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359-9767 KIT-ENGINE OVERHAUL S/N CTL1-UP FOR USE WITH 196-2211 ENGINE AR, TOP END OVERHAUL FIELD INSTALLATION G3516


SERVICE EQUIPMENT AND SUPPLIES
KIT-REBUILD
GASKET & SEAL KITS
BASIC ENGINE
LIFTING GP-ENGINE
MOUNTING GP-ALTERNATOR
MOUNTING GP-ENGINE
COUPLING GP
PAN GP-OIL

GENERATOR SET G3516 GENERATOR SET CSZ
 G3516 Generator Set CSZ00001-UP SEBP3374 G3516 CSZ   (2000)

SERVICE EQUIPMENT AND SUPPLIES

KIT-REBUILD
20R-0296 KIT-ENGINE OVERHAUL
359-9746 KIT-ENGINE OVERHAUL
359-9767 KIT-ENGINE OVERHAUL
452-9914 KIT-ENGINE OVERHAUL
452-9915 KIT-ENGINE OVERHAUL
440-9247 KIT-FRONT COVER GASKET
 

#SEBP33740150
 

359-9767: KIT-ENGINE OVERHAUL

359-9767 KIT-ENGINE OVERHAUL
S/N CTL1-UP
FOR USE WITH 196-2211 ENGINE AR, TOP END OVERHAUL
FIELD INSTALLATION
i03912145 SEBP3374
  For full view, you need register

Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  177-4166 [2] CARTRIDGE GP-TURBOCHARGER  
  247-4573 [16] CYLINDER HEAD GP  
  212-8177 [1] PUMP GP-WATER  
   
  325-1410 [64] SEAL AS-WATER  
  325-1412 [64] SEAL AS-WATER  
   
  1S-5772 [2] GASKET  
  2W-0752 [1] GASKET  
  4L-8149 [2] GASKET  
  4W-9027 [1] GASKET  
  4W-9723 [1] GASKET  
  7E-3772 [1] GASKET  
  7N-5089 [16] GASKET  
  8N-0392 [1] GASKET  
  230-1072 [2] GASKET  
  252-8374 [4] GASKET  
  110-6991 [16] GASKET-CYLINDER HEAD  
  2W-7873 [2] GASKET-EXHAUST  
  153-8455 [16] GASKET-MANIFOLD  
  144-5692 [16] GASKET-PLATE  
  8N-3640 [2] RING-RETAINING  
  135-2651 [1] SEAL  
  154-7477 [33] SEAL  
  165-7667 [4] SEAL  
  166-3639 [2] SEAL  
  228-9673 [4] SEAL  
  272-0757 [2] SEAL-VALVE COVER  
  272-0758 [14] SEAL  
  272-0759 [16] SEAL  
  229-5332 [16] SEAL  
  179-2960 [16] SEAL-INTEGRAL  
  198-6067 [6] SEAL-INTEGRAL  
  204-9598 [16] SEAL-INTEGRAL  
  2J-0157 [2] SEAL-O-RING  
  3J-7354 [32] SEAL-O-RING  
  5H-6734 [1] SEAL-O-RING  
  5P-0840 [3] SEAL-O-RING  
  6V-4589 [1] SEAL-O-RING  
  6V-5055 [1] SEAL-O-RING  
  6V-5066 [2] SEAL-O-RING  
  6V-5101 [16] SEAL-O-RING  
  6V-5134 [4] SEAL-O-RING  
  6V-6809 [1] SEAL-O-RING  
  6V-9769 [16] SEAL-O-RING  
  033-6031 [4] SEAL-O-RING  
  125-1372 [1] SEAL-O-RING  
  149-5462 [1] SEAL-O-RING  
  174-4454 [1] SEAL-O-RING  
  214-7568 [6] SEAL-O-RING  
  R   REMANUFACTURED PART MAY BE AVAILABLE
 

#SEBP33740151
 

452-9914: KIT-ENGINE OVERHAUL

452-9914 KIT-ENGINE OVERHAUL -SINGLE CYLINDER HEAD
S/N CSZ1-UP
FOR USE WITH @@@@@206-1556@@@@@
FIELD INSTALLATION
i05735393 SEBP3374
  For full view, you need register

Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  191-6766 [2] GUIDE-VALVE (INLET)  
  206-1545 AB GUIDE-VALVE (0.508-MM OS, INLET)  
  206-1544 AB GUIDE-VALVE (0.25-MM OS, INLET)  
  255-0897 [2] GUIDE-VALVE (EXHAUST)  
  255-1261 AB GUIDE-VALVE (0.25-MM OS, EXHAUST)  
  255-1262 AB GUIDE-VALVE (0.508-MM OS, EXHAUST)  
  191-6760 [2] INSERT-VALVE SEAT (EXHAUST)  
  206-1546 AB INSERT-VALVE SEAT (0.25-MM OS, EXHAUST)  
  206-1547 AB INSERT-VALVE SEAT (0.51-MM OS, EXHAUST)  
  322-3658 AB INSERT-VALVE SEAT (0.76-MM OS, EXHAUST)  
  257-9166 [2] INSERT-VALVE SEAT (INLET)  
  257-9168 AB INSERT-VALVE SEAT (0.25-MM OS, INLET)  
  257-9169 AB INSERT-VALVE SEAT (0.51-MM OS, INLET)  
  311-4018 AB INSERT-VALVE SEAT (0.76-MM OS, INLET)  
  2A-4429 [8] LOCK-RETAINER  
  3B-0623 [5] PLUG-CUP  
  3B-0645 [5] PLUG-CUP  
  197-6999 [4] ROTOCOIL AS  
  3J-7354 [2] SEAL-O-RING  
  7N-1903 [4] SPRING-VALVE INNER  
  7N-1904 [4] SPRING-VALVE OUTER  
  500-8527 [2] VALVE-EXHAUST  
  468-8824 [2] VALVE-INLET  
  209-0962 [4] WASHER (17.8X45X7.29-MM THK)  
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
 

#SEBP33740152
 

452-9915: KIT-ENGINE OVERHAUL

452-9915 KIT-ENGINE OVERHAUL -SINGLE CYLINDER HEAD
S/N CTL1-UP
FOR USE WITH @@@@@206-1561@@@@@
FIELD INSTALLATION
i05735400 SEBP3374
  For full view, you need register

Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  191-6766 [2] GUIDE-VALVE (INLET)  
  206-1544 AB GUIDE-VALVE (0.25-MM OS, INLET)  
  206-1545 AB GUIDE-VALVE (0.508-MM OS, INLET)  
  255-0897 [2] GUIDE-VALVE (EXHAUST)  
  255-1261 AB GUIDE-VALVE (0.25-MM OS, EXHAUST)  
  255-1262 AB GUIDE-VALVE (0.508-MM OS, EXHAUST)  
  191-6760 [2] INSERT-VALVE SEAT (EXHAUST)  
  206-1546 AB INSERT-VALVE SEAT (0.25-MM OS, EXHAUST)  
  206-1547 AB INSERT-VALVE SEAT (0.51-MM OS, EXHAUST)  
  322-3658 AB INSERT-VALVE SEAT (0.76-MM OS, EXHAUST)  
  266-8718 [2] INSERT-VALVE SEAT (INLET)  
  266-8719 AB INSERT-VALVE SEAT (0.25-MM OS, INLET)  
  266-8720 AB INSERT-VALVE SEAT (0.508-MM OS, INLET)  
  2A-4429 [8] LOCK-RETAINER  
  3B-0623 [5] PLUG-CUP  
  3B-0645 [5] PLUG-CUP  
  197-6999 [4] ROTOCOIL AS  
  214-7566 [2] SEAL-O-RING  
  7N-1903 [4] SPRING-VALVE INNER  
  7N-1904 [4] SPRING-VALVE OUTER  
  500-8527 [2] VALVE-EXHAUST  
  468-8824 [2] VALVE-INLET  
  209-0962 [4] WASHER (17.8X45X7.29-MM THK)  
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
 

#SEBP33740153
 

440-9247: KIT-FRONT COVER GASKET

440-9247 KIT-FRONT COVER GASKET
S/N CSZ1-UP
CONTAINS THE GASKETS, SEALS, & BENDABLE LOCKS TO REINSTALL THE FRONT COVER. THIS KIT DOES NOT INCLUDE THE OIL PAN GASKET
FOR USE WITH @@@@@196-2205@@@@@
FIELD INSTALLATION
i05633910 SEBP3374
  For full view, you need register

Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  4N-1320 [1] GASKET (ADAPTER)  
  497-3911 [2] GASKET (COVER)  
  3P-6061 [2] GASKET  
  7J-8114 [1] GASKET  
  7N-3049 [1] GASKET  
  7N-3368 [1] GASKET (REAR)  
  7N-4932 [1] GASKET (ELBOW)  
  1S-5772 [2] GASKET  
  6V-0405 [4] SEAL-BONDED  
  436-1478 [1] SEAL-CRANKSHAFT (CLOCKWISE ROTATION)  
  5F-9657 [2] SEAL-O-RING  
  5H-6734 [1] SEAL-O-RING  
  5P-0840 [4] SEAL-O-RING  
  5P-4892 [2] SEAL-O-RING  
  6V-3348 [7] SEAL-O-RING  
  6V-5066 [3] SEAL-O-RING  
  6V-8260 [2] SEAL-O-RING  
  235-3546 [4] SEAL-O-RING  
  259-4598 [6] SEAL-O-RING  
  298-6387 [1] SEAL-O-RING  
  259-4600 [1] SEAL-O-RING  
  6V-5101 [1] SEAL-O-RING  
  6V-1454 [2] SEAL-O-RING  
  8J-6775 [4] SEAL-THREAD  
   
