500-3087 SENSOR GP-COOLANT LEVEL S/N BPD1-UP PART OF 204-2518 SENSOR GP-LIQUID LEVEL AN ATTACHMENT PM3516

ELECTRICAL AND STARTING SYSTEM

SENSOR GP

0. 500-3087 SENSOR GP-
1. 163-7882 SENSOR GP-
2. 146-9381 SENSOR GP-
3. 146-9381 SENSOR GP-
4. 146-9431 SENSOR GP-
5. 204-2518 SENSOR GP-
6. 239-9957 SENSOR GP-
7. 363-7197 SENSOR GP-
8. 3E-3761 SENSOR GP-
9. 133-3917 SENSOR GP-
0. INFORMATION

POWER MODULE PM3516 POWER MODULE BPD
PM3516 Power Module BPD00001-UP SEBP3197 PM3516 BPD (2000)

ELECTRICAL AND STARTING SYSTEM

SENSOR GP

430-9449 SENSOR GP-COOLANT LEVEL

453-5609 SENSOR GP-COOLANT LEVEL

500-3087 SENSOR GP-COOLANT LEVEL

163-7882 SENSOR GP-EXHAUST TEMPERATURE

146-9381 SENSOR GP-FUEL LEVEL

#SEBP31970780

500-3087: SENSOR GP-COOLANT LEVEL

SENSOR GP-COOLANT LEVEL

500-3087 SENSOR GP-COOLANT LEVEL
S/N BPD1-UP
PART OF 204-2518 SENSOR GP-LIQUID LEVEL
AN ATTACHMENT

i06673516 SEBP3197

5003087 SENSOR GP-COOLANT LEVEL Parts scheme

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Parts for your PM3516 POWER MODULE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	331-4221	[1]	KIT-RECEPTACLE
			(INCLUDES RECEPTACLE AS & WEDGE)
2.	8T-8729	[3]	PIN-CONNECTOR (16-GA TO 18-GA)

#SEBP31970781

163-7882: SENSOR GP-EXHAUST TEMPERATURE

SENSOR GP-EXHAUST TEMPERATURE

163-7882 SENSOR GP-EXHAUST TEMPERATURE
S/N BPD1-UP
PART OF 134-0061 WIRING GP-ENGINE
FOR USE WITH 3-PIN PWM EXHAUST
AN ATTACHMENT

i02298748 SEBP3197

1637882 SENSOR GP-EXHAUST TEMPERATURE Parts scheme

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Parts for your PM3516 POWER MODULE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	261-6847	[1]	ADAPTER
2.	415-2432	[1]	SENSOR GP-TEMPERATURE (EXHAUST)(EXHAUST)
	102-8803	[1]	KIT-RECEPTACLE (3-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
	9X-3401	[3]	PIN-CONNECTOR (16-GA TO 18-GA)
			-OR-
	126-1767	[3]	PIN-CONNECTOR (14-GA TO 16-GA)

#SEBP31970782

146-9381: SENSOR GP-FUEL LEVEL

SENSOR GP-FUEL LEVEL

146-9381 SENSOR GP-FUEL LEVEL
S/N BPD1-UP
PART OF 147-5684, 147-5685, 147-5689, 147-5691 TANK AS-FUEL, 212-0209 TANK GP-FUEL
Type 1
FOR USE WITH 1250 & 2500 GALLON 90 INCH TANKS
AN ATTACHMENT

i01372519 SEBP3197

1469381 SENSOR GP-FUEL LEVEL Parts scheme

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Parts for your PM3516 POWER MODULE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
5.	146-8433	[1]	GASKET
8.	153-1273	[1]	PLUG AS
	186-3735	[16]	PIN-CONNECTOR (16-GA TO 18-GA)
	128-4249	[1]	LOCKWASHER
	128-4250	[1]	NUT (1-11/16-18-THD)
	153-1223	[1]	CONNECTOR-RECEPTACLE (23-PIN)
9.	200-1914	[8]	SWITCH AS-LIQUID LEVEL (FUEL)
10.	8T-4205	[16]	WASHER-HARD (7.2X14.5X2-MM THK)
11.	8T-8908	[16]	BOLT (1/4-20X1-IN)

