TH103 Telehandler 3PN02027-UP (MACHINE) POWERED BY 3054 Engine ELECTRICAL AND STARTING SYSTEM Caterpillar SIS

TELEHANDLER TH103 TELEHANDLER 3PN
TH103 Telehandler 3PN02027-UP (MACHINE) POWERED BY 3054 Engine SEBP3134 TH103 3PN (1996)

Parts group TH103:

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ELECTRICAL AND STARTING SYSTEM

ALTERNATOR GP-CHARGING

130-1427 MOUNTING GP-ALTERNATOR

130-1427 MOUNTING GP-ALTERNATOR
S/N 7BJ1-UP
PART OF 130-6342 ENGINE AR-PRIMARY

7E-4644 MOUNTING GP-ALTERNATOR

7E-4644 MOUNTING GP-ALTERNATOR
S/N 3PN2027-UP
PART OF 144-4087 ALTERNATOR GP-CHARGING

105-2812 ALTERNATOR GP-CHARGING

105-2812 ALTERNATOR GP-CHARGING
S/N 3PN2027-UP
12 VOLT, 55 AMP
PART OF 144-4087 ALTERNATOR GP-CHARGING

144-4087 ALTERNATOR GP-CHARGING

144-4087 ALTERNATOR GP-CHARGING
S/N 3PN2027-UP
PART OF 173-8327 INSTALLATION AR-ENGINE

147-6318 KIT-ALTERNATOR HARNESS

147-6318 KIT-ALTERNATOR HARNESS
S/N 3PN2027-UP
FIELD INSTALLATION

BATTERY GP

121-3881 BATTERY & WIRING GP

121-3881 BATTERY & WIRING GP
S/N 3PN2027-UP
SINGLE BATTERY WITHOUT DISCONNECT SWITCH
AN ATTACHMENT

166-3287 BATTERY & WIRING GP

166-3287 BATTERY & WIRING GP
S/N 3PN2027-2687
DUAL BATTERY WITH DISCONNECT SWITCH
AN ATTACHMENT

166-3287 BATTERY & WIRING GP

166-3287 BATTERY & WIRING GP
S/N 3PN2688-UP
DUAL BATTERY WITH DISCONNECT SWITCH
AN ATTACHMENT

166-3289 BATTERY & WIRING GP

166-3289 BATTERY & WIRING GP
S/N 3PN2027-2687
SINGLE BATTERY WITH DISCONNECT SWITCH
AN ATTACHMENT

166-3289 BATTERY & WIRING GP

166-3289 BATTERY & WIRING GP
S/N 3PN2688-UP
SINGLE BATTERY WITH DISCONNECT SWITCH
AN ATTACHMENT

CIRCUIT BREAKER GP

140-3029 PANEL GP-FUSE

140-3029 PANEL GP-FUSE
S/N 3PN2027-2499
PART OF 160-1693 SUPPORT GP-SEAT
AN ATTACHMENT

140-3029 PANEL GP-FUSE

140-3029 PANEL GP-FUSE
S/N 3PN2027-UP
PART OF 160-1693 SUPPORT GP-SEAT
AN ATTACHMENT

ELECTRONICS GP-MACHINE

207-5262 ELECTRONICS GP-MACHINE

207-5262 ELECTRONICS GP-MACHINE -SECURITY
S/N 3PN2027-UP
PART OF 199-8302 INSTALLATION GP-SECURITY

199-8302 INSTALLATION GP-SECURITY

199-8302 INSTALLATION GP-SECURITY
S/N 3PN2027-UP
FIELD INSTALLATION

INDICATOR GP

192-3589 INDICATOR AR-LOAD

192-3589 INDICATOR AR-LOAD
S/N 3PN2027-UP
AN ATTACHMENT

193-5991 INDICATOR GP-LOAD

193-5991 INDICATOR GP-LOAD
S/N 3PN2027-UP
PART OF 192-3589 INDICATOR AR-LOAD
AN ATTACHMENT

LIGHTING GP

104-5255 LAMP GP-HEAD & SIGNAL

104-5255 LAMP GP-HEAD & SIGNAL
S/N 3PN2027-UP
12 VOLT
PART OF 173-4505, 173-4528 LIGHTING GP-ROADING
Type 1
FIELD REPLACEMENT ORDER @@@@@212-9358@@@@@
AN ATTACHMENT

104-5255 LAMP GP-HEAD & SIGNAL

104-5255 LAMP GP-HEAD & SIGNAL
S/N 3PN2027-UP
12 VOLT
PART OF 173-4505, 173-4528 LIGHTING GP-ROADING
Type 2
FIELD REPLACEMENT ORDER @@@@@212-9358@@@@@
AN ATTACHMENT

212-9357 LAMP GP-HEAD & SIGNAL

212-9357 LAMP GP-HEAD & SIGNAL
S/N 3PN2027-UP
12 VOLT
FIELD REPLACEMENT FOR @@@@@ 3E-9382@@@@@, @@@@@ 3E-7585@@@@@

212-9358 LAMP GP-HEAD & SIGNAL

212-9358 LAMP GP-HEAD & SIGNAL
S/N 3PN2027-UP
12-VOLT
FIELD REPLACEMENT FOR @@@@@ 3E-7584@@@@@, @@@@@104-5255@@@@@

3E-7584 LAMP GP-HEAD & SIGNAL

3E-7584 LAMP GP-HEAD & SIGNAL -RH
S/N 3PN2027-UP
12-VOLT
PART OF 173-4505, 173-4528 LIGHTING GP-ROADING
FIELD REPLACEMENT ORDER @@@@@212-9358@@@@@
AN ATTACHMENT

3E-7585 LAMP GP-HEAD & SIGNAL

3E-7585 LAMP GP-HEAD & SIGNAL
S/N 3PN2027-UP
12-VOLT
PART OF 136-9083, 173-4515 LIGHTING GP-ROADING
Type 1
FIELD REPLACEMENT ORDER @@@@@212-9357@@@@@
AN ATTACHMENT

3E-7585 LAMP GP-HEAD & SIGNAL

3E-7585 LAMP GP-HEAD & SIGNAL
S/N 3PN2027-UP
12-VOLT
PART OF 173-4515 LIGHTING GP-ROADING
Type 2
FIELD REPLACEMENT ORDER @@@@@212-9357@@@@@
AN ATTACHMENT

3E-9382 LAMP GP-HEAD & SIGNAL

3E-9382 LAMP GP-HEAD & SIGNAL
S/N 3PN2027-UP
12 VOLT
PART OF 173-4505, 173-4528 LIGHTING GP-ROADING
FIELD REPLACEMENT ORDER 212-9357 LAMP GP-HEAD & SIGNAL
AN ATTACHMENT

101-4448 LAMP GP-REGISTRATION PLATE

101-4448 LAMP GP-REGISTRATION PLATE
S/N 3PN2027-UP
PART OF 136-9083, 173-4505, 173-4515, 173-4528 LIGHTING GP-ROADING
AN ATTACHMENT

8I-3816 LAMP GP-STOP & TAIL

8I-3816 LAMP GP-STOP & TAIL
S/N 3PN2027-UP
LH, WITH FOG
PART OF 136-9083, 173-4505, 173-4515, 173-4528 LIGHTING GP-ROADING
AN ATTACHMENT

8I-3817 LAMP GP-STOP & TAIL

8I-3817 LAMP GP-STOP & TAIL
S/N 3PN2027-UP
RH, WITH REVERSE
PART OF 136-9083, 173-4505, 173-4515, 173-4528 LIGHTING GP-ROADING
AN ATTACHMENT

128-6985 LAMP GP-WARNING BEACON

128-6985 LAMP GP-WARNING BEACON -AMBER, MAGNETIC MOUNT, ROTATING
S/N 3PN2027-UP
12-VOLT
PART OF 118-1944, 121-3883 LIGHTING GP-WARNING
AN ATTACHMENT

