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9Y-7180 GENERATOR GP S/N 5ZA600-UP 60-HERTZ. 480-VOLT. 807-FRAME, 6-POLE, 6-LEAD PART OF 9Y-7181 GENERATOR AR Type 2 G3516


GENERATORS
GENERATOR GP

GENERATOR SET G3516 GENERATOR SET CPG
 G3516 Generator Set CPG00001-UP SEBP3375 G3516 CPG   (2000)

GENERATORS

GENERATOR GP
GENERATOR GP
7W-8687 GENERATOR GP
GENERATOR GP
9Y-7180 GENERATOR GP
GENERATOR GP
9Y-7180 GENERATOR GP
GENERATOR GP
9Y-7180 GENERATOR GP
GENERATOR GP
9Y-7180 GENERATOR GP
HEAT SINK AS
110-4171 HEAT SINK AS
 

#SEBP33750710
 

9Y-7180: GENERATOR GP

9Y-7180 GENERATOR GP
S/N 5ZA600-UP
60-HERTZ. 480-VOLT. 807-FRAME, 6-POLE, 6-LEAD
PART OF 9Y-7181 GENERATOR AR
Type 2
i01995402 SEBP3375
9Y7180 GENERATOR GP Parts scheme
  For full view, you need register

Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9Y-2900 [1] STATOR AS  
2. 9Y-2901 Y [1] ROTOR GP-GENERATOR  
3. 115-5095 [1] BRACKET AS-HOUSING  
  116-7477 [1] SLEEVE-WEAR  
4. 3N-7323 [1] FAN-VENT  
5. 117-8268 [2] RETAINER-BEARING  
6. 7E-1248 [1] COVER AS-EXCITER  
7. 5M-2894 [4] WASHER-HARD (10.2X18.5X2.5-MM THK)  
8. 0S-1571 [4] BOLT (3/8-16X1.75-IN)  
9. 7E-4476 [1] COVER-DRIP  
10. 5P-0537 C [4] WASHER-HARD (7.2X14.5X2-MM THK)  
11. 7C-4540 [2] DEFLECTOR  
12. 7W-8873 [1] STATOR AS-EXCITER  
13. 7W-8988 [1] ROTOR AS (PERMANENT MAGNET)  
14. 5N-9421 Y [1] EXCITER & HEAT SINK AS  
15. 5N-5003 [1] SPACER (40.64X61X4.75-MM THK)  
16. 9M-1974 [9] WASHER-HARD (8.8X16X2-MM THK)  
17. 1B-9575 [4] BOLT (5/16-18X1.56-IN)  
18. 7C-7525 [1] COVER AS-TOP  
  5N-3167 [10] SEAL-RING  
  5N-3176 [10] PLUG-BUTTON  
  6D-7128 [4] SEAL-O-RING  
  8P-7065 [4] PLUG-BUTTON  
  8T-9587 [4] SEAL-O-RING  
  030-2284 [4] PLUG-BUTTON  
19. 7W-9984 [1] LOUVER-BOX  
20. 7C-1884 [4] MOUNT-FLEXIBLE  
21. 054-8671 [4] MOUNT  
22. 9Y-2902 [1] STRAP  
23. 7F-9223 [2] LOCKWASHER  
24. 5S-7349 [1] BOLT (1/4-20X0.5-IN)  
25. 7E-3035 [6] BUMPER  
26. 4B-2049 [6] NUT (10-32-THD)  
27. 6V-8185 C [8] NUT (1/4-20-THD)  
28. 6L-7575 [1] STRIP-TERMINAL  
29. 3N-8763 [1] STRIP-TERMINAL  
30. 7E-1223 [1] MARKER  
31. 7E-1222 [2] STRIP-TERMINAL  
32. 1B-2713 [4] BOLT (1/4-20X1.75-IN)  
33. 3N-8764 [1] FILM-CONNECTION (SPACE HEATER)  
34. 243-3129 CY [1] TRANSFORMER AS  
36. 6I-4917 [2] SCREEN  
37. 7E-1267 [1] TRANSFORMER AS  
38. 7W-8890 [1] BRACKET-TERMINAL  
39. 7W-9971 [1] COVER-BOTTOM  
40. 8H-8769 [4] BOLT (5/16-18X4.25-IN)  
44. 7E-4475 [5] TUBE-SPACER (8.3X11.9X50.8-MM THK)  
45. 1D-4539 [5] BOLT (5/16-18X2.5-IN)  
46. 7E-8265 [1] STATOR AS  
47. 2B-4602 [2] PLUG-PIPE  
48. 7E-5021 [1] FRAME AS  
49. 6V-8801 [4] NUT (3/8-16-THD)  
50. 5M-5845 [6] SCREW (10-32X0.625-IN)  
52. 4M-5282 [4] BOLT (1/4-20X1.5-IN)  
53. 7E-1224 [1] MARKER  
54. 7X-0578 [6] WASHER-HARD (10.2X32X2.5-MM THK)  
55. 0S-1591 [3] BOLT (3/8-16X1.5-IN)  
56. 7E-8303 [3] GROMMET  
57. 8T-4205 [4] WASHER-HARD (7.2X14.5X2-MM THK)  
58. 8F-3590 [4] LOCKWASHER  
59. 3B-6487 [2] COUPLING (PIPE)  
60. 3B-7736 [2] FITTING  
61. 1A-8063 [6] BOLT (3/4-10X2.5-IN)  
62. 5H-1504 [6] WASHER-HARD (20X33.5X5-MM THK)  
63. 109-0534 [1] COVER-STATOR  
64. 7E-5940 [1] FILM-INFORMATION (GENERATOR WIRING DIAGRAM)  
66. 4P-0348 [2] PANEL  
   