#SEBP31970783

146-9381: SENSOR GP-FUEL LEVEL

SENSOR GP-FUEL LEVEL

146-9381 SENSOR GP-FUEL LEVEL
S/N BPD1-UP
PART OF 147-5684, 147-5685, 147-5689, 147-5691 TANK AS-FUEL, 191-2423, 201-9524, 201-9525, 208-9210 TANK GP-FUEL
Type 2
FOR USE WITH 1250 & 2500 GALLON 90 INCH TANKS
AN ATTACHMENT

i01535863 SEBP3197

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Parts for your PM3516 POWER MODULE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
7.	186-3735	[16]	PIN-CONNECTOR (16-GA TO 18-GA)
	128-4249	[1]	LOCKWASHER
	128-4250	[1]	NUT (1-11/16-18-THD)
	153-1223	[1]	CONNECTOR-RECEPTACLE (23-PIN)
8.	200-1914	[8]	SWITCH AS-LIQUID LEVEL (FUEL)

#SEBP31970784

146-9431: SENSOR GP-FUEL LEVEL

SENSOR GP-FUEL LEVEL

146-9431 SENSOR GP-FUEL LEVEL
S/N BPD1-UP
PART OF 147-5686, 147-6187, 170-0397 TANK AS-FUEL, 191-2418, 211-3211 TANK GP-FUEL
FOR USE WITH 660 GALLON 77 INCH TANK
AN ATTACHMENT

i01372547 SEBP3197

1469431 SENSOR GP-FUEL LEVEL Parts scheme

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Parts for your PM3516 POWER MODULE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
5.	146-8433	[1]	GASKET
8.	153-1273	[1]	PLUG AS
	186-3735	[16]	PIN-CONNECTOR (16-GA TO 18-GA)
	128-4249	[1]	LOCKWASHER
	128-4250	[1]	NUT (1-11/16-18-THD)
	153-1223	[1]	CONNECTOR-RECEPTACLE (23-PIN)
9.	200-1914	[8]	SWITCH AS-LIQUID LEVEL (FUEL)
10.	8T-4205	[16]	WASHER-HARD (7.2X14.5X2-MM THK)
11.	8T-8908	[16]	BOLT (1/4-20X1-IN)

#SEBP31970785

204-2518: SENSOR GP-LIQUID LEVEL

SENSOR GP-LIQUID LEVEL

204-2518 SENSOR GP-LIQUID LEVEL
S/N BPD1-UP
PART OF 105-2048, 105-2049 SENSOR & MTG GP-RADIATOR
FIELD REPLACEMENT ORDER @@@@@500-3087@@@@@
AN ATTACHMENT

i02364537 SEBP3197

2042518 SENSOR GP-LIQUID LEVEL Parts scheme

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Parts for your PM3516 POWER MODULE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
1.	500-3087 Y	[1]	SENSOR GP-COOLANT LEVEL
	Y		SEPARATE ILLUSTRATION

#SEBP31970786

239-9957: SENSOR GP-LIQUID LEVEL

SENSOR GP-LIQUID LEVEL

239-9957 SENSOR GP-LIQUID LEVEL
S/N BPD1-UP
COOLANT LOSS
FIELD REPLACEMENT ORDER @@@@@430-9449@@@@@
FIELD REPLACEMENT FOR @@@@@165-6634@@@@@, @@@@@111-3794@@@@@

i02511289 SEBP3197

2399957 SENSOR GP-LIQUID LEVEL Parts scheme

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Parts for your PM3516 POWER MODULE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	430-9449 Y	[1]	SENSOR GP-COOLANT LEVEL
2.	171-0596	[1]	RECEPTACLE AS-CONNECTOR (3-PIN)
3.	8T-8729	[3]	PIN-CONNECTOR (16-GA TO 18-GA)
4.	3E-3371	[1]	WEDGE-RECEPTACLE LOCK (3-PIN)
	Y		SEPARATE ILLUSTRATION

#SEBP31970787

363-7197: SENSOR GP-LIQUID LEVEL

SENSOR GP-LIQUID LEVEL

363-7197 SENSOR GP-LIQUID LEVEL
S/N BPD1-UP
AN ATTACHMENT

i04089053 SEBP3197

3637197 SENSOR GP-LIQUID LEVEL Parts scheme

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Parts for your PM3516 POWER MODULE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
1.	325-5165	[1]	TUBE AS
2.	363-7198	[1]	SENSOR AS-LIQUID LEVEL

