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206-1564 CYLINDER HEAD GP PART OF 206-1565 CYLINDER HEAD GP Type 1 FIELD REPLACEMENT FOR @@@@@153-8398@@@@@ AN ATTACHMENT G3520B


BASIC ENGINE
CYLINDER HEAD GP
PAN GP-OIL
DRIVE GP-ACCESSORY
DRIVE GP-AUXILIARY
PAN GP-OIL
FLYWHEEL GP
GEAR GP

GEN SET ENGINE G3520B GEN SET ENGINE BGW
 G3520B Generator Set BGW00001-UP SEBP3249 G3520B BGW   (2000)

BASIC ENGINE

CYLINDER HEAD GP
CYLINDER HEAD AS
153-8397 CYLINDER HEAD AS
CYLINDER HEAD GP
153-8398 CYLINDER HEAD GP
CYLINDER HEAD GP
153-8399 CYLINDER HEAD GP
CYLINDER HEAD GP
206-1563 CYLINDER HEAD GP
CYLINDER HEAD GP
206-1564 CYLINDER HEAD GP
CYLINDER HEAD GP
206-1564 CYLINDER HEAD GP
CYLINDER HEAD GP
206-1565 CYLINDER HEAD GP
 

#SEBP32490030
 

206-1564: CYLINDER HEAD GP

206-1564 CYLINDER HEAD GP
PART OF 206-1565 CYLINDER HEAD GP
Type 1
FIELD REPLACEMENT FOR @@@@@153-8398@@@@@
AN ATTACHMENT
i01803858 SEBP3249
2061564 CYLINDER HEAD GP Parts scheme
  For full view, you need register

Parts for your G3520B GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7N-1903 [4] SPRING-VALVE INNER  
2. 209-0962 [4] WASHER (17.8X45X7.29-MM THK)  
3. 7N-1904 [4] SPRING-VALVE OUTER  
4. 197-6999 [4] ROTOCOIL AS  
5. 2A-4429 [8] LOCK-RETAINER  
6. 104-7184 [4] VALVE  
7. 7N-1902 [2] DOWEL  
8. 191-6766 [2] GUIDE-VALVE (INLET)(STANDARD)  
  206-1544 AB [1] GUIDE-VALVE (0.25-MM OS, INLET)  
  206-1545 AB [1] GUIDE-VALVE (0.508-MM OS, INLET)  
9. 206-1541 [2] GUIDE-VALVE (EXHAUST)(STANDARD)  
  206-1542 AB [1] GUIDE-VALVE (0.25-MM OS, EXHAUST)  
  206-1543 AB [1] GUIDE-VALVE (0.508-MM OS, EXHAUST)  
10. 206-1563 Y [1] CYLINDER HEAD GP  
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
  Y   SEPARATE ILLUSTRATION
 

#SEBP32490031
 

206-1564: CYLINDER HEAD GP

206-1564 CYLINDER HEAD GP
PART OF 206-1565 CYLINDER HEAD GP
Type 2
FIELD REPLACEMENT FOR @@@@@153-8398@@@@@
AN ATTACHMENT
i02249898 SEBP3249
2061564 CYLINDER HEAD GP Parts scheme
  For full view, you need register

Parts for your G3520B GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2A-4429 [8] LOCK-RETAINER  
2. 7N-1903 [4] SPRING-VALVE INNER  
3. 7N-1904 [4] SPRING-VALVE OUTER  
4. 500-8527 [2] VALVE-EXHAUST  
5. 191-6766 [2] GUIDE-VALVE (INLET)  
  206-1544 ABF GUIDE-VALVE (0.25-MM OS, INLET)  
  206-1545 ABF GUIDE-VALVE (0.508-MM OS, INLET)  
6. 197-6999 [4] ROTOCOIL AS  
7. 206-1563 Y [1] CYLINDER HEAD GP  
8. 209-0962 [4] WASHER (17.8X45X7.29-MM THK)  
9. 468-8824 [2] VALVE-INLET  
10. 255-0897 [2] GUIDE-VALVE (EXHAUST)  
  255-1261 ABF GUIDE-VALVE (0.25-MM OS, EXHAUST)  
  255-1262 ABF GUIDE-VALVE (0.508-MM OS, EXHAUST)  
11. 7N-1902 [2] DOWEL  
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
  F   NOT SHOWN
  Y   SEPARATE ILLUSTRATION
 