163-9266 LIGHTING GP-FLOOD

163-9266 LIGHTING GP-FLOOD
S/N 3PN2027-UP
PART OF 8I-3160 LIGHTING GP-FLOOD
AN ATTACHMENT

8I-3160 LIGHTING GP-FLOOD

8I-3160 LIGHTING GP-FLOOD
S/N 3PN2027-UP
AN ATTACHMENT

136-9083 LIGHTING GP-ROADING

136-9083 LIGHTING GP-ROADING
S/N 3PN2027-2027
(CLOSED) (LH DIP)
AN ATTACHMENT

173-4505 LIGHTING GP-ROADING

173-4505 LIGHTING GP-ROADING
S/N 3PN2027-UP
ENCLOSED CAB RH DIP
Type 1
AN ATTACHMENT

173-4505 LIGHTING GP-ROADING

173-4505 LIGHTING GP-ROADING
S/N 3PN2027-UP
ENCLOSED CAB RH DIP
Type 2
AN ATTACHMENT

173-4515 LIGHTING GP-ROADING

173-4515 LIGHTING GP-ROADING
S/N 3PN2027-UP
ENCLOSED CAB LH DIP
AN ATTACHMENT

173-4528 LIGHTING GP-ROADING

173-4528 LIGHTING GP-ROADING
S/N 3PN2027-UP
ENCLOSED CAB RH DIP
Type 1
AN ATTACHMENT

173-4528 LIGHTING GP-ROADING

173-4528 LIGHTING GP-ROADING
S/N 3PN2027-UP
ENCLOSED CAB RH DIP
Type 2
AN ATTACHMENT

118-1944 LIGHTING GP-WARNING

118-1944 LIGHTING GP-WARNING
S/N 3PN2027-UP
ENCLOSED CAB
AN ATTACHMENT

121-3883 LIGHTING GP-WARNING

121-3883 LIGHTING GP-WARNING
S/N 3PN2027-UP
OPEN CAB
AN ATTACHMENT

PANEL GP-FUSE

140-3029 PANEL GP-FUSE

140-3029 PANEL GP-FUSE
S/N 3PN2027-2499
PART OF 160-1693 SUPPORT GP-SEAT
AN ATTACHMENT

140-3029 PANEL GP-FUSE

140-3029 PANEL GP-FUSE
S/N 3PN2027-UP
PART OF 160-1693 SUPPORT GP-SEAT
AN ATTACHMENT

SENSOR GP

192-3594 SENSOR GP-LOAD INDICATOR

192-3594 SENSOR GP-LOAD INDICATOR
S/N 3PN2027-UP
PART OF 192-3589 INDICATOR AR-LOAD
AN ATTACHMENT

207-2346 SENSOR GP-POSITION

207-2346 SENSOR GP-POSITION
S/N 3PN2500-UP
EUROPEAN SOURCE ONLY
AN ATTACHMENT

166-3283 SENSOR GP-STEERING

166-3283 SENSOR GP-STEERING
S/N 3PN2027-2499
AN ATTACHMENT

STARTING AID GP

130-4650 STARTING AID GP

130-4650 STARTING AID GP -HEATER
S/N 7BJ1-UP
PART OF 130-6342 ENGINE AR-PRIMARY

152-7787 STARTING AID GP

152-7787 STARTING AID GP -LINES
S/N 7BJ1-UP
PART OF 130-6342 ENGINE AR-PRIMARY

STARTING MOTOR GP

130-4654 MOUNTING GP-STARTING MOTOR

130-4654 MOUNTING GP-STARTING MOTOR
S/N 7BJ1-UP
PART OF 130-6342 ENGINE AR-PRIMARY

112-1767 STARTING MOTOR GP-ELECTRIC

112-1767 STARTING MOTOR GP-ELECTRIC
S/N 3PN2027-UP
PART OF 173-8327 INSTALLATION AR-ENGINE

143-0539 STARTING MOTOR GP-ELECTRIC

143-0539 STARTING MOTOR GP-ELECTRIC
S/N 3PN2027-UP
12-VOLT
PART OF 112-1767 STARTING MOTOR GP-ELECTRIC

SWITCH GP

134-0031 KIT-SWITCH

134-0031 KIT-SWITCH
S/N 3PN2027-UP
FIELD INSTALLATION

8I-5948 SWITCH & MTG GP-SIGNAL

8I-5948 SWITCH & MTG GP-SIGNAL
S/N 3PN2027-UP
PART OF 173-3831, 200-1021 CAB AR-ENCLOSED ROPS, 173-4528 LIGHTING GP-ROADING
AN ATTACHMENT

7N-0718 SWITCH GP-DISCONNECT

7N-0718 SWITCH GP-DISCONNECT -BATTERY
S/N 3PN2027-UP
6-VOLT TO 24-VOLT
PART OF 166-3287, 166-3289 BATTERY & WIRING GP
AN ATTACHMENT

191-2037 SWITCH GP-FRAME LEVELING

191-2037 SWITCH GP-FRAME LEVELING
S/N 3PN2027-UP
PART OF 125-2462 LEVELING GP-FRAME

150-3971 SWITCH GP-PARKING BRAKE

150-3971 SWITCH GP-PARKING BRAKE
S/N 3PN2027-2499
PART OF 143-5295 CONTROL GP-PARKING BRAKE
AN ATTACHMENT

183-4160 SWITCH GP-PARKING BRAKE

183-4160 SWITCH GP-PARKING BRAKE
S/N 3PN2500-UP
PART OF 200-1019 CONTROL GP-PARKING BRAKE
AN ATTACHMENT

137-2666 SWITCH GP-PRESSURE

137-2666 SWITCH GP-PRESSURE -ENGINE OIL
S/N 7BJ1-UP
PART OF 130-6342 ENGINE AR-PRIMARY

8I-5949 SWITCH GP-SIGNAL

8I-5949 SWITCH GP-SIGNAL
S/N 3PN2027-UP
PART OF 8I-5948 SWITCH & MTG GP-SIGNAL
AN ATTACHMENT

192-2555 SWITCH GP-START

192-2555 SWITCH GP-START
S/N 3PN2027-UP
PART OF 188-4906, 197-3940 PLATFORM GP-ACCESS
AN ATTACHMENT

192-4993 SWITCH GP-STEERING SELECT

192-4993 SWITCH GP-STEERING SELECT
S/N 3PN2027-UP
WITHOUT STEER SENSOR
AN ATTACHMENT

WIRING GP

121-3881 BATTERY & WIRING GP

121-3881 BATTERY & WIRING GP
S/N 3PN2027-UP
SINGLE BATTERY WITHOUT DISCONNECT SWITCH
AN ATTACHMENT

166-3287 BATTERY & WIRING GP

166-3287 BATTERY & WIRING GP
S/N 3PN2027-2687
DUAL BATTERY WITH DISCONNECT SWITCH
AN ATTACHMENT

166-3287 BATTERY & WIRING GP

166-3287 BATTERY & WIRING GP
S/N 3PN2688-UP
DUAL BATTERY WITH DISCONNECT SWITCH
AN ATTACHMENT

166-3289 BATTERY & WIRING GP

166-3289 BATTERY & WIRING GP
S/N 3PN2027-2687
SINGLE BATTERY WITH DISCONNECT SWITCH
AN ATTACHMENT

166-3289 BATTERY & WIRING GP

166-3289 BATTERY & WIRING GP
S/N 3PN2688-UP
SINGLE BATTERY WITH DISCONNECT SWITCH
AN ATTACHMENT

147-6318 KIT-ALTERNATOR HARNESS

147-6318 KIT-ALTERNATOR HARNESS
S/N 3PN2027-UP
FIELD INSTALLATION

207-2346 SENSOR GP-POSITION

207-2346 SENSOR GP-POSITION
S/N 3PN2500-UP
EUROPEAN SOURCE ONLY
AN ATTACHMENT

143-4780 WIRING GP-CAB

143-4780 WIRING GP-CAB
S/N 3PN2027-UP
PART OF 173-3831, 200-1021 CAB AR-ENCLOSED ROPS
AN ATTACHMENT

143-5297 WIRING GP-CAB

143-5297 WIRING GP-CAB
S/N 3PN2027-UP
PART OF 173-3831, 200-1021 CAB AR-ENCLOSED ROPS, 173-3827, 200-1020 CAB AR-OPEN ROPS
AN ATTACHMENT

144-8048 WIRING GP-CHASSIS

144-8048 WIRING GP-CHASSIS
S/N 3PN2027-UP
PART OF 166-0463, 191-1413, 193-5368, 197-7793 BOOM & CHASSIS AR
AN ATTACHMENT

174-1716 WIRING GP-CHASSIS

174-1716 WIRING GP-CHASSIS
S/N 3PN2027-UP
PART OF 173-8746, 200-2177 FRAME AR

174-0568 WIRING GP-PLATFORM

174-0568 WIRING GP-PLATFORM
S/N 3PN2027-UP
PART OF 194-3922, 209-7562 CONVERSION AR-ACCESS PLATFORM, 188-4917 PLATFORM AR-ACCESS
AN ATTACHMENT

174-0569 WIRING GP-PLATFORM

174-0569 WIRING GP-PLATFORM
S/N 3PN2027-UP
PART OF 174-0568 WIRING GP-PLATFORM
AN ATTACHMENT

173-2327 WIRING GP-STABILIZER

173-2327 WIRING GP-STABILIZER
S/N 3PN2027-UP
PART OF 173-9087, 195-0668, 204-2048 STABILIZER AR
AN ATTACHMENT

202-4150 WIRING GP-STEERING

202-4150 WIRING GP-STEERING
S/N 3PN2500-UP
PART OF 202-4153 AXLE AR-REAR
AN ATTACHMENT

HARNESS GP

140-3031 HARNESS AS-PANEL

140-3031 HARNESS AS-PANEL
S/N 3PN2027-2499
PART OF 140-3029 PANEL GP-FUSE
AN ATTACHMENT

Information:

(For parts list, see above)

ELECTRICAL AND STARTING SYSTEM

THERMOCOUPLE GP

Special Instruction

Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}

ALARM GP

Installation of 244-1090 Alarm Gp {7400, 7402, 7407}
Installation of 244-1090 Alarm Gp {7400, 7402, 7407}

Installation of 262-6141 Alarm Gp {7406}
Installation of 262-6141 Alarm Gp {7406}

ALTERNATOR GP-CHARGING

Engine News

Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}

Operation and Maintenance Manual

V-Belts - Inspect/Adjust/Replace
TH103 Telehandler

Special Instruction

Charging System Troubleshooting {1406}
Charging System Troubleshooting {1406}

Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure for Replacing Regulator Kit on All Engines {1405}

Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}

Specifications

Alternator and Regulator
3054 Engine

Alternator
G3B, K3A and L3A Denso Alternators

Systems Operation

General Information
G3B, K3A and L3A Denso Alternators

Component Description
G3B, K3A and L3A Denso Alternators

Normal Operation
G3B, K3A and L3A Denso Alternators

Information Release Memo

REMANUFACTURED STARTER AND ALTERNATOR FOR VARIOUS 3054, 3054B & 3056 INDUSTRIAL ENGINE AND MACHINE APPLICATIONS
REMANUFACTURED STARTER AND ALTERNATOR FOR VARIOUS 3054, 3054B & 3056 INDUSTRIAL ENGINE AND MACHINE APPLICATIONS

