161-1020 WIRING GP-SECONDARY STEERING S/N ASD198-UP PART OF 166-3302 STEERING AR-SECONDARY AN ATTACHMENT 160H

ELECTRICAL AND STARTING SYSTEM

WIRING GP

0. 161-1020 WIRING GP-

SENSOR GP

1. 247-6438 WIRING GP-
2. 250-1932 WIRING GP-

WIRING GP

3. 159-5845 WIRING GP-
4. 180-9324 WIRING GP-
5. 117-2760 WIRING GP-

POWER TRAIN

AUTOSHIFT AR

6. 161-0764 AUTOSHIFT

AXLE GP

7. 134-1080 AXLE GP-FR

FILTER GP

8. 333-9308 BASE GP-OI

TRANSMISSION GP

9. 180-9146 CASE & PAR
0. INFORMATION

MOTOR GRADER 160H MOTOR GRADER ASD
160H Motor Grader ASD00001-UP (MACHINE) POWERED BY 3176C Engine SEBP3294 160H ASD (2001)

ELECTRICAL AND STARTING SYSTEM

WIRING GP

318-1141 WIRING GP-REAR LIGHTING

161-1020 WIRING GP-SECONDARY STEERING

247-6438 WIRING GP-SENSOR

250-1932 WIRING GP-SENSOR

159-5845 WIRING GP-STEERING CONSOLE

#SEBP32940380

161-1020: WIRING GP-SECONDARY STEERING

WIRING GP-SECONDARY STEERING

161-1020 WIRING GP-SECONDARY STEERING
S/N ASD198-UP
PART OF 166-3302 STEERING AR-SECONDARY
AN ATTACHMENT

i01708818 SEBP3294

1611020 WIRING GP-SECONDARY STEERING Parts scheme

For full view, you need register

Parts for your 160H MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2L-0273	[1]	FITTING (RUBBER)
2.	3E-0154 Y	[1]	SWITCH GP-MAGNETIC (SECONDARY STEERING)
3.	3E-6450	[1]	SWITCH AS-PRESSURE (SECONDARY STEERING)
	102-8803	[1]	KIT-RECEPTACLE (3-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
	186-3735	[3]	PIN-CONNECTOR (16-GA TO 18-GA)
4.	3E-7842	[1]	RESISTOR AS (SECONDARY STEERING INDICATOR)
	102-8802	[1]	KIT-RECEPTACLE (2-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
	6T-3610	[1]	RESISTOR
	186-3735	[2]	PIN-CONNECTOR (16-GA TO 18-GA)
5.	3S-2093	[2]	STRAP-CABLE
6.	9L-1566	[1]	SUPPORT
7.	9W-1442	[2]	FUSE (10-AMPERE)(SECONDARY STEERING)
8.	118-7809	[1]	PLATE
9.	132-6640 Y	[1]	CONTROL GP-SECONDARY STEERING
10.	134-3355	[1]	STRAP AS
11.	140-8864	[1]	CABLE AS
	1S-7252	[2]	TERMINAL-CABLE (00-GA, 3/8-IN SCREW)
	5P-0747 E		CABLE (00-GA, BLACK)(20CM)
12.	178-0101	[1]	CABLE AS
	1S-7252	[1]	TERMINAL-CABLE (00-GA, 3/8-IN SCREW)
	5P-0761 E		CABLE (00-GA, RED)(87CM)
	8N-0869	[1]	COVER-TERMINAL (RED)
	9X-9825	[1]	TERMINAL-CABLE (00-GA, 1/2-IN SCREW)
13.	178-0102	[1]	CABLE AS
	1S-7252	[2]	TERMINAL-CABLE (00-GA, 3/8-IN SCREW)(148CM)
	5P-0761 E		CABLE (00-GA, RED)(148CM)
	9X-6932	[2]	BOOT-TERMINAL
14.	194-2903	[1]	ELBOW AS
	8T-0119	[1]	ELBOW
	3K-0360	[1]	SEAL-O-RING
15.	195-0434	[1]	BRACKET
16.	197-1459	[1]	PLATE
17.	130-5300	[1]	CLIP
18.	174-5907	[3]	CLIP (LOOP)
19.	3E-6754	[1]	GROMMET
20.	3K-0360	[1]	SEAL-O-RING
21.	5C-2890 M	[2]	NUT (M6X1-THD)
22.	5M-3062	[2]	BOLT (3/8-16X0.75-IN)
23.	6V-1322	[4]	BOLT (1/4-20X0.375-IN)
24.	6V-8801	[2]	NUT (3/8-16-THD)
25.	8T-4121	[7]	WASHER-HARD (11X21X2.5-MM THK)
26.	8T-4133 M	[2]	NUT (M10X1.5-THD)
27.	8T-4137 M	[5]	BOLT (M10X1.5X20-MM)
28.	8T-4205	[4]	WASHER-HARD (7.2X14.5X2-MM THK)
29.	8T-4896	[4]	WASHER-HARD (10.2X18.5X2.5-MM THK)
31.	9X-2045 M	[2]	SCREW-TRUSS HEAD (M6X1X20-MM)
32.	9X-8256	[2]	WASHER (6.6X12X2-MM THK)
33.	3E-8765	[1]	SWITCH AS (24-VOLT)(SECONDARY STEERING)
	3E-8816	[1]	ACTUATOR
	3E-8825	[2]	LAMP (24-VOLT)(SECONDARY STEERING SWITCH)
	E		ORDER BY THE CENTIMETER
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

