ELECTRICAL AND STARTING SYSTEM
WIRING GPELECTRICAL AND STARTING SYSTEM
WIRING GP#SEBP33741030
154-3851: WIRING GP-ENGINE
Parts for your G3516 GENERATOR SET:
CATERPILLAR SIS#SEBP33741031
166-8368: WIRING GP-ENGINE
166-8368 WIRING GP-ENGINE
S/N CSZ1-UP
ENGINE SENSORS AND GOVERNOR CONTROLS
FOR USE WITH 820-FRAME
AN ATTACHMENT
S/N CSZ1-UP
ENGINE SENSORS AND GOVERNOR CONTROLS
FOR USE WITH 820-FRAME
AN ATTACHMENT
Parts for your G3516 GENERATOR SET:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 166-8369 | [1] | HARNESS AS-WIRING (ENGINE SENSORS) | ||
| 186-3736 | [34] | SOCKET-CONNECTOR (16-GA TO 18-GA) | ||
| 3S-2093 | [20] | STRAP-CABLE | ||
| 5N-9067 | [1] | COLLAR | ||
| 5N-9072 | [1] | CLIP | ||
| 5N-9117 | [1] | ADAPTER | ||
| 6I-4348 | [1] | BOOT (40-PIN) | ||
| 8L-8413 | [9] | STRAP-CABLE (WHITE) | ||
| 8T-6342 B | TUBE-HEAT SHRINK (3.2-MM DIA)(39-CM) | |||
| 8T-9834 | [1] | PLUG AS-CONNECTOR (40-PIN) | ||
| 3E-4367 | [1] | RING-RETAINING | ||
| 3E-8557 M | [1] | BOLT (M5X0.8X39.37-MM) | ||
| 9X-3132 | [2] | SEAL-CONNECTOR (40-PIN) | ||
| 062-5388 | [1] | LOCKNUT (1-11-1/2-THD) | ||
| 109-3038 | [32] | END-WIRE (16-GA) | ||
| 134-6258 E | CABLE-ELECTRICAL (16-GA)(1332-CM) | |||
| 166-8370 | [1] | HARNESS AS-WIRING (GOVERNOR CONTROLS) | ||
| 5N-9067 | [1] | COLLAR | ||
| 5P-6009 EJ | TUBE-HEAT SHRINK (9.52-MM DIA)(10-CM) | |||
| 8L-8413 | [2] | STRAP-CABLE (WHITE) | ||
| 8T-6342 E | TUBE-HEAT SHRINK (3.2-MM DIA)(13-CM) | |||
| 109-3038 | [11] | END-WIRE (16-GA) | ||
| 109-3039 | [8] | END-WIRE (12-GA) | ||
| 109-8220 | [1] | END-WIRE (10-GA) | ||
| 134-6258 E | CABLE-ELECTRICAL (16-GA)(425-CM) | |||
| 140-3062 | [1] | PLUG AS-CONNECTOR | ||
| B | USE AS REQUIRED | |||
| E | ORDER BY THE CENTIMETER | |||
| J | ORDER BY THE DECIMETER | |||
| M | METRIC PART | |||
#SEBP33741032
172-1613: WIRING GP-ENGINE
172-1613 WIRING GP-ENGINE
S/N CTL1-UP
S/N CTL1-UP
Parts for your G3516 GENERATOR SET:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 4P-7429 | [3] | CLIP (LADDER) | |
| 2. | 5V-7095 | [1] | BRACKET | |
| 3. | 101-3625 | [1] | CLIP | |
| 4. | 104-6202 | [3] | CLIP (LADDER) | |
| 5. | 172-1612 | [1] | HARNESS AS-WIRING (GAS SHUTOFF VALVE) | |
| 6. | 0S-1594 | [1] | BOLT (3/8-16X1-IN) | |
| 7. | 5M-2894 | [1] | WASHER-HARD (10.2X18.5X2.5-MM THK) | |
| 8. | 9S-8752 | [1] | NUT-FULL (3/8-16-THD) | |
| 9. | 9X-6772 | [7] | STRAP-CABLE |
#SEBP33741033
244-5513: WIRING GP-ENGINE
244-5513 WIRING GP-ENGINE
S/N CSZ1-UP
FOR USE WITH AIR, FUEL RATIO CONTROL SYSTEM
AN ATTACHMENT
S/N CSZ1-UP
FOR USE WITH AIR, FUEL RATIO CONTROL SYSTEM