Testing and Adjusting

Initial Troubleshooting Procedure
G3B, K3A and L3A Denso Alternators

Component - Test
G3B, K3A and L3A Denso Alternators

T2 Electrical System Current - Test
G3B, K3A and L3A Denso Alternators

T1 Alternator Output - Test
G3B, K3A and L3A Denso Alternators

General Information
G3B, K3A and L3A Denso Alternators

T3 Charging System - Test
G3B, K3A and L3A Denso Alternators

T4 Alternator Drive System - Check
G3B, K3A and L3A Denso Alternators

T5 Alternator Current - Test
G3B, K3A and L3A Denso Alternators

T7 Identifying Source of Current Draw - Test
G3B, K3A and L3A Denso Alternators

T8 Alternator Overcharging - Test
G3B, K3A and L3A Denso Alternators

Charging System - Test
3054 Engine

Belt Tension Chart
3054 Engine

Alternator - Test
3054 Engine

Troubleshooting

MID 124 - CID 0168 - FMI 00
Machine Security System

MID 124 - CID 0168 - FMI 01
Machine Security System

MID 161 - CID 0168 - FMI 00
Product Link - PL522/523

MID 161 - CID 0168 - FMI 01
Product Link - PL522/523

MID 161 - CID 1251 - FMI 03
Product Link - PL522/523

MID 122 - CID 0168 - FMI 00
Product Link 121S/300

MID 122 - CID 0168 - FMI 01
Product Link 121S/300

MID 122 - CID 1251 - FMI 03
Product Link 121S/300

Disassembly and Assembly

Alternator - Disassemble
G3B, K3A and L3A Denso Alternators

Alternator - Assemble
G3B, K3A and L3A Denso Alternators

Alternator - Remove and Install
3054 Engine for Caterpillar Built Machines

Alternator - Remove and Install
TH62, TH63, TH82, TH83 and TH103 Telehandlers Engine Supplement

Service Magazine

Improved Alternator Groups Now Available {1405}
1998/04/06

Alternator Lamp Should Be Checked During Startup {1406}
1998/06/08

Identification Of External Terminals On Alternators {1405,1406,1400}
1998/12/07

A New Alternator is Available {1405}
2002/10/21

Cat® Reman Has Added Alternators and Starting Motor Groups for Certain Machine Engines {1405, 1453}
2014/08/08

Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}

BATTERY GP

Truck Engine News

Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2005/01/17

Engine News

Operation and Maintenance Manual

Battery - Recycle
TH103 Telehandler

Battery Electrolyte Level - Check
TH103 Telehandler

Battery or Battery Cable - Replace
TH103 Telehandler

Battery Disconnect Switch - If equipped
TH103 Telehandler

Battery or Battery Cable - Inspect/Replace
TH103 Telehandler

Technical Information Bulletin

Recommendations for Battery Charging and Temperatures for Machines and Generator Sets{1401, 751B}
Recommendations for Battery Charging and Temperatures for Machines and Generator Sets{1401, 751B}

Process for Communicating an Incident with a Battery{1401}
Process for Communicating an Incident with a Battery{1401}

Tool Operating Manual

M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}
M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}

M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}

Testing and Adjusting

Battery - Test
3054 Engine

Troubleshooting

MID 124 - CID 0168 - FMI 00
Machine Security System

MID 124 - CID 0168 - FMI 01
Machine Security System

MID 161 - CID 0168 - FMI 00
Product Link - PL522/523

MID 161 - CID 0168 - FMI 01
Product Link - PL522/523

MID 161 - CID 1251 - FMI 03
Product Link - PL522/523

MID 122 - CID 0168 - FMI 00
Product Link 121S/300

MID 122 - CID 0168 - FMI 01
Product Link 121S/300

MID 122 - CID 1251 - FMI 03
Product Link 121S/300

Electrical Power Supply - Test
MSS3s Machine Security System

Disassembly and Assembly

Battery - Remove and Install
TH62, TH63, TH82, TH83 and TH103 Telehandlers Engine Supplement

Service Magazine

Identification Of External Terminals On Alternators {1405,1406,1400}
1998/12/07

Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2005/01/17

CIRCUIT BREAKER GP

Improved Telehandler Electrical System Requires New Fuses{1609,1417}
1998/03/16

Improved Telehandler Electrical System Requires New Fuses {1609,1417}
1998/06/22

Improved (Thermal Resetting) Fuse Now Included In The Longitudinal Stability Indicator Control Box - (If Equipped) {1417,7856}
1999/09/27

CONTROL GP-ELECTRONIC

Operation and Maintenance Manual

Welding on Machines and Engines with Electronic Controls
TH103 Telehandler

Service Letter-NACD

PRODUCT SUPPORT PROGRAM FOR REPLACING THE DIRECTIONAL CONTROLLER THAT MAY FAIL ON CERTAIN TH62, TH63, TH82, TH83 AND TH103 TELEHANDLERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE DIRECTIONAL CONTROLLER THAT MAY FAIL ON CERTAIN TH62, TH63, TH82, TH83 AND TH103 TELEHANDLERS

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Tool Operating Manual

Communication Adapter II{0600, 0709, 7600, 7610}
Communication Adapter II{0600, 0709, 7600, 7610}

Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}
Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}

Service Letter-China

Service Letter-Asia

Systems Operation

Load Indicator Control
TH62, TH63, TH82, TH83 and TH103 Telehandlers Longitudinal Stability Indicator System

Service Letter-APD

Testing and Adjusting

Display Module and Load Indicator Control - Test
TH62, TH63, TH82, TH83 and TH103 Telehandlers Longitudinal Stability Indicator System

Service Magazine

New Improved Transmission Control {3168}
2001/01/29

New Radio Software Is Now Available For Product Link 522 and 523 Radio On All Cat ® Products {7610, 7620}
2014/02/06

Military Electronic Technician (Military ET) Is Now Available For Military Personnel {0374, 0376, 0599, 1000, 7000, 7610, 7620}
Military Electronic Technician (Military ET) Is Now Available For Military Personnel {0374, 0376, 0599, 1000, 7000, 7610, 7620}

ELECTRONICS GP-ENGINE

Truck Engine News

Do Not Use the 261-3363 Wireless Communication Adapter with Model Year 2007 Cat Engines and Transmissions in On-Highway Trucks {0785, 1930, 7620}
2007/10/01

Engine News

277-4734 Bypass Harness Assembly Allows Cat Electronic Technician (Cat ET) to Communicate with ADEM IV:E2 Electronic Control Modules {0779, 0785, 1901, 1930}
2006/09/04

The Programmable Monitoring System Parameters Have New Descriptions {1901, 1902, 7620}
2007/10/22

A New Electronic Control Module Wash Out Process {1901, 1920}
A New Electronic Control Module Wash Out Process {1901, 1920}

New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}

Operation and Maintenance Manual

Welding on Machines and Engines with Electronic Controls
TH103 Telehandler

Special Instruction

Using the 217-0114 Adapter Cable As {0709, 1901, 1920}
Using the 217-0114 Adapter Cable As {0709, 1901, 1920}

Instructions for Communicating With and Flashing the 10R-4085 Engine Electronic Control Gp and the 10R-1824 Engine Electronic Control Gp {1901, 1920}
Instructions for Communicating With and Flashing the 10R-4085 Engine Electronic Control Gp and the 10R-1824 Engine Electronic Control Gp {1901, 1920}

Diagnostic Code Information for Caterpillar ® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
Diagnostic Code Information for Caterpillar ^® Electronic Control {1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}

Procedure to Flash the ADEM 3 Engine Electronic Control Gp {1901, 1920}
Procedure to Flash the ADEM 3 Engine Electronic Control Gp {1901, 1920}

Service Magazine

New Service Information Tool for CAT Dealers is Now Available {1900}
2002/06/17

Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/04/08

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

New Machine Software for Cat® Product Link Is Now Available on Certain Cat® Products {7490, 7606, 7610, 7620}
New Machine Software for Cat^® Product Link Is Now Available on Certain Cat^® Products {7490, 7606, 7610, 7620}

ELECTRONICS GP-POWER TRAIN

Engine News

The Programmable Monitoring System Parameters Have New Descriptions {1901, 1902, 7620}
2007/10/22

Operation and Maintenance Manual

Welding on Machines and Engines with Electronic Controls
TH103 Telehandler

Special Instruction

Service Magazine

277-2362 Transmission Analyzer III Group Offers Upgraded Diagnostic Capabilities {0769, 0779, 0783}
2007/10/22

Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/04/08

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

ELECTRONICS GP-IMPLEMENT

Operation and Maintenance Manual

Welding on Machines and Engines with Electronic Controls
TH103 Telehandler

Special Instruction

Service Magazine

Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/04/08

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

ELECTRONICS GP-MACHINE

Engine News

The Programmable Monitoring System Parameters Have New Descriptions {1901, 1902, 7620}
2007/10/22

New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}

Special Instruction

Installation Guide for the Machine Security System on the Telehandlers {7631}
Installation Guide for the Machine Security System on the Telehandlers {7631}

Operation of the Machine Security System{7631}
Operation of the Machine Security System{7631}

Setup of the Machine Security System{7631}
Setup of the Machine Security System{7631}

A Basic Guide for Users of the Caterpillar Machine Security System (MSS){7631}
A Basic Guide for Users of the Caterpillar Machine Security System (MSS){7631}

Installation of the Machine Security System (MSS) Universal Attachment Kit {7631, 7631}
Installation of the Machine Security System (MSS) Universal Attachment Kit {7631, 7631}

Service Letter-NACD

PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN WHEELED EXCAVATORS, EXCAVATORS, MATERIAL HANDLERS, AND TELEHANDLERS
PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN WHEELED EXCAVATORS, EXCAVATORS, MATERIAL HANDLERS, AND TELEHANDLERS

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Technical Information Bulletin

Machine Security System (MSS) Will Record Erroneous Events (Event 273)
Machine Security System (MSS) Will Record Erroneous Events (Event 273)

Bypass Schedule May Be Affected when Machine Security System (MSS) Automatically Adjusts to North American Daylight Savings Time
Bypass Schedule May Be Affected when Machine Security System (MSS) Automatically Adjusts to North American Daylight Savings Time

Some configuration settings in the Machine Security System (MSS) may change when MSS software release 207-6258 is upgraded to MSS software release 220-6355
Some configuration settings in the Machine Security System (MSS) may change when MSS software release 207-6258 is upgraded to MSS software release 220-6355

Fleet/Key Configuration Issue Using Cat ET Version 2002B
Fleet/Key Configuration Issue Using Cat ET Version 2002B

232-9737 Software Issues with MSS Standalone Time/Date Functions
232-9737 Software Issues with MSS Standalone Time/Date Functions