#SEBP32940381

247-6438: WIRING GP-SENSOR

WIRING GP-SENSOR

247-6438 WIRING GP-SENSOR -CROSS SLOPE
S/N ASD1-UP
PART OF 250-1932 WIRING GP-SENSOR
FOR USE WITH 12H, 135H
AN ATTACHMENT

i02279714 SEBP3294

For full view, you need register

Parts for your 160H MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3S-2093	[1]	STRAP-CABLE
2.	9G-9154	[2]	CLIP
3.	236-2356	[1]	HARNESS AS-SENSOR (ANGLE)
	102-8804	[1]	KIT-RECEPTACLE (4-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
	9X-4385	[1]	PLUG AS-CONNECTOR (6-PIN)
4.	243-3250	[1]	HARNESS AS-SENSOR (ROTATION)
	9X-4385	[1]	PLUG AS-CONNECTOR (6-PIN)
	155-2272	[1]	PLUG AS-CONNECTOR (4-PIN)
5.	061-6665	[2]	BOLT (1/2-13X1.25-IN)
6.	089-7960	[1]	WASHER (5.3X25X1.6-MM THK)
7.	160-8500 M	[4]	NUT (M8X1.25-THD)
8.	186-0359	[1]	CLIP
9.	188-9644 M	[4]	SCREW-FLAT HEAD (M8X1.25X25-MM)
10.	211-9032	[4]	WASHER-HARD (8.8X13X2-MM THK)
11.	251-2383	[1]	BRACKET
12.	4K-8302	[4]	CLIP (LOOP)
13.	5C-2890 M	[1]	NUT (M6X1-THD)
14.	8T-4244 M	[1]	NUT (M12X1.75-THD)
15.	7Y-0589 M	[1]	BOLT (M12X1.75X90-MM)
16.	8T-0326 M	[1]	BOLT (M5X0.8X25-MM)
17.	8T-4121	[8]	WASHER-HARD (11X21X2.5-MM THK)
18.	8T-4133 M	[2]	NUT (M10X1.5-THD)
19.	8T-4191 M	[4]	BOLT (M10X1.5X16-MM)
20.	8T-4195 M	[2]	BOLT (M10X1.5X30-MM)
21.	8T-4223	[1]	WASHER-HARD (13.5X25.5X3-MM THK)
22.	8X-5489	[2]	SLEEVE
23.	9X-2537 M	[4]	BOLT-SOCKET HEAD (M6X1X70-MM)
24.	9X-8256	[5]	WASHER (6.6X12X2-MM THK)
	M		METRIC PART

#SEBP32940382

250-1932: WIRING GP-SENSOR

WIRING GP-SENSOR

250-1932 WIRING GP-SENSOR -CROSS SLOPE
S/N ASD1-UP
PART OF 249-7788 SENSOR AR-GRADE
FOR USE WITH 12H, 135H
AN ATTACHMENT

i02279724 SEBP3294

For full view, you need register

Parts for your 160H MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
	247-6438 Y	[1]	WIRING GP-SENSOR
	Y		SEPARATE ILLUSTRATION

