184-4918 STARTING AID AR-ETHER S/N AXJ1-UP 966G II WHEEL LOADER

Pos.	Part No	Qty	Parts name
1.	3E-6332	[1]	VALVE GP-ETHER STARTING (24-VOLT)
	3E-3365	[1]	WEDGE-RECEPTACLE LOCK (2-PIN)
	7N-9801	[1]	GASKET
	186-3735	[2]	PIN-CONNECTOR (16-GA TO 18-GA)
	102-8802	[1]	KIT-RECEPTACLE (2-PIN)
2.	4E-4438	[3]	BRACKET
3.	5P-2948	[1]	FITTING AS
4.	6N-9995	[1]	ATOMIZER-ETHER
5.	7N-0140	[1]	TUBE AS-COIL
6.	7N-2059	[1]	CLAMP AS (CYLINDER)
7.	140-3714	[1]	TUBE
8.	212-3177	[1]	TUBE
9.	6V-2686	[3]	CLIP
10.	8T-4121	[4]	WASHER-HARD (11X21X2.5-MM THK)
11.	8T-4133 M	[2]	NUT (M10X1.5-THD)
12.	8T-4137 M	[2]	BOLT (M10X1.5X20-MM)
13.	8T-4224	[4]	WASHER-HARD (8.8X16X2-MM THK)
15.	8T-4189 M	[5]	BOLT (M8X1.25X20-MM)
16.	5C-7261 M	[1]	NUT (M8X1.25-THD)
17.	5P-4116	[2]	WASHER-HARD (8.8X20.5X2-MM THK)

	7N-0296 AF	[1]	CYLINDER AS-ETHER
			(MAY BE PROCURED LOCALLY AT YOUR CATERPILLAR DEALER)
	A		NOT PART OF THIS GROUP
	F		NOT SHOWN
	M		METRIC PART

#SEBP32790282

165-4619: STARTING MOTOR GP-ELECTRIC

STARTING MOTOR GP-ELECTRIC

165-4619 STARTING MOTOR GP-ELECTRIC
S/N AXJ1-UP
24 VOLT
PART OF 174-0620, 217-5214 STARTING MOTOR GP-ELECTRIC

i01467461 SEBP3279

1654619 STARTING MOTOR GP-ELECTRIC Parts scheme

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Parts for your 966G II WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3T-3434	[6]	PLUG
2.	7T-3279	[1]	HOUSING AS
3.	212-0443	[1]	TERMINAL AS
4.	6V-8188	[4]	NUT (1/2-13-THD)
5.	7X-0562	[4]	WASHER-HARD (13.5X19X0.8-MM THK)
6.	3T-3422	[1]	WIRE AS
7.	7T-3278	[1]	HOLDER AS-BRUSH (STARTING MOTOR)
8.	7T-3277	[1]	COIL AS-FIELD
9.	7T-3454	[1]	INSULATOR
10.	283-1107	[1]	KIT-CONNECTOR (STARTING MOTOR)
			(INCLUDES CONNECTORS, BOLT & TERMINAL STARTER)
11.	7T-3451	[1]	KIT-INSULATOR (STARTING MOTOR)
			(INCLUDES INSULATOR TERMINALS & GROMMET)
12.	8T-8569	[1]	INSULATOR-TERMINAL
13.	5S-7349	[4]	BOLT (1/4-20X0.5-IN)
14.	8T-4205	[4]	WASHER-HARD (7.2X14.5X2-MM THK)
15.	8H-1141	[4]	SHOE-POLE
16.	1H-2629	[2]	STRIP-INSULATION
17.	3R-8797	[8]	SCREW & WASHER AS (3/8-24X0.72-IN)
18.	7T-3276	[1]	ARMATURE AS (24-VOLT)
19.	7T-3973	[1]	HOUSING AS-LEVER
20.	4M-1831	[1]	PLUG-LEVER HOUSING
21.	7L-2894	[1]	GASKET
22.	0S-1597	[5]	BOLT (1/4-28X1-IN)
23.	184-6964	[1]	DRIVE AS-MOTOR
24.	7T-3974	[1]	HOUSING AS-DRIVE
25.	7X-3373	[6]	BOLT (5/16-18X0.88-IN)
26.	548-9596	[1]	KIT-SOLENOID (24-VOLT)
			(INCLUDES BOLT, NUTS, COVER & CONNECTORS)
27.	6V-8378	[2]	NUT (10-32-THD)
28.	8F-1434	[2]	LOCKWASHER
29.	8T-0328	[2]	WASHER-HARD (5.5X10X1-MM THK)
30.	9X-4824	[1]	COVER-STARTING MOTOR