    AVAILABLE REPAIR KIT(S):
  7W-9254 [1] KIT-HARDWARE (GENERATOR)  
    (INCLUDES SCREWS, NUTS, WASHERS, BOLTS, PLUGS & CAPS)
  6I-4935 [1] KIT-ROTOR (GENERATOR)  
    (INCLUDES BALANCE WEIGHTS, NUTS, SCREWS & WASHERS)
  7C-2696 Y [1] KIT-SPACE HEATER (GENERATOR)  
  C   CHANGE FROM PREVIOUS TYPE
  Y   SEPARATE ILLUSTRATION
 

#SEBP33750711
 

9Y-7180: GENERATOR GP

9Y-7180 GENERATOR GP
S/N 5ZA600-UP
60-HERTZ. 480-VOLT. 807-FRAME, 6-POLE, 6-LEAD
PART OF 9Y-7181 GENERATOR AR
Type 3
i02018645 SEBP3375
9Y7180 GENERATOR GP Parts scheme
  For full view, you need register

Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9Y-2900 [1] STATOR AS  
2. 9Y-2901 Y [1] ROTOR GP-GENERATOR  
3. 115-5095 [1] BRACKET AS-HOUSING  
  116-7477 [1] SLEEVE-WEAR  
4. 3N-7323 [1] FAN-VENT  
5. 117-8268 [2] RETAINER-BEARING  
6. 7E-1248 [1] COVER AS-EXCITER  
7. 5M-2894 [4] WASHER-HARD (10.2X18.5X2.5-MM THK)  
8. 0S-1571 [4] BOLT (3/8-16X1.75-IN)  
9. 7E-4476 [1] COVER-DRIP  
10. 5P-0537 [4] WASHER-HARD (7.2X14.5X2-MM THK)  
11. 7C-4540 [2] DEFLECTOR  
12. 7W-8873 [1] STATOR AS-EXCITER  
13. 7W-8988 [1] ROTOR AS (PERMANENT MAGNET)  
14. 5N-9421 Y [1] EXCITER & HEAT SINK AS  
15. 5N-5003 [1] SPACER (40.64X61X4.75-MM THK)  
16. 9M-1974 [9] WASHER-HARD (8.8X16X2-MM THK)  
17. 1B-9575 [4] BOLT (5/16-18X1.56-IN)  
18. 7C-7525 [1] COVER AS-TOP  
  5N-3167 [10] SEAL-RING  
  5N-3176 [10] PLUG-BUTTON  
  6D-7128 [4] SEAL-O-RING  
  8P-7065 [4] PLUG-BUTTON  
  8T-9587 [4] SEAL-O-RING  
  030-2284 [4] PLUG-BUTTON  
19. 7W-9984 [1] LOUVER-BOX  
20. 7C-1884 [4] MOUNT-FLEXIBLE  
21. 054-8671 [4] MOUNT  
22. 9Y-2902 [1] STRAP  
23. 7F-9223 [2] LOCKWASHER  
24. 5S-7349 [1] BOLT (1/4-20X0.5-IN)  
25. 7E-3035 [6] BUMPER  
26. 4B-2049 [6] NUT (10-32-THD)  
27. 6V-8185 [8] NUT (1/4-20-THD)  
28. 6L-7575 [1] STRIP-TERMINAL  
29. 3N-8763 [1] STRIP-TERMINAL  
30. 7E-1223 [1] MARKER  
31. 7E-1222 [2] STRIP-TERMINAL  
32. 1B-2713 [4] BOLT (1/4-20X1.75-IN)  
33. 3N-8764 [1] FILM-CONNECTION (SPACE HEATER)  
34. 243-3129 Y [1] TRANSFORMER AS  
36. 6I-4917 [2] SCREEN  
37. 244-4462 C [1] TRANSFORMER AS  
38. 7W-8890 [1] BRACKET-TERMINAL  
39. 7W-9971 [1] COVER-BOTTOM  
40. 8H-8769 [4] BOLT (5/16-18X4.25-IN)  
44. 7E-4475 [5] TUBE-SPACER (8.3X11.9X50.8-MM THK)  
45. 1D-4539 [5] BOLT (5/16-18X2.5-IN)  
46. 7E-8265 [1] STATOR AS  
47. 2B-4602 [2] PLUG-PIPE  
48. 7E-5021 [1] FRAME AS  
49. 6V-8801 [4] NUT (3/8-16-THD)  
50. 5M-5845 [6] SCREW (10-32X0.625-IN)  
52. 4M-5282 [4] BOLT (1/4-20X1.5-IN)  
53. 7E-1224 [1] MARKER  
54. 7X-0578 [6] WASHER-HARD (10.2X32X2.5-MM THK)  
55. 0S-1591 [3] BOLT (3/8-16X1.5-IN)  
56. 7E-8303 [3] GROMMET  
57. 8T-4205 [4] WASHER-HARD (7.2X14.5X2-MM THK)  
58. 8F-3590 [4] LOCKWASHER  
59. 3B-6487 [2] COUPLING (PIPE)  
60. 3B-7736 [2] FITTING  
61. 1A-8063 [6] BOLT (3/4-10X2.5-IN)  
62. 5H-1504 [6] WASHER-HARD (20X33.5X5-MM THK)  
63. 109-0534 [1] COVER-STATOR  
64. 7E-5940 [1] FILM-INFORMATION (GENERATOR WIRING DIAGRAM)  
66. 4P-0348 [2] PANEL  
   
