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242-5328 CYLINDER HEAD AS S/N 1GZ1-UP FIELD REPLACEMENT FOR @@@@@154-1612@@@@@ PM3512 POWER MODULE


BASIC ENGINE
CYLINDER HEAD GP
DAMPER GP

POWER MODULE PM3512 POWER MODULE BNR
 PM3512 Power Module BNR00001-UP SEBP3218 PM3512 BNR   (2000)

BASIC ENGINE

CYLINDER HEAD GP
CYLINDER HEAD AS
154-1612 CYLINDER HEAD AS
CYLINDER HEAD AS
161-2508 CYLINDER HEAD AS
CYLINDER HEAD AS
242-5328 CYLINDER HEAD AS
CYLINDER HEAD AS
290-1351 CYLINDER HEAD AS
CYLINDER HEAD GP
101-0830 CYLINDER HEAD GP
CYLINDER HEAD GP
101-0830 CYLINDER HEAD GP
 

#SEBP32180030
 

242-5328: CYLINDER HEAD AS

242-5328 CYLINDER HEAD AS
S/N 1GZ1-UP
FIELD REPLACEMENT FOR @@@@@154-1612@@@@@
i01990729 SEBP3218
2425328 CYLINDER HEAD AS Parts scheme
  For full view, you need register

Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 197-6995 [2] GUIDE-VALVE (STANDARD)(EXHAUST)  
  276-3875 AB GUIDE-VALVE (0.127-MM OS)(EXHAUST)  
  276-3876 AB GUIDE-VALVE (0.25-MM OS)(EXHAUST)  
  320-7710 AB GUIDE-VALVE (0.381-MM OS, EXHAUST)  
  320-7711 AB GUIDE-VALVE (0.508-MM OS, EXHAUST)  
2. 133-9306 [2] GUIDE-VALVE (STANDARD)(INLET)  
  273-3553 AB GUIDE-VALVE (0.127-MM OS)(INLET)  
  273-3554 AB GUIDE-VALVE (0.25-MM OS)(INLET)  
  301-9248 AB GUIDE-VALVE (0.38-MM THK)(INLET)  
  149-1982 AB GUIDE-VALVE (0.508-MM OS)(INLET)  
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
  R   REMANUFACTURED PART MAY BE AVAILABLE
 

#SEBP32180031
 

290-1351: CYLINDER HEAD AS

290-1351 CYLINDER HEAD AS
S/N 1GZ121-UP
PART OF 335-6220 CYLINDER HEAD GP
i02625615 SEBP3218
2901351 CYLINDER HEAD AS Parts scheme
  For full view, you need register

Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 183-8809 [2] INSERT-VALVE SEAT (INTAKE)  
2. 289-9745 [2] INSERT-VALVE SEAT (EXHAUST)  
3. 214-7566 [4] SEAL-O-RING  
4. 9S-8002 [4] PLUG (7/16-20-THD)  
6. 3B-0623 [5] PLUG-CUP  
7. 3B-0645 [5] PLUG-CUP  
   
  494-9516 F [1] INSERT-VALVE SEAT (EXHAUST)  
  521-4489 ABF INSERT-VALVE SEAT (0.25-MM OS, EXHAUST)  
  521-4490 ABF INSERT-VALVE SEAT (0.5-MM OS, EXHAUST)  
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
  F   NOT SHOWN
 

#SEBP32180032
 

101-0830: CYLINDER HEAD GP

101-0830 CYLINDER HEAD GP
S/N 1GZ1-1497
i01124949 SEBP3218
1010830 CYLINDER HEAD GP Parts scheme
  For full view, you need register

Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5B-7890 B [1] PLUG-PIPE  
2. 145-3216 CY [1] CYLINDER HEAD GP  
3. 131-0420 [6] FASTENER GP-CYLINDER HEAD  
    (EACH INCLUDES)
  187-7738 [1] WASHER-HARD (21X36.5X3.5-MM THK)  
  7N-1961 [1] BOLT-12 POINT HEAD (3/4-16X8.5-IN)  
4. 131-0421 [2] FASTENER GP-CYLINDER HEAD  
    (EACH INCLUDES)
  187-7738 [1] WASHER-HARD (21X36.5X3.5-MM THK)  
  7N-1961 [1] BOLT-12 POINT HEAD (3/4-16X8.5-IN)  
  9Y-0635 [1] SPACER (19.35X30.18X45-MM THK)  
5. 204-5427 [4] SEAL (WATER)  
6. 5B-0213 [2] BOLT (3/8-16X2.375-IN)  
7. 5M-2894 [2] WASHER-HARD (10.2X18.5X2.5-MM THK)  
8. 110-6991 [1] GASKET-CYLINDER HEAD  
9. 204-5426 [4] SEAL (WATER)  
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP32180033
 

101-0830: CYLINDER HEAD GP

101-0830 CYLINDER HEAD GP
S/N 1GZ1-5694
i01958937 SEBP3218
1010830 CYLINDER HEAD GP Parts scheme
  For full view, you need register

Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5B-7890 B [1] PLUG-PIPE  
2. 201-4257 CY [1] CYLINDER HEAD GP  
3. 131-0420 [6] FASTENER GP-CYLINDER HEAD  
    (EACH INCLUDES)
  7N-1961 [1] BOLT-12 POINT HEAD (3/4-16X8.5-IN)  
  187-7738 [1] WASHER-HARD (21X36.5X3.5-MM THK)  
4. 131-0421 [2] FASTENER GP-CYLINDER HEAD  
    (EACH INCLUDES)
  7N-1961 [1] BOLT-12 POINT HEAD (3/4-16X8.5-IN)  
  9Y-0635 [1] SPACER (19.35X30.18X45-MM THK)  
  187-7738 [1] WASHER-HARD (21X36.5X3.5-MM THK)  
5. 204-5426 [4] SEAL (WATER)  
6. 5B-0213 [2] BOLT (3/8-16X2.375-IN)  
7. 5M-2894 [2] WASHER-HARD (10.2X18.5X2.5-MM THK)  
8. 204-5427 [4] SEAL (WATER)  
9. 110-6991 [1] GASKET-CYLINDER HEAD  
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP32180034
 

101-0830: CYLINDER HEAD GP

101-0830 CYLINDER HEAD GP
S/N 1GZ5695-UP
i03431829 SEBP3218
1010830 CYLINDER HEAD GP Parts scheme
  For full view, you need register

Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5B-7890 B [1] PLUG-PIPE  
2. 317-2440 CY [1] CYLINDER HEAD GP  
3. 131-0420 [6] FASTENER GP-CYLINDER HEAD  
    (EACH INCLUDES)
  7N-1961 [1] BOLT-12 POINT HEAD (3/4-16X8.5-IN)  
  187-7738 [1] WASHER-HARD (21X36.5X3.5-MM THK)  
4. 131-0421 [2] FASTENER GP-CYLINDER HEAD  
    (EACH INCLUDES)
  7N-1961 [1] BOLT-12 POINT HEAD (3/4-16X8.5-IN)  
  9Y-0635 [1] SPACER (19.35X30.18X45-MM THK)  
  187-7738 [1] WASHER-HARD (21X36.5X3.5-MM THK)  
5. 420-0652 [4] SEAL AS-WATER  
6. 5B-0213 [2] BOLT (3/8-16X2.375-IN)  
7. 5M-2894 [2] WASHER-HARD (10.2X18.5X2.5-MM THK)  
8. 420-0653 [4] SEAL AS-WATER  
9. 110-6991 [1] GASKET-CYLINDER HEAD  
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP32180035
 