#SEBP32940383

159-5845: WIRING GP-STEERING CONSOLE

WIRING GP-STEERING CONSOLE

159-5845 WIRING GP-STEERING CONSOLE
S/N ASD1-UP
PART OF 159-7195 GENERAL AR

i01518026 SEBP3294

1595845 WIRING GP-STEERING CONSOLE Parts scheme

For full view, you need register

Parts for your 160H MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3E-0109	[3]	PLUG (ROCKER SWITCH)
2.	3E-6477	[1]	RELAY AS (24-VOLT)(TAIL, PANEL LAMPS)
3.	3S-2093	[8]	STRAP-CABLE
4.	9W-1441	[1]	FUSE (15-AMPERE)(TRANSMISSION)
5.	9W-1442	[11]	FUSE (10-AMPERE)(INSTRUMENT PANEL)
6.	102-9383	[1]	PLATE
7.	112-6175	[2]	SWITCH AS-LIMIT (BRAKE PEDAL)
			(EACH INCLUDES)
	6V-8376	[3]	SCREW-MACHINE (8-32X0.25-IN)
	9B-7233	[3]	LOCKWASHER
8.	239-8335	[1]	HARNESS AS-CONSOLE (STEERING)
	127-5483	[1]	PLUG AS-CONNECTOR (1-PIN)
	155-2255	[1]	KIT-CONNECTING PLUG (12-PIN)
	155-2260	[1]	KIT-CONNECTING PLUG (3-PIN)
	155-2270	[2]	KIT-CONNECTING PLUG (2-PIN)
	155-2271	[1]	KIT-CONNECTING PLUG (4-PIN)
	155-2255	[2]	KIT-CONNECTING PLUG (12-PIN)
	155-2270	[2]	KIT-CONNECTING PLUG (2-PIN)
			(EACH INCLUDES PLUG AS & WEDGE)
	127-5484	[2]	RECEPTACLE AS-CONNECTOR (1-PIN)
	102-8804	[1]	KIT-RECEPTACLE (4-PIN)
	102-8801	[2]	KIT-RECEPTACLE (12-PIN)
			(EACH INCLUDES RECEPTACLE AS & WEDGE)
9.	180-4028	[2]	BRACKET
10.	180-7033	[1]	COVER
11.	186-1714	[1]	FILM-FUSE (LH)
12.	186-1715	[1]	FILM-FUSE (RH)
13.	194-4181	[1]	RESISTOR AS
	8C-3334	[1]	RIVET-TUBULAR
	186-3735	[2]	PIN-CONNECTOR (16-GA TO 18-GA)
	1S-9593	[1]	STRAP-CABLE
	5P-6008 BE		TUBE-HEAT SHRINK (6.35-MM DIA)(100-CM)
	102-8802	[1]	KIT-RECEPTACLE (2-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
14.	130-5300	[2]	CLIP
15.	139-2120	[1]	SWITCH AS (DIFFERENTIAL LOCK CONTROL)
	3E-8825	[2]	LAMP (24-VOLT)(DIFFERENTIAL LOCK)
	123-5861	[1]	ACTUATOR
16.	151-4957 M	[4]	BOLT-SOCKET HEAD (M3X0.5X25-MM)
17.	174-8131 M	[1]	SCREW-TRUSS HEAD (M4X0.7X12-MM)
18.	228-5009	[4]	CLIP
19.	3C-6969 M	[4]	NUT (M3X0.5-THD)
20.	3E-9324	[1]	SWITCH AS (PANEL LIGHTS)
	3E-8783	[1]	ACTUATOR
	3E-8825	[1]	LAMP (24-VOLT)(PANEL LIGHTS)
21.	3E-8763	[1]	SWITCH AS (24-VOLT)(TAIL LIGHTS)
	3E-8825	[1]	LAMP (24-VOLT)(TAIL LIGHTS)
	3E-9323	[1]	ACTUATOR
22.	3L-8187	[4]	LOCKWASHER
23.	4B-1281	[4]	SCREW-MACHINE (1/4-20X0.625-IN)
24.	4B-4274	[16]	WASHER (5.5X13X1.2-MM THK)
25.	4D-1212	[1]	GROMMET
26.	5C-2890 M	[3]	NUT (M6X1-THD)
27.	5C-8312 M	[1]	NUT (M4X0.7-THD)
28.	5C-9553 M	[2]	BOLT (M6X1X16-MM)
29.	5P-4115	[2]	WASHER-HARD (7.2X19X2-MM THK)
30.	6D-4244	[2]	CLIP (LOOP)
31.	6J-0488	[1]	SCREW-BUTTON HEAD (3/8-16X0.875-IN)
32.	6V-8185	[4]	NUT (1/4-20-THD)
33.	6V-8801	[1]	NUT (3/8-16-THD)
34.	8C-7508	[2]	LOCKWASHER
36.	8L-6521	[8]	BOLT (10-32X0.5-IN)
37.	8T-4205	[2]	WASHER-HARD (7.2X14.5X2-MM THK)
38.	8T-4896	[1]	WASHER-HARD (10.2X18.5X2.5-MM THK)
39.	8T-4971 M	[1]	BOLT (M6X1X30-MM)
40.	9P-2553	[1]	SPACER (6.83X10.28X11-MM THK)
41.	9X-1046 M	[6]	SCREW (M4X0.7X18-MM)
42.	9X-2042 M	[1]	SCREW-TRUSS HEAD (M6X1X12-MM)
43.	9X-8256	[6]	WASHER (6.6X12X2-MM THK)
44.	3E-0109	[1]	PLUG (ROCKER SWITCH)(ETHER STARTING AID)
45.	3E-0109	[1]	PLUG (ROCKER SWITCH)(FRONT FLOODLIGHT)
	B		USE AS REQUIRED
	E		ORDER BY THE CENTIMETER
	M		METRIC PART