#SEBP31970788

3E-3761: SENSOR GP-LIQUID LEVEL

SENSOR GP-LIQUID LEVEL

3E-3761 SENSOR GP-LIQUID LEVEL
S/N BPD1-UP
REQUIRES AN INSTALLED RADIATIOR
PART OF 105-2048 SENSOR & MTG GP-RADIATOR
AN ATTACHMENT

i00090562 SEBP3197

3E3761 SENSOR GP-LIQUID LEVEL Parts scheme

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Parts for your PM3516 POWER MODULE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
1.	111-3794 Y	[1]	SENSOR GP-COOLANT LEVEL
	Y		SEPARATE ILLUSTRATION

#SEBP31970789

133-3917: SENSOR GP-PRESSURE

SENSOR GP-PRESSURE

133-3917 SENSOR GP-PRESSURE
S/N BPD1-UP
PART OF 134-3241 SENSOR GP-TEMP & PRESS
AN ATTACHMENT

i00111504 SEBP3197

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Parts for your PM3516 POWER MODULE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9X-1813 E		SLEEVE (14-CM)
2.	102-8803	[1]	KIT-RECEPTACLE (3-PIN)
			(INCLUDES RECEPTACLE ASSEMBLY & WEDGE)
3.	3E-3371	[1]	WEDGE-RECEPTACLE LOCK (3-PIN)
4.	186-3735	[3]	PIN-CONNECTOR (16-GA TO 18-GA)
	E		ORDER BY THE CENTIMETER

Information:

ELECTRICAL AND STARTING SYSTEM

SENSOR GP

Engine News

New Coolant Level Sensor Available {7422}
2001/02/01

A New Coolant Level Sensor Is Available {7422}
2001/02/01

Additional Troubleshooting Procedures For Speed Burps {1901, 1913}
2001/08/01

Coolant Sensor Installation Service Notes {5574}
2008/07/07

Operation and Maintenance Manual

Engine Protective Devices - Check
3508B, 3512B, and 3516B High Displacement Generator Sets

Speed Sensor - Clean/Inspect
3508B, 3512B, and 3516B High Displacement Generator Sets

Technical Information Bulletin

Improper Installation of the 274-6717 Crankcase Pressure Sensor on 3500 Commercial Engines{1408, 1439, 1916}
Improper Installation of the 274-6717 Crankcase Pressure Sensor on 3500 Commercial Engines{1408, 1439, 1916}

Specifications

Engine Speed/Timing Sensor
3500B Engines for Caterpillar Built Power Modules

Crankcase Pressure Sensor
3500B Engines for Caterpillar Built Power Modules

Turbocharger Outlet Pressure Sensor
3500B Engines for Caterpillar Built Power Modules

Turbocharger Inlet Pressure Sensor
3500B Engines for Caterpillar Built Power Modules

Engine Oil Pressure Sensor
3500B Engines for Caterpillar Built Power Modules

Engine Speed Sensor
3500B Engines for Caterpillar Built Power Modules

Atmospheric Pressure Sensor
3500B Engines for Caterpillar Built Power Modules

Coolant Level Sensor
3500B Engines for Caterpillar Built Power Modules

Engine Oil Pressure Sensor
3500B Engines for Caterpillar Built Power Modules

Fuel Pressure Sensor
3500B Engines for Caterpillar Built Power Modules

Engine Coolant Temperature Sensor
3500B Engines for Caterpillar Built Power Modules

Engine Speed/Timing Sensor
3500B Engines for Caterpillar Built Power Modules

Temperature Sensor (Exhaust)
3500B Engines for Caterpillar Built Power Modules

Tool Operating Manual

Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}

Systems Operation

Engine Speed Sensor
3500B and 3500B High Displacement Generator Set Engines

Testing and Adjusting

Coolant Temperature Sensor - Test
3516B Generator Set Engines with Dynamic Gas Blending

Engine Speed/Timing Sensor - Remove and Install
3500B and 3500B High Displacement Generator Set Engines

Speed Sensor (Engine) - Adjust
EMCP3

Engine Speed Timing Calibration - Setup
EMCP3

Troubleshooting

MID 036 - CID 0101 - FMI 03 Crankcase Pressure open/short to +batt
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0101 - FMI 04 Crankcase Pressure short to ground
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0262 - FMI 04 5 Volt Sensor DC Power Supply short to ground
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0262 - FMI 03 5 Volt Sensor DC Power Supply short to +batt
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0263 - FMI 03 Digital Sensor Supply short to +batt
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0263 - FMI 04 Digital Sensor Supply short to ground
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0274 - FMI 04 Atmospheric Pressure short to ground
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0274 - FMI 13 Atmospheric Pressure calibration required
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0827 - FMI 08 Left Exhaust Temperature signal abnormal
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0261 - FMI 13 Engine Timing calibration required
3500B and 3500B High Displacement Generator Set Engines