AN ATTACHMENT
Parts for your G3516 GENERATOR SET:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 244-5512 | [1] | HARNESS AS-WIRING | |
| 9X-1339 | [1] | RECEPTACLE AS-CONNECTOR (40-PIN) | ||
| 7N-9742 | [1] | PLUG AS-CONNECTOR (24-PIN) | ||
| 186-3735 | [31] | PIN-CONNECTOR (16-GA TO 18-GA) | ||
| 186-3736 | [11] | SOCKET-CONNECTOR (16-GA TO 18-GA) | ||
| 8T-8737 | [9] | PLUG-SEAL | ||
| 5P-6009 D | TUBE-HEAT SHRINK (9.52-MM DIA)(0.4-M) | |||
| 8T-6342 E | TUBE-HEAT SHRINK (3.2-MM DIA)(98-CM) | |||
| 3E-1802 | [1] | PLUG AS-CONNECTOR | ||
| 3B-3638 | [2] | BOOT | ||
| 155-2270 | [1] | KIT-CONNECTING PLUG (2-PIN) | ||
| 155-2260 | [3] | KIT-CONNECTING PLUG (3-PIN) | ||
| (EACH PLUG KIT INCLUDES PLUG AS, WEDGE & INTERFACE SEAL) | ||||
| 2L-8071 | [2] | TERMINAL-RING (10-GA TO 12-GA, 1/2-IN SCREW) | ||
| 2L-8065 | [2] | TERMINAL-RING (10-GA TO 12-GA, NO. 8 SCREW) | ||
| 2. | 9X-6772 B | [25] | STRAP-CABLE | |
| 3. | 4P-8134 | [5] | CLIP (LADDER) | |
| 4. | 9X-6772 | [5] | STRAP-CABLE | |
| 5. | 7C-4880 | [1] | BRACKET | |
| 6. | 6T-3644 | [1] | CIRCUIT BREAKER AS (20-AMPERE) | |
| 6V-8376 | [2] | SCREW-MACHINE (8-32X0.25-IN) | ||
| 9B-7233 | [2] | LOCKWASHER | ||
| 7. | 3B-1915 | [2] | BOLT (3/8-16X1.375-IN) | |
| 8. | 5M-2894 | [4] | WASHER-HARD (10.2X18.5X2.5-MM THK) | |
| 9. | 9X-8486 | [2] | SCREW-MACHINE (8-32X0.75-IN) | |
| 10. | 4W-9149 | [2] | SPACER (10.5X19X16.75-MM THK) | |
| 11. | 0S-0509 | [1] | BOLT (3/8-16X0.75-IN) | |
| 12. | 1A-2029 | [1] | BOLT (3/8-16X1.125-IN) | |
| B | USE AS REQUIRED | |||
| D | ORDER BY THE METER | |||
| E | ORDER BY THE CENTIMETER | |||
#SEBP33741034
4P-9575: WIRING GP-ENGINE
Parts for your G3516 GENERATOR SET:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 107-7541 Y | [1] | WIRING GP-INSTR & IGNITION | |
| 2. | 9X-6772 | [57] | STRAP-CABLE | |
| 3. | 4P-7581 | [28] | CLIP (LADDER) | |
| 4. | 4P-8134 | [23] | CLIP (LADDER) | |
| 5. | 5M-2894 | [20] | WASHER-HARD (10.2X18.5X2.5-MM THK) | |
| 6. | 101-8925 Y | [1] | MOUNTING GP-INSTRUMENT PANEL | |
| 7. | 0S-1621 | [1] | BOLT (1/2-13X1-IN) | |
| 8. | 5P-8245 | [5] | WASHER-HARD (13.5X25.5X3-MM THK) | |
| 9. | 0S-0509 | [1] | BOLT (3/8-16X0.75-IN) | |
| 10. | 4P-7428 | [1] | CLIP (LADDER) | |
| 11. | 4P-7429 | [3] | CLIP (LADDER) | |
| 12. | 6H-1717 | [2] | BOLT (1/2-13X1.125-IN) | |
| 13. | 1F-7958 | [2] | NUT-FULL (1/2-13-THD) | |
| Y | SEPARATE ILLUSTRATION | |||
#SEBP33741035
122-0320: WIRING GP-GENERATOR
122-0320 WIRING GP-GENERATOR -SHUNT TRIP
S/N 5TA1-UP; 2DM1-UP; 2GN1-UP; 5WN1-UP; 8GW1-UP
AN ATTACHMENT