#SEBP32940384

180-9324: WIRING GP-TRANSMISSION

WIRING GP-TRANSMISSION

180-9324 WIRING GP-TRANSMISSION
S/N JRR1-1028; BSW1-99999
PART OF 179-6064 CONTROL GP-TRANSMISSION HYD

i07776325 SEBP3294

1809324 WIRING GP-TRANSMISSION Parts scheme

For full view, you need register

Parts for your 160H MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	213-9842	[1]	HARNESS AS-TRANSMISSION
	102-8801	[1]	KIT-RECEPTACLE (12-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
	155-2270	[8]	KIT-CONNECTING PLUG (2-PIN)
			(EACH INCLUDES PLUG AS, WEDGE, & INTERFACE SEAL)
	8T-8737	[2]	PLUG-SEAL
	8T-8729	[10]	PIN-CONNECTOR (16-GA TO 20-GA)
	8T-8730	[16]	SOCKET-CONNECTOR (16-GA TO 18-GA)
2.	207-6034	[1]	PLATE AS
3.	205-8847	[1]	PLATE AS
4.	3S-2093	[7]	STRAP-CABLE
5.	205-8839	[1]	CLIP AS
6.	8T-0639 M	[1]	BOLT (M6X1X12-MM)
	M		METRIC PART

#SEBP32940385

117-2760: WIRING GP-UNIT INJECTOR

WIRING GP-UNIT INJECTOR

117-2760 WIRING GP-UNIT INJECTOR
S/N 3PD1-UP
PART OF 161-1751, 285-6406 ENGINE AR

i00492735 SEBP3294

1172760 WIRING GP-UNIT INJECTOR Parts scheme

For full view, you need register

Parts for your 160H MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	4P-9537	[1]	HARNESS AS-WIRING (UNIT INJECTOR)
	103-8133		KIT-RECEPTACLE (12-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
2.	2V-3216	[4]	CLIP (LOOP)
3.	7X-2468	[3]	CLIP
4.	7E-6508	[6]	CAP AS
5.	6V-8214 M	[9]	BOLT (M6X1X20-MM)
6.	5P-0537	[9]	WASHER-HARD (7.2X14.5X2-MM THK)
	M		METRIC PART

#SEBP32940386

161-0764: AUTOSHIFT AR

AUTOSHIFT AR

161-0764 AUTOSHIFT AR -TRANSMISSION
S/N ASD1-UP
PART OF 197-5958, 236-3948, 236-3949 SNOW AR-MOTOR GRADER
AN ATTACHMENT

i01624180 SEBP3294

For full view, you need register

Parts for your 160H MOTOR GRADER:

CATERPILLAR SIS

Part No	Qty	Parts name
Z	[1]	ELECTRONICS GP-POWER TRAIN (AUTOSHIFT)
3E-8763	[1]	SWITCH AS (24-VOLT)(AUTOSHIFT TRANSMISSION)
3E-8784	[1]	ACTUATOR
3E-8825	[1]	LAMP (24-VOLT)(AUTOSHIFT)
Z		NOT SERVICED SEPARATELY