Engine Speed/Timing Sensor - Calibrate
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0289 - FMI 03 Unfiltered Fuel Pressure open/short to +batt
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0289 - FMI 13 Unfiltered Fuel Pressure calibration required
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0101 - FMI 13 Crankcase Pressure calibration required
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0110 - FMI 03 Engine Coolant Temperature open/short to +batt
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0110 - FMI 04 Engine Coolant Temperature short to ground
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0168 - FMI 01 System Voltage Low
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0168 - FMI 02 System Voltage intermittent/erratic
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0274 - FMI 03 Atmospheric Pressure open/short to +batt
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0542 - FMI 04 Unfiltered Engine Oil Pressure short to ground
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0542 - FMI 13 Unfiltered Engine Oil Pressure cal required
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0100 - FMI 13 Engine Oil Pressure calibration required
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0100 - FMI 03 Engine Oil Pressure open/short to +batt
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0100 - FMI 04 Engine Oil Pressure short to ground
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0542 - FMI 02 Unfiltered Engine Oil Pressure misinstalled
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0190 - FMI 02 Loss of Engine Speed signal
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0190 - FMI 03 Engine Speed open/short to +batt
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0190 - FMI 08 Engine Speed signal abnormal
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0091 - FMI 08 Throttle Position signal abnormal
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0289 - FMI 04 Unfiltered Fuel Pressure short to ground
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0542 - FMI 03 Unfiltered Engine Oil Pressure open/short to +batt
3500B and 3500B High Displacement Generator Set Engines

Analog Sensor - Calibrate
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0100 - FMI 02 Engine Oil Pressure out of range
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0289 - FMI 02 Unfiltered Fuel Pressure misinstalled
3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0828 - FMI 08 Right Exhaust Temperature signal abnormal
3500B and 3500B High Displacement Generator Set Engines

Analog Sensor Supply
3500B and 3500B High Displacement Generator Set Engines

Digital Sensor Supply
3500B and 3500B High Displacement Generator Set Engines

Engine Sensor Open/Short Test
3500B and 3500B High Displacement Generator Set Engines

Engine Speed/Timing Sensor
3500B and 3500B High Displacement Generator Set Engines

Coolant Level - Test
3516B Generator Set Engines with Dynamic Gas Blending

Sensor Signal (PWM) - Test
3516B Generator Set Engines with Dynamic Gas Blending

Sensor Signal (Analog, Active) - Test
3516B Generator Set Engines with Dynamic Gas Blending

Sensor Signal (Analog, Passive) - Test
3516B Generator Set Engines with Dynamic Gas Blending

Sensor Calibration Required - Test
3516B Generator Set Engines with Dynamic Gas Blending

Generator Output Power - Test
3516B Generator Set Engines with Dynamic Gas Blending

Sensor Supply - Test
3516B Generator Set Engines with Dynamic Gas Blending

Timing - Calibrate
3516B Generator Set Engines with Dynamic Gas Blending

Speed/Timing - Test
3516B Generator Set Engines with Dynamic Gas Blending

Sensor Calibration Required - Test - In Cylinder Pressure Sensor
3516B Generator Set Engines with Dynamic Gas Blending

Sensor Signal (Analog, Active) - Test - In Cylinder Pressure Sensor
3516B Generator Set Engines with Dynamic Gas Blending

Detonation Occurrence
3516B Generator Set Engines with Dynamic Gas Blending

In Cylinder Pressure Is Low
3516B Generator Set Engines with Dynamic Gas Blending

Caterpillar Parts SIS Catalog PM3516 :

453-5609 SENSOR GP-COOLANT LEVEL

430-9449 SENSOR GP-COOLANT LEVEL

165-6634 SENSOR GP-COOLANT LEVEL

111-3794 SENSOR GP-COOLANT LEVEL

264-0581 SENSOR & MTG GP-RADIATOR

105-2049 SENSOR & MTG GP-RADIATOR

105-2048 SENSOR & MTG GP-RADIATOR

163-7882 SENSOR GP-EXHAUST TEMPERATURE

146-9381 SENSOR GP-FUEL LEVEL

146-9431 SENSOR GP-FUEL LEVEL

204-2518 SENSOR GP-LIQUID LEVEL

239-9957 SENSOR GP-LIQUID LEVEL

363-7197 SENSOR GP-LIQUID LEVEL

3E-3761 SENSOR GP-LIQUID LEVEL

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Caterpillar PM3516
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