			AVAILABLE REPAIR KIT(S):
	8T-9884	[1]	KIT-INSULATOR (STARTING MOTOR)
			(INCLUDES INSULATORS & BUSHING)
	8C-3655	[1]	KIT-BRUSH (STARTING MOTOR)
			(INCLUDES BRUSH,SPRING,SCREW,SEAL & SCREW ASSEMBLY)
	7T-3267	[1]	KIT-BUSHING (STARTING MOTOR)
			(INCLUDES BUSHINGS WICKS,CUPS SEALS,GASKET,
			SCREW ASSEMBLIES,WASHERS,SPACER & NUT)
	7T-3268	[1]	KIT-LEVER (STARTING MOTOR)
			(INCLUDES LEVER ASSEMBLIES,SEALS,NUT,GASKET & RETAINER)

#SEBP32790283

174-0620: STARTING MOTOR GP-ELECTRIC

STARTING MOTOR GP-ELECTRIC

174-0620 STARTING MOTOR GP-ELECTRIC
S/N AXJ1-491
24 VOLT
PART OF 180-3196 INSTALLATION AR-ENGINE

i01467454 SEBP3279

1740620 STARTING MOTOR GP-ELECTRIC Parts scheme

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Parts for your 966G II WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	4E-2604	[1]	CABLE AS
	1S-7252	[1]	TERMINAL-CABLE (00-GA, 3/8-IN SCREW)
	1S-7251	[1]	TERMINAL-CABLE (00-GA, 1/2-IN SCREW)
	5P-0747 E		CABLE (00-GA, BLACK)(18 CM)
2.	4N-1059	[1]	GASKET
3.	165-4619 Y	[1]	STARTING MOTOR GP-ELECTRIC
4.	6V-0371	[3]	BOLT (5/8-11X1.375-IN)
5.	8T-4121	[1]	WASHER-HARD (11X21X2.5-MM THK)
6.	8T-4137 M	[1]	BOLT (M10X1.5X20-MM)
	E		ORDER BY THE CENTIMETER
	M		METRIC PART
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#SEBP32790284

217-5214: STARTING MOTOR GP-ELECTRIC

STARTING MOTOR GP-ELECTRIC

217-5214 STARTING MOTOR GP-ELECTRIC
S/N AXJ711-UP
24 VOLT. RH
PART OF 180-3196 INSTALLATION AR-ENGINE

i01801697 SEBP3279

2175214 STARTING MOTOR GP-ELECTRIC Parts scheme

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Parts for your 966G II WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	4E-2604	[1]	CABLE AS
2.	9Y-6089	[1]	GASKET
3.	165-4619 Y	[1]	STARTING MOTOR GP-ELECTRIC
4.	6V-0371	[3]	BOLT (5/8-11X1.375-IN)
5.	8T-4121	[1]	WASHER-HARD (11X21X2.5-MM THK)
6.	8T-4137 M	[1]	BOLT (M10X1.5X20-MM)
	M		METRIC PART
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#SEBP32790285

164-7577: SWITCH GP-BYPASS

SWITCH GP-BYPASS

164-7577 SWITCH GP-BYPASS -POWER TRAIN OIL FILTER
S/N AXJ1-UP
PART OF 180-3563 WIRING GP-CHASSIS

i01256326 SEBP3279

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Parts for your 966G II WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9X-1813 BE		SLEEVE
2.	102-8802	[1]	KIT-RECEPTACLE (2-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
3.	186-3735	[2]	PIN-CONNECTOR (16-GA TO 18-GA)
4.	3E-3365	[1]	WEDGE-RECEPTACLE LOCK (2-PIN)
5.	3D-2824	[1]	SEAL-O-RING
6.	Z	[1]	SWITCH AS
	B		USE AS REQUIRED
	E		ORDER BY THE CENTIMETER
	Z		NOT SERVICED SEPARATELY