#SEBP32490032
 

206-1565: CYLINDER HEAD GP

206-1565 CYLINDER HEAD GP
AN ATTACHMENT
i01802613 SEBP3249
2061565 CYLINDER HEAD GP Parts scheme
  For full view, you need register

Parts for your G3520B GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5B-0213 [2] BOLT (3/8-16X2.375-IN)  
2. 5N-2126 [1] CONNECTOR (THERMOCOUPLE)  
3. 131-0420 [6] FASTENER GP-CYLINDER HEAD  
    (EACH INCLUDES)
  7N-1961 [1] BOLT-12 POINT HEAD (3/4-16X8.5-IN)  
  187-7738 [1] WASHER-HARD (21X36.5X3.5-MM THK)  
4. 131-0421 [2] FASTENER GP-CYLINDER HEAD  
    (EACH INCLUDES)
  7N-1961 [1] BOLT-12 POINT HEAD (3/4-16X8.5-IN)  
  187-7738 [1] WASHER-HARD (21X36.5X3.5-MM THK)  
  9Y-0635 [1] SPACER (19.35X30.18X45-MM THK)  
5. 420-0652 [4] SEAL AS-WATER  
6. 420-0653 [4] SEAL AS-WATER  
7. 206-1564 Y [1] CYLINDER HEAD GP  
8. 110-6991 [1] GASKET-CYLINDER HEAD  
9. 5M-2894 [2] WASHER-HARD (10.2X18.5X2.5-MM THK)  
10. 8T-6759 [1] PLUG-PIPE  
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP32490033
 

190-8843: DRAIN GP-ENGINE OIL

190-8843 DRAIN GP-ENGINE OIL
AN ATTACHMENT
i01449473 SEBP3249
1908843 DRAIN GP-ENGINE OIL Parts scheme
  For full view, you need register

Parts for your G3520B GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3E-2319 [1] VALVE-BALL  
2. 3B-7296 [1] FITTING (NIPPLE)  
3. 9X-6138 [1] PLUG-PIPE (ENGINE OIL DRAIN)  
4. 144-0875 [1] FILM-INFORMATION (OIL DRAIN)  
 

#SEBP32490034
 

199-3429: DRIVE GP-ACCESSORY

199-3429 DRIVE GP-ACCESSORY -LOWER, LH
STANDARD ROTATION
FOR USE WITH 1500-RPM
AN ATTACHMENT
i01550589 SEBP3249
1993429 DRIVE GP-ACCESSORY Parts scheme
  For full view, you need register

Parts for your G3520B GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5R-7136 [2] WASHER-SEALING  
2. 5R-7137 [2] WASHER-SEALING  
3. 164-4995 [1] WASHER AS (THRUST)  
3A. 7N-2047 [1] DOWEL  
4. 7N-5874 [1] SHAFT-AUXILIARY DRIVE (14-TEETH)  
5. 7N-7539 [2] WASHER-THRUST  
6. 7N-8374 [1] COVER-PUMP  
7. 441-3369 [1] ADAPTER AS  
7A. 127-5400 [1] BUSHING  
8. 151-0147 [1] GEAR-ACCESSORY DRIVE (57-TEETH)  
9. 155-2307 [1] GEAR AS-IDLER (61-TEETH)  
9A. 116-1365 [1] BUSHING  
10. 199-2889 [1] SHAFT-IDLER  
11. 0S-1592 [2] BOLT (5/8-11X1.25-IN)  
12. 0T-0055 [2] BOLT (3/8-16X4.25-IN)  
13. 1T-0765 [6] BOLT (3/8-16X1-IN)  
14. 2B-2695 [4] BOLT (5/16-18X0.875-IN)  
15. 5P-0840 [1] SEAL-O-RING  
16. 6V-8260 [1] SEAL-O-RING  
17. 5M-2894 [2] WASHER-HARD (10.2X18.5X2.5-MM THK)  
18. 5P-8245 [2] WASHER-HARD (13.5X25.5X3-MM THK)  
19. 5P-8247 [2] WASHER-HARD (17X32X3.5-MM THK)  
20. 6K-3771 [12] BOLT-12 POINT HEAD (7/16-14X1.5-IN)  
22. 8T-6759 [2] PLUG-PIPE  
23. 9M-1974 [4] WASHER-HARD (8.8X16X2-MM THK)  
24. 9X-8879 [2] BOLT (1/2-13X5.5-IN)  
25. 259-4598 [2] SEAL-O-RING  
 