Tool Operating Manual

Communication Adapter II{0600, 0709, 7600, 7610}
Communication Adapter II{0600, 0709, 7600, 7610}

Service Letter-China

Service Letter-Asia

Systems Operation

Operation of Status Indicator
Machine Security System

Protected Functions
Machine Security System

Diagnostic Operation
Machine Security System

Events
Machine Security System

Service Operation Using Machine Security System
Machine Security System

Key Information
Machine Security System

Service Operation Using Service Tool
Machine Security System

Electronic Control Module (ECM)
Machine Security System

System Overview
Machine Security System

Scheduled Access - "Security System Bypass Times"
Machine Security System

General Information
Machine Security System

Normal Operation
Machine Security System

System Components
Machine Security System

Cat Data Link
Machine Security System

General Information
MSS3s Machine Security System

System Overview
MSS3s Machine Security System

Normal Operation
MSS3s Machine Security System

Operation of Status Indicator
MSS3s Machine Security System

Key Information
MSS3s Machine Security System

Scheduled Access - "Security System Bypass Times"
MSS3s Machine Security System

Diagnostic Operation
MSS3s Machine Security System

Events
MSS3s Machine Security System

Protected Functions
MSS3s Machine Security System

Service Operation Using Machine Security System
MSS3s Machine Security System

Service Operation Using Service Tool
MSS3s Machine Security System

Electronic Control Module (ECM)
MSS3s Machine Security System

System Components
MSS3s Machine Security System

Data Links
MSS3s Machine Security System

Service Letter-APD

Testing and Adjusting

Glossary of Terms
Machine Security System

Key - Program
Machine Security System

System Disarm - Program - Security System Bypass
Machine Security System

General Information
Machine Security System

Electronic Control Module (ECM) - Replace
Machine Security System

Software - Uninstall - "Immobilizer" Feature
Machine Security System

Time - Set
Machine Security System

Product Identification Number - Program
Machine Security System

Electronic Control Module (ECM) - Flash Program
Machine Security System

Factory Password - Obtain
Machine Security System

General Information
MSS3s Machine Security System

Product Identification Number - Program
MSS3s Machine Security System

Key - Program
MSS3s Machine Security System

System Disarm - Program - Security System Bypass
MSS3s Machine Security System

Factory Password - Obtain
MSS3s Machine Security System

Time - Set
MSS3s Machine Security System

Glossary of Terms
MSS3s Machine Security System

Software - Uninstall - "Immobilizer" Feature
MSS3s Machine Security System

Troubleshooting

Using Caterpillar Electronic Technician to Determine Diagnostic Codes
Machine Security System

Lost Key
Machine Security System

Diagnostic Code List
Machine Security System

General Information
Machine Security System

Engine Does Not Crank and Status Indicator Is Green
Machine Security System

Engine Does Not Start and Status Indicator Is Continuously Red
Machine Security System

MID 124 - CID 0248 - FMI 12
Machine Security System

MID 124 - CID 0817 - FMI 04
Machine Security System

MID 124 - CID 1391 - FMI 03
Machine Security System

MID 124 - CID 1391 - FMI 04
Machine Security System

MID 124 - CID 1392 - FMI 03
Machine Security System

MID 124 - CID 1392 - FMI 04
Machine Security System

Lost Key (MSS)
MSS3s Machine Security System

Engine Does Not Crank and Status Indicator Is Green
MSS3s Machine Security System

Engine Does Not Start and Status Indicator Is Continuously Red
MSS3s Machine Security System

ECM Output Driver - Test
MSS3s Machine Security System

ECM Software - Install
MSS3s Machine Security System

ECM - Replace
MSS3s Machine Security System

ECM - Configure
MSS3s Machine Security System

Service Magazine

Parts Information for Locating Components of New Electronic Systems in SIS and Parts Manual {7602, 7631}
2001/04/09

New Flash File Is Used for Machine Security System (MSS) {7631}
2002/08/26

New Software Released for Machine Security System (MSS) {7620}
2003/06/09

New Flash File Available For Machines Equipped With Machine Security System (MSS) {7620}
2008/11/17

Update to Daylight Savings Time in Machine Security System (MSS) {7631}
2007/02/26

New Firmware Is Now Available for Communications Adapter 3 {7610, 7620}
2011/10/20

Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/04/08

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

CONTROL GP-UNPROGRAMMED

Operation and Maintenance Manual

Welding on Machines and Engines with Electronic Controls
TH103 Telehandler

Service Letter-NACD

PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Service Letter-China

Service Letter-Asia

Service Letter-APD

Testing and Adjusting

Electronic Control Module (ECM) - Replace
Machine Security System

Electronic Control Module (ECM) - Flash Program
Machine Security System

CONVERSION GP

Technical Information Bulletin

Joystick Response Time Is Slow On New TH Machines
Joystick Response Time Is Slow On New TH Machines

ELECTRICAL GP

Service Magazine

Identification Of External Terminals On Alternators {1405,1406,1400}
1998/12/07

ELECTRONICS GP

Special Instruction

Cat® VIMS Converter Functionality {7610, 7620}
Cat^® VIMS Converter Functionality {7610, 7620}

2 Wire and 4 Wire Ethernet Repair Procedure on All Cat® Products {1408}
2 Wire and 4 Wire Ethernet Repair Procedure on All Cat^® Products {1408}

Installation Procedure to Retrofit a PL321VSR Electronic Control Module (ECM) With a Pro Product Link PL641 or PL631 or PL542 Systems {7606}
Installation Procedure to Retrofit a PL321VSR Electronic Control Module (ECM) With a Pro Product Link PL641 or PL631 or PL542 Systems {7606}

Installation Procedure to Retrofit a PL522 or PL523 With a Pro Product Link PL641 or PL631 or PL542 System {7606}
Installation Procedure to Retrofit a PL522 or PL523 With a Pro Product Link PL641 or PL631 or PL542 System {7606}

Service Magazine

Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/04/08

"Maintenance Mode" in Product Link is Used to Prevent Codes From Being Transmitted When Performing Service to a Machine or Engine {7606}
2014/11/24

Instructions for Preventing Utilization Messages Being Reported with Duplicate Time Stamps from PL321VSR Satellite Devices {7601}
2015/09/02

New Software Is Now Available for Cat® Product Link {7606, 7610, 7620}
New Software Is Now Available for Cat^® Product Link {7606, 7610, 7620}

A New Special Instruction for Installation Procedure to Retrofit a PL321VSR Electronic Control Module (ECM) With a Pro Product Link PL641 or PL631 or PL542 Systems is Now Available {7606}
A New Special Instruction for Installation Procedure to Retrofit a PL321VSR Electronic Control Module (ECM) With a Pro Product Link PL641 or PL631 or PL542 Systems is Now Available {7606}

A New Special Instruction for Installation Procedure to Retrofit a PL522 or PL523 With a Pro Product Link PL641 or PL631 or PL542 Systems is Now Available {7606}
A New Special Instruction for Installation Procedure to Retrofit a PL522 or PL523 With a Pro Product Link PL641 or PL631 or PL542 Systems is Now Available {7606}

Event Identification Number (EID) Above 60000 is Now Used on All Cat® Products {1400}
Event Identification Number (EID) Above 60000 is Now Used on All Cat^® Products {1400}

GLOW PLUG GP

Do Not Use Ether with Machines that are Equipped with a Starting Aid {1412}
2002/11/04

INDICATOR GP

Operation and Maintenance Manual

Longitudinal Stability Indicator
TH103 Telehandler

Longitudinal Stability Indicator Zero Setting - Check/Adjust
TH103 Telehandler

Operation of Longitudinal Stability Indicator
TH103 Telehandler

Longitudinal Stability Indicator - Test
TH103 Telehandler

Longitudinal Stability Indicator
TH103 Telehandler

Longitudinal Stability Indicator - Test
TH103 Telehandler

Special Instruction

Calibration Procedure and Diagnostics for Longitudinal Stability Indicator System{7490, 7856}
Calibration Procedure and Diagnostics for Longitudinal Stability Indicator System{7490, 7856}

Technical Information Bulletin

Longitudinal Stability Indicator Display Has An Improved Capacitor (If Equipped)
Longitudinal Stability Indicator Display Has An Improved Capacitor (If Equipped)

PC Monitor May Display "Comms Error" during field calibration of a Type II Longitudinal Stability Indicator using 145-5809 Indicator Cable Assembly
PC Monitor May Display "Comms Error" during field calibration of a Type II Longitudinal Stability Indicator using 145-5809 Indicator Cable Assembly

PC Monitor May Display 'Comms Error' During Field Calibraiton Of A Type II Longitudinal Stability Indicator Using 145-5809 Indicator Cable Assembly
PC Monitor May Display 'Comms Error' During Field Calibraiton Of A Type II Longitudinal Stability Indicator Using 145-5809 Indicator Cable Assembly

Load Indicator Calibration
Load Indicator Calibration

Systems Operation

Display Module
TH62, TH63, TH82, TH83 and TH103 Telehandlers Longitudinal Stability Indicator System

Load Indicator Control
TH62, TH63, TH82, TH83 and TH103 Telehandlers Longitudinal Stability Indicator System

Sensor
TH103, TH62, TH63, TH82 and TH83 Telehandlers Longitudinal Stability Indicator System

Display Module
TH103, TH62, TH63, TH82 and TH83 Telehandlers Longitudinal Stability Indicator System

Testing and Adjusting

Load Indicator Sensor - Test
TH62, TH63, TH82, TH83 and TH103 Telehandlers Longitudinal Stability Indicator System

Display Module and Load Indicator Control - Test
TH62, TH63, TH82, TH83 and TH103 Telehandlers Longitudinal Stability Indicator System

Load Indicator Sensor - Replace
TH62, TH63, TH82, TH83 and TH103 Telehandlers Longitudinal Stability Indicator System

Display Module - Replace
TH103, TH62, TH63, TH82 and TH83 Telehandlers Longitudinal Stability Indicator System