#SEBP32940387

134-1080: AXLE GP-FRONT

AXLE GP-FRONT

134-1080 AXLE GP-FRONT
S/N ASD1-UP
PART OF 159-7195 GENERAL AR

i00507095 SEBP3294

For full view, you need register

Parts for your 160H MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5K-5288	[2]	SEAL GP-DUO-CONE
			(EACH INCLUDES)
	5K-5129	[2]	RING-SEALING
2.	2G-8626	[2]	WASHER-THRUST (2.02X3.63X0.16-IN THK)
3.	3B-8489	[12]	FITTING-GREASE (1/8-27 PTF)
4.	4D-3704	[2]	WASHER-HARD (17X30X5-MM THK)
5.	2G-8615	[4]	WASHER-THRUST (2.015X3.625X0.11-IN THK)
6.	2G-8742	[2]	WASHER-HARD (20X65X5-MM THK)
7.	2H-3740	[4]	BOLT (3/4-16X1.25-IN)
8.	2G-8741	[4]	RING-METAL SEAL
9.	2G-8777	[4]	SEAL
10.	9M-2092	[4]	SEAL-O-RING
11.	8W-5293	[4]	PIN
12.	8W-4652	[1]	HOUSING-SPINDLE
13.	8W-4653	[1]	HOUSING-SPINDLE
14.	8D-2811	[2]	WASHER (1.25X1.94X0.032-IN THK)
15.	2G-8633	[2]	PIN
16.	6C-3210	[2]	BOLT (7/8-9X3-IN)
17.	2J-3505	[2]	NUT-FULL (7/8-9-THD)
18.	7X-7731	[2]	PLUG-PIPE (3/4-14-THD)
19.	433-7105	[8]	SEAL-PIN
20.	9D-3523	[1]	WASHER (2.062X4X0.188-IN)
21.	5P-1075	[4]	WASHER-HARD (10.2X22.5X3-MM THK)
22.	5S-7379	[4]	BOLT (3/8-16X0.875-IN)
23.	2G-8768	[4]	WASHER (10.5X53.8X3-MM THK)
24.	103-9125	[1]	BAR AS
24A.	2G-8624	[2]	BUSHING
25.	5P-8890	[2]	SEAL-LIP TYPE
26.	030-0060	[2]	CUP-BEARING
27.	030-0061	[2]	CONE-BEARING
28.	7D-8637	[2]	CUP-BEARING
29.	7D-8636	[2]	CONE-BEARING
30.	3B-4618	[2]	PIN-COTTER
31.	7D-8643	[2]	RETAINER
32.	2G-3865 B	[6]	SHIM (0.127-MM THK)
33.	0V-0375	[6]	BOLT (1/2-13X3.25-IN)
34.	9D-9797	[2]	LOCK
35.	5T-0906	[2]	COVER
36.	2J-8163	[2]	SEAL-O-RING
37.	5D-0353	[4]	BOLT-LOCKING (3/8-16X1-IN)
38.	8T-4956 M	[1]	BOLT (M12X1.75X35-MM)
39.	5P-1076	[1]	WASHER-HARD (13.5X30X4-MM THK)
40.	5P-8843	[2]	SEAL-LIP TYPE
41.	2G-5673 B	[2]	WASHER (2.031X4X0.06-IN THK)
42.	9G-5211	[1]	SPACER (12.95X19.05X9-MM THK)
43.	130-3595	[1]	PIN AS
44.	147-3400	[2]	SPINDLE
45.	0S-1592	[2]	BOLT (5/8-11X1.25-IN)
46.	2G-5667	[2]	RETAINER
47.	131-3740 Y	[1]	LINK GP-STEERING
48.	134-1081	[1]	AXLE AS-FRONT
49.	2G-8631	[4]	BUSHING
50.	131-4428	[2]	BUSHING
51.	8X-3434	[1]	ARM AS-LEANING (LH)
52.	146-1842	[1]	BUSHING
53.	146-1843	[1]	BUSHING
54.	8W-6476	[1]	PIN
56.	8X-3435	[1]	ARM AS-LEANING (RH)
57.	146-1842	[1]	BUSHING
58.	146-1843	[1]	BUSHING
59.	8W-6497	[1]	PIN
	B		USE AS REQUIRED
	M		METRIC PART
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#SEBP32940388

333-9308: BASE GP-OIL FILTER

BASE GP-OIL FILTER

333-9308 BASE GP-OIL FILTER -POWER TRAIN
S/N ASD192-UP
PART OF 333-6437 FILTER GP-OIL

i03338781 SEBP3294

For full view, you need register

Parts for your 160H MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3T-9549	[1]	ADAPTER
2.	7G-4998	[1]	SPOOL-BYPASS
3.	164-7577 Y	[1]	SWITCH GP-BYPASS (POWER TRAIN OIL FILTER)
4.	334-2679	[1]	SPRING
5.	334-2680	[1]	SPRING
6.	5P-7815	[1]	SEAL-O-RING
7.	6V-5050	[1]	SEAL-O-RING
8.	9S-8008	[1]	PLUG (1-1/16-12-THD)