    AVAILABLE REPAIR KIT(S):
  7W-9254 [1] KIT-HARDWARE (GENERATOR)  
    (INCLUDES SCREWS, NUTS, WASHERS, BOLTS, PLUGS & CAPS)
  6I-4935 [1] KIT-ROTOR (GENERATOR)  
    (INCLUDES BALANCE WEIGHTS, NUTS, SCREWS & WASHERS)
  7C-2696 Y [1] KIT-SPACE HEATER (GENERATOR)  
  C   CHANGE FROM PREVIOUS TYPE
  Y   SEPARATE ILLUSTRATION
 

#SEBP33750712
 

9Y-7180: GENERATOR GP

9Y-7180 GENERATOR GP
S/N 5ZA600-UP
60-HERTZ. 480-VOLT. 807-FRAME, 6-POLE, 6-LEAD
PART OF 9Y-7181 GENERATOR AR
Type 4
i02660422 SEBP3375
9Y7180 GENERATOR GP Parts scheme 9Y7180 GENERATOR GP Parts scheme
  For full view, you need register

Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9Y-2900 [1] STATOR AS  
2. 9Y-2901 Y [1] ROTOR GP-GENERATOR  
3. 115-5095 [1] BRACKET AS-HOUSING  
  116-7477 [1] SLEEVE-WEAR  
4. 3N-7323 [1] FAN-VENT  
5. 117-8268 [2] RETAINER-BEARING  
6. 7E-1248 [1] COVER AS-EXCITER  
7. 5M-2894 [4] WASHER-HARD (10.2X18.5X2.5-MM THK)  
8. 0S-1571 [4] BOLT (3/8-16X1.75-IN)  
9. 7E-4476 [1] COVER-DRIP  
10. 5P-0537 [4] WASHER-HARD (7.2X14.5X2-MM THK)  
11. 7C-4540 [2] DEFLECTOR  
12. 134-4722 C [1] STATOR-EXCITER  
13. 7W-8988 [1] ROTOR AS (PERMANENT MAGNET)  
14. 5N-9421 Y [1] EXCITER & HEAT SINK AS  
15. 5N-5003 [1] SPACER (40.64X61X4.75-MM THK)  
16. 9M-1974 [9] WASHER-HARD (8.8X16X2-MM THK)  
17. 1B-9575 [4] BOLT (5/16-18X1.56-IN)  
18. 7C-7525 [1] COVER AS-TOP  
  5N-3167 [10] SEAL-RING  
  5N-3176 [10] PLUG-BUTTON  
  6D-7128 [4] SEAL-O-RING  
  8P-7065 [4] PLUG-BUTTON  
  8T-9587 [4] SEAL-O-RING  
  030-2284 [4] PLUG-BUTTON  
19. 7W-9984 C [1] LOUVER-BOX  
20. 7C-1884 [4] MOUNT-FLEXIBLE  
21. 054-8671 [4] MOUNT  
22. 9Y-2902 [1] STRAP  
23. 7F-9223 [2] LOCKWASHER  
24. 5S-7349 [1] BOLT (1/4-20X0.5-IN)  
25. 7E-3035 [6] BUMPER  
26. 4B-2049 [6] NUT (10-32-THD)  
27. 6V-8185 [8] NUT (1/4-20-THD)  
28. 170-5400 CY [1] STRIP GP-TERMINAL (MAIN)  
29. 170-5396 CY [1] STRIP GP-TERMINAL (RESISTIVE TEMPERATURE DEVICE)  
30. 120-8713 C [1] PANEL AS  
  9F-6445 [8] NUT-WELD (1/4-20-THD)  
31. 120-8714 C [1] PANEL AS  
  4K-9097 [3] NUT-WELD (5/16-18-THD)  
  9F-6445 [2] NUT-WELD (1/4-20-THD)  
32. 1B-2713 [4] BOLT (1/4-20X1.75-IN)  
34. 135-8211 CY [1] TRANSFORMER GP-POTENTIAL  
36. 6I-4917 [2] SCREEN  
37. 122-6589 C [1] TRANSFORMER AS-CURRENT (RATIO 2500:5)  
39. 7W-9971 [1] COVER-BOTTOM  
40. 8H-8769 [4] BOLT (5/16-18X4.25-IN)  
44. 7E-4475 [5] TUBE-SPACER (8.3X11.9X50.8-MM THK)  
45. 1D-4539 [5] BOLT (5/16-18X2.5-IN)  
46. 251-9633 C [1] STATOR AS  
47. 2B-4602 [2] PLUG-PIPE  
48. 7E-5021 [1] FRAME AS  
49. 6V-8801 [4] NUT (3/8-16-THD)  
50. 5M-5845 [6] SCREW (10-32X0.625-IN)  
52. 4M-5282 [4] BOLT (1/4-20X1.5-IN)  
54. 7X-0578 [6] WASHER-HARD (10.2X32X2.5-MM THK)  
55. 0S-1591 [3] BOLT (3/8-16X1.5-IN)  
56. 7E-8303 [3] GROMMET  
57. 8T-4205 [4] WASHER-HARD (7.2X14.5X2-MM THK)  
58. 8F-3590 [4] LOCKWASHER  
59. 3B-6487 [2] COUPLING (PIPE)  
60. 3B-7736 [2] FITTING  
61. 1A-8063 [6] BOLT (3/4-10X2.5-IN)  
62. 5H-1504 [6] WASHER-HARD (20X33.5X5-MM THK)  
63. 109-0534 [1] COVER-STATOR  
64. 7E-5940 C [1] FILM-INFORMATION (GENERATOR WIRING DIAGRAM)  
66. 4P-0348 [2] PANEL  
   
