235-4352 GENERATOR GP-HYDRAULIC S/N BEB1-2000 PART OF 233-8726 GENERATOR GP-HYDRAULIC AN ATTACHMENT M318C MH

ELECTRICAL AND STARTING SYSTEM

GENERATOR GP

0. 235-4352 GENERATOR
1. 235-4353 GENERATOR

HARNESS GP

2. 211-8207 HARNESS AS
3. 281-3855 HARNESS AS

ELECTRONICS GP-MACHINE

4. 230-5824 INSTALLATI

ELECTRONICS GP-COMMUNICATION

5. 211-8205 INSTALLATI

ELECTRONICS GP-MACHINE

6. 206-6097 INSTALLATI

LIGHTING GP

7. 199-3137 LAMP GP-FL
8. 193-4287 LAMP GP-HE
9. 116-9625 LAMP GP-RE
0. INFORMATION

WHEELED EXCAVATOR M318C MH WHEELED EXCAVATOR BEB
M318C Material Handler BEB00001-02000 (MACHINE) POWERED BY 3056E Engine SEBP3191 M318C MH BEB (2003)

ELECTRICAL AND STARTING SYSTEM

GENERATOR GP

227-2943 GENERATOR AR-HYDRAULIC

263-7522 GENERATOR AR-HYDRAULIC

233-0972 GENERATOR GP-HYDRAULIC

233-8726 GENERATOR GP-HYDRAULIC

235-1822 GENERATOR GP-HYDRAULIC

235-1823 GENERATOR GP-HYDRAULIC

235-4352 GENERATOR GP-HYDRAULIC

235-4353 GENERATOR GP-HYDRAULIC

235-1820 MOUNTING GP-GENERATOR DISPLAY

233-0969 MOUNTING GP-HYD GENERATOR

#SEBP31910100

235-4352: GENERATOR GP-HYDRAULIC

GENERATOR GP-HYDRAULIC

235-4352 GENERATOR GP-HYDRAULIC
S/N BEB1-2000
PART OF 233-8726 GENERATOR GP-HYDRAULIC
AN ATTACHMENT

i02144091 SEBP3191

2354352 GENERATOR GP-HYDRAULIC Parts scheme

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Parts for your M318C MH WHEELED EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	236-6471	[1]	BALL BEARING
2.	236-6472	[1]	BALL BEARING
3.	236-6481	[1]	GASKET
4.	236-6474	[4]	LOUVER
5.	236-6476	[1]	GLAND-CABLE (PG21)
6.	236-6477	[1]	GLAND-CABLE (PG17)
7.	236-6478	[1]	HOUSING
8.	236-6479	[1]	GASKET
9.	236-6480	[1]	COVER
10.	303-1443	[1]	COVER

	236-6473 F	[2]	BRUSH
	303-1441 F	[2]	HOLDER-BRUSH
	F		NOT SHOWN

#SEBP31910101

235-4353: GENERATOR GP-HYDRAULIC

GENERATOR GP-HYDRAULIC

235-4353 GENERATOR GP-HYDRAULIC
S/N BEB1-2000
PART OF 235-1823 GENERATOR GP-HYDRAULIC
AN ATTACHMENT

i02143963 SEBP3191

2354353 GENERATOR GP-HYDRAULIC Parts scheme

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Parts for your M318C MH WHEELED EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	236-6471	[1]	BALL BEARING
2.	236-6472	[1]	BALL BEARING
3.	236-6481	[1]	GASKET
4.	236-6474	[4]	LOUVER
5.	236-6476	[1]	GLAND-CABLE (PG21)
6.	236-6477	[1]	GLAND-CABLE (PG17)
7.	236-6478	[1]	HOUSING
8.	236-6479	[1]	GASKET
9.	236-6480	[1]	COVER
10.	303-1443	[1]	COVER

	236-6473 F	[2]	BRUSH
	303-1442 F	[2]	HOLDER-BRUSH
	F		NOT SHOWN

#SEBP31910102

211-8207: HARNESS AS-CONTROL

HARNESS AS-CONTROL

211-8207 HARNESS AS-CONTROL
S/N BEB1-2000
PART OF 230-5824 INSTALLATION AR-SECURITY

i05609109 SEBP3191

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Parts for your M318C MH WHEELED EXCAVATOR:

CATERPILLAR SIS

Part No	Qty	Parts name
8T-8729	[2]	PIN-CONNECTOR (16-GA TO 18-GA)
9X-3401	[4]	PIN-CONNECTOR (16-GA TO 18-GA)
150-6766	[1]	PLUG AS-CONNECTOR (26-PIN)
159-9322	[1]	SEAL-O-RING
155-2260	[1]	KIT-CONNECTING PLUG (3-PIN)
155-2270	[1]	KIT-CONNECTING PLUG (2-PIN)
		(EACH PLUG KIT INCLUDES PLUG AS, WEDGE & INTERFACE SEAL)
8T-8737	[15]	PLUG-SEAL
102-8805	[1]	KIT-RECEPTACLE (6-PIN)
		(INCLUDES RECEPTACLE AS & WEDGE)
114-8843 E		SLEEVE-PLASTIC (60-CM)
8T-8730	[2]	SOCKET-CONNECTOR (16-GA TO 18-GA)
9X-3402	[14]	SOCKET-CONNECTOR (16-GA TO 18-GA)
E		ORDER BY THE CENTIMETER

#SEBP31910103

281-3855: HARNESS AS-SOLENOID

HARNESS AS-SOLENOID

281-3855 HARNESS AS-SOLENOID
S/N BEB1-290
PART OF 290-0298 KIT-TRAVEL

i05400349 SEBP3191

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Parts for your M318C MH WHEELED EXCAVATOR:

CATERPILLAR SIS

Part No	Qty	Parts name
117-3188	[2]	COVER
8T-8729	[2]	PIN-CONNECTOR (16-GA TO 18-GA)
155-2270	[1]	KIT-CONNECTING PLUG (2-PIN)
		(INCLUDES PLUG AS, WEDGE & INTERFACE SEAL)
102-8803	[1]	KIT-RECEPTACLE (3-PIN)
		(INCLUDES RECEPTACLE AS & WEDGE)
114-8843 E		SLEEVE-PLASTIC (160-CM)
8T-8730	[2]	SOCKET-CONNECTOR (16-GA TO 18-GA)
5W-1987	[5]	TERMINAL-BLADE (12-GA TO 16-GA)
5W-9278	[2]	TERMINAL
124-0010	[4]	TERMINAL (12-GA TO 16-GA)
2L-8051	[1]	TERMINAL-RING (6-GA, 5/16-IN SCREW)
		-OR-
5P-3455	[1]	TERMINAL-RING (8-GA, 5/16-IN SCREW)
119-3662 E		TUBE-HEAT SHRINK (10.85-MM DIA)(7-CM)
E		ORDER BY THE CENTIMETER

#SEBP31910104

230-5824: INSTALLATION AR-SECURITY

INSTALLATION AR-SECURITY

230-5824 INSTALLATION AR-SECURITY
S/N BEB1-2000
FOR USE WITH REHS1489
FIELD INSTALLATION

i05415619 SEBP3191

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Parts for your M318C MH WHEELED EXCAVATOR:

CATERPILLAR SIS

Part No	Qty	Parts name
211-8207 Y	[1]	HARNESS AS-CONTROL (SECURITY)
6V-3918 M	[3]	BOLT (M8X1.25X50-MM)
205-8257	[1]	COIL AS (EXCITER)
8T-8729	[2]	PIN-CONNECTOR (16-GA TO 18-GA)
207-5271	[1]	WASHER (27X60.5X0.36-MM THK)
222-3870	[1]	COIL AS (FERRITE)
8T-8729	[4]	PIN-CONNECTOR (16-GA TO 18-GA)
102-8802	[2]	KIT-RECEPTACLE (2-PIN)
		(EACH INCLUDES RECEPTACLE AS & WEDGE)
9X-1813 E		SLEEVE (15-CM)
5P-5677 D		WIRE (18-GA, BLACK)(0.8-M)
207-5262	[1]	ELECTRONICS GP-MACHINE (SECURITY)
206-5162	[2]	KEY AS-ELECTRONIC (SECURITY)
219-6314	[2]	KEY RING (IDENTIFICATION)
243-6464	[1]	SOFTWARE GP-MACHINE (SECURITY)
205-0826	[2]	FILM-INSTRUCTION (MACHINE SECURITY, CONSOLE)
223-7186	[1]	HARNESS AS-CONTROL (SECURITY)
155-2270	[2]	KIT-CONNECTING PLUG (2-PIN)
		(EACH INCLUDES PLUG AS, WEDGE & INTERFACE SEAL)
114-8843 E		SLEEVE-PLASTIC (40-CM)
9X-3402	[4]	SOCKET-CONNECTOR (16-GA TO 18-GA)
102-8802	[1]	KIT-RECEPTACLE (2-PIN)
102-8803	[1]	KIT-RECEPTACLE (3-PIN)
		(EACH RECEPTACLE KIT INCLUDES RECEPTACLE AS & WEDGE)
165-5655	[1]	LAMP AS (24-VOLT)(SECURITY SYSTEM)
8T-8729	[3]	PIN-CONNECTOR (16-GA TO 18-GA)
8T-9655	[6]	MOUNT-ISOLATION
6I-1418	[3]	SPACER (8.2X12.7X28.7-MM THK)
7K-1181	[6]	STRAP-CABLE
151-6320	[1]	TOOL-WIRE REMOVAL
7X-0613	[3]	WASHER-HARD (8.8X25.5X5-MM THK)
9N-0869	[6]	WASHER-HARD (8.8X25.5X2-MM THK)
D		ORDER BY THE METER
E		ORDER BY THE CENTIMETER
M		METRIC PART
Y		SEPARATE ILLUSTRATION