145-3216: CYLINDER HEAD GP

145-3216 CYLINDER HEAD GP
S/N 1GZ1-1497
PART OF 101-0830 CYLINDER HEAD GP
i00768420 SEBP3218
1453216 CYLINDER HEAD GP Parts scheme
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Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2A-4429 [8] LOCK-RETAINER  
2. 137-6856 [2] SEAL (VALVE STEM)  
3. 197-6999 [4] ROTOCOIL AS  
4. 7N-1902 [2] DOWEL  
5. 101-1180 [4] SPRING-VALVE (OUTER)  
6. 101-1177 [4] SPRING-VALVE (INNER)  
7. 8T-6759 [1] PLUG-PIPE  
8. 210-2542 [2] VALVE-INLET  
9. 210-2529 C [2] VALVE-EXHAUST  
10. 154-1612 CY [1] CYLINDER HEAD AS  
11. 133-9306 [2] GUIDE-VALVE (STANDARD)(INLET)  
  273-3553 AB GUIDE-VALVE (0.127-MM OS)(INLET)  
  273-3554 AB GUIDE-VALVE (0.25-MM OS)(INLET)  
  301-9248 AB GUIDE-VALVE (0.38-MM THK)(INLET)  
  149-1982 AB GUIDE-VALVE (0.508-MM OS)(INLET)  
11A. 133-9306 [2] GUIDE-VALVE (STANDARD)(EXHAUST)  
  273-3553 AB GUIDE-VALVE (0.127-MM OS)(EXHAUST)  
  273-3554 AB GUIDE-VALVE (0.25-MM OS)(EXHAUST)  
  301-9248 AB GUIDE-VALVE (0.38-MM THK)(EXHAUST)  
  149-1982 AB GUIDE-VALVE (0.508-MM OS)(EXHAUST)  
12. 2W-2662 [2] SEAT-SPRING (EXHAUST)  
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP32180036
 

201-4257: CYLINDER HEAD GP

201-4257 CYLINDER HEAD GP
S/N 1GZ1-5694
PART OF 101-0830 CYLINDER HEAD GP
i01946433 SEBP3218
2014257 CYLINDER HEAD GP Parts scheme
  For full view, you need register

Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2A-4429 [4] LOCK-RETAINER (INLET)  
2. 133-9306 [2] GUIDE-VALVE (STANDARD)(INLET)  
  273-3553 AB GUIDE-VALVE (0.127-MM OS)(INLET)  
  273-3554 AB GUIDE-VALVE (0.25-MM OS)(INLET)  
  301-9248 AB GUIDE-VALVE (0.38-MM THK)(INLET)  
  149-1982 AB GUIDE-VALVE (0.508-MM OS)(INLET)  
3. 154-1612 Y [1] CYLINDER HEAD AS  
4. 194-4897 [2] VALVE-EXHAUST  
5. 281-6157 [4] SPRING (OUTER)  
6. 194-4902 [4] SPRING-VALVE (INNER)  
7. 197-6995 [2] GUIDE-VALVE (STANDARD)(EXHAUST)  
  276-3875 AB GUIDE-VALVE (0.127-MM OS)(EXHAUST)  
  276-3876 AB GUIDE-VALVE (0.25-MM OS)(EXHAUST)  
  320-7710 AB GUIDE-VALVE (0.381-MM OS, EXHAUST)  
  320-7711 AB GUIDE-VALVE (0.508-MM OS, EXHAUST)  
8. 197-7006 [2] SEAL-VALVE STEM (INLET)  
9. 197-7055 [4] LOCK-RETAINER (EXHAUST)  
10. 197-7062 [2] ROTOCOIL AS (INLET)  
11. 197-7063 [2] ROTOCOIL AS (EXHAUST)  
12. 209-0962 [2] WASHER (17.8X45X7.29-MM THK)  
13. 210-2542 [2] VALVE-INLET  
14. 8T-6759 [1] PLUG-PIPE  
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP32180037
 

317-2440: CYLINDER HEAD GP

317-2440 CYLINDER HEAD GP
S/N 1GZ5695-UP
PART OF 101-0830 CYLINDER HEAD GP, 359-9772 KIT-ENGINE OVERHAUL
FIELD REPLACEMENT ORDER @@@@@335-6220@@@@@
i02906084 SEBP3218
3172440 CYLINDER HEAD GP Parts scheme
  For full view, you need register

Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2A-4429 [4] LOCK-RETAINER  
2. 133-9306 [2] GUIDE-VALVE (STANDARD)(INLET)  
  273-3553 AB GUIDE-VALVE (0.127-MM OS)(INLET)  
  273-3554 AB GUIDE-VALVE (0.25-MM OS)(INLET)  
  301-9248 AB GUIDE-VALVE (0.38-MM THK)(INLET)  
  149-1982 AB GUIDE-VALVE (0.508-MM OS)(INLET)  
3. 154-1612 Y [1] CYLINDER HEAD AS  
4. 468-8825 [2] VALVE-EXHAUST  
5. 197-6995 [2] GUIDE-VALVE (STANDARD)(EXHAUST)  
  276-3875 AB GUIDE-VALVE (0.127-MM OS)(EXHAUST)  
  276-3876 AB GUIDE-VALVE (0.25-MM OS)(EXHAUST)  
  320-7710 AB GUIDE-VALVE (0.381-MM OS, EXHAUST)  
  320-7711 AB GUIDE-VALVE (0.508-MM OS, EXHAUST)  
6. 197-7055 [4] LOCK-RETAINER  
7. 468-8824 [2] VALVE-INLET  
8. 316-5976 [4] SPRING (OUTER)  
9. 316-5977 [4] SPRING (INNER)  
10. 316-5978 [2] ROTOCOIL AS (INLET)  
11. 316-5979 [2] ROTOCOIL AS (EXHAUST)  
12. 316-5980 [2] SEAL-VALVE STEM  
13. 316-5981 [2] WASHER (17.8X44.5X3-MM THK)  
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP32180038
 

335-6220: CYLINDER HEAD GP

335-6220 CYLINDER HEAD GP
S/N 1GZ121-UP
FIELD REPLACEMENT FOR @@@@@317-2440@@@@@
i03432503 SEBP3218
3356220 CYLINDER HEAD GP Parts scheme
  For full view, you need register

Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2A-4429 [4] LOCK-RETAINER  
2. 133-9306 [2] GUIDE-VALVE (STANDARD)(INLET)  
  149-1982 AB GUIDE-VALVE (0.508-MM OS)(INLET)  
  273-3553 AB GUIDE-VALVE (0.127-MM OS)(INLET)  
  273-3554 AB GUIDE-VALVE (0.25-MM OS)(INLET)  
  301-9248 AB GUIDE-VALVE (0.38-MM THK)(INLET)  
3. 468-8825 [2] VALVE-EXHAUST  
4. 197-6995 [2] GUIDE-VALVE (STANDARD)(EXHAUST)  
  276-3875 AB GUIDE-VALVE (0.127-MM OS)(EXHAUST)  
  276-3876 AB GUIDE-VALVE (0.25-MM OS)(EXHAUST)  
  320-7710 AB GUIDE-VALVE (0.381-MM OS, EXHAUST)  
  320-7711 AB GUIDE-VALVE (0.508-MM OS, EXHAUST)  
5. 197-7055 [4] LOCK-RETAINER  
6. 468-8824 [2] VALVE-INLET  
7. 290-1351 Y [1] CYLINDER HEAD AS  
8. 316-5976 [4] SPRING (OUTER)  
9. 316-5977 [4] SPRING (INNER)  
10. 316-5978 [2] ROTOCOIL AS (INLET)  
11. 316-5979 [2] ROTOCOIL AS (EXHAUST)  
12. 316-5980 [2] SEAL-VALVE STEM  
13. 316-5981 [2] WASHER (17.8X44.5X3-MM THK)  
   
  449-7113 BF [2] ROTOCOIL AS  
  449-7116 BF [2] SEAL-VALVE STEM  
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
  F   NOT SHOWN
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP32180039
 

146-3740: DAMPER GP

146-3740 DAMPER GP
S/N 1GZ1-UP
PART OF 8N-0339 DAMPER GP
i01206292 SEBP3218
1463740 DAMPER GP Parts scheme
  For full view, you need register

Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 151-9263 [2] WASHER (10.35X16X2-MM THK)  
2. 227-3801 [2] PLUG  
3. 1A-2029 [48] BOLT (3/8-16X1.125-IN)  
4. 3V-2431 [48] WASHER (10.2X16X2-MM THK)  
5. 4D-0449 [1] SEAL-O-RING  
6. 6V-7991 [1] SEAL-O-RING  
   