S/N 5TA1-UP; 2DM1-UP; 2GN1-UP; 5WN1-UP; 8GW1-UP
AN ATTACHMENT
Parts for your G3516 GENERATOR SET:
CATERPILLAR SIS#SEBP33741036
166-8364: WIRING GP-GENERATOR
166-8364 WIRING GP-GENERATOR
S/N 2DM1-UP; 2GN1-UP; 6DW1-UP; 8GW1-UP; CSZ1-UP
ENGINE SENSORS AND GOVERNOR CONTROLS
FOR USE WITH 690-FRAME
AN ATTACHMENT
S/N 2DM1-UP; 2GN1-UP; 6DW1-UP; 8GW1-UP; CSZ1-UP
ENGINE SENSORS AND GOVERNOR CONTROLS
FOR USE WITH 690-FRAME
AN ATTACHMENT
Parts for your G3516 GENERATOR SET:
CATERPILLAR SIS#SEBP33741037
241-3378: WIRING GP-GENERATOR
241-3378 WIRING GP-GENERATOR
S/N 5TA1-UP; 5YA1-UP; 8GW1-UP; 8LZ1-UP; 5ZA1-UP; 6AA734-UP; 6PA1-UP; 8ZD1-UP; 2DM1-UP; 2GN1-UP; 5WN1-UP; 6DW1-UP
DIGITAL VOLTAGE REGULATOR
FOR USE WITH EMCP II
AN ATTACHMENT
S/N 5TA1-UP; 5YA1-UP; 8GW1-UP; 8LZ1-UP; 5ZA1-UP; 6AA734-UP; 6PA1-UP; 8ZD1-UP; 2DM1-UP; 2GN1-UP; 5WN1-UP; 6DW1-UP
DIGITAL VOLTAGE REGULATOR
FOR USE WITH EMCP II
AN ATTACHMENT
Parts for your G3516 GENERATOR SET:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 242-3100 Y | [1] | HARNESS AS-WIRING (GENERATOR TERMINAL STRIP) | ||
| 241-2967 | [1] | HARNESS AS-WIRING (VOLTAGE ADJUSTMENT) | ||
| 109-3038 | [3] | END-WIRE (16-GA) | ||
| 5P-1476 | [3] | TERMINAL-FORK (14-GA TO 16-GA, NO. 10 SCREW) | ||
| 125-7874 E | TUBE-HEAT SHRINK (5.72-MM DIA)(3-CM) | |||
| 110-7884 | [1] | SWITCH AS-TOGGLE (MOMENTARY)(VOLTAGE ADJUSTMENT) | ||
| 3L-8187 | [3] | LOCKWASHER | ||
| 6T-3631 | [2] | NUT-HEX (15/32-32-THD) | ||
| 6T-3632 | [1] | LOCKWASHER | ||
| 6T-3633 | [1] | RING-LOCKING | ||
| 6V-8374 | [3] | SCREW-MACHINE (6-32X0.25-IN) | ||
| 5R-7137 | [1] | WASHER-SEALING | ||
| E | ORDER BY THE CENTIMETER | |||
| Y | SEPARATE ILLUSTRATION | |||
#SEBP33741038
241-3379: WIRING GP-GENERATOR
241-3379 WIRING GP-GENERATOR
S/N 5TA1-UP; 5YA1-UP; 8GW1-UP; 8LZ1-UP; 5ZA1-UP; 6AA734-UP; 6PA1-UP; 8ZD1-UP; 2DM1-UP; 2GN1-UP; 5WN1-UP; 6DW1-UP
VR6 VOLTAGE REGULATOR
FOR USE WITH EMCP II
AN ATTACHMENT
S/N 5TA1-UP; 5YA1-UP; 8GW1-UP; 8LZ1-UP; 5ZA1-UP; 6AA734-UP; 6PA1-UP; 8ZD1-UP; 2DM1-UP; 2GN1-UP; 5WN1-UP; 6DW1-UP
VR6 VOLTAGE REGULATOR
FOR USE WITH EMCP II
AN ATTACHMENT
Parts for your G3516 GENERATOR SET:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 243-7201 | [1] | HARNESS AS-WIRING (VR6 VOLTAGE REGULATOR) | ||
| 5P-1475 | [10] | TERMINAL-FORK (14-GA TO 16-GA, NO. 8 SCREW) | ||
| 8L-8413 | [17] | STRAP-CABLE (WHITE) | ||
| 109-3038 | [10] | END-WIRE (16-GA) | ||
| 241-2968 | [1] | HARNESS AS-WIRING (VOLTAGE ADJUSTMENT) | ||
| 109-3038 | [2] | END-WIRE (16-GA) | ||
| 4W-5972 | [1] | KNOB | ||
| 127-9070 | [1] | POTENTIOMETER (10,000-OHM)(VOLTAGE ADJUST) | ||
