BASIC ENGINE
CYLINDER HEAD GPFLYWHEEL GP
GEAR GP
HOUSING GP-FLYWHEEL
GEAR GP
BELT TIGHTENER GP
CYLINDER HEAD GP
ENGINE ARRANGEMENT
ENGINE ARSERVICE EQUIPMENT AND SUPPLIES
KIT-REBUILDBASIC ENGINE
CYLINDER HEAD GP#SEBP34880030
116-1083: FASTENER GP-CYLINDER HEAD
116-1083 FASTENER GP-CYLINDER HEAD
S/N 3PD472-UP
PART OF 116-5408 MOUNTING GP-VALVE MECHANISM
S/N 3PD472-UP
PART OF 116-5408 MOUNTING GP-VALVE MECHANISM
Parts for your 966G II WHEEL LOADER:
CATERPILLAR SIS#SEBP34880031
185-5803: FLYWHEEL GP
185-5803 FLYWHEEL GP
S/N 3PD472-UP
PART OF 180-3191, 220-0794, 223-1553, 223-1556 ENGINE AR
S/N 3PD472-UP
PART OF 180-3191, 220-0794, 223-1553, 223-1556 ENGINE AR
Parts for your 966G II WHEEL LOADER:
CATERPILLAR SIS#SEBP34880032
117-2750: GEAR GP-FRONT
117-2750 GEAR GP-FRONT
S/N 3PD472-UP
PART OF 180-3191, 220-0794, 223-1553, 223-1556 ENGINE AR
S/N 3PD472-UP
PART OF 180-3191, 220-0794, 223-1553, 223-1556 ENGINE AR
Parts for your 966G II WHEEL LOADER:
CATERPILLAR SIS#SEBP34880033
185-5811: HOUSING GP-FLYWHEEL
185-5811 HOUSING GP-FLYWHEEL
S/N 3PD472-UP
SAE #2
PART OF 180-3191, 220-0794, 223-1553, 223-1556 ENGINE AR
S/N 3PD472-UP
SAE #2
PART OF 180-3191, 220-0794, 223-1553, 223-1556 ENGINE AR
Parts for your 966G II WHEEL LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 174-1586 | [1] | HOUSING-FLYWHEEL | |
| 2. | 199-4051 | [1] | COVER | |
| 3. | 1H-5728 | [1] | SEAL-O-RING | |
| 4. | 1J-9671 | [1] | SEAL-O-RING | |
| 5. | 148-8411 | [1] | PLUG AS | |
| 5A. | 3K-0360 | [1] | SEAL-O-RING | |
| 9S-4185 | [1] | PLUG (3/4-16-THD) | ||
| 6. | 3K-8460 | [1] | PLUG (1/2-20-THD) | |
| 7. | 5D-9344 | [1] | SEAL-O-RING | |
| 8. | 5P-8246 | [12] | WASHER-HARD (15.5X29X3-MM THK) | |
| 9. | 214-6277 M | [10] | BOLT (M14X2X60-MM) | |
| 10. | 214-6278 M | [2] | BOLT (M14X2X100-MM) | |
| 11. | 8T-4224 | [2] | WASHER-HARD (8.8X16X2-MM THK) | |
| 12. | 099-3649 M | [2] | BOLT (M8X1.25X40-MM) | |
| 13. | 1U-8846 B | SEALANT-GASKET | ||
| B | USE AS REQUIRED | |||
| M | METRIC PART | |||
#SEBP34880034
133-7075: HOUSING GP-FRONT
133-7075 HOUSING GP-FRONT
S/N 3PD472-UP
PART OF 180-3191, 220-0794, 223-1553, 223-1556 ENGINE AR
S/N 3PD472-UP
PART OF 180-3191, 220-0794, 223-1553, 223-1556 ENGINE AR
Parts for your 966G II WHEEL LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 169-4170 C | [1] | HOUSING AS-FRONT | |
| 1A. | 2H-5549 | [1] | RING-RETAINING | |
| 1B. | 8H-9789 | [2] | BALL BEARING | |
| 1C. | 115-9424 | [1] | GEAR-PUMP DRIVE (34-TEETH) | |
| 1D. | 2A-3348 | [2] | DOWEL | |
| 1E. | 6V-3538 | [2] | DOWEL | |
| 1F. | 3H-7654 | [2] | WASHER-HARD (13.5X22.5X3-MM THK) | |