Service Magazine

Improved Bonding For Longitudinal Stability Indicator Strain Sensor {7856}
1999/06/21

Improved (Thermal Resetting) Fuse Now Included In The Longitudinal Stability Indicator Control Box - (If Equipped) {1417,7856}
1999/09/27

Troubleshooting the Second Type of System for a Longitudinal Stability Indicator {7490, 7856}
2000/04/17

Special Instructions, REHS1486, "Calibration Procedure and Diagnostics for Longitudinal Stability Indicator System" {7490, 7856}
2003/01/27

INSTALLATION GP

Improved End - of - Line - Test Fixture for the Product Link Antenna is Now Used {7606}
2006/11/13

LIGHTING GP

Operation and Maintenance Manual

Light Switches
TH103 Telehandler

Rotating Beacon Light
TH103 Telehandler

Light Switches
TH103 Telehandler

Rotating Beacon Light
TH103 Telehandler

Special Instruction

Installation Guide for the 35-Watt High Intensity Discharge (HID) Light{1429}
Installation Guide for the 35-Watt High Intensity Discharge (HID) Light{1429}

MISCELLANEOUS INFORMATION

Technical Information Bulletin

Machine Security System (MSS) Will Record Erroneous Events (Event 273)
Machine Security System (MSS) Will Record Erroneous Events (Event 273)

Service Magazine

Wiring Schematic For Telehandlers {7566}
1998/11/09

Access Platform Schematics For Telehandler {7566,5050}
1999/11/22

PANEL GP-CIRCUIT BREAKER

Special Instruction

Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}

PANEL GP-FUSE

Service Magazine

Improved Telehandler Electrical System Requires New Fuses{1609,1417}
1998/03/16

Improved Telehandler Electrical System Requires New Fuses {1609,1417}
1998/06/22

Improved (Thermal Resetting) Fuse Now Included In The Longitudinal Stability Indicator Control Box - (If Equipped) {1417,7856}
1999/09/27

RECEPTACLE GP-AUXILIARY START

Parts are Now Available to Make Jump Start Receptacle on Cat® Product {1463}
2014/03/04

SENDER GP

Improved Bonding For Longitudinal Stability Indicator Strain Sensor {7856}
1999/06/21

SENSOR GP

Special Instruction

Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}

Specifications

Engine Oil Pressure
3054 Engine

Tool Operating Manual

Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}

Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}

Systems Operation

Sensor
TH103, TH62, TH63, TH82 and TH83 Telehandlers Longitudinal Stability Indicator System

Position Sensor (Steering)
TH103 Telehandler Steering System

Testing and Adjusting

Load Indicator Sensor - Test
TH62, TH63, TH82, TH83 and TH103 Telehandlers Longitudinal Stability Indicator System

Load Indicator Sensor - Replace
TH62, TH63, TH82, TH83 and TH103 Telehandlers Longitudinal Stability Indicator System

Sensor - Test
TH103, TH62, TH63, TH82 and TH83 Telehandlers Longitudinal Stability Indicator System

Position Sensor (Steering) - Adjust
TH103 Telehandler Steering System

Troubleshooting

MID 122 - CID 0269 - FMI 03
Product Link 121S/300

MID 122 - CID 0269 - FMI 04
Product Link 121S/300

Service Magazine

Procedure Now Available to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
2012/10/04

SOLENOID GP

Service Letter-NACD

Solenoid Valve Assemblies Need To Be Inspected And May Need To Be Changed On Certain TH62, TH82, TH63, TH83 And TH103 Telehandlers
Solenoid Valve Assemblies Need To Be Inspected And May Need To Be Changed On Certain TH62, TH82, TH63, TH83 And TH103 Telehandlers

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Service Letter-China

Service Letter-Asia

Service Letter-APD

SOLENOID GP-SHUTOFF

Service Magazine

Improved Electric Fuel Shutoff Solenoid {1259}
2001/02/26

STARTING AID GP

Operation and Maintenance Manual

Air Inlet Heater Starting Aid
TH103 Telehandler

Service Magazine

Do Not Use Ether with Machines that are Equipped with a Starting Aid {1412}
2002/11/04

A New Ether Cylinder O-ring is Now Used on All Caterpillar Products {1456}
2013/09/19

STARTING MOTOR GP

Engine News

Caterpillar Remanufactured Electric Starting Motors Are Improved {1453}
2011/05/16

Special Instruction

Caterpillar PRELUB® Diagnostics{1469}
Caterpillar PRELUB^® Diagnostics{1469}

Starting Motor Solenoid - Replace {1467}
Starting Motor Solenoid - Replace {1467}

Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}

Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}

Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}

Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}

Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}

Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat^® Products {1408, 1450, 1453}

Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat^® Products {1408, 1450, 1453}

Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat^® Products {1453}

Technical Information Bulletin

Start Switch May Cause Unintended Starter Engagement
Start Switch May Cause Unintended Starter Engagement

Specifications

Electric Starting Motor
3054 Engine

Electric Starting Motor
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Systems Operation

General Information
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Component Description
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Normal Operation
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Reuse And Salvage Guidelines

Disassembly, Assembly, Testing, and Salvage of Starting Motor for 3046, 3064, and 3066 Engines {1453}
Disassembly, Assembly, Testing, and Salvage of Starting Motor for 3046, 3064, and 3066 Engines {1453}

Information Release Memo

Testing and Adjusting

Initial Troubleshooting Procedure
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

No Load - Test
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Starting Motor - Troubleshoot
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Component - Test
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Electric Starting System - Test
3054 Engine

Disassembly and Assembly

Electric Starting Motor - Remove and Install
3054 Engine for Caterpillar Built Machines

General Information
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Starting Motor - Assemble
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Starting Motor - Disassemble
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors

Electric Starting Motor - Remove and Install
TH62, TH63, TH82, TH83 and TH103 Telehandlers Engine Supplement

Service Magazine

Examine Failed Starting Motors to Understand the Reason for Failure {1453}
2002/10/28

Cat® Reman Has Added Alternators and Starting Motor Groups for Certain Machine Engines {1405, 1453}
2014/08/08

SWITCH GP

Operation and Maintenance Manual

Engine Start Switch
TH103 Telehandler

Light Switches
TH103 Telehandler

Directional Turn Signal, Window Washer and Wiper, and Dimmer Control
TH103 Telehandler

Frame Leveling Control
TH103 Telehandler

Window Wiper and Washer Control (Roof)
TH103 Telehandler

Hazard Flasher Control
TH103 Telehandler

Transmission Neutralizer Control
TH103 Telehandler

Steering Mode Control
TH103 Telehandler

Stabilizer Control
TH103 Telehandler

Lockout Control
TH103 Telehandler

Access Platform Control
TH103 Telehandler

Transmission Neutralizer Pressure Switch - Adjust
TH103 Telehandler

Engine Start Switch
TH103 Telehandler

Light Switches
TH103 Telehandler

Directional Turn Signal, Window Washer and Wiper, and Dimmer Control
TH103 Telehandler

Window Wiper and Washer Control (Roof)
TH103 Telehandler

Hazard Flasher Control
TH103 Telehandler

Steering Mode Control
TH103 Telehandler

Stabilizer Control
TH103 Telehandler

Transmission Neutralizer Control
TH103 Telehandler

Frame Leveling Control
TH103 Telehandler

Transmission Neutralizer Pressure Switch - Adjust
TH103 Telehandler

Lockout Control
TH103 Telehandler

Access Platform
TH103 Telehandler

Special Instruction

Repair/Replacement Procedure for 5C-6108 Refueling Switch {1295}
Repair/Replacement Procedure for 5C-6108 Refueling Switch {1295}

Service Letter-NACD

The Controller Switch Button Needs To Be Replaced On Certain TH62, TH63, TH82, TH83 And TH103 Telehandlers
The Controller Switch Button Needs To Be Replaced On Certain TH62, TH63, TH82, TH83 And TH103 Telehandlers

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Technical Information Bulletin

Start Switch May Cause Unintended Starter Engagement
Start Switch May Cause Unintended Starter Engagement

Machine Start Switch Key May Not Fit Properly{1416}
Machine Start Switch Key May Not Fit Properly{1416}

Service Letter-China

Service Letter-Asia

Systems Operation

Switch (Boom)
TH62, TH63, TH82, TH83 and TH103 Telehandlers Longitudinal Stability Indicator System

Switch (Boom)
TH103, TH62, TH63, TH82 and TH83 Telehandlers Longitudinal Stability Indicator System

Position Sensor (Steering)
TH103 Telehandler Steering System

Service Letter-APD

Testing and Adjusting

Switch (Boom) - Test
TH62, TH63, TH82, TH83 and TH103 Telehandlers Longitudinal Stability Indicator System

Switch (Boom) - Adjust
TH103, TH62, TH63, TH82 and TH83 Telehandlers Longitudinal Stability Indicator System

Position Sensor (Steering) - Adjust
TH103 Telehandler Steering System

Service Magazine

Relocation Of The Differential Lock Switch Prevents Unintended Switch Activation {1408,3254}
1998/03/02

8I-5949 Switch Assembly Can Be Serviced By Modifying The 6R-7916 Switch {4343,7332,1435}
1999/05/10

New Frame Leveling Valve Available{5144}
1999/05/24

A New Oil Pressure Switch is Now Available {7421}
2012/09/17

Improved Procedure for Verifying the Operation of the Battery Disconnect System. {1411}
2009/08/03

New Pressure Switch Is Now Used For Air Conditioner Refrigerant On Certain Cat Products {1435, 1809}
2011/07/18

An Improved 5P-8500 Key Is Now Available {1416, 1416, 7000, 7000}
2011/12/01

TOOLS

Truck Engine News

Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2005/01/17

Do Not Use the 261-3363 Wireless Communication Adapter with Model Year 2007 Cat Engines and Transmissions in On-Highway Trucks {0785, 1930, 7620}
2007/10/01

Engine News

The 237-5130 Digital Multimeter Gp Features a Built-in Infrared Thermometer {0785}
2004/04/19

Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2005/01/17

260-5800 Electrical Test Group Packages Digital Multimeter, Clamp-on Ammeter, Current Detector, and Test Leads in Convenient Carrying Case {0785}
2005/03/07

270-5051 Repair Kit (Electrical Connectors) Available for Repairs to Wiring Harnesses with Ampseal 16 and A4E 2 Connectors {0709, 1408}
2006/03/20

Enhanced Voltmeter Leads Are Now Available {0785}
2006/02/13

Test Cable Group Checks Three-Wire, Active Analog Circuits That Are Used in Sensors {0779, 0785}
2006/10/16

277-4734 Bypass Harness Assembly Allows Cat Electronic Technician (Cat ET) to Communicate with ADEM IV:E2 Electronic Control Modules {0779, 0785, 1901, 1930}
2006/09/04

Special Instruction

Procedure to Access the License Information for Caterpillar Electronic Technician (CAT ET){0785}
Procedure to Access the License Information for Caterpillar Electronic Technician (CAT ET){0785}

An Aid To Reading Multimeter Scales{0785}
An Aid To Reading Multimeter Scales{0785}

Tool Operating Manual

348-5430 Multi-Tool Gp 2 {0709, 0769, 0785}
348-5430 Multi-Tool Gp 2 {0709, 0769, 0785}

NEHS1032: 538-5051 Communications Adapter 3 {0599, 0709, 1900, 4800, 7490, 7600}
NEHS1032: 538-5051 Communications Adapter 3 {0599, 0709, 1900, 4800, 7490, 7600}

Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}

Using the Communications Adapter 3{1900}
Using the Communications Adapter 3{1900}

Using the 8T-2700 Blowby/Air Flow Indicator{0781, 0785, 1317}
Using the 8T-2700 Blowby/Air Flow Indicator{0781, 0785, 1317}

146-4080 Digital Multimeter Specification, Testing, and Maintenance Manual{0374, 0599, 0709}
146-4080 Digital Multimeter Specification, Testing, and Maintenance Manual{0374, 0599, 0709}

Communication Adapter II{0600, 0709, 7600, 7610}
Communication Adapter II{0600, 0709, 7600, 7610}

Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}

131-5051 Dataview Group and Dataview Portable Tech Station Group{0374, 0599, 0701, 0709}
131-5051 Dataview Group and Dataview Portable Tech Station Group{0374, 0599, 0701, 0709}

Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}
Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}

NEHS1270 TesLite and LoadProCables {0374, 0599, 0709, 0734}
NEHS1270 TesLite and LoadProCables {0374, 0599, 0709, 0734}

M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

Troubleshooting

Service Tools
Machine Security System

Using Caterpillar Electronic Technician to Determine Diagnostic Codes
Machine Security System

Service Tools
Product Link - PL522/523

Service Tools
Product Link 121S/300

Service Tools
MSS3s Machine Security System

Service Magazine

Diagnostic Cables and Harnesses Are Available {0785}
2014/08/11

Caterpillar Electronic Technician (Cat ET) 2001B-Service Pack 1 Software Upgrade is Now Available {0785}
2002/02/11

New Service Information Tool for CAT Dealers is Now Available {1900}
2002/06/17

2002A Service Pack 1 for Caterpillar Electronic Technician (Cat ET) is Now Available {0785}
2002/08/19

Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2005/01/17

260-5800 Electrical Test Group Packages Digital Multimeter, Clamp-on Ammeter, Current Detector, and Test Leads in Convenient Carrying Case {0785}
2005/03/07

The 285-0910 Multi-Tool Gp Incorporates Four Diagnostic Tools into a Single, Hand Held Unit {0774, 0779, 0781, 0782}
2006/12/01

New 271-8590 Analyzer Gp (24-Volt) Quickly Identifies Starting and Charging System Problems {0709, 1406}
2006/09/25

277-2362 Transmission Analyzer III Group Offers Upgraded Diagnostic Capabilities {0769, 0779, 0783}
2007/10/22

Updated Instruction For The Bypass Harness {0785, 1408}
2008/03/17

New Firmware Is Now Available for Communications Adapter 3 {7610, 7620}
2011/10/20

New Software For Cat® ET Can Now Be Used For All Caterpillar Products {0785, 7606}
2013/08/15

A New Communication Adapter Cable As Is Now Available For Certain Cat Products {0785}
A New Communication Adapter Cable As Is Now Available For Certain Cat Products {0785}

Comprehensive List of Electrical Repair and Troubleshooting Information Is Now Available for All CAT Machines {0374, 0709, 1400, 1408, 7490, 7553, 7610}
Comprehensive List of Electrical Repair and Troubleshooting Information Is Now Available for All CAT Machines {0374, 0709, 1400, 1408, 7490, 7553, 7610}

WARNING GP

Operation and Maintenance Manual

Backup Alarm
TH103 Telehandler

Backup Alarm - Test
TH103 Telehandler

Special Instruction

Installation of 244-1090 Alarm Gp {7400, 7402, 7407}
Installation of 244-1090 Alarm Gp {7400, 7402, 7407}

WIRING GP

Engine News

Correction to The Pocket Guide, SEBD0402 Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408}
2000/07/01

270-5051 Repair Kit (Electrical Connectors) Available for Repairs to Wiring Harnesses with Ampseal 16 and A4E 2 Connectors {0709, 1408}
2006/03/20

Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2010/05/13

Operation and Maintenance Manual

Battery - Recycle
TH103 Telehandler

Battery Electrolyte Level - Check
TH103 Telehandler

Battery or Battery Cable - Replace
TH103 Telehandler

Fuses and Relays - Replace
TH103 Telehandler

Battery or Battery Cable - Inspect/Replace
TH103 Telehandler

Special Instruction

Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}

Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}

Ampseal 16 Connector Peripheral Seal Servicing{7553}
Ampseal 16 Connector Peripheral Seal Servicing{7553}

Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}

Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}

Repair Procedure for Damaged Harness Wiring {1408}
Repair Procedure for Damaged Harness Wiring {1408}

Installation Procedure for Product Link PL421 Retrofit{7606}
Installation Procedure for Product Link PL421 Retrofit{7606}

DRCP Connector Repair Service Instruction {1408, 7553}
DRCP Connector Repair Service Instruction {1408, 7553}

Service Letter-NACD

Product Support Program For Installing Improved Joystick Handle And Wiring On Certain TH62, TH63, Th82, TH83 And TH103 Telehandlers
Product Support Program For Installing Improved Joystick Handle And Wiring On Certain TH62, TH63, Th82, TH83 And TH103 Telehandlers

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Tool Operating Manual

Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}

Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}

Service Letter-China

Service Letter-Asia

Systems Operation

Switch (Boom)
TH62, TH63, TH82, TH83 and TH103 Telehandlers Longitudinal Stability Indicator System

Wiring Diagram
TH62, TH63, TH82, TH83 and TH103 Telehandlers Longitudinal Stability Indicator System

Switch (Boom)
TH103, TH62, TH63, TH82 and TH83 Telehandlers Longitudinal Stability Indicator System

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

Service Letter-APD

Testing and Adjusting

Switch (Boom) - Test
TH62, TH63, TH82, TH83 and TH103 Telehandlers Longitudinal Stability Indicator System

System Schematic
Machine Security System

Switch (Boom) - Adjust
TH103, TH62, TH63, TH82 and TH83 Telehandlers Longitudinal Stability Indicator System

Electric Starting System - Test
3054 Engine

Electrical Connector - Inspect
Machine Security System

Electrical Connector - Inspect
Product Link - PL522/523

Wiring Harness (Open Circuit) - Test
Product Link - PL522/523

Wiring Harness (Short Circuit) - Test
Product Link - PL522/523

Electrical Connector - Inspect
Product Link 121S/300

Wiring Harness (Open Circuit) - Test
Product Link 121S/300

Wiring Harness (Short Circuit) - Test
Product Link 121S/300

System Schematic
MSS3s Machine Security System

Troubleshooting

Electrical Component and Connector Locations
Machine Security System

MID 122 - CID 0269 - FMI 03
Product Link 121S/300

MID 122 - CID 0269 - FMI 04
Product Link 121S/300

Cat Data Link - Test
MSS3s Machine Security System

Wiring Harness (Open Circuit) - Test
MSS3s Machine Security System

Wiring Harness (Short Circuit) - Test
MSS3s Machine Security System

Connector Locations
MSS3s Machine Security System

Connector Contact Description
MSS3s Machine Security System

Electrical Connector - Inspect
MSS3s Machine Security System

Service Magazine

Alternator Lamp Should Be Checked During Startup {1406}
1998/06/08

Correction To Operational Check And Zero Check For LSI (Type 2 System) {7455,7400,1706,1408}
1998/08/17

8I-5949 Switch Assembly Can Be Serviced By Modifying The 6R-7916 Switch {4343,7332,1435}
1999/05/10

New Frame Leveling Valve Available{5144}
1999/05/24

Access Platform Schematics For Telehandler {7566,5050}
1999/11/22

Special Instruction, REHS0440 is Available for an Index of Electrical System Schematics {7566}
2000/04/10

Correction to The Pocket Guide, SEBD0402, Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408}
2000/06/26

Correction to Sender Specifications Chart on Electrical Schematic, RENR3405 {1273, 7566}
2000/07/03

Dielectric Grease Should Not Be Used in Electrical Connectors {1408, 7553}
2000/10/09

Improved Service Meter Used {7478}
2004/05/03

Service of the Machined Terminals and the Stamped and Formed Terminals {7553}
2006/11/13

Updated Instruction For The Bypass Harness {0785, 1408}
2008/03/17

Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2012/03/05

Striped Wire Is Replaced With Improved Ink Jet Identification for Legacy (Parts Service) Wire harnesses {1408}
2012/06/08

Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553, 7556}
2012/05/08

Information On Battery Cables and Wire Assemblies for Assembling at Dealer Site {4459}
2012/09/21

Parts are Now Available to Make Jump Start Receptacle on Cat® Product {1463}
2014/03/04

CONNECTION GP

Tool Operating Manual

Service Magazine

Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553}
Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553}