			PARTS SHOWN IN GRAPHIC(S) WITHOUT A REFERENCE NUMBER ARE NOT SERVICED SEPARATELY
	Y		SEPARATE ILLUSTRATION

#SEBP32940389

180-9146: CASE & PARTS GP-TRANSMISSION

CASE & PARTS GP-TRANSMISSION

180-9146 CASE & PARTS GP-TRANSMISSION
S/N BSW1-659
PART OF 160-2198 TRANSMISSION AR

i01507037 SEBP3294

1809146 CASE & PARTS GP-TRANSMISSION Parts scheme

For full view, you need register

Parts for your 160H MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	178-9158	[1]	CASE AS
	7T-6496	[7]	PLUG
	8M-6521	[2]	DOWEL
2.	6Y-5728	[1]	COVER AS-TRANSMISSION
	7T-6496	[1]	PLUG
3.	6V-1820 M	[35]	BOLT (M10X1.5X30-MM)
4.	8T-5436 M	[2]	BOLT (M10X1.5X130-MM)
5.	9S-4185	[2]	PLUG (3/4-16-THD)
6.	3K-0360	[9]	SEAL-O-RING
7.	2J-0157	[1]	SEAL-O-RING
8.	1U-8846		SEALANT-GASKET (15ML)
9.	8T-6765	[1]	PLUG-PIPE (1/4-18-THD)
10.	5M-6200	[1]	SEAL-O-RING
11.	8E-1133	[1]	TUBE AS
12.	6L-1650	[1]	SEAL-O-RING
13.	6V-5217 M	[13]	BOLT (M8X1.25X20-MM)
14.	5P-3863	[5]	SEAL-O-RING
15.	9W-1454	[5]	COVER
16.	8S-9129	[1]	FILTER-MAGNETIC (TRANSMISSION OIL)
17.	8S-9130	[1]	SCREEN-SUCTION (TRANSMISSION OIL)
18.	4M-6108	[2]	RACE-BEARING OUTER
19.	148-1925	[2]	VALVE-RELIEF
20.	9X-4609	[2]	SEAL-O-RING
21.	9W-7038	[1]	RING-SNAP
22.	6V-3940 M	[4]	BOLT (M8X1.25X25-MM)
23.	6Y-9763	[1]	GEAR AS
	4K-8603	[1]	PLUG-CUP
24.	2S-3029	[1]	BALL BEARING
25.	9W-6465	[1]	RETAINER-BEARING
26.	9S-4190	[5]	PLUG-O-RING (7/8-14-THD)
27.	2M-9780	[6]	SEAL-O-RING
28.	9S-4191	[1]	PLUG (9/16-18-THD)
29.	3J-1907	[2]	SEAL-O-RING
30.	8T-4121	[13]	WASHER-HARD (11X21X2.5-MM THK)
31.	190-1684	[1]	PLATE AS
32.	6V-8212 M	[1]	BOLT (M10X1.5X16-MM)
33.	5P-4483	[1]	PLUG
34.	7M-8485	[4]	SEAL-O-RING
35.	6V-7981 M	[5]	BOLT (M10X1.5X70-MM)
36.	6V-4248 M	[8]	BOLT (M10X1.5X25-MM)
37.	9S-8006	[1]	PLUG (7/8-14-THD)
38.	9S-8005	[2]	PLUG (3/4-16-THD)
39.	4M-6109	[4]	RACE-ROLLER BEARING
40.	5P-3924	[2]	RACE-BEARING OUTER
41.	9M-2042	[1]	RACE-BEARING OUTER
42.	191-3680	[1]	COVER AS
	4F-2609	[2]	DOWEL
43.	2H-6489	[1]	RACE-BEARING OUTER
44.	198-6421	[1]	HARNESS AS-TRANSMISSION
	155-2255	[1]	KIT-CONNECTING PLUG (12-PIN)
			(INCLUDES PLUG AS & WEDGE)
	155-2270	[5]	KIT-CONNECTING PLUG (2-PIN)
			(INCLUDES PLUG AS & WEDGE)
45.	191-9256	[2]	CLIP
46.	8T-4137 M	[4]	BOLT (M10X1.5X20-MM)
48.	183-8597 Y	[2]	SENSOR GP-SPEED (TMSN INTERMEDIATE SPEED)
48A.	183-8597 Y	[1]	SENSOR GP-SPEED (TMSN INPUT SPEED)
48B.	183-8597 Y	[2]	SENSOR GP-SPEED (TRANSMISSION OUTPUT)
49.	201-0387	[1]	CLIP AS
50.	8T-4133 M	[1]	NUT (M10X1.5-THD)
51.	143-5373	[1]	GUARD AS
52.	5P-9299	[3]	CLIP (LOOP)
53.	3E-8700 Y	[1]	SENSOR GP-TEMPERATURE (TRANSMISSION OIL)
54.	6V-3822 M	[2]	BOLT (M10X1.5X35-MM)
55.	9S-4181	[3]	PLUG (1-5/16-12-THD)
56.	1B-5174	[1]	PLUG-PIPE
57.	113-7745	[1]	PLATE AS
	8T-3490 M	[2]	NUT-WELD (M10X1.5-THD)
58.	6D-3479	[1]	CLIP (LOOP)
59.	206-3713	[1]	PLATE AS
60.	145-8039	[3]	LOCK
61.	133-5631	[1]	PLUG
62.	5F-1678	[1]	SEAL-O-RING
63.	6V-5219 M	[4]	BOLT (M8X1.25X40-MM)
64.	190-5212	[1]	ROTOR
65.	6V-8202 M	[4]	BOLT-SOCKET HEAD (M8X1.25X16-MM)
66.	130-5300	[3]	CLIP
67.	206-3714	[1]	PLATE
68.	6V-2317 M	[2]	BOLT (M8X1.25X30-MM)
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