    FOR A LIST OF RELATED PARTS THAT REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT
   
    HTTPS://DEALER.CAT.COM/RELATED
 

#SEBP33740154
 

4W-5450: LIFTING GP-ENGINE

4W-5450 LIFTING GP-ENGINE
S/N CTL1-UP
i00379663 SEBP3374
4W5450 LIFTING GP-ENGINE Parts scheme
  For full view, you need register

Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6W-6672 [4] SPACER (10.5X20X38-MM THK)  
2. 4W-5887 [2] BRACKET AS  
3. 5P-4255 [2] BOLT-LOCKING (3/8-16X1-IN)  
4. 0T-0573 [4] BOLT (3/8-16X2.75-IN)  
5. 5M-2894 [4] WASHER-HARD (10.2X18.5X2.5-MM THK)  
6. 7N-2326 [2] EYE-LIFTING  
7. 7N-2328 [4] DOWEL  
8. 155-0726 [2] BRACKET AS  
 

#SEBP33740155
 

7E-4836: MOUNTING GP-ALTERNATOR

7E-4836 MOUNTING GP-ALTERNATOR
S/N CSZ1-UP
Type 1
AN ATTACHMENT
i00090736 SEBP3374
7E4836 MOUNTING GP-ALTERNATOR Parts scheme
  For full view, you need register

Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1S-4589 [1] ROD  
2. 4P-5211 C [1] SUPPORT-ALTERNATOR  
3. 7E-4839 [1] PULLEY (8-GROOVE)  
4. 7E-4840 [1] PULLEY AS  
4A. 053-5065 [1] SLEEVE  
  7E-4838 [1] PULLEY (8-GROOVE)  
5. 141-7116 [1] BELT-SERPENTINE (ALTERNATOR)  
6. 7N-2597 [1] SPACER (13.5X25.4X8.08-MM THK)  
7. 8S-5383 [1] BLOCK  
8. 235-2484 [1] SEAL-LIP TYPE  
9. 0S-1571 [4] BOLT (3/8-16X1.75-IN)  
10. 1A-0168 [1] BOLT (1/2-13X7.5-IN)  
11. 1A-1460 [2] BOLT (1/2-13X2-IN)  
12. 1D-4586 C [1] BOLT (5/8-11X3.5-IN)  
13. 1F-7958 C [2] NUT-FULL (1/2-13-THD)  
14. 3K-2889 C [1] LOCKNUT (5/8-11-THD)  
15. 4K-0367 [2] NUT-FULL (5/8-11-THD)  
16. 5P-8245 [4] WASHER-HARD (13.5X25.5X3-MM THK)  
17. 5P-8247 C [3] WASHER-HARD (17X32X3.5-MM THK)  
18. 7B-3235 [2] BOLT (1/2-13X1.375-IN)  
19. 7D-9766 [1] BOLT (1/2-13X4.25-IN)  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP33740156
 

7E-4836: MOUNTING GP-ALTERNATOR

7E-4836 MOUNTING GP-ALTERNATOR
S/N CSZ1-UP
Type 2
AN ATTACHMENT
i02188088 SEBP3374
7E4836 MOUNTING GP-ALTERNATOR Parts scheme
  For full view, you need register

Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 252-6498 C [1] ROD  
2. 4P-5211 [1] SUPPORT-ALTERNATOR  
3. 7E-4839 [1] PULLEY (8-GROOVE)  
4. 7E-4840 [1] PULLEY AS  
4A. 053-5065 [1] SLEEVE  
  7E-4838 [1] PULLEY (8-GROOVE)  
5. 141-7116 [1] BELT-SERPENTINE (ALTERNATOR)  
6. 7N-2597 [1] SPACER (13.5X25.4X8.08-MM THK)  
7. 252-6464 C [1] BLOCK  
8. 235-2484 [1] SEAL-LIP TYPE  
9. 0S-1571 [4] BOLT (3/8-16X1.75-IN)  
10. 1A-0168 [1] BOLT (1/2-13X7.5-IN)  
11. 1A-1460 [2] BOLT (1/2-13X2-IN)  
12. 1D-4586 [1] BOLT (5/8-11X3.5-IN)  
13. 1F-7958 [2] NUT-FULL (1/2-13-THD)  
14. 3K-2889 [1] LOCKNUT (5/8-11-THD)  
15. 2J-3506 C [2] NUT-FULL (3/4-10-THD)  
16. 5P-8245 [4] WASHER-HARD (13.5X25.5X3-MM THK)  
17. 5P-8247 C [1] WASHER-HARD (17X32X3.5-MM THK)  
18. 7B-3235 [2] BOLT (1/2-13X1.375-IN)  
19. 7D-9766 [1] BOLT (1/2-13X4.25-IN)  
20. 5P-8248 C [2] WASHER-HARD (20X36.5X3.5-MM THK)  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP33740157
 