#SEBP32490035
 

211-8184: DRIVE GP-AUXILIARY

211-8184 DRIVE GP-AUXILIARY -LOWER, LH
AN ATTACHMENT
i01674244 SEBP3249
2118184 DRIVE GP-AUXILIARY Parts scheme
  For full view, you need register

Parts for your G3520B GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 235-3546 [1] SEAL-O-RING  
2. 5P-0840 [1] SEAL-O-RING  
3. 5R-7136 [1] WASHER-SEALING  
4. 5R-7137 [2] WASHER-SEALING  
5. 7E-6748 [1] ADAPTER AS  
5A. 127-5400 [1] BUSHING  
  8T-6757 [1] PLUG-PIPE  
6. 7N-5246 [2] WASHER-THRUST  
7. 259-4598 [2] SEAL-O-RING  
8. 107-0777 [1] SHAFT AS-PUMP DRIVE  
8A. 115-0591 [1] BUSHING  
9. 487-4303 [1] ADAPTER AS  
9A. 127-5400 [1] BUSHING  
  8T-6759 [2] PLUG-PIPE  
10. 127-4422 [1] GASKET  
11. 138-6320 [1] COVER  
12. 151-0147 [1] GEAR-ACCESSORY DRIVE (57-TEETH)  
13. 155-2307 [1] GEAR AS-IDLER (61-TEETH)  
13A. 116-1365 [1] BUSHING  
14. 164-4995 [1] WASHER AS (THRUST)  
  7N-2047 [1] DOWEL  
15. 199-2889 [1] SHAFT-IDLER  
16. 3B-1915 [6] BOLT (3/8-16X1.375-IN)  
17. 0T-0055 [2] BOLT (3/8-16X4.25-IN)  
18. 1A-1460 [3] BOLT (1/2-13X2-IN)  
19. 1T-0720 [4] BOLT-12 POINT HEAD (3/8-16X1.25-IN)  
20. 4B-3388 [4] BOLT (5/16-18X1.125-IN)  
21. 5M-2894 [8] WASHER-HARD (10.2X18.5X2.5-MM THK)  
22. 5P-8245 [5] WASHER-HARD (13.5X25.5X3-MM THK)  
23. 6K-3771 [12] BOLT-12 POINT HEAD (7/16-14X1.5-IN)  
24. 9M-1974 [4] WASHER-HARD (8.8X16X2-MM THK)  
25. 1D-4572 [2] BOLT (1/2-13X5.5-IN)  
26. 6V-3348 [1] SEAL-O-RING  
 

#SEBP32490036
 

190-8839: FASTENER GP-OIL PAN

190-8839 FASTENER GP-OIL PAN
CANNOT BE USED WITH OIL LEVEL REGULATOR
AN ATTACHMENT
i01410095 SEBP3249
1908839 FASTENER GP-OIL PAN Parts scheme
  For full view, you need register

Parts for your G3520B GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 0L-1143 [2] BOLT (3/8-16X2.5-IN)  
2. 8M-9124 [2] WASHER (10X22.5X8-MM THK)  
3. 8T-6762 [1] PLUG-PIPE (1/2-14-THD)  
4. 8T-6765 [1] PLUG-PIPE (1/4-18-THD)  
 

#SEBP32490037
 

2W-8772: FLYWHEEL GP

2W-8772 FLYWHEEL GP
S/N BGW1-130
AN ATTACHMENT
i00361056 SEBP3249
2W8772 FLYWHEEL GP Parts scheme
  For full view, you need register