#SEBP32790286

197-6475: SWITCH GP-DIMMER

SWITCH GP-DIMMER

197-6475 SWITCH GP-DIMMER -ROADING
S/N AXJ1-UP
PART OF 197-0828, 212-1545, 253-3926 LIGHTING AR-ROADING

i01538195 SEBP3279

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Parts for your 966G II WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2H-1855	[1]	SWITCH AS-FOOT (ROADING)
	6V-8362	[3]	SCREW-MACHINE (8-32X0.31-IN)
	9B-7233	[3]	LOCKWASHER
2.	121-8039	[1]	WIRE AS
	102-8803	[1]	KIT-RECEPTACLE (3-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
	5P-5624 D	[1]	WIRE (14-GA, BLACK)(.6M)
3.	5S-7349	[3]	BOLT (1/4-20X0.5-IN)
4.	8T-4205	[3]	WASHER-HARD (7.2X14.5X2-MM THK)
	D		ORDER BY THE METER

#SEBP32790287

7N-0718: SWITCH GP-DISCONNECT

SWITCH GP-DISCONNECT

7N-0718 SWITCH GP-DISCONNECT -BATTERY
S/N AXJ1-UP
PART OF 180-3560 BATTERY & WIRING GP

i00187759 SEBP3279

7N0718 SWITCH GP-DISCONNECT Parts scheme

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Parts for your 966G II WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	8H-5306	[1]	KEY (BATTERY DISCONNECT)
2.	8H-5303	[1]	NUT (3/4-16-THD)
3.	2H-3922	[2]	LOCKWASHER
4.	9F-5644	[2]	LOCKWASHER
5.	6F-7045	[2]	NUT-FULL (3/8-24-THD)

#SEBP32790288

172-8660: SWITCH GP-LIQUID LEVEL

SWITCH GP-LIQUID LEVEL

172-8660 SWITCH GP-LIQUID LEVEL -HYDRAULIC TANK
S/N AXJ1-UP
PART OF 180-3563 WIRING GP-CHASSIS

i02084164 SEBP3279

1728660 SWITCH GP-LIQUID LEVEL Parts scheme

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Parts for your 966G II WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	102-8802	[1]	KIT-RECEPTACLE (2-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
2.	9X-3401	[2]	PIN-CONNECTOR (16-GA TO 18-GA)
3.	9X-1386 E		SLEEVE (30-CM)
	E		ORDER BY THE CENTIMETER

#SEBP32790289

125-1302: SWITCH GP-MAGNETIC

SWITCH GP-MAGNETIC

125-1302 SWITCH GP-MAGNETIC -START RELAY
S/N AXJ1-UP
24-VOLT
PART OF 189-8690 PANEL GP-CIRCUIT BREAKER

i00526676 SEBP3279

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Parts for your 966G II WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	102-8802	[1]	KIT-RECEPTACLE (2-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
2.	8T-8729	[2]	PIN-CONNECTOR (16-GA TO 18-GA)
3.	1H-3338	[2]	LOCKWASHER (EXTERNAL TOOTH)
4.	3B-4504	[2]	LOCKWASHER
5.	5C-2890 M	[2]	NUT (M6X1-THD)
6.	9X-1813 E		SLEEVE (16-CM)
	E		ORDER BY THE CENTIMETER
	M		METRIC PART

Information:

ELECTRICAL AND STARTING SYSTEM

STARTING AID GP

Technical Information Bulletin

Procedure for Starting an Engine in Cold Weather{1000, 1090, 1250, 1348, 1450, 1453, 1456, 1900}
Procedure for Starting an Engine in Cold Weather{1000, 1090, 1250, 1348, 1450, 1453, 1456, 1900}

Troubleshooting

CID 0545 FMI 05 Ether Start Relay open/short to +batt
3176C and 3196 Engines for Caterpillar Built Machines

CID 0545 FMI 06 Ether Start Relay short to ground
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

Ether Injection System - Test
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

Ether Injection System - Test
3176C and 3196 Engines for Caterpillar Built Machines

Ether Injection System - Test
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

Ether Injection System - Test
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

Service Magazine

A New Ether Cylinder O-ring is Now Used on All Caterpillar Products {1456}
2013/09/24