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240-6650 CYLINDER BLOCK GP S/N 1KZ1241-UP PM3512 POWER MODULE


BASIC ENGINE
CYLINDER BLOCK GP
CYLINDER HEAD GP
DAMPER GP

POWER MODULE PM3512 POWER MODULE BRF
 PM3512 Power Module BRF00001-UP SEBP3220 PM3512 BRF   (2000)

BASIC ENGINE

CYLINDER BLOCK GP
COVER GP-CYLINDER BLOCK
8N-9640 COVER GP-CYLINDER BLOCK
CYLINDER BLOCK AS
100-8026 CYLINDER BLOCK AS
CYLINDER BLOCK AS
106-2779 CYLINDER BLOCK AS
CYLINDER BLOCK GP
115-3505 CYLINDER BLOCK GP
CYLINDER BLOCK GP
115-5154 CYLINDER BLOCK GP
CYLINDER BLOCK GP
240-6650 CYLINDER BLOCK GP
 

#SEBP32200020
 

240-6650: CYLINDER BLOCK GP

240-6650 CYLINDER BLOCK GP
S/N 1KZ1241-UP
i01983443 SEBP3220
2406650 CYLINDER BLOCK GP Parts scheme
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Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 100-8026 Y [1] CYLINDER BLOCK AS  
3. 153-4906 [6] SEAL-O-RING  
4. 1A-2029 [2] BOLT (3/8-16X1.125-IN)  
5. 7X-7731 [1] PLUG-PIPE (3/4-14-THD)  
6. 9S-4191 [6] PLUG (9/16-18-THD)  
7. 2W-2940 [8] PLUG  
8. 7N-2044 [2] DOWEL  
9. 8T-6762 [3] PLUG-PIPE (1/2-14-THD)  
10. 5M-2894 [2] WASHER-HARD (10.2X18.5X2.5-MM THK)  
11. 7N-2047 [3] DOWEL  
12. 7X-4805 [3] SEAL-O-RING  
16. 4N-0683 [2] DOWEL  
17. 8T-6763 [22] PLUG-PIPE (1/4-18-THD)  
18. 8T-2928 [1] SEAL-O-RING  
19. 8T-0099 [24] DOWEL  
20. 7N-5641 [2] PLUG-MANIFOLD  
21. 197-7008 [12] DOWEL  
22. 5P-0840 [24] SEAL-O-RING  
23. 144-5692 [12] GASKET-PLATE  
24. 110-6994 [12] PLATE-SPACER  
25. 5F-9657 [4] SEAL-O-RING  
26. 5P-8210 [2] SEAL-O-RING  
27. 0S-1595 [2] BOLT (1/2-13X1.25-IN)  
28. 5P-8245 [2] WASHER-HARD (13.5X25.5X3-MM THK)  
29. 8N-8056 [2] COVER  
30. 6V-3348 [8] SEAL-O-RING  
31. 116-1359 [14] BEARING-CAMSHAFT  
33. 4W-4814 [1] ADAPTER  
34. 8T-2929 [1] SEAL-O-RING  
  Y   SEPARATE ILLUSTRATION
 

#SEBP32200021
 

172-0834: CYLINDER HEAD AS

172-0834 CYLINDER HEAD AS
S/N 1KZ1-UP
PART OF 242-5327 CYLINDER HEAD AS, 172-0835, 239-0690 CYLINDER HEAD GP
FIELD REPLACEMENT ORDER @@@@@172-0839@@@@@, @@@@@242-5327@@@@@
i01179048 SEBP3220
1720834 CYLINDER HEAD AS Parts scheme
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Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9S-8002 [4] PLUG (7/16-20-THD)  
2. 130-2607 [2] INSERT-VALVE SEAT (STANDARD)(INLET)  
  149-1981 AB INSERT-VALVE SEAT (0.51-MM OS)(INLET)  
3. 130-2608 [2] INSERT-VALVE SEAT (STANDARD)(EXHAUST)  
  166-5945 AB INSERT-VALVE SEAT (0.508-MM OS)(EXHAUST)  
4. 214-7566 [4] SEAL-O-RING  
5. 3B-0623 [5] PLUG-CUP  
6. 3B-0645 [5] PLUG-CUP  
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
  R   REMANUFACTURED PART MAY BE AVAILABLE
 

#SEBP32200022
 

172-0839: CYLINDER HEAD AS

172-0839 CYLINDER HEAD AS
S/N 1KZ1-UP
FIELD REPLACEMENT FOR @@@@@172-0834@@@@@
i01179071 SEBP3220
1720839 CYLINDER HEAD AS Parts scheme
  For full view, you need register

Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3B-0645 [5] PLUG-CUP  
2. 3J-7354 [4] SEAL-O-RING  
3. 130-2607 [2] INSERT-VALVE SEAT (STANDARD)(INLET)  
  149-1981 AB INSERT-VALVE SEAT (0.51-MM OS)(INLET)  
4. 3B-0623 [5] PLUG-CUP  
5. 9S-8002 [4] PLUG (7/16-20-THD)  
6. 130-2608 [2] INSERT-VALVE SEAT (STANDARD)(EXHAUST)  
  166-5945 AB [1] INSERT-VALVE SEAT (0.508-MM OS)(EXHAUST)  
7. 133-9306 [4] GUIDE-VALVE (STANDARD)  
  149-1982 AB GUIDE-VALVE (0.508-MM OS)  
  273-3553 AB GUIDE-VALVE (0.127-MM OS)  
  273-3554 AB GUIDE-VALVE (0.25-MM OS)  
  301-9248 AB GUIDE-VALVE (0.38-MM THK)  
8. 7N-1902 [2] DOWEL  
9. 8T-6759 [1] PLUG-PIPE  
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
  R   REMANUFACTURED PART MAY BE AVAILABLE
 

#SEBP32200023
 

242-5327: CYLINDER HEAD AS

242-5327 CYLINDER HEAD AS
S/N 1KZ1244-UP
FIELD REPLACEMENT FOR @@@@@172-0834@@@@@
i02087260 SEBP3220
2425327 CYLINDER HEAD AS Parts scheme
  For full view, you need register

Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 133-9306 [2] GUIDE-VALVE (STANDARD)(INLET)  
  149-1982 AB GUIDE-VALVE (0.508-MM OS)(INLET)  
  273-3553 AB GUIDE-VALVE (0.127-MM OS)(INLET)  
  273-3554 AB GUIDE-VALVE (0.25-MM OS)(INLET)  
  301-9248 AB GUIDE-VALVE (0.38-MM THK)(INLET)  
2. 172-0834 Y [1] CYLINDER HEAD AS  
3. 197-6995 [2] GUIDE-VALVE (STANDARD)(EXHAUST)  
  276-3875 AB GUIDE-VALVE (0.127-MM OS)(EXHAUST)  
  276-3876 AB GUIDE-VALVE (0.25-MM OS)(EXHAUST)  
  320-7710 AB GUIDE-VALVE (0.381-MM OS, EXHAUST)  
  320-7711 AB GUIDE-VALVE (0.508-MM OS, EXHAUST)  
4. 239-0689 [1] DOWEL  
5. 8T-6759 [1] PLUG-PIPE  
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP32200024
 

172-0835: CYLINDER HEAD GP

172-0835 CYLINDER HEAD GP
S/N 1KZ1-1243
PART OF 4W-0095 CYLINDER HEAD GP
i01179013 SEBP3220
1720835 CYLINDER HEAD GP Parts scheme
  For full view, you need register

Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2A-4429 [8] LOCK-RETAINER  
2. 7N-1902 [2] DOWEL  
3. 7N-1903 [4] SPRING-VALVE INNER  
4. 7N-1904 [4] SPRING-VALVE OUTER  
5. 210-2542 [2] VALVE-INLET  
6. 210-2529 [2] VALVE-EXHAUST  
7. 197-6999 [4] ROTOCOIL AS  
8. 133-9306 [4] GUIDE-VALVE (STANDARD)  
  149-1982 AB GUIDE-VALVE (0.508-MM OS)  
  273-3553 AB GUIDE-VALVE (0.127-MM OS)  
  273-3554 AB GUIDE-VALVE (0.25-MM OS)  
  301-9248 AB GUIDE-VALVE (0.38-MM THK)  
9. 137-6856 [2] SEAL (VALVE STEM)(INTAKE)  
10. 172-0834 Y [1] CYLINDER HEAD AS  
11. 8T-6759 B [1] PLUG-PIPE  
12. 2W-2662 [2] SEAT-SPRING (EXHAUST)  
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP32200025
 

239-0690: CYLINDER HEAD GP

239-0690 CYLINDER HEAD GP
S/N 1KZ1244-UP
PART OF 4W-0095 CYLINDER HEAD GP
i02055172 SEBP3220
2390690 CYLINDER HEAD GP Parts scheme
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Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2A-4429 [4] LOCK-RETAINER  
2. 133-9306 [2] GUIDE-VALVE (STANDARD)(INLET)  
  273-3553 AB GUIDE-VALVE (0.127-MM OS)(INLET)  
  273-3554 AB GUIDE-VALVE (0.25-MM OS)(INLET)  
  301-9248 AB GUIDE-VALVE (0.38-MM THK)(INLET)  
  149-1982 AB GUIDE-VALVE (0.508-MM OS)(INLET)  
3. 172-0834 Y [1] CYLINDER HEAD AS  
4. 194-4897 [2] VALVE-EXHAUST  
5. 281-6157 [4] SPRING (OUTER)  
6. 194-4902 [4] SPRING-VALVE (INNER)  
7. 197-6995 [2] GUIDE-VALVE (STANDARD)(EXHAUST)  
  276-3875 AB GUIDE-VALVE (0.127-MM OS)(EXHAUST)  
  276-3876 AB GUIDE-VALVE (0.25-MM OS)(EXHAUST)  
8. 197-7006 [2] SEAL-VALVE STEM  
9. 197-7055 [4] LOCK-RETAINER  
10. 197-7062 [2] ROTOCOIL AS (INLET)  
11. 197-7063 [2] ROTOCOIL AS (EXHAUST)  
12. 209-0962 [2] WASHER (17.8X45X7.29-MM THK)  
13. 210-2542 [2] VALVE-INLET  
14. 239-0689 [1] DOWEL  
15. 8T-6759 B [1] PLUG-PIPE  
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP32200026
 