ELECTRONICS GP-MONITOR

Engine News

New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}

Operation and Maintenance Manual

Welding on Machines and Engines with Electronic Controls
TH103 Telehandler

Special Instruction

Diesel Particulate Filter Monitoring System {108F, 7490}
Diesel Particulate Filter Monitoring System {108F, 7490}

Installation Of Operator ID System on Cat® and Non-Cat Products {7600, 7610, 7620}
Installation Of Operator ID System on Cat^® and Non-Cat Products {7600, 7610, 7620}

Cat® VIMS Converter Functionality {7610, 7620}
Cat^® VIMS Converter Functionality {7610, 7620}

Technical Information Bulletin

Third-Party Video Streaming Solution for Construction Equipment {7000, 7347, 7348, 7490}
Third-Party Video Streaming Solution for Construction Equipment {7000, 7347, 7348, 7490}

Tool Operating Manual

Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}
Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}

Service Magazine

Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/04/08

Improved VisionLinkTM Software Is Now Available for Certain Caterpillar Machines {7601}
2012/06/07

New Software Is Now Available for Cat® Product Link 522 Systems {7494, 7606, 7620}
2013/04/12

Procedure For Improving Compatibility of Product Link Is Now Available on Caterpillar Machines Equipped with Electronic Monitoring Systems (EMS) {7490, 7606}
2013/04/04

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

New Inspection and Repair Procedure Is Now Available for Cat® Products Located in India Equipped with Product Link {7606}
2014/09/16

New Phone Number for VIMS Support Is Now Available for All Cat® Products Equipped with VIMS {7601}
2015/03/02

New Software Is Now Available for All Cat® Products With PL522 China System {7606, 7620}
2015/03/04

New Troubleshooting Procedure Is Now Available for all Cat® Products Equipped with PL321 VIMS (PL321 VSR) {7606}
2015/05/12

New Software Is Now Available for Cat® Product Link {7606, 7610, 7620}
New Software Is Now Available for Cat^® Product Link {7606, 7610, 7620}

HEATER GP

Special Instruction

Installation Instructions for Jacket Water Heaters with Seal Kits{1383}
Installation Instructions for Jacket Water Heaters with Seal Kits{1383}

Testing and Adjusting

Air Inlet Heater - Test
3054 Engine

ELECTRONICS GP-WORK TOOL

Special Instruction

Service Magazine

Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/04/08

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

ELECTRONICS GP-COMMUNICATION

Engine News

A New Electronic Control Module Wash Out Process {1901, 1920}
A New Electronic Control Module Wash Out Process {1901, 1920}

Operation and Maintenance Manual

Welding on Machines and Engines with Electronic Controls
TH103 Telehandler

Product Link
Product Link - PL121, PL321, PL522, and PL523

General Hazard Information
Product Link - PL121, PL321, PL522, and PL523

Safety Signs and Labels
Product Link - PL121, PL321, PL522, and PL523

Special Instruction

Installation Instructions For Product Link 101 Inline Timer{7602}
Installation Instructions For Product Link 101 Inline Timer{7602}

Product Link MODEM Programming with Cat Electronic Technician (ET){7606, 7620}
Product Link MODEM Programming with Cat Electronic Technician (ET){7606, 7620}

Product Link PL-102C System Installation{7606}
Product Link PL-102C System Installation{7606}

Product Link PL-102C{7602}
Product Link PL-102C{7602}

Installation Guide for Product Link PL121SR and PL321{7606}
Installation Guide for Product Link PL121SR and PL321{7606}

Operation of Product Link{7606}
Operation of Product Link{7606}

Product Link PL121SR{7606}
Product Link PL121SR{7606}

Installation Procedure for Product Link PL522 and PL523 (Cellular) {7606}
Installation Procedure for Product Link PL522 and PL523 (Cellular) {7606}

Installation Procedure for Product Link PL421 Retrofit{7606}
Installation Procedure for Product Link PL421 Retrofit{7606}

Release Notes for VisionLink and VisionLink Store for All Caterpillar Products {7606, 7620}
Release Notes for VisionLink and VisionLink Store for All Caterpillar Products {7606, 7620}

Product LinkTM PL421 Installation Quick Reference Guide{7606}
Product Link^TM PL421 Installation Quick Reference Guide{7606}

Installation of Remote Disable Module (RDM) Kit on Cat® and Non-Cat Equipment {7606}
Installation of Remote Disable Module (RDM) Kit on Cat^® and Non-Cat Equipment {7606}

Service Letter-NACD

PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK PL121 SATELLITE RADIO SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK PL121 SATELLITE RADIO SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Technical Information Bulletin

Miswiring Issues with Installation of the Product Link 121 and Product Link 321{7606}
Miswiring Issues with Installation of the Product Link 121 and Product Link 321{7606}

Product Link Antenna Placement{7606}
Product Link Antenna Placement{7606}

Product Link Hours Versus Service Meter Hours Accuracy Issue{7606}
Product Link Hours Versus Service Meter Hours Accuracy Issue{7606}

Product Link Registration Problems{733T, 7606}
Product Link Registration Problems{733T, 7606}

Product Link PL321 May Accumulate 24 Hours Daily{7606}
Product Link PL321 May Accumulate 24 Hours Daily{7606}

Registration of Product Link in EquipmentManager{7606}
Registration of Product Link in EquipmentManager{7606}

Location Updates Are Not Being Reported From The Product Link PL321{7606}
Location Updates Are Not Being Reported From The Product Link PL321{7606}

Updating to Latest VIMS3G Flash Files And Configuration Files Available For Cat® Machines Equipped With VIMS3G{7601, 7620}
Updating to Latest VIMS3G Flash Files And Configuration Files Available For Cat^® Machines Equipped With VIMS3G{7601, 7620}

Improper Customer Access and Asset Merging Within VisionLinkTM and PartStoreTM Through UCID Consolidation{7567, 7606}
Improper Customer Access and Asset Merging Within VisionLink^TM and PartStore^TM Through UCID Consolidation{7567, 7606}

Product Link Machine Information Is Not Being Reported On Cat® Products Located in India{7606}
Product Link Machine Information Is Not Being Reported On Cat^® Products Located in India{7606}

Tool Operating Manual

Communication Adapter II{0600, 0709, 7600, 7610}
Communication Adapter II{0600, 0709, 7600, 7610}

Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}
Using the 4C-8195 Control Service Tool{0374, 0599, 0709, 7490}

Service Letter-China

Service Letter-Asia

Systems Operation

System Overview
Product Link 121S/300

Manage Hardware
EquipmentManager User Guide

Manage Time Fence and Geographic Fence
EquipmentManager Dealer Administrator Manual

Manage Planned Maintenance
EquipmentManager User Guide

Time Fence and Geographic Fence
EquipmentManager User Guide

Health Watch
EquipmentManager User Guide

Product Monitoring
EquipmentManager Dealer Administrator Manual

Operation and Maintenance Manual
EquipmentManager Dealer Administrator Manual

Equipment Usage
EquipmentManager User Guide

Verify Machine Records and Ownership
EquipmentManager User Guide

Manage Equipment Groups
EquipmentManager User Guide

Fuel Results
EquipmentManager Dealer Administrator Manual

Planned Maintenance
EquipmentManager User Guide

General Information
EquipmentManager User Guide

Getting Started
EquipmentManager User Guide

Enable Program
EquipmentManager Dealer Administrator Manual

Manage Users
EquipmentManager User Guide

Product Link Installation
EquipmentManager User Guide

Setup Subscriptions
EquipmentManager Dealer Administrator Manual

Administration
EquipmentManager Dealer Administrator Manual

Manage Equipment Groups
EquipmentManager Dealer Administrator Manual

Manage Event Tracking
EquipmentManager User Guide

Upload Data
EquipmentManager User Guide

Manage Planned Maintenance
EquipmentManager Dealer Administrator Manual

Preferences
EquipmentManager User Guide

Asset Watch
EquipmentManager Dealer Administrator Manual

Maintenance Watch
EquipmentManager Dealer Administrator Manual

Major Repair
EquipmentManager Dealer Administrator Manual

Fault Codes
EquipmentManager User Guide

Preference Detail
EquipmentManager Dealer Administrator Manual

Reports
EquipmentManager Dealer Administrator Manual

Active Fleet
EquipmentManager Dealer Administrator Manual

Product Usage
EquipmentManager Dealer Administrator Manual

Verify Machine Records and Ownership
EquipmentManager Dealer Administrator Manual

Manage Major Repair Tracking
EquipmentManager User Guide

System Overview
Product Link - PL522/523

System Components
Product Link - PL522/523

Configuration
Product Link - PL522/523

Installation Parameters Configure
Product Link - PL522/523

Spare Input Configure
Product Link - PL522/523

Commands
Product Link - PL522/523

System Components
Product Link 121S/300

Spare Inputs
Product Link 121S/300

Configuration
Product Link 121S/300

Installation Parameters Configure
Product Link 121S/300

Report Parameters Configure
Product Link 121S/300

Wireless Service Configure
Product Link 121S/300

Spare Input Configure
Product Link 121S/300

Commands
Product Link 121S/300

Service Letter-APD

Testing and Adjusting

Electronic Control Module (ECM) - Flash Program
Product Link - PL522/523

Electronic Control Module (ECM) - Replace
Product Link - PL522/523

Specifications
Product Link - PL522/523

Electronic Control Module (ECM) - Flash Program
Product Link 121S/300

Electronic Control Module (ECM) - Replace
Product Link 121S/300

Specifications
Product Link 121S/300

Troubleshooting

General Information
Product Link - PL522/523

Diagnostic Capabilities
Product Link - PL522/523

Electronic Service Tool Does Not Communicate with ECM
Product Link - PL522/523

Reports and Messages Not Available
Product Link - PL522/523

Position Reports Not Available
Product Link - PL522/523

Reporting Interval Erratic
Product Link - PL522/523

Diagnostics and Events Not Available
Product Link - PL522/523

Operating Hours Discrepancy
Product Link - PL522/523

Diagnostic Code List
Product Link - PL522/523

MID 161 - CID 0254 - FMI 04
Product Link - PL522/523

MID 161 - CID 0254 - FMI 12
Product Link - PL522/523

MID 161 - CID 1250 - FMI 09
Product Link - PL522/523

MID 161 - CID 1888 - FMI 14
Product Link - PL522/523

MID 161 - CID 3766- FMI 14
Product Link - PL522/523

General Information
Product Link 121S/300

Diagnostic Capabilities
Product Link 121S/300

Electronic Service Tool Does Not Communicate with ECM
Product Link 121S/300

Position Reports Not Available
Product Link 121S/300

Reporting Interval Erratic
Product Link 121S/300

Diagnostics and Events Not Available
Product Link 121S/300

Operating Hours Discrepancy
Product Link 121S/300

Diagnostic Code List
Product Link 121S/300

MID 122 - CID 0254 - FMI 04
Product Link 121S/300

MID 122 - CID 0254 - FMI 12
Product Link 121S/300

MID 122 - CID 1250 - FMI 09
Product Link 121S/300

ECM Does Not Communicate with User Interface
Product Link 121S/300

Service Magazine

Parts Information for Locating Components of New Electronic Systems in SIS and Parts Manual {7602, 7631}
2001/04/09