Parts for your G3520B GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9S-8893 [12] BOLT-12 POINT HEAD (1-14X4-IN)  
2. 5P-8839 [12] WASHER-HARD (28X42X4-MM THK)  
3. 223-0858 [1] FLYWHEEL AS  
  1N-5742 [1] GEAR-STARTING MOTOR (183-TEETH)  
 

#SEBP32490038
 

2W-8772: FLYWHEEL GP

2W-8772 FLYWHEEL GP
S/N BGW131-UP
AN ATTACHMENT
i06512890 SEBP3249
2W8772 FLYWHEEL GP Parts scheme
  For full view, you need register

Parts for your G3520B GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9S-8893 [12] BOLT-12 POINT HEAD (1-14X4-IN)  
2. 5P-8839 [12] WASHER-HARD (28X42X4-MM THK)  
3. 462-8646 [1] FLYWHEEL AS  
  233-0643 [1] GEAR-FLYWHEEL (183-TEETH)  
 

#SEBP32490039
 

155-8502: GEAR GP-FRONT

155-8502 GEAR GP-FRONT
PART OF 191-0169 COOLING AR
FOR USE WITH 1500-RPM STANDARD ROTATION ENGINE
AN ATTACHMENT
i01411499 SEBP3249
1558502 GEAR GP-FRONT Parts scheme
  For full view, you need register

Parts for your G3520B GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 235-3546 C [1] SEAL-O-RING  
2. 2W-2895 [1] GEAR-CRANKSHAFT (92-TEETH)  
3. 6V-3348 C [1] SEAL-O-RING  
4. 5R-7136 [2] WASHER-SEALING  
5. 5R-7137 [2] WASHER-SEALING  
6. 7C-8246 [5] SPACER (10.5X20X24-MM THK)  
7. 7N-5239 [1] SHAFT AS-PUMP DRIVE  
7A. 8T-2153 [1] SETSCREW-SOCKET (1/4-28X0.31-IN)  
8. 7N-5245 [1] ADAPTER AS-PUMP  
8A. 127-5400 [1] BUSHING  
9. 7N-5246 [2] WASHER-THRUST  
10. 7N-5263 [1] ADAPTER AS-PUMP  
10A. 127-5400 [1] BUSHING  
11. 235-3548 C [2] SEAL-O-RING  
12. 151-0147 [1] GEAR-ACCESSORY DRIVE (57-TEETH)  
13. 151-0149 [1] SHAFT-IDLER  
14. 155-2307 [1] GEAR AS-IDLER (61-TEETH)  
14A. 116-1365 [1] BUSHING  
15. 164-4995 [1] WASHER AS (THRUST)  
16. 0S-1590 [5] BOLT (3/8-16X2-IN)  
17. 0S-1594 [2] BOLT (3/8-16X1-IN)  
18. 0T-0055 [2] BOLT (3/8-16X4.25-IN)  
19. 3S-1307 [12] BOLT-12 POINT HEAD (3/8-16X2-IN)  
20. 4B-3388 [4] BOLT (5/16-18X1.125-IN)  
21. 5M-2894 [7] WASHER-HARD (10.2X18.5X2.5-MM THK)  
22. 5P-8245 [2] WASHER-HARD (13.5X25.5X3-MM THK)  
23. 6K-3771 [12] BOLT-12 POINT HEAD (7/16-14X1.5-IN)  
24. 9M-1974 [4] WASHER-HARD (8.8X16X2-MM THK)  
25. 9X-8879 [2] BOLT (1/2-13X5.5-IN)  
  C   CHANGE FROM PREVIOUS TYPE
 

Information:

Engine News
A New Valve Stem Seal Is Used In The Cylinder Head Groups For All Landfill Applications: New Valve Guides Are Used In All Cylinder Head Groups: Reference Tables Identify Cylinder Head Components For G3500 Series Engines {1104}
2001/01/01
New Valve Guides Are Used {1104}
2001/05/01
New Water Seals Provide Increased Stability At Higher Temperatures {1100, 1124}
2010/10/06
Caterpillar Warranty Claims on Cylinder Head Valves {1105}
2005/10/03
A New Cylinder Head Gasket is Used {1124}
2006/07/24
New Exhaust Valves Are Used in G3500 and G3500B Engines {1105}
2012/10/24
New Exhaust Valves Are Used in Diesel 3500 Commercial Engines {1100, 1105}
2013/12/10
Cat<SUP>&reg;</SUP> Reman Announces the Availability of Remanufactured Cylinder Heads for 3500 and G3500 Engines {1100}
2015/07/10
A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}
A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}
A New Valve Recession Tool Is Now Available For All G3500 Engines {0374, 0599, 0701, 0703, 1100}
A New Valve Recession Tool Is Now Available For All G3500 Engines {0374, 0599, 0701, 0703, 1100}
Operation and Maintenance Manual
Valve Stem Projection - Measure/Record
G3500B Engines
Special Instruction
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
Technical Information Bulletin
Broken Bolt Survey for all 3500 Engines{1100, 7553}
Broken Bolt Survey for all 3500 Engines{1100, 7553}
Incorrect Substitution of the 12 Point Cylinder Head Bolt on all G3500 and 3500 Engines {1100}
Incorrect Substitution of the 12 Point Cylinder Head Bolt on all G3500 and 3500 Engines {1100}
Specifications
Cylinder Head Valves
G3500B Engines
Cylinder Head
G3500B Engines
Cylinder Head Valves
G3500B Engines
Tool Operating Manual
421-1011 Valve Recession Tool Group used on G3500 C, E, &amp; H Engines{0374, 0599, 0701, 0703, 1100}
421-1011 Valve Recession Tool Group used on G3500 C, E, & H Engines{0374, 0599, 0701, 0703, 1100}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
M0088789: 550-9152 Gage Ring Assembly {0374, 0599, 0700, 0701, 0759, 1100, 1105}
M0088789: 550-9152 Gage Ring Assembly {0374, 0599, 0700, 0701, 0759, 1100, 1105}
Systems Operation
Valve System Components
G3500B Engines
Cylinder Block, Liners and Heads
G3500B Engines
Reuse And Salvage Guidelines
Engine Valve Failure Modes{1100, 1105}
Engine Valve Failure Modes{1100, 1105}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Applied Failure Analysis
Engine Valve Failure Modes{1100, 1105}
Engine Valve Failure Modes{1100, 1105}
Information Release Memo
PRODUCT LINE ADDITIONS: REMANUFACTURED G3500 CYLINDER HEADS
PRODUCT LINE ADDITIONS: REMANUFACTURED G3500 CYLINDER HEADS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS
Testing and Adjusting
Valve Lash and Valve Bridge Adjustment
G3500B Engines

Caterpillar Parts SIS Catalog G3520B :

CYLINDER HEAD GP
206-1563 CYLINDER HEAD GP
CYLINDER HEAD GP
153-8399 CYLINDER HEAD GP
CYLINDER HEAD GP
153-8398 CYLINDER HEAD GP
CYLINDER HEAD AS
153-8397 CYLINDER HEAD AS
CYLINDER BLOCK GP
353-3972 CYLINDER BLOCK GP
CYLINDER BLOCK GP
278-0966 CYLINDER BLOCK GP
CYLINDER BLOCK GP
148-8456 CYLINDER BLOCK GP
CYLINDER BLOCK GP
148-8456 CYLINDER BLOCK GP
CYLINDER HEAD GP
206-1564 CYLINDER HEAD GP
CYLINDER HEAD GP
206-1565 CYLINDER HEAD GP
DRAIN GP-ENGINE OIL
190-8843 DRAIN GP-ENGINE OIL
DRIVE GP-ACCESSORY
199-3429 DRIVE GP-ACCESSORY
DRIVE GP-AUXILIARY
211-8184 DRIVE GP-AUXILIARY
FASTENER GP-OIL PAN
190-8839 FASTENER GP-OIL PAN
FLYWHEEL GP
2W-8772 FLYWHEEL GP
FLYWHEEL GP
2W-8772 FLYWHEEL GP

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