| 1G. | 8T-0343 M | [2] | BOLT-SOCKET HEAD (M12X1.75X55-MM) | |
| 2. | 204-0712 M | [13] | BOLT (M8X1.25X30-MM) | |
| -OR- | ||||
| 6V-5219 M | [13] | BOLT (M8X1.25X40-MM) | ||
| 3. | 9M-1974 | [33] | WASHER-HARD (8.8X16X2-MM THK) | |
| 4. | 262-7131 | [1] | COVER GP-FRONT HOUSING | |
| 5. | 174-2475 | [1] | SEAL-INTEGRAL | |
| 6. | 262-8382 | [1] | GASKET | |
| 7. | 226-4755 | [1] | SEAL GP-CRANKSHAFT | |
| 8. | 220-3373 | [1] | SEAL-RING (CRANKSHAFT) | |
| 9. | 5P-0537 | [5] | WASHER-HARD (7.2X14.5X2-MM THK) | |
| 10. | 6V-8225 M | [5] | NUT (M6X1-THD) | |
| 11. | 6V-2317 M | [19] | BOLT (M8X1.25X30-MM) | |
| 12. | 3E-8016 M | [1] | BOLT-SELF-LOCKING (M8X1.25X25-MM) | |
| C | CHANGE FROM PREVIOUS TYPE | |||
| M | METRIC PART | |||
#SEBP34880035
192-1563: IDLER GP-BELT
192-1563 IDLER GP-BELT -ALTERNATOR, REFRIGERANT COMPRESSOR
S/N ANZ1-UP
PART OF 220-1860 COMPRESSOR GP-REFRIGERANT
S/N ANZ1-UP
PART OF 220-1860 COMPRESSOR GP-REFRIGERANT
#SEBP34880036
415-8632: KIT-CYLINDER HEAD
415-8632 KIT-CYLINDER HEAD
S/N ANZ1-UP
THIS CYLINDER HEAD REBUILD KIT IS BEING DESIGNED FOR USE OF THE 3176C ENGINE FOR THE FOLLOWING E MODELS:. 345B, 814F, 815F, 816F, D7R, 140H, 14H, 160H, 163H, D7RII, 966GII, AND 572RII
FOR USE WITH @@@@@220-0794@@@@@, @@@@@180-3191@@@@@, @@@@@223-1553@@@@@, @@@@@223-1556@@@@@
S/N ANZ1-UP
THIS CYLINDER HEAD REBUILD KIT IS BEING DESIGNED FOR USE OF THE 3176C ENGINE FOR THE FOLLOWING E MODELS:. 345B, 814F, 815F, 816F, D7R, 140H, 14H, 160H, 163H, D7RII, 966GII, AND 572RII
FOR USE WITH @@@@@220-0794@@@@@, @@@@@180-3191@@@@@, @@@@@223-1553@@@@@, @@@@@223-1556@@@@@
Parts for your 966G II WHEEL LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 6I-1638 | [12] | BASE-INJECTOR POSITIONING | ||
| 100-8150 | [24] | GUIDE-VALVE | ||
| 138-2006 | [12] | INSERT-VALVE SEAT (INLET) | ||
| 179-9453 | [12] | INSERT-VALVE SEAT (EXHAUST) | ||
| 2A-4429 | [48] | LOCK-RETAINER | ||
| 3B-0623 | [8] | PLUG-CUP (CYLINDER HEAD) | ||
| 6V-7604 | [16] | PLUG-CUP (MARKED X) | ||
| 6I-2663 | [24] | ROTOCOIL AS | ||
| (EACH INCLUDES) | ||||
| 6I-2662 | [1] | SHIELD | ||
| 7C-8581 | [1] | ROTOCOIL AS | ||
| 116-1102 | [6] | SLEEVE-INJECTOR | ||
| 224-4441 | [24] | SPRING (VALVE) | ||
| 332-2152 | [24] | SPRING-VALVE | ||
| 133-7029 | [12] | VALVE-EXHAUST | ||
| 7E-9578 | [12] | VALVE-INLET | ||
#SEBP34880037
323-5232: KIT-ENGINE GASKET
323-5232 KIT-ENGINE GASKET -WATER PUMP
S/N ANZ1-UP
KIT CONTAINS GASKETS AND SEALS TO REINSTALL WATER PUMP AND ATTACHING LINES.
FOR USE WITH E687- ENGINE S/N MBJ 1-UP
S/N ANZ1-UP
KIT CONTAINS GASKETS AND SEALS TO REINSTALL WATER PUMP AND ATTACHING LINES.