4W-0095: CYLINDER HEAD GP

4W-0095 CYLINDER HEAD GP
S/N 1KZ1-1243
i01178301 SEBP3220
4W0095 CYLINDER HEAD GP Parts scheme
  For full view, you need register

Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5B-7890 B [1] PLUG-PIPE  
2. 172-0835 CY [1] CYLINDER HEAD GP  
3. 131-0420 [6] FASTENER GP-CYLINDER HEAD  
    (EACH INCLUDES)
  7N-1961 [1] BOLT-12 POINT HEAD (3/4-16X8.5-IN)  
  187-7738 [1] WASHER-HARD (21X36.5X3.5-MM THK)  
4. 131-0421 [2] FASTENER GP-CYLINDER HEAD  
    (EACH INCLUDES)
  7N-1961 [1] BOLT-12 POINT HEAD (3/4-16X8.5-IN)  
  9Y-0635 [1] SPACER (19.35X30.18X45-MM THK)  
  187-7738 [1] WASHER-HARD (21X36.5X3.5-MM THK)  
5. 204-5426 [4] SEAL (WATER)  
6. 5B-0213 [2] BOLT (3/8-16X2.375-IN)  
7. 5M-2894 [2] WASHER-HARD (10.2X18.5X2.5-MM THK)  
8. 110-6991 [1] GASKET-CYLINDER HEAD  
9. 204-5427 [4] SEAL (WATER)  
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP32200027
 

4W-0095: CYLINDER HEAD GP

4W-0095 CYLINDER HEAD GP
S/N 1KZ1244-UP
i02055129 SEBP3220
4W0095 CYLINDER HEAD GP Parts scheme
  For full view, you need register

Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5B-7890 B [1] PLUG-PIPE  
2. 239-0690 CY [1] CYLINDER HEAD GP  
3. 131-0420 [6] FASTENER GP-CYLINDER HEAD  
    (EACH INCLUDES)
  7N-1961 [1] BOLT-12 POINT HEAD (3/4-16X8.5-IN)  
  187-7738 [1] WASHER-HARD (21X36.5X3.5-MM THK)  
4. 131-0421 [2] FASTENER GP-CYLINDER HEAD  
    (EACH INCLUDES)
  7N-1961 [1] BOLT-12 POINT HEAD (3/4-16X8.5-IN)  
  9Y-0635 [1] SPACER (19.35X30.18X45-MM THK)  
  187-7738 [1] WASHER-HARD (21X36.5X3.5-MM THK)  
5. 204-5426 [4] SEAL (WATER)  
6. 5B-0213 [2] BOLT (3/8-16X2.375-IN)  
7. 5M-2894 [2] WASHER-HARD (10.2X18.5X2.5-MM THK)  
8. 204-5427 [4] SEAL (WATER)  
9. 110-6991 [1] GASKET-CYLINDER HEAD  
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP32200028
 

146-3740: DAMPER GP

146-3740 DAMPER GP
S/N 1KZ1-UP
PART OF 8N-0339 DAMPER GP
i01206292 SEBP3220
1463740 DAMPER GP Parts scheme
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Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 151-9263 [2] WASHER (10.35X16X2-MM THK)  
2. 227-3801 [2] PLUG  
3. 1A-2029 [48] BOLT (3/8-16X1.125-IN)  
4. 3V-2431 [48] WASHER (10.2X16X2-MM THK)  
5. 4D-0449 [1] SEAL-O-RING  
6. 6V-7991 [1] SEAL-O-RING  
   
    AVAILABLE REPAIR KIT(S):
  420-8780 [1] KIT-DAMPER  
    (INCLUDES 48 SCREWS, 48 WASHERS, 2 PLUGS, 2 O-RINGS, 2 BEARINGS & 2 SEALING WASHERS)
  420-8781 [1] KIT-DAMPER  
    (INCLUDES 2 SEALING WASHERS & 2 PLUGS)
  437-9760 [1] KIT-DAMPER  
    (INCLUDES SILICONE)
  441-4878 [1] KIT-DAMPER  
    (INCLUDES EMPTY CARTRIDGE)
 