#SEBP31910105

211-8205: INSTALLATION GP-COMMUNICATION

INSTALLATION GP-COMMUNICATION

211-8205 INSTALLATION GP-COMMUNICATION
S/N BEB1-2000
AN ATTACHMENT

i01658545 SEBP3191

2118205 INSTALLATION GP-COMMUNICATION Parts scheme

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Parts for your M318C MH WHEELED EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	8C-5607	[8]	MOUNT-ISOLATION
2.	8C-5608	[4]	SPACER (6.5X9.5X25.4-MM THK)
3.	170-9198	[2]	PLATE
4.	207-6798	[1]	ANTENNA AS (MAGNETIC MOUNT, PRODUCT LINK)
5.	242-7205 Y	[1]	CONTROL GP-COMMUNICATION (PRODUCT LINK 201)
6.	211-8206	[1]	HARNESS AS-CONTROL (COMMUNICATION)
	102-8805	[1]	KIT-RECEPTACLE (6-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
7.	214-0865	[2]	BRACKET
8.	096-0061 B	[6]	STRAP-CABLE
9.	5C-2890 M	[4]	NUT (M6X1-THD)
10.	8T-4171 M	[8]	BOLT (M6X1X12-MM)
11.	9X-2480 M	[4]	BOLT (M6X1X45-MM)
12.	9X-6165	[8]	WASHER (6.5X22X2.5-MM THK)
13.	9X-8256	[8]	WASHER (6.6X12X2-MM THK)

	230-1341 F	[1]	FILM-WARNING (PRODUCT LINK RADIO, INTL)
			(LOCATED AT THE RIGHT WINDOW, INSIDE THE CAB)
	B		USE AS REQUIRED
	F		NOT SHOWN
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

#SEBP31910106

206-6097: INSTALLATION GP-SECURITY

INSTALLATION GP-SECURITY

206-6097 INSTALLATION GP-SECURITY
S/N BEB1-2000
AN ATTACHMENT

i01610657 SEBP3191

2066097 INSTALLATION GP-SECURITY Parts scheme

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Parts for your M318C MH WHEELED EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3E-3371	[1]	WEDGE-RECEPTACLE LOCK (3-PIN)
2.	6I-1418	[3]	SPACER (8.2X12.7X28.7-MM THK)
3.	155-0576	[6]	MOUNT-ISOLATION
4.	165-5655	[1]	LAMP AS (24-VOLT)
5.	190-2446	[1]	ELECTRONICS GP-MACHINE (SECURITY)
	207-5268	[1]	SOFTWARE GP-MACHINE (SECURITY)
6.	205-0826	[1]	FILM-INSTRUCTION (MACHINE SECURITY, CONSOLE)
7.	206-5162	[2]	KEY AS-ELECTRONIC (SECURITY)
8.	206-5208	[1]	COIL AS (EXCITER)
	3E-3365	[1]	WEDGE-RECEPTACLE LOCK (2-PIN)
	102-8802	[1]	KIT-RECEPTACLE (2-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
9.	211-8207	[1]	HARNESS AS-CONTROL (SECURITY)
	102-8805	[1]	KIT-RECEPTACLE (6-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
	155-2260	[1]	KIT-CONNECTING PLUG (3-PIN)
	155-2270	[1]	KIT-CONNECTING PLUG (2-PIN)
			(EACH CONNECTING PLUG KIT INCLUDES PLUG AS, WEDGE & INTERFACE SEAL)
10.	222-3870	[1]	COIL AS (FERRITE)
	102-8802	[2]	KIT-RECEPTACLE (2-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
	3E-3365	[2]	WEDGE-RECEPTACLE LOCK (2-PIN)
	9X-1813 BE		SLEEVE
11.	223-7186	[1]	HARNESS AS-CONTROL
	155-2270	[1]	KIT-CONNECTING PLUG (2-PIN)
			(INCLUDES PLUG AS, WEDGE & INTERFACE SEAL)
12.	102-8803	[1]	KIT-RECEPTACLE (3-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
13.	7X-0613	[3]	WASHER-HARD (8.8X25.5X5-MM THK)
14.	5W-1403	[6]	WASHER (8.4X25X2-MM THK)
15.	8T-6912 M	[3]	BOLT (M8X1.25X50-MM)
16.	096-0061 B	[6]	STRAP-CABLE
17.	219-6314	[2]	KEY RING (IDENTIFICATION)
	B		USE AS REQUIRED
	E		ORDER BY THE CENTIMETER
	M		METRIC PART