    AVAILABLE REPAIR KIT(S):
  7W-9254 [1] KIT-HARDWARE (GENERATOR)  
    (INCLUDES SCREWS, NUTS, WASHERS, LOCKWASHERS, LOCKNUTS, BOLTS, PLUGS & CAPS)
  6I-4935 [1] KIT-ROTOR (GENERATOR)  
    (INCLUDES BALANCE WEIGHTS, NUTS, SCREWS & WASHERS)
  7C-2696 Y [1] KIT-SPACE HEATER (GENERATOR)  
  C   CHANGE FROM PREVIOUS TYPE
  Y   SEPARATE ILLUSTRATION
 

#SEBP33750713
 

110-4171: HEAT SINK AS

110-4171 HEAT SINK AS
S/N 5ZA660-UP; 8ZD763-UP
PART OF 128-7415, 128-7417, 4P-7270, 4P-7272 GENERATOR GP
i00470529 SEBP3375
1104171 HEAT SINK AS Parts scheme
  For full view, you need register

Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4P-6009 [1] VARISTOR  
2. 7E-0127 [1] RESISTOR AS  
3. 110-4422 [1] RECTIFIER (POSITIVE)  
4. 110-4424 [1] RECTIFIER (NEGATIVE)  
 

#SEBP33750714
 

130-4616: HEAT SINK AS

130-4616 HEAT SINK AS
S/N 5ZA1-UP; 8ZD1-UP
Type 1
FIELD INSTALLATION
i00606194 SEBP3375
1304616 HEAT SINK AS Parts scheme
  For full view, you need register

Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4B-2043 [1] NUT (8-32-THD)  
2. 4P-6009 [1] VARISTOR  
3. 7E-0127 [1] RESISTOR AS  
4. 7S-1197 [1] SCREW-MACHINE (8-32X0.5-IN)  
5. 9B-7233 [1] LOCKWASHER  
6. 130-4617 [3] RECTIFIER  
7. 5P-0537 [2] WASHER-HARD (7.2X14.5X2-MM THK)  
8. 9F-7022 [2] BOLT (1/4-20X1.5-IN)  
9. 9S-8750 [2] NUT-FULL (1/4-20-THD)  
 

#SEBP33750715
 

130-4616: HEAT SINK AS

130-4616 HEAT SINK AS
S/N 5ZA1-UP; 8ZD1-UP
Type 2
FIELD INSTALLATION
i02762593 SEBP3375
1304616 HEAT SINK AS Parts scheme
  For full view, you need register

Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4B-2043 [1] NUT (8-32-THD)  
3. 4P-6009 [1] VARISTOR  
4. 178-3339 [1] SCREW (8-32X0.5-IN)  
5. 9B-7233 [1] LOCKWASHER  
6. 130-4617 [3] RECTIFIER  
7. 5P-0537 [2] WASHER-HARD (7.2X14.5X2-MM THK)  
8. 9F-7022 [2] BOLT (1/4-20X1.5-IN)  
9. 9S-8750 [2] NUT-FULL (1/4-20-THD)  
   
  130-4618 FY [1] HARNESS AS-WIRING (RECTIFIER)  
  F   NOT SHOWN
  Y   SEPARATE ILLUSTRATION
 

#SEBP33750716
 

4P-6007: HEAT SINK AS

4P-6007 HEAT SINK AS
S/N 5ZA1-660; 8ZD1-768
PART OF 4P-7270, 4P-7272 GENERATOR GP
i00384541 SEBP3375
4P6007 HEAT SINK AS Parts scheme
  For full view, you need register

Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7E-0127 [1] RESISTOR AS  
2. 4P-6009 [1] VARISTOR  
3. 4P-6008 [3] RECTIFIER  
 

#SEBP33750717
 

5N-5030: HEAT SINK AS-NEGATIVE

5N-5030 HEAT SINK AS-NEGATIVE
S/N 5TA1-658; 5YA1-667; 5ZA580-594; 8ZD1-612
PART OF 5N-9421 EXCITER & HEAT SINK AS
i00385284 SEBP3375
5N5030 HEAT SINK AS-NEGATIVE Parts scheme
  For full view, you need register

Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5N-0624 [3] RECTIFIER AS  
2. 3N-1958 [2] TUBE-INSULATING  
3. 3N-9115 [1] STRIP-TERMINAL  
4. 4B-2043 [2] NUT (8-32-THD)  
  3D-9799 [2] SCREW-MACHINE (8-32X0.875-IN)  
  9B-7233 [2] LOCKWASHER  
 

#SEBP33750718
 

9Y-7174: HEAT SINK AS-NEGATIVE

9Y-7174 HEAT SINK AS-NEGATIVE
S/N 5TA1-UP; 5YA1-UP; 5ZA1-UP; 8ZD580-UP
PART OF 5N-9421 EXCITER & HEAT SINK AS
i00446024 SEBP3375
9Y7174 HEAT SINK AS-NEGATIVE Parts scheme
  For full view, you need register

Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9Y-7170 [3] RECTIFIER AS (REVERSE POLARITY)  
2. 3N-1958 [2] TUBE-INSULATING  
3. 3N-9115 [1] STRIP-TERMINAL  
4. 4B-2043 [2] NUT (8-32-THD)  
  3D-9799 [2] SCREW-MACHINE (8-32X0.875-IN)  
  9B-7233 [2] LOCKWASHER  
 

#SEBP33750719
 

5N-5027: HEAT SINK AS-POSITIVE

5N-5027 HEAT SINK AS-POSITIVE
S/N 5TA1-689; 5YA1-667; 5ZA580-594; 8ZD1-612
PART OF 5N-9421 EXCITER & HEAT SINK AS
i00385283 SEBP3375
5N5027 HEAT SINK AS-POSITIVE Parts scheme
  For full view, you need register

Parts for your G3516 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5N-0623 [3] RECTIFIER AS (FORWARD POLARITY)  
2. 3N-1958 [2] TUBE-INSULATING  
3. 3N-9115 [1] STRIP-TERMINAL  
4. 4B-2043 [3] NUT (8-32-THD)  
  9B-7233 [3] LOCKWASHER  
5. 3D-9799 [2] SCREW-MACHINE (8-32X0.875-IN)  
6. 7S-1197 [1] SCREW-MACHINE (8-32X0.5-IN)  
7. 3N-1959 [1] RESISTOR AS  
  3N-1960 [1] CLAMP-RESISTOR  
 

Information:

General Service Information
Identification
CONTROL PANEL SR4 GENERATOR MOUNTED
Abbreviations
CONTROL PANEL SR4 GENERATOR MOUNTED
Symbols
CONTROL PANEL SR4 GENERATOR MOUNTED
How To Read Control Panel DC Schematics
CONTROL PANEL SR4 GENERATOR MOUNTED
Location Of Components
CONTROL PANEL SR4 GENERATOR MOUNTED
Standard Components
CONTROL PANEL SR4 GENERATOR MOUNTED
Optional Components
CONTROL PANEL SR4 GENERATOR MOUNTED
Energize To Run Engine System
CONTROL PANEL SR4 GENERATOR MOUNTED
Energize To Shut Off Engine System
CONTROL PANEL SR4 GENERATOR MOUNTED
Latching Fuel Solenoid System
CONTROL PANEL SR4 GENERATOR MOUNTED
Point To Point Wiring Diagrams
CONTROL PANEL SR4 GENERATOR MOUNTED
D.C. Schematic (JIC)
CONTROL PANEL SR4 GENERATOR MOUNTED
Wiring Diagram (Instrument Panel)
CONTROL PANEL SR4 GENERATOR MOUNTED
Wiring Diagram (Subpan Side One)
CONTROL PANEL SR4 GENERATOR MOUNTED
Wiring Diagram (Subpan Side Two)
CONTROL PANEL SR4 GENERATOR MOUNTED
Control Panel Wiring Harness
CONTROL PANEL SR4 GENERATOR MOUNTED
Customer/Contactor Wiring
CONTROL PANEL SR4 GENERATOR MOUNTED
Standby Generator Wiring Diagram
CONTROL PANEL SR4 GENERATOR MOUNTED
Identification
ELECTRONIC MODULAR CONTROL PANEL (SR-4 GENERATOR MOUNTED)
Location Of Components
ELECTRONIC MODULAR CONTROL PANEL (SR-4 GENERATOR MOUNTED)
Control Panel Operation
ELECTRONIC MODULAR CONTROL PANEL (SR-4 GENERATOR MOUNTED)
Optional Modules
ELECTRONIC MODULAR CONTROL PANEL (SR-4 GENERATOR MOUNTED)
Troubleshooting
ELECTRONIC MODULAR CONTROL PANEL (SR-4 GENERATOR MOUNTED)
Service Procedures
ELECTRONIC MODULAR CONTROL PANEL (SR-4 GENERATOR MOUNTED)
Identification
SR4 GENERATOR MOUNTED CONTROL PANEL
Abbreviations & Symbols
SR4 GENERATOR MOUNTED CONTROL PANEL
How To Read Control Panel DC Schematics
SR4 GENERATOR MOUNTED CONTROL PANEL
Components
SR4 GENERATOR MOUNTED CONTROL PANEL
Introduction
SR4 GENERATOR MOUNTED CONTROL PANEL
Automatic Start/Stop Control Panel
SR4 GENERATOR MOUNTED CONTROL PANEL
Manual Start/Stop Control Panel
SR4 GENERATOR MOUNTED CONTROL PANEL
Safety
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E
Identification
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E
Abbreviations
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E
Symbols
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E
Components
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E
Energize To Run Engine System
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E
Schematics And Wiring Diagrams
SR4 GENERATOR MOUNTED CONTROL PANEL FOR SPARK IGNITED (SI) E
SRCV Generator
SRCV GENERATOR (SELF-REGULATED CONSTANT VOLTAGE)
SRCV Exciter
SRCV GENERATOR (SELF-REGULATED CONSTANT VOLTAGE)
Generator Rewind Data
SRSE GENERATOR (STATICALLY REGULATED STATICALLY EXCITED)
Operation
FLOOR-STANDING SWITCHGEAR
Automatic Start-Stop
FLOOR-STANDING SWITCHGEAR
Alternating Current Components Troubleshooting
FLOOR-STANDING SWITCHGEAR
Automatic Start-Stop Troubleshooting
FLOOR-STANDING SWITCHGEAR
Engine News
Use FT1555 Generator Rotor Removal Tool To Remove And Install Rotor Assembly
1982/01/20
Make Sure Generator Leads Do Not Move Against Frame
1982/09/22
Extend Exciter Stator Life In Humid, Salty Environments
1986/02/01
New Voltage Regulators Used On SR-4 Generators
1987/03/01
New Electronic Modular Control Panel (SR-4 Generator Mounted)
1987/07/01
Product Support Literature Available For Electronic Modular Control Panels Used On SR4 Generators
1988/02/01
Bearing Information For SR 4 Generators
1990/08/01
New SR 4 Generator Rewind Data Available
1991/10/01
New Painting Procedure For SR4 Generators
1992/01/01
Proper Storage of Caterpillar Electric Set Generators{1404}
1994/01/01
Generator Maintenance Schedule Additions{4471,4450,1404}
1994/03/01
New Torque Specification and Alignment Information For SR4 Generators{1404,4450}
1994/03/01
SR4 Generator Bearing Update{4471}
1994/07/01
New Bearing Supports For SR4 Generators {4471}
1995/04/01
New Part Kits Available For SR4B Generators{4469}
1996/06/12
Corrections To Service Manual Module, SENR5359, SR4B Generator Service Manual{4450}
1998/10/01
Special Instruction, REHS0345, "Generator Service Literature Index" Is Available {4450}
1998/11/01
New Maintenance Information For Generators{4450}
1998/12/01
Use 152-7143 Cable Assembly For Flash-Programming Generator Status Control Module{4450}
1999/02/01
Special Instruction, REHS0345-01, "Generator Service Literature Index" Is Available{4450}
1999/04/01
Improved Rectifiers Increases Service Life {4473}
2003/06/01
Improved Rectifier Assembly Is Now Used {4465}
2005/10/10
Updated Cat EPD Alternator Failure Report Template Is Now Available for Cat Generator Sets {1404}
2011/05/25
Special Instruction
Installing the VR3 Voltage Regulator On SR4 Generators{4467}
Installing the VR3 Voltage Regulator On SR4 Generators{4467}
Replacing SR4 Generator Fault Light{4450}
Replacing SR4 Generator Fault Light{4450}
Cooling Air Filter Installation For 680 And 800 Frame Generators{7263}
Cooling Air Filter Installation For 680 And 800 Frame Generators{7263}
Replacing SR4 Generator Pre-Alarm Light{1404}
Replacing SR4 Generator Pre-Alarm Light{1404}
Removal Of 4P-6407 Film From The Generator Set Control (GSC) Of The Electronic Modular Control Panel II (EMCP II){4490, 7451}
Removal Of 4P-6407 Film From The Generator Set Control (GSC) Of The Electronic Modular Control Panel II (EMCP II){4490, 7451}
Generator Service Literature Index{4450}
Generator Service Literature Index{4450}
Grounding Design Guide for Electric Power Generation Products {4450, 4459}
Grounding Design Guide for Electric Power Generation Products {4450, 4459}
Generator Bearing Service {4457}
Generator Bearing Service {4457}
Instructions for Installing AssetIQ<SUP>TM</SUP> for Commercial Generator Set Systems on Caterpillar and non-Caterpillar Products {4450, 7490}
Instructions for Installing AssetIQTM for Commercial Generator Set Systems on Caterpillar and non-Caterpillar Products {4450, 7490}
Technical Information Bulletin
Generator Lead Connections Can Rub Against The Terminal Box Or Each Other
Generator Lead Connections Can Rub Against The Terminal Box Or Each Other
Paralleling Generators To Utility Substations
Paralleling Generators To Utility Substations
Application of Thermally Conductive 4C-6715 Rectifier Silicone Kit when Installing 9Y-0916 Rectifier Assembly
Application of Thermally Conductive 4C-6715 Rectifier Silicone Kit when Installing 9Y-0916 Rectifier Assembly
Specifications
General Information
SR4 and SR4B Electric Power Generation Rewind Data
Generator Identification
SR4 and SR4B Electric Power Generation Rewind Data
Component Views
SR4 and SR4B Electric Power Generation Rewind Data
Connection Diagrams for Exciter
SR4 and SR4B Electric Power Generation Rewind Data
Connection Diagrams for Main Stator and Main Rotor
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>5N-0001</B> Generator through <B>5N-0025</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>102-2415</B> Generator through <B>108-3052</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>109-1595</B> Generator through <B>109-3774</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>5N-0027</B> Generator through <B>5N-0050</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>5N-0051</B> Generator through <B>5N-0075</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>5N-0076</B> Generator through <B>5N-0090</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>5N-0431</B> Generator through <B>5N-7207</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>111-8240</B> Generator through <B>112-1481</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>115-5101</B> Generator through <B>121-6860</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>121-6882</B> Generator through <B>123-3185</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>129-1502</B> Generator through <B>129-5034</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>5N-7208</B> Generator through <B>5N-7232</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>5N-7233</B> Generator through <B>5N-7309</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>130-0234</B> Generator through <B>130-7595</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>5N-8891</B> Generator through <B>5N-8911</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>5N-9081</B> Generator through <B>5N-9432</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>4P-2236</B> Generator through <B>4P-9907</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>4W-0183</B> Generator through <B>4W-9669</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>7C-1601</B> Generator through <B>7C-9126</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>7E-0097</B> Generator through <B>7E-9695</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>7W-1877</B> Generator through <B>7W-8825</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>9Y-0157</B> Generator through <B>9Y-0389</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>9Y-0390</B> Generator through <B>9Y-0533</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for <B>9Y-1408</B> Generator through <B>9Y-9422</B> Generator