155-1390: MOUNTING GP-ENGINE

155-1390 MOUNTING GP-ENGINE
S/N CSZ1-UP
FOR USE WITH POWER MODULES
AN ATTACHMENT
i00991657 SEBP3374
1551390 MOUNTING GP-ENGINE Parts scheme
  For full view, you need register

Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 114-0254 [1] ISOLATOR  
2. 6V-8188 [2] NUT (1/2-13-THD)  
3. 7X-0325 [2] BOLT (1/2-13X2.5-IN)  
4. 8T-4223 [4] WASHER-HARD (13.5X25.5X3-MM THK)  
 

#SEBP33740158
 

5N-8877: MOUNTING GP-ENGINE FLEXIBLE

5N-8877 MOUNTING GP-ENGINE FLEXIBLE
S/N CSZ1-UP
AN ATTACHMENT
i00389115 SEBP3374
5N8877 MOUNTING GP-ENGINE FLEXIBLE Parts scheme
  For full view, you need register

Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 153-3864 [8] MOUNT AS  
2. 5P-7197 [8] WASHER (17X45X6-MM THK)  
 

#SEBP33740159
 

7C-4711: PAN GP-OIL

7C-4711 PAN GP-OIL
S/N CTL1-UP
i00407506 SEBP3374
7C4711 PAN GP-OIL Parts scheme
  For full view, you need register

Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9Y-3082 Y [1] PAN GP-OIL  
2. 7E-2632 [1] GASKET-OIL PAN  
3. 5M-2894 [52] WASHER-HARD (10.2X18.5X2.5-MM THK)  
4. 0L-1143 [18] BOLT (3/8-16X2.5-IN)  
5. 0T-0065 [50] BOLT (3/8-16X3.5-IN)  
6. 7W-0129 [1] FLANGE  
7. 6V-5101 [1] SEAL-O-RING  
8. 3P-0654 [1] SEAL-O-RING  
9. 0S-1588 [2] BOLT (3/8-16X1.25-IN)  
10. 8M-9124 [18] WASHER (10X22.5X8-MM THK)  
  Y   SEPARATE ILLUSTRATION
 

Information:

Special Instruction
Using Caterpillar Replacement Thread Inserts {0676}
Using Caterpillar Replacement Thread Inserts {0676}
1U-8846 Gasket Sealant Has Been Removed From 3N-5904 Gear Seal Kit {1000, 7000}
1U-8846 Gasket Sealant Has Been Removed From 3N-5904 Gear Seal Kit {1000, 7000}
Service Magazine
An Air Conditioner Kit for Use When Servicing the Air Conditioning System Is Now Available {7320, 7320}
2012/08/24

Caterpillar Parts SIS Catalog G3516 :

359-9746 KIT-ENGINE OVERHAUL
20R-0296 KIT-ENGINE OVERHAUL
20R-0154 KIT-ENGINE OVERHAUL
20R-0152 KIT-ENGINE OVERHAUL
566-8172 KIT-ENGINE GASKET
454-9181 KIT-ENGINE GASKET
KIT-ENGINE GASKET
454-9093 KIT-ENGINE GASKET
454-9092 KIT-ENGINE GASKET
452-9914 KIT-ENGINE OVERHAUL
452-9915 KIT-ENGINE OVERHAUL
440-9247 KIT-FRONT COVER GASKET
LIFTING GP-ENGINE
4W-5450 LIFTING GP-ENGINE
MOUNTING GP-ALTERNATOR
7E-4836 MOUNTING GP-ALTERNATOR
MOUNTING GP-ALTERNATOR
7E-4836 MOUNTING GP-ALTERNATOR
MOUNTING GP-ENGINE
155-1390 MOUNTING GP-ENGINE
MOUNTING GP-ENGINE FLEXIBLE
5N-8877 MOUNTING GP-ENGINE FLEXIBLE

Truck sale:

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