Information:

ELECTRICAL AND STARTING SYSTEM

WIRING GP

Engine News

270-5051 Repair Kit (Electrical Connectors) Available for Repairs to Wiring Harnesses with Ampseal 16 and A4E 2 Connectors {0709, 1408}
2006/03/20

Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2010/05/13

Special Instruction

Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}

Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}

Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}

Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}

Tool Operating Manual

Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}

Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}

Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}

Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

Testing and Adjusting

Electric Starting System - Test
3176C and 3196 Engines for Caterpillar Built Machines

Troubleshooting

CID 0168 FMI 02 System Voltage intermittent/erratic
3176C and 3196 Engines for Caterpillar Built Machines

CID 0168 FMI 01 System Voltage Low
3176C and 3196 Engines for Caterpillar Built Machines

CID 0168 FMI 00 System Voltage High
3176C and 3196 Engines for Caterpillar Built Machines

CID 0545 FMI 05 Ether Start Relay open/short to +batt
3176C and 3196 Engines for Caterpillar Built Machines

CID 0291 FMI 05 Engine Cooling Fan Solenoid open circuit
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

CID 0291 FMI 06 Engine Cooling Fan Solenoid short to ground
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

CID 0545 FMI 06 Ether Start Relay short to ground
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

Sensors and Electrical Connectors
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

Electrical Connectors - Inspect
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0100 FMI 03 Engine Oil Pressure open/short to +batt
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

CID 0100 FMI 04 Engine Oil Pressure short to ground
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

CID 0172 FMI 03 Intake Manifold Air Temp open/short to +batt
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0172 FMI 04 Intake Manifold Air Temp short to ground
3176C and 3196 Engines for Caterpillar Built Machines

CID 0174 FMI 03 Fuel Temperature open/short to +batt
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

CID 0174 FMI 04 Fuel Temperature short to ground
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0262 FMI 04 5 Volt Sensor DC Power Supply short to ground
3176C and 3196 Engines for Caterpillar Built Machines

CID 0273 FMI 03 Turbo Outlet Pressure open/short to +batt
3176C and 3196 Engines for Caterpillar Built Machines

CID 0273 FMI 04 Turbo Outlet Pressure short to ground
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

CID 0274 FMI 03 Atmospheric Pressure open/short to +batt
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

CID 0274 FMI 04 Atmospheric Pressure short to ground
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

Engine Pressure Sensor Open or Short Circuit - Test
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0041 FMI 04 8 Volt DC Supply short to ground
3176C and 3196 Engines for Caterpillar Built Machines

CID 0248 FMI 09 Cat Data Link not communicating
3176C and 3196 Engines for Caterpillar Built Machines

CID 0283 FMI 05 Filter Restrict Lamp open/short to +batt
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

Air Filter Restriction Lamp - Test
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

Engine Shutdown Switch Circuit - Test
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

Throttle Position Sensor Circuit - Test
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

Digital Sensor Supply Circuit - Test
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

Engine Cooling Fan Bypass Solenoid Circuit - Test
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 1076 FMI 05 Engine Cooling Fan Bypass Solenoid open circuit
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 1076 FMI 06 Engine Cooling Fan Bypass Solenoid short to ground
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0091 FMI 08 Throttle Position signal abnormal
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0283 FMI 06 Filter Restrict Lamp short to ground
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0548 FMI 06 Throttle Lock Lamp short
3176C and 3196 Engines for Caterpillar Built Machines

CID 0548 FMI 05 Throttle Lock Lamp open circuit
3176C and 3196 Engines for Caterpillar Built Machines

CID 0094 FMI 03 Fuel Pressure open/short to +batt
3176C and 3196 Engines for Caterpillar Built Machines

CID 0094 FMI 04 Fuel Pressure short to ground
3176C and 3196 Engines for Caterpillar Built Machines

CID 0110 FMI 03 Engine Coolant Temperature open/short to +batt
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0110 FMI 04 Engine Coolant Temperature short to ground
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

CID 0267 FMI 02 Incorrect Engine Shutdown Switch inputs
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0600 FMI 03 Hydraulic Oil Temperature open/short to +batt
3176C and 3196 Engines for Caterpillar Built Machines

CID 0600 FMI 04 Hydraulic Oil Temperature short to ground
3176C and 3196 Engines for Caterpillar Built Machines

CID 0041 FMI 03 8 Volt DC Supply short to +batt
3176C and 3196 Engines for Caterpillar Built Machines