#SEBP32200029
 

171-4571: DAMPER GP

171-4571 DAMPER GP
S/N BRF1-UP
PART OF 7W-0284 MOUNTING GP-HYD PUMP DRIVE, 7W-0282 POWER TAKE-OFF GP
AN ATTACHMENT
i01102983 SEBP3220
1714571 DAMPER GP Parts scheme
  For full view, you need register

Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 151-9263 [2] WASHER (10.35X16X2-MM THK)  
2. 227-3801 [2] PLUG  
3. 1A-2029 [48] BOLT (3/8-16X1.125-IN)  
4. 3V-2431 [48] WASHER (10.2X16X2-MM THK)  
5. 4D-0449 [1] SEAL-O-RING  
6. 6V-7991 [1] SEAL-O-RING  
   
    AVAILABLE REPAIR KIT(S):
  420-8780 [1] KIT-DAMPER  
    (INCLUDES SCREWS, WASHERS, PLUGS, SEALS, BEARING ELEMENTS & SEALING WASHERS)
  420-8781 [1] KIT-DAMPER  
    (INCLUDES WASHERS & PLUGS)
  437-9760 [1] KIT-DAMPER  
    (INCLUDES CARTRIDGE FILLED WITH SILICONE FLUID)
  441-4878 [1] KIT-DAMPER  
    (INCLUDES EMPTY CARTRIDGE)
 

Information:

Engine News
New Cover Seals are Available {1107, 1201, 1210}
2007/03/26
The Cylinder Block Has Changed {1201}
2003/10/01
Tools Ease the Removal and the Installation of Main Bearing Caps {0700, 0705}
2004/02/16
New Liner Seals Are Used and Inserts Are Available for All 3500 Engines {1201}
2010/06/25
A New Top Liner Seal Is Used on 3500 Engines {1201, 7555}
2010/12/16
Calculating Cylinder Liner Projection for 3500, 3500B, 3500C, and G3500 Engines {1201, 1216}
2013/08/21
A New Oversized Cylinder Bore Liner Seal Insert Is Available for 3500 Engine Cylinder Block Salvage {1201, 7555}
2011/08/09
Calculating Cylinder Liner Projection for 3500, 3500B, 3500C, and G3500 Engines {0705, 1216}
Calculating Cylinder Liner Projection for 3500, 3500B, 3500C, and G3500 Engines {0705, 1216}
Special Instruction
Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555}
Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
Specifications
Cylinder Liner
3500 Generator Set Engines
Cylinder Block
3500 Generator Set Engines
Connecting Rod
3500 Engines for Caterpillar Built Generator Sets
Piston and Rings - Two-Piece Piston
3500 Generator Set Engines
Cylinder Block
3500 Engines for Caterpillar Built Generator Sets
Piston and Rings - One-Piece Piston
3500 Engines for Caterpillar Built Generator Sets
Systems Operation
Basic Block
3508, 3512 and 3516 Engines
Cylinder Block, Liners and Heads
3500 Generator Set Engines
Testing and Adjusting
Excessive Bearing Wear - Inspect
3500 Generator Set Engines
Cylinder Block
3500 Generator Set Engines
Cylinder Liner Projection
3500 Generator Set Engines
Main Bearings
3500 Generator Set Engines
Service Magazine
Tools Ease the Removal and the Installation of Main Bearing Caps {0700, 0705}
2004/02/16

Caterpillar Parts SIS Catalog PM3512 :

CYLINDER BLOCK GP
115-5154 CYLINDER BLOCK GP
CYLINDER BLOCK GP
115-3505 CYLINDER BLOCK GP
CYLINDER BLOCK AS
106-2779 CYLINDER BLOCK AS
CYLINDER BLOCK AS
100-8026 CYLINDER BLOCK AS
CRANKSHAFT GP
8N-7103 CRANKSHAFT GP
COVER-LIFTING EYE
226-1781 COVER-LIFTING EYE
COVER-LIFTING EYE
225-7846 COVER-LIFTING EYE
COVER GP-VALVE MECHANISM
7N-1855 COVER GP-VALVE MECHANISM
CYLINDER HEAD AS
172-0834 CYLINDER HEAD AS
CYLINDER HEAD AS
172-0839 CYLINDER HEAD AS
CYLINDER HEAD AS
242-5327 CYLINDER HEAD AS
CYLINDER HEAD GP
172-0835 CYLINDER HEAD GP
CYLINDER HEAD GP
239-0690 CYLINDER HEAD GP
CYLINDER HEAD GP
4W-0095 CYLINDER HEAD GP
CYLINDER HEAD GP
4W-0095 CYLINDER HEAD GP
DAMPER GP
146-3740 DAMPER GP

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