#SEBP31910107

199-3137: LAMP GP-FLOOD

LAMP GP-FLOOD

199-3137 LAMP GP-FLOOD
S/N BEB1-2000
PART OF 188-4945, 198-4677 LIGHTING GP-FLOOD
AN ATTACHMENT

i01804938 SEBP3191

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Parts for your M318C MH WHEELED EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3T-0852 M	[1]	LOCKNUT (M8X1.25-THD)
2.	5W-2039	[1]	LAMP AS (24-VOLT, 70-WATT)(FLOOD)
3.	123-0952	[2]	SCREW
4.	5W-5049	[1]	WASHER (8.4X15X0.8-MM THK)
5.	6V-7744 M	[1]	LOCKNUT (M10X1.5-THD)
6.	7X-0796	[1]	LOCKWASHER (10.2X18.4X2.5-MM THK)
	M		METRIC PART

#SEBP31910108

193-4287: LAMP GP-HEAD

LAMP GP-HEAD

193-4287 LAMP GP-HEAD
S/N BEB1-2000
PART OF 190-0286 LIGHTING GP-ROADING

i01536063 SEBP3191

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Parts for your M318C MH WHEELED EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	211-7560	[2]	LAMP (24-VOLT, 75/70-WATT)(HEADLIGHT)
2.	209-4853	[2]	LAMP (24-VOLT, 4-WATT)(HEADLIGHT)
3.	116-9619	[2]	LAMP AS (HEADLIGHT)
			(EACH INCLUDES)
	121-9753	[2]	LOCKWASHER (4.3X9X0.5-MM THK)
	121-9754	[1]	CAP
	121-9755	[2]	WASHER (4.3X8X0.05-MM THK)
4.	206-7083	[4]	CLIP

#SEBP31910109

116-9625: LAMP GP-REAR

LAMP GP-REAR

116-9625 LAMP GP-REAR
S/N BEB1-2000
PART OF 191-7538 LAMP GP-REAR

i00490286 SEBP3191

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Parts for your M318C MH WHEELED EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	117-9420	[1]	GLASS AS (REAR LAMP)
1A.	117-9470 M	[2]	SCREW-SPECIAL
	M		METRIC PART

Information:

ELECTRICAL AND STARTING SYSTEM

GENERATOR GP

Operation and Maintenance Manual

Hydraulic Generator Brushes and Commutator - Inspect
M318C and M322C Material Handlers

Magnet Operation - If Equipped
M316C, M318C and M322C Excavators and M318C MH and M322C MH Material Handlers

Special Instruction

Installation Procedures for the Generator{1404, 1408, 4450, 5061}
Installation Procedures for the Generator{1404, 1408, 4450, 5061}

Installation Procedure for the Control Box for the 12.5 kW Generator{1404, 1408, 4450, 7426, 7451}
Installation Procedure for the Control Box for the 12.5 kW Generator{1404, 1408, 4450, 7426, 7451}

Systems Operation

Generator Set Control
M318C Material Handler Hydraulic System

General Information
M318C and M322C Excavators Magnet Controller

Generator Drive System
M318C and M322C Excavators Magnet Controller

Hydraulic Operation
M318C and M322C Excavators Magnet Controller

Testing and Adjusting

Generator Set - Test and Adjust - 15 kW Version
M313C, M315C, M316C, M318C and M322C Excavators and M318C and M322C Material Handlers Hydraulic System

Controller - Set - 15 kW Version
M318C and M322C Excavators Magnet Controller

Magnet - Check
M318C and M322C Excavators Magnet Controller

System Schematic
M318C and M322C Excavators Magnet Controller

Controller - Set - 12.5 kW Version
M318C and M322C Excavators Magnet Controller

Generator Set - Test and Adjust - 12.5 kW Version
M318C and M322C Excavators Magnet Controller

Troubleshooting

General Information
M318C and M322C Excavators Magnet Controller

Material Is Not Lifted
M318C and M322C Excavators Magnet Controller

Troubleshooting Flow Chart
M318C and M322C Excavators Magnet Controller

Material Is Not Lifted Correctly
M318C and M322C Excavators Magnet Controller

Material Is Not Dropped Correctly
M318C and M322C Excavators Magnet Controller

Disassembly and Assembly