    AVAILABLE REPAIR KIT(S):
  420-8780 [1] KIT-DAMPER  
    (INCLUDES SCREWS, WASHERS, PLUGS, O-RINGS, & BEARINGS)
  420-8781 [1] KIT-DAMPER  
    (INCLUDES WASHERS & PLUGS)
  437-9760 [1] KIT-DAMPER  
    (INCLUDES SILICONE)
  441-4878 [1] KIT-DAMPER  
    (INCLUDES CARTRIDGE)
 

Information:

Engine News
New Cylinder Head Groups and Valve Mechanisms {1100, 1102, 1121, 1123}
2003/12/01
Procedure for Cylinder Head Bolt Tightening {1100}
2003/12/01
Oversized Valve Guides are Available {1104}
2005/01/31
Correction to Specifications "Cylinder Head Valves" {1108}
2005/03/21
Tightness of Bolted Joints with the Torque Turn Procedure {1101, 1202, 1203, 1218}
2005/04/11
An Improved Outer Valve Spring is Used {1100, 1108}
2006/01/02
A New Cylinder Head Gasket is Used {1124}
2006/07/24
Use the Correct Parts in the Valve Train {1100}
2007/01/22
New O-Rings Are Used with the Plugs for the Fuel Passages in 3500 Engines {1100, 1101, 1252, 1254}
2010/09/14
Special Instruction
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
Technical Information Bulletin
Failure of Reused Rotocoils in 3500 Engines{1100}
Failure of Reused Rotocoils in 3500 Engines{1100}
Possible Coolant Leaks in Certain 3500 Cylinder Heads{1100, 1395}
Possible Coolant Leaks in Certain 3500 Cylinder Heads{1100, 1395}
Incorrect Substitution of the 12 Point Cylinder Head Bolt on all G3500 and 3500 Engines {1100}
Incorrect Substitution of the 12 Point Cylinder Head Bolt on all G3500 and 3500 Engines {1100}
Specifications
Cylinder Head
3500B Engines for Caterpillar Built Power Modules
Cylinder Head Valves
3500B Engines for Caterpillar Built Power Modules
Systems Operation
Cylinder Block, Liners and Heads
3500B and 3500B High Displacement Generator Set Engines
Testing and Adjusting
Valve Lash and Valve Bridge Adjustment
3500B and 3500B High Displacement Generator Set Engines
Valve Lash Check
3500B and 3500B High Displacement Generator Set Engines
Cylinder Heads
3500B and 3500B High Displacement Generator Set Engines
Troubleshooting
Valve Rotocoil or Spring Lock Is Free
3500B and 3500B High Displacement Generator Set Engines

Caterpillar Parts SIS Catalog PM3512 :

CYLINDER HEAD AS
161-2508 CYLINDER HEAD AS
CYLINDER HEAD AS
154-1612 CYLINDER HEAD AS
CYLINDER BLOCK GP
353-3970 CYLINDER BLOCK GP
CYLINDER BLOCK GP
240-6651 CYLINDER BLOCK GP
CYLINDER BLOCK GP
240-6651 CYLINDER BLOCK GP
CYLINDER BLOCK GP
115-5154 CYLINDER BLOCK GP
CYLINDER BLOCK GP
100-8027 CYLINDER BLOCK GP
CYLINDER BLOCK AS
350-1413 CYLINDER BLOCK AS
CYLINDER HEAD AS
290-1351 CYLINDER HEAD AS
CYLINDER HEAD GP
101-0830 CYLINDER HEAD GP
CYLINDER HEAD GP
101-0830 CYLINDER HEAD GP
CYLINDER HEAD GP
101-0830 CYLINDER HEAD GP
CYLINDER HEAD GP
145-3216 CYLINDER HEAD GP
CYLINDER HEAD GP
201-4257 CYLINDER HEAD GP
CYLINDER HEAD GP
317-2440 CYLINDER HEAD GP
CYLINDER HEAD GP
335-6220 CYLINDER HEAD GP

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AVSpare.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only. Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.