| 7C-4550 | [1] | SEAL (ROTATING SHAFT) |
#SEBP33741039
242-7960: WIRING GP-GENERATOR
242-7960 WIRING GP-GENERATOR
S/N 5TA1-UP; 5YA1-UP; 8GW1-UP; 8LZ1-UP; 5ZA1-UP; 6AA734-UP; 6PA1-UP; 8ZD1-UP; 2DM1-UP; 2GN1-UP; 5WN1-UP; 6DW1-UP
DIGITAL VOLTAGE REGULATOR
FOR USE WITH GENSET WITHOUT INSTALLED EMCP II
AN ATTACHMENT
S/N 5TA1-UP; 5YA1-UP; 8GW1-UP; 8LZ1-UP; 5ZA1-UP; 6AA734-UP; 6PA1-UP; 8ZD1-UP; 2DM1-UP; 2GN1-UP; 5WN1-UP; 6DW1-UP
DIGITAL VOLTAGE REGULATOR
FOR USE WITH GENSET WITHOUT INSTALLED EMCP II
AN ATTACHMENT
Parts for your G3516 GENERATOR SET:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 242-3100 Y | [1] | HARNESS AS-WIRING (GENERATOR TERMINAL STRIP) | ||
| Y | SEPARATE ILLUSTRATION | |||
Information:
ELECTRICAL AND STARTING SYSTEM
WIRING GP
Engine News
Special Instruction
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Grounding Design Guide for Electric Power Generation Products {4450, 4459}
Grounding Design Guide for Electric Power Generation Products {4450, 4459}
Grounding Design Guide for Electric Power Generation Products {4450, 4459}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Repair Procedure for Damaged Harness Wiring {1408}
Repair Procedure for Damaged Harness Wiring {1408}
Repair Procedure for Damaged Harness Wiring {1408}
Procedure for Installing Continuous Telematics Power Retrofit (CTPR) for Electric Power{7606}
Procedure for Installing Continuous Telematics Power Retrofit (CTPR) for Electric Power{7606}
Procedure for Installing Continuous Telematics Power Retrofit (CTPR) for Electric Power{7606}
Procedure to Upgrade EMCP 1, EMCP 2, EMCP 2+, EMCP 3.1, EMCP 3.2, and EMCP 3.3 to EMCP 4.2B {1408, 4490, 7418, 7426, 7451}
Procedure to Upgrade EMCP 1, EMCP 2, EMCP 2+, EMCP 3.1, EMCP 3.2, and EMCP 3.3 to EMCP 4.2B {1408, 4490, 7418, 7426, 7451}
Procedure to Upgrade EMCP 1, EMCP 2, EMCP 2+, EMCP 3.1, EMCP 3.2, and EMCP 3.3 to EMCP 4.2B {1408, 4490, 7418, 7426, 7451}
Schematic
Tool Operating Manual
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Systems Operation
Wiring Harness
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
Testing and Adjusting
Electrical Connector - Inspect
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
Wiring Harness (Open Circuit) - Test
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
Wiring Harness (Short Circuit) - Test
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
Troubleshooting
Connector Locations
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
Service Magazine
Caterpillar Parts SIS Catalog G3516 :
Truck sale:
59,000 USD



