLEANING
CANNOT BE USED WITH 147-4559 CAB AR-OPEN ROPS, 161-9243 CAB AR-OPEN ROPS
AN ATTACHMENT

i01532757 SEBP3096

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Parts for your 525B WHEEL SKIDDER:

CATERPILLAR SIS

Part No	Qty	Parts name
9R-3572 M	[6]	BOSS (M12X1.75X20-MM)
205-6580	[1]	PLATE AS
205-6581	[1]	PLATE AS
204-0364 Y	[1]	TANK AR-WATER (WATER CLEANING SYSTEM)
M		METRIC PART
Y		SEPARATE ILLUSTRATION

Information:

WORK TOOLS

WINCH GP

Operation and Maintenance Manual

Winch Drive Shaft Support Bearing - Lubricate
525B and 535B Wheel Skidders

Winch Drive Shaft Universal Joint - Lubricate
525B and 535B Wheel Skidders

Winch Wire Rope - Install
525B and 535B Wheel Skidders

Winch Drive Shaft Spline - Lubricate
525B and 535B Wheel Skidders

Winch Warm-Up Procedure
525B and 535B Wheel Skidders

Winch Oil Filter - Replace
525B and 535B Wheel Skidders

Winch Oil - Change
525B and 535B Wheel Skidders

Winch Oil Level - Check
525B and 535B Wheel Skidders

Winch Drum Drag Adjustment
525B and 535B Wheel Skidders

Winch Control
525B and 535B Wheel Skidders

Winch Drum Bearing - Lubricate
525B and 535B Wheel Skidders

Special Instruction

New Winch Control Improves the Free Spool Mechanism on Wheel Skidders{5163, 5163, 5170}
New Winch Control Improves the Free Spool Mechanism on Wheel Skidders{5163, 5163, 5170}

Service Letter-NACD

PRODUCT SUPPORT PROGRAM FOR SHIMMING THE WINCH ON CERTAIN 525B AND 535B WHEEL SKIDDERS
PRODUCT SUPPORT PROGRAM FOR SHIMMING THE WINCH ON CERTAIN 525B AND 535B WHEEL SKIDDERS

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Technical Information Bulletin

Correct Operation of Caterpillar C500 Series Winches on Wheel Skidders
Correct Operation of Caterpillar C500 Series Winches on Wheel Skidders

Specifications

Gear Pump (Winch)
515, 525, 525B, 525C, 535B, 535C, 545 and 545C Wheel Skidders Winch

Winch Drive Shaft
515, 525, 525B, 525C, 535B, 535C, 545 and 545C Wheel Skidders Winch

Oil Filter (Winch)
515, 525, 525B, 525C, 535B, 535C, 545 and 545C Wheel Skidders Winch

Winch Hydraulic Control
515, 525, 525B, 525C, 535B, 535C, 545 and 545C Wheel Skidders Winch

Service Letter-China

PRODUCT SUPPORT PROGRAM FOR SHIMMING THE WINCH ON CERTAIN 525B AND 535B WHEEL SKIDDERS
PRODUCT SUPPORT PROGRAM FOR SHIMMING THE WINCH ON CERTAIN 525B AND 535B WHEEL SKIDDERS

Service Letter-Asia

Systems Operation

Gear Pump (Winch)
515, 525, 525B, 525C, 535B, 535C, 545 and 545C Wheel Skidders Winch

General Information
515, 525, 525B, 525C, 535B, 535C, 545 and 545C Wheel Skidders Winch

Winch Hydraulic System - Mechanically Controlled
515, 525, 525B, 525C, 535B, 535C, 545 and 545C Wheel Skidders Winch

Winch Hydraulic Control - Mechanically Controlled
515, 525, 525B, 525C, 535B, 535C, 545 and 545C Wheel Skidders Winch

Winch Hydraulic System - Electrically Controlled
515, 525, 525B, 525C, 535B, 535C, 545 and 545C Wheel Skidders Winch

Winch Hydraulic Control - Electrically Controlled
515, 525, 525B, 525C, 535B, 535C, 545 and 545C Wheel Skidders Winch

Winch Electrical System
515, 525, 525B, 525C, 535B, 535C, 545 and 545C Wheel Skidders Winch