CID 0190 FMI 11 Engine Speed Sensor mechanical failure
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0342 FMI 11 Secondary Engine Speed Sensor mechanical failure
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

Sensors and Electrical Connectors
3176C and 3196 Engines for Caterpillar Built Machines

Engine Pressure Sensor Open or Short Circuit - Test
3176C and 3196 Engines for Caterpillar Built Machines

5 Volt Engine Pressure Sensor Supply Circuit - Test
3176C and 3196 Engines for Caterpillar Built Machines

Throttle Position Sensor Circuit - Test
3176C and 3196 Engines for Caterpillar Built Machines

Digital Sensor Supply Circuit - Test
3176C and 3196 Engines for Caterpillar Built Machines

Electrical Power Supply Circuit - Test
3176C and 3196 Engines for Caterpillar Built Machines

CID 0788 FMI 02 Loss of Engine Retarder Selector Switch Signal
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

Compression Brake Lamp Circuit - Test
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 1586 FMI 05 Retarder Indicator Lamp open circuit
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 1586 FMI 06 Retarder Indicator Lamp short to ground
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0290 FMI 03 Engine Fan Pump Pressure open/short to +batt
3176C and 3196 Engines for Caterpillar Built Machines

CID 0290 FMI 04 Engine Fan Pump Pressure short to ground
3176C and 3196 Engines for Caterpillar Built Machines

Cat Data Link Circuit - Test
3176C and 3196 Engines for Caterpillar Built Machines

Engine Fan Control Solenoid Circuit - Test
3176C and 3196 Engines for Caterpillar Built Machines

Throttle Lock Switch Circuit - Test
3176C and 3196 Engines for Caterpillar Built Machines

Throttle Lock Lamp Circuit - Test
3176C and 3196 Engines for Caterpillar Built Machines

Sensors and Electrical Connectors
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

Digital Sensor Supply Circuit - Test
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

Engine Pressure Sensor Open or Short Circuit - Test
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

Throttle Position Sensor Circuit - Test
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

CID 1582 FMI 03 Trans Lube Oil Temp Sensor open/short to +batt
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

CID 1582 FMI 04 Trans Lube Oil Temp Sensor short to ground
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

CID 1589 FMI 03 Turbo Inlet Air Pressure Sensor open/shrt to +bat
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

Air Filter Restriction Lamp - Test
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

Engine Shutdown Switch Circuit - Test
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

Engine Fan Control Solenoid Circuit - Test
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

CID 0190 FMI 02 Loss of Engine Speed Signal
3176C and 3196 Engines for Caterpillar Built Machines

Engine Fan Control Solenoid Circuit - Test
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

Sensors and Electrical Connectors
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

Engine Shutdown Switch Circuit - Test
3176C and 3196 Engines for Caterpillar Built Machines

CID 0275 FMI 03 Right Turbo Inlet Pressure open/short to +batt
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0275 FMI 04 Right Turbo Inlet Pressure short to ground
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0485 FMI 05 Engine Fan Rev Solenoid open circuit
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

CID 0485 FMI 06 Engine Fan Rev Solenoid short to ground
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

Engine Fan Reversing Solenoid Circuit - Test
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

CID 0342 FMI 02 Loss of Secondary Engine Speed signal
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0486 FMI 02 Engine Fan Reverse Switch inputs incorrect
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

Engine Speed/Timing Sensor Circuit - Test
3176C and 3196 Engines for Caterpillar Built Machines

CID 0485 FMI 03 Engine Fan Rev Solenoid short to +batt
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

CID 0485 FMI 04 Engine Fan Rev Solenoid short to ground
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

Engine Wiring Information
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 0262 FMI 03 5 Volt Sensor DC Power Supply short to +batt
3176C, 3196 and 3406E Engines for 725, 730, 735, 740, and 740 Ejector Articulated Trucks

CID 1589 FMI 04 Turbo Inlet Air Pressure Sensor short to ground
3176C, 3196 and 3406E Engines for Caterpillar Built Machines

Engine Shutdown Switch Circuit - Test
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader

Service Magazine

Dielectric Grease Should Not Be Used in Electrical Connectors {1408, 7553}
2012/05/04

Service of the Machined Terminals and the Stamped and Formed Terminals {7553}
2006/11/13

Updated Instruction For The Bypass Harness {0785, 1408}
2008/03/17

Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2010/05/12

Striped Wire Is Replaced With Improved Ink Jet Identification for Legacy (Parts Service) Wire harnesses {1408}
2012/06/08

Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553, 7556}
2012/05/08

Information On Battery Cables and Wire Assemblies for Assembling at Dealer Site {4459}
2012/09/21