SR4 and SR4B Electric Power Generation Rewind Data
Terminology
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 144-0469 Generator through 144-0583 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 166-2651 Generator through 166-2689 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 166-2691 Generator through 166-7187 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 144-1811 Generator through 144-1951 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 147-9437 Generator through 147-9497 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 153-3081 Generator through 153-3098 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 167-1351 Generator through 167-1354 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 126-8022 Generator through 128-7424 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 136-6580 Generator through 136-6609 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 141-5534 Generator through 142-9900 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 144-1666 Generator through 144-1766 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 136-6610 Generator through 136-6641 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 144-1964 Generator through 144-2088 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 149-2447 Generator through 150-9152 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 158-6410 Generator through 163-8546 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 164-0975 Generator through 164-4946 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 173-7078 Generator through 194-6563 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 203-5749 Generator through 324-5120 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 6I-0053 Generator through 6I-4860 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Winding Data for 109-3776 Generator through 109-7874 Generator
SR4 and SR4B Electric Power Generation Rewind Data
Systems Operation
Systems Operation
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION
Systems Operation
ELECTRONIC MODULAR CONTROL PANEL (EMCP)
Systems Operation
SRSE GENERATOR (STATICALLY REGULATED STATICALLY EXCITED)
Systems Operation
SR4 GENERATOR
Systems Operation
SR4 GENERATOR
Generator Operation
SR4B Generators
General Information
SR4B Generators
Component Descriptions
SR4B Generators
Glossary
SR4B Generators
Main Revolving Field Connections (All Except SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options
Options (All Except SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options
Main Revolving Field Connections (SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options
Options (SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options
General Information (All Except SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options
General Information (SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options
Generator Wiring Diagrams (SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options
Main Stator and Voltage Sensing Lead Connections (All Except SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options
Main Stator and Voltage Sensing Lead Connections (SR4B for 3500 Engines)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options
Oil Field Generator Connections (SR4)
Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, Options
Glossary
SR4 Generator with VR3 or VR4 Voltage Regulator
General Information
SR4 Generator with VR3 or VR4 Voltage Regulator
Component Descriptions
SR4 Generator with VR3 or VR4 Voltage Regulator
Generator Operation
SR4 Generator with VR3 or VR4 Voltage Regulator
Testing and Adjusting
Testing And Adjusting
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION
Testing And Adjusting
ELECTRONIC MODULAR CONTROL PANEL (EMCP)
Testing And Adjusting
SRSE GENERATOR (STATICALLY REGULATED STATICALLY EXCITED)
Testing And Adjusting
SR4 GENERATOR
General Information
SR4B Generators
Troubleshooting
SR4B Generators
Generator Set - Test
SR4 Generator with VR3 or VR4 Voltage Regulator
Varistor - Test
SR4 Generator with VR3 or VR4 Voltage Regulator
Rotating Rectifier - Test
SR4B Generators
Winding - Test
SR4B Generators
Resistor - Test
SR4 Generator with VR3 or VR4 Voltage Regulator
Exciter Field - Flash
SR4 Generator with VR3 or VR4 Voltage Regulator
Generator - Dry
SR4B Generators
Insulation - Test
SR4 Generator with VR3 or VR4 Voltage Regulator
General Information
SR4 Generator with VR3 or VR4 Voltage Regulator
Troubleshooting
SR4 Generator with VR3 or VR4 Voltage Regulator
Rotating Rectifier - Test
SR4 Generator with VR3 or VR4 Voltage Regulator
Disassembly and Assembly
Generator
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION
Rotor Assembly
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION
Generator Bearing
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION
Main Exciter Field
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION
Bridge Rectifier And Exciter Armature
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION
Permanent Magnet And Stator
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION
Regulator Assembly
SR4 GENERATOR (THREE PHASE FULL WAVE EXCITATION & REGULATION
Disassembly And Assembly
SRSE GENERATOR (STATICALLY REGULATED STATICALLY EXCITED)
Alignment Of Single-Bearing Generators
SRSE GENERATOR (STATICALLY REGULATED STATICALLY EXCITED)
SRCR Generators
SRCR GENERATOR
Generator Covers
SRCR GENERATOR
Generator Drive Assembly
SRCR GENERATOR
Rotating Field
SRCR GENERATOR
Bearing Retainer And Brush Yoke Assembly
SRCR GENERATOR
Alignment Of Single Bearing Generators<BR> (Typical)
SRCR GENERATOR
Control Panel
SR4 GENERATOR
Generator Bearing<BR> (Outside Bearing Type RFA)
SR4 GENERATOR
Generator Bearing (Inside Bearing Type RFA)
SR4 GENERATOR
Generator Removal
SR4 GENERATOR
Alignment Of Single-Bearing Generators<BR> (Typical)
SR4 GENERATOR
Rotor Assembly
SR4 GENERATOR
Stator Assembly
SR4 GENERATOR
Coupling - Install
SR4B Generators
Coupling - Remove
SR4B Generators
Bearing - Remove and Install
SR4B Generators
Rotor - Remove and Install
SR4B Generators
Generator - Align
SR4B Generators
Generator - Install
SR4B Generators
Generator - Remove
SR4B Generators
Exciter - Remove and Install
SR4B Generators
Bearing - Remove and Install
SR4 Generator with VR3 or VR4 Voltage Regulator
Exciter - Remove and Install
SR4 Generator with VR3 or VR4 Voltage Regulator
Generator - Remove
SR4 Generator with VR3 or VR4 Voltage Regulator
Generator - Install
SR4 Generator with VR3 or VR4 Voltage Regulator
Generator - Align
SR4 Generator with VR3 or VR4 Voltage Regulator
Rotor - Remove and Install
SR4 Generator with VR3 or VR4 Voltage Regulator
Coupling - Remove
SR4 Generator with VR3 or VR4 Voltage Regulator
Service Magazine
Improved Procedure Can Be Used To Adjust Voltage Gain{4467}
1980/06/02
Use FT1555 Generator Rotor Removal Tool To Remove And Install Rotor Assembly{0626,0644,0665,4457}
1982/01/11
Make Sure Generator Leads Do Not Move Against Frame{4459}
1982/08/30
Use Care When Installing Circuit Boards In Regulators{4467}
1984/11/19
Extend Exciter Stator Life In Humid, Salty Environments{4453,4454,4450}
1986/02/03
New Voltage Regulators Used On SR-4 Generators{4450}
1987/03/16
New Electronic Modular Control Panel (SR-4 Generator Mounted){4450,7002}
1987/07/06
Product Support Literature Available For Electronic Modular Control Panels Used On SR4 Generators{0374,4450,7002}
1988/02/22
Fabricated Tester For Regulator-Exciter Control Assemblies Used On SR-4 And SRCR Generators{0652,4451,4452,4454,4467}
1979/11/26
Possible Overvoltage Conditions From Output Of VR3 Voltage Regulator {4467,4474}
1990/03/19
Availability Of Replacement SR4 Generators {4450}
1990/07/02
Bearing Information For SR 4 Generators{4471}
1990/07/23
New 4C6715 Silicone Compound Available For Components Where Centrifugal Force Is Present{4465,4466,4472,4473}
1990/11/19
New SR 4 Generator Rewind Data Available{4450}
1991/10/07
Procedure To Check 7C2700 Voltage Control Module{4450,4467}
1992/01/20
New Painting Procedure For SR4 Generators{4450}
1992/01/20
Rotor Shaft Length Changed {4457,4472}
1992/03/23
Special Instruction For Installing VR3 Voltage Regulator On SR4 Generators Now Available {4450}
1993/01/25
Preventive Maintenance To Reduce Risk Of Stator Failure{1404,4453}
1993/07/12
New Voltage Regulator Is Available{4467}
1993/08/09
Cleaning SR4 Generators {1404,4450}
1993/12/27
Use 142-5055 Insulation Tester Group To Measure And Check Insulation Resistance{4450,0785}
1998/03/23
Special Instruction, REHS0345, &quot;Generator Service Literature Index&quot; Is Available{4450}
1998/10/26
Special Instruction, REHS0345-01, &quot;Generator Service Literature Index&quot; Is Available {4450}
1999/04/12
New 155-5175 AC Current Probe For Generator Sets Now Available{1400,4450,0734,7002}
1999/05/24
A List Of Contacts For Caterpillar Product Support Is Available {1000, 4450, 7000}
2002/03/25