Service Letter-APD

PRODUCT SUPPORT PROGRAM FOR SHIMMING THE WINCH ON CERTAIN 525B AND 535B WHEEL SKIDDERS
PRODUCT SUPPORT PROGRAM FOR SHIMMING THE WINCH ON CERTAIN 525B AND 535B WHEEL SKIDDERS

Testing and Adjusting

Machine Preparation for Troubleshooting
515, 525, 525B, 525C, 535B, 535C, 545 and 545C Wheel Skidders Winch

Visual Inspection
515, 525, 525B, 525C, 535B, 535C, 545 and 545C Wheel Skidders Winch

Winch Pressures - Test and Adjust
515, 525, 525B, 525C, 535B, 535C, 545 and 545C Wheel Skidders Winch

Winch Lubrication Oil Flow - Test
515, 525, 525B, 525C, 535B, 535C, 545 and 545C Wheel Skidders Winch

Drum Bearing (Cable) - Adjust
515, 525, 525B, 525C, 535B, 535C, 545 and 545C Wheel Skidders Winch

Bevel Gear and Pinion - Adjust
515, 525, 525B, 525C, 535B, 535C, 545 and 545C Wheel Skidders Winch

Winch Troubleshooting
515, 525, 525B, 525C, 535B, 535C, 545 and 545C Wheel Skidders Winch

Disassembly and Assembly

Winch Input Gear (Pinion) - Remove
525B and 535B Wheel Skidders Machine Systems

Winch Input Gear (Pinion) - Install
525B and 535B Wheel Skidders Machine Systems

Control Valve (Winch) - Remove
525B and 535B Wheel Skidders Machine Systems

Control Valve (Winch) - Disassemble
525B and 535B Wheel Skidders Machine Systems

Control Valve (Winch) - Assemble
525B and 535B Wheel Skidders Machine Systems

Control Valve (Winch) - Install
525B and 535B Wheel Skidders Machine Systems

Winch - Remove
525B and 535B Wheel Skidders Machine Systems

Winch Input Gear (Pinion) - Disassemble
525B and 535B Wheel Skidders Machine Systems

Winch Input Gear (Pinion) - Assemble
525B and 535B Wheel Skidders Machine Systems

Winch - Disassemble
525B and 535B Wheel Skidders Machine Systems

Winch - Assemble
525B and 535B Wheel Skidders Machine Systems

Winch - Install
525B and 535B Wheel Skidders Machine Systems

Winch Brake - Remove
525B and 535B Wheel Skidders Machine Systems

Winch Brake - Disassemble
525B and 535B Wheel Skidders Machine Systems

Winch Brake - Assemble
525B and 535B Wheel Skidders Machine Systems

Winch Brake - Install
525B and 535B Wheel Skidders Machine Systems

Gear Pump (Winch) - Remove and Install
525B and 535B Wheel Skidders Machine Systems

Winch Drive Shaft - Remove
525B and 535B Wheel Skidders Machine Systems

Winch Drive Shaft - Install
525B and 535B Wheel Skidders Machine Systems

Service Magazine

Correction to Operation and Maintenance Manual , "Winch Control" {5163, 5170}
2002/01/21

A New Bellcrank and a New Tube Assembly are Used on the Control for the Winch {5161}
2002/05/13

A New Drive Shaft Yoke is Used for the Winch {5165}
2002/05/27

New Linkage Components Improve the Operation of the Winch {5161}
2002/08/26

A New Retaining Nut for the Drum Shaft is Used on the C-500 Winch {5159}
2002/12/09

Correction to Operation and Maintenance Manual , "Winch Control" {5163, 5170}
2003/01/20

Special Instruction, REHS2615 , "New Winch Control Improves the Free Spool Mechanism on Wheel Skidders" is Available {5163}
2005/04/11

An Improved Clutch for the C-500 Series Mechanical Winch Is Used on Wheel Skidders {5167}
2007/10/01

Caterpillar Parts SIS Catalog 525B :

196-4913 WINCH AR-SKIDDER

169-4373 WINCH AR-SKIDDER

169-4372 WINCH AR-SKIDDER

179-7065 FILM GP

205-8130 GUARD GP-WATER TANK

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- skidder
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