New Version of Product Link Available {7602}
2001/08/27

New Flash File Software Is Used for Product Link 151/201 {7606, 7620}
2002/07/15

New Flexible Antenna Whip Available for Product Link {7606}
2002/12/02

New Flash File Software Is Used for Product Link 151/201 {7620}
2003/03/10

New Software Is Used on Product Link 151/201 {7606, 7620}
2003/09/01

Product Link Cellular Is Now Available {7602}
2004/08/02

Correction to Special Instruction, REHS2143, "Product Link PL-102C System Installation" {7602}
2004/08/02

Correction to Special Instruction, "Product Link PL102C System Installation" and Systems Operation, Testing and Adjust, "Product Link PL102C" {7602}
2004/12/13

New PC Service Tool Software Released for Cellular Based Product Link {7620}
2004/12/20

Correction to Special Instruction, "Product Link PL102C System Installation" {7620}
2004/12/13

Procedure to Identify which COM PORT the USB Device Is Occupying and the Procedure to Change the Default COM PORT Setting {7606}
2005/01/10

New Product Link Software Available for PL151 and PL201 {7606}
2005/01/10

New Product Link Systems Are Now Available {7606}
2005/02/07

New Software Available for Product Link PL-151 and PL-201 {7620}
2005/05/02

New Product Link Software Is Now Available {7606, 7620}
2005/12/19

New Software Available for Product Link {7606, 7620}
2006/10/16

New Product Link Hardware Is Now Available {7606}
2008/03/17

New Processes Improve Registration of Product Link {7338, 7606}
2008/04/14

New Software for Product Link is Now Available {7606, 7620}
2008/03/10

New Software for Product Link is Now Available {7606, 7620}
2008/05/19

New Software is Now Used for the Product Link PL121SR and PL321SR Systems {7606, 7620}
2009/10/15

New Product Link Cellular Is Released for All Cat Products {7606}
2011/02/08

New Software Is Now Released for Product Link PL522/523 Systems On All Cat Product {7606}
2011/05/12

A New Product Link Registration/Activation Process Now Available For Product Link (PL) 522 and 523 {7606}
2011/10/19

New Software for Product Link (PL300) Is Now Available {7606, 7620}
2011/10/11

Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/04/08

New Software Is Now Available for Product Link (PL 121) {7602, 7610, 7620}
2011/12/15

New Software Is Now Available for Cat® Product Link 522 Systems {7494, 7606, 7620}
2013/04/12

Improved Process for Activating Product Link PL522 On Assets In China {7606}
2012/11/19

Improved VisionLink And VisionLink Store Software Are Now Available for All Caterpillar Products {7606, 7620}
2015/04/24

New Software Is Now Available For Product Link 522 Systems On All Cat® Products {7606, 7620}
2013/05/28

Procedure For Improving Compatibility of Product Link Is Now Available on Caterpillar Machines Equipped with Electronic Monitoring Systems (EMS) {7490, 7606}
2013/04/04

Improved VisionLinkTMStore is Now Available for all Caterpillar Products {7606}
2013/03/29

Device Transfers Are Now Supported In VisionLinkTM Store {7606}
2013/03/29

Improved VisionLinkTM Store for Minimizing Delay in Appearance of VisionLink Store - Modules is Now Available for All Caterpillar Products {7606}
2013/03/29

New Product Link Software for PL121 and PL300 Is Now Available for All Cat® Products {7606, 7610, 7620}
2013/05/02

New Software Is Now Available for All Cat® Products With The Product Link 522 System {7606}
2013/07/22

New Product Link Software for PL300 Is Now Available for All Cat® Products {7606, 7620}
2013/07/08

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

New Software For Cat® ET Can Now Be Used For All Caterpillar Products {0785, 7606}
2013/08/15

New Software Is Now Available For All Cat® Products With PL522 China System {7606, 7620}
2013/08/19

Procedure for Improving Antenna Communication on All Machines Equipped With Product Link {733B, 7606}
2013/09/16

Improvements for Products and Systems Connected to Product Link {7606}
2013/10/02

New Product Link Software for PL300 Is Now Available for All Cat ®Products {7606, 7620}
2013/10/21

New Software Is Now Available for All Cat® Products With The Product Link PL421 or Product Link PL420 System {7606, 7620}
2013/10/02

Improved Product Link Satellite System Special Instruction guide {7606}
2013/12/20

New Software for Product Link PL522 Module Is Now Available for All Cat® Products {7606}
2014/04/18

Troubleshooting SIM Cards on Certain Product Link 522 and 523 for all Cat Products {7606}
2015/02/17

Loss of Daily Reports May Be an Indicator of End of Life for the Product Link® ECM on PL321SR and PL321VSR Systems {7606}
2014/08/13

Capturing Engine Stop Messages and Idle Information on All Caterpillar Products Equipped with Product Link 522 {7606}
2014/07/25

Service Meter Adjustment Is Now Available in VisionLinkTM {7478, 7606}
2014/08/20

New Inspection and Repair Procedure Is Now Available for Cat® Products Located in India Equipped with Product Link {7606}
2014/09/16

"Maintenance Mode" in Product Link is Used to Prevent Codes From Being Transmitted When Performing Service to a Machine or Engine {7606}
2014/11/24

Revision to "Reports and Messages Not Available" Troubleshooting Procedure for Cat® Products with Cat® Product Link 121/321 {7606}
2014/12/24

Event Codes (E2131, E2132, or E2133) Appearing Occasionally with On-board Machine Systems with a PL321, or PL121 Satellite System Installed {7600, 7606}
2015/01/06

Procedure to Improve Reporting into VisionLink after Re-Registration of Product Link Systems PL121/321 {7606}
2015/03/17

New Software Is Now Available for All Cat® Products With PL522 China System {7606, 7620}
2015/03/04

New Software for Product Link PL522 Module Is Now Available for All Cat® Products {7606, 7620}
2015/06/26

New Troubleshooting Procedure Is Now Available for all Cat® Products Equipped with PL321 VIMS (PL321 VSR) {7606}
2015/05/12

Instructions for Preventing Utilization Messages Being Reported with Duplicate Time Stamps from PL321VSR Satellite Devices {7601}
2015/09/02

New Product Link Software for PL300 Is Now Available for All Cat® Products {7606, 7620}
2015/09/11

CAMERA GP

Special Instruction

Generic Installation of the WAVS Cleaning System{7348}
Generic Installation of the WAVS Cleaning System{7348}

WAVS Installation Guide for Generic Applications{7347, 7348}
WAVS Installation Guide for Generic Applications{7347, 7348}

WAVS Generic Installation Guide for Certain Cat® Products{7347, 7348}
WAVS Generic Installation Guide for Certain Cat^® Products{7347, 7348}

WAVS Light Duty Installation Guide for Certain Cat® Products{7347, 7348}
WAVS Light Duty Installation Guide for Certain Cat^® Products{7347, 7348}

Technical Information Bulletin

Third-Party Video Streaming Solution for Construction Equipment {7000, 7347, 7348, 7490}
Third-Party Video Streaming Solution for Construction Equipment {7000, 7347, 7348, 7490}

ELECTRONICS GP-GENERATOR SET

Special Instruction

Service Magazine

Auto Clearing of Diagnostics and Events from Electronic Control Module (ECM) {1901, 1920, 7610, 7620}
2014/04/08

Updated Flash Procedure for All Caterpillar Products {1920, 7610, 7620}
2014/09/16

METER GP-SERVICE

Service Meter Adjustment Is Now Available in VisionLinkTM {7478, 7606}
2014/08/20

RECEIVER GP

A New Antenna For The Product Link Is Available {7010, 733T}
2008/06/09

HARNESS GP

Special Instruction

Connector Identification, Removal, Disassembly, Reassembly, and Installation for All Cat® Products Equipped with BR Series Connectors {1408}
Connector Identification, Removal, Disassembly, Reassembly, and Installation for All Cat^® Products Equipped with BR Series Connectors {1408}

Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat^® Products {1408, 1450, 1453}

Tool Operating Manual

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

Service Magazine

Truck sale:

CATERPILLAR TH103 2001
- TELEHANDLER
WYOMING CAT
- Casper - United States

CATERPILLAR TH103 2001
- TELEHANDLER
BLANCHARD MACHINERY

2002 CAT TH103

Iron Bound Solutions
Texas

USD $50,000

2013 CAT TH103

Brokers Laguna, S. A. de C. V.

USD $24,500

2000 CAT TH103

M. Nolan Farms
Lapeer, Michigan

TH103 Telehandler 3PN02027-UP (MACHINE) POWERED BY 3054 Engine ELECTRICAL AND STARTING SYSTEM Caterpillar SIS

Parts group TH103:

Information:

Truck sale:

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