Caterpillar Parts SIS Catalog G3516 :

GENERATOR GP
9Y-7180 GENERATOR GP
GENERATOR GP
7W-8687 GENERATOR GP
GENERATOR GP
7W-8687 GENERATOR GP
GENERATOR GP
7W-8687 GENERATOR GP
GENERATOR GP
7W-8687 GENERATOR GP
GENERATOR GP
7W-8687 GENERATOR GP
GENERATOR GP
7W-8687 GENERATOR GP
GENERATOR GP
7W-8687 GENERATOR GP
GENERATOR GP
9Y-7180 GENERATOR GP
GENERATOR GP
9Y-7180 GENERATOR GP
HEAT SINK AS
110-4171 HEAT SINK AS
HEAT SINK AS
130-4616 HEAT SINK AS
HEAT SINK AS
130-4616 HEAT SINK AS
HEAT SINK AS
4P-6007 HEAT SINK AS
HEAT SINK AS-NEGATIVE
5N-5030 HEAT SINK AS-NEGATIVE
HEAT SINK AS-NEGATIVE
9Y-7174 HEAT SINK AS-NEGATIVE

Truck sale:

Caterpillar G3516, Construction
59,000 USD 
Caterpillar G3516, Construction
- Stationary Generator Sets
MACALLISTER MACHINERY CO., INC
 
225,000 
Caterpillar G3516, Construction
- Stationary Generator Sets
MACALLISTER MACHINERY CO., INC
Caterpillar G3516EP, Construction
206,200 
Caterpillar G3516EP, Construction
- Stationary Generator Sets
FOLEY EQUIPMENT COMPANY
Caterpillar G3516EP, Construction
250,000 
Caterpillar G3516EP, Construction
- Stationary Generator Sets
FOLEY EQUIPMENT COMPANY
Caterpillar G3516IN, Construction
224,900 
Caterpillar G3516IN, Construction
- Stationary Generator Sets
FOLEY EQUIPMENT COMPANY
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Contacts Request list Affiliate disclosure
The names Cat, Caterpillar, John Deere, Komatsu, Volvo, Hitachi, Doosan, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
AVSpare.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only. Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.