FOR USE WITH E687- ENGINE S/N MBJ 1-UP
Parts for your 966G II WHEEL LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 6V-7350 | [1] | SEAL-O-RING | |
| 2. | 6V-9027 | [1] | SEAL-O-RING | |
| 3. | 7E-5555 | [1] | GASKET | |
| 4. | 7L-6580 | [2] | SEAL-O-RING | |
| 5. | 100-8525 | [1] | GASKET | |
| 6. | 101-1635 | [1] | GASKET | |
| FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT | ||||
| HTTP://DEALER.CAT.COM/RELATED | ||||
#SEBP34880038
20R-1440: KIT-ENGINE OVERHAUL
20R-1440 KIT-ENGINE OVERHAUL
S/N 3PD472-UP
(GOLD OVERHAUL KIT)
PART OF 180-3191, 220-0794, 223-1553, 223-1556 ENGINE AR
FOR USE WITH @@@@@180-3191@@@@@, @@@@@220-0794@@@@@, @@@@@223-1553@@@@@, @@@@@223-1556@@@@@, 3176C MACHINE ENGINE
S/N 3PD472-UP
(GOLD OVERHAUL KIT)
PART OF 180-3191, 220-0794, 223-1553, 223-1556 ENGINE AR
FOR USE WITH @@@@@180-3191@@@@@, @@@@@220-0794@@@@@, @@@@@223-1553@@@@@, @@@@@223-1556@@@@@, 3176C MACHINE ENGINE
Parts for your 966G II WHEEL LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 415-8631 Y | [1] | KIT-ENGINE OVERHAUL (BRONZE) | ||
| 0R-8778 | [6] | KIT-CYLINDER PACK | ||
| (EACH INCLUDES) | ||||
| 168-7212 | [1] | RING-PISTON (TOP) | ||
| 133-7098 | [1] | CROWN AS-PISTON | ||
| 238-2710 | [1] | SKIRT-PISTON | ||
| 197-9335 | [1] | PIN AS | ||
| 0R-8188 | [1] | ROD AS-CONNECTING | ||
| 7C-8639 M | [2] | BOLT-CONNECTING ROD | ||
| 7N-2043 | [2] | DOWEL | ||
| 7W-5844 | [1] | BEARING | ||
| 4P-1659 | [1] | RING-PISTON (OIL CONTROL) | ||
| 104-3560 | [1] | SEAL-LINER | ||
| 109-5319 | [1] | RING-PISTON (INTERMEDIATE) | ||
| 148-2125 | [1] | LINER-CYLINDER BLOCK | ||
| FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD IN ADDITION TO THE KIT CONSIST, PLEASE VISIT: | ||||
| HTTPS://DEALER.CAT.COM/RELATED | ||||
| M | METRIC PART | |||
| R | REMANUFACTURED PART MAY BE AVAILABLE | |||
| Y | SEPARATE ILLUSTRATION | |||
#SEBP34880039
20R-1461: KIT-ENGINE OVERHAUL
20R-1461 KIT-ENGINE OVERHAUL
S/N 3PD472-UP
(PLATINUM OVERHAUL KIT)
PART OF 180-3191, 220-0794, 223-1553, 223-1556 ENGINE AR
FOR USE WITH @@@@@180-3191@@@@@, @@@@@223-1556@@@@@, @@@@@223-1553@@@@@, @@@@@220-0794@@@@@, 3176C MACHINE ENGINE
S/N 3PD472-UP
(PLATINUM OVERHAUL KIT)
PART OF 180-3191, 220-0794, 223-1553, 223-1556 ENGINE AR
FOR USE WITH @@@@@180-3191@@@@@, @@@@@223-1556@@@@@, @@@@@223-1553@@@@@, @@@@@220-0794@@@@@, 3176C MACHINE ENGINE
Parts for your 966G II WHEEL LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 415-8631 Y | [1] | KIT-ENGINE OVERHAUL (BRONZE) | ||
| 0R-7440 | [1] | CYLINDER HEAD GP | ||
| 148-2149 Y | [1] | CYLINDER HEAD GP | ||
| 20R-0055 | [6] | INJECTOR GP-FUEL | ||
| (EACH INCLUDES) | ||||
| 215-3198 | [1] | SEAL-O-RING | ||
| 4N-9019 | [4] | DOWEL | ||
| 8T-5452 | [1] | SEAL-O-RING | ||
| 9X-7317 | [1] | SEAL-O-RING | ||
| 100-6165 | [1] | SPRING-NOZZLE | ||
| 119-8784 | [1] | SEAL-O-RING | ||
| 0R-8778 | [6] | KIT-CYLINDER PACK | ||
| (EACH INCLUDES) | ||||
| 168-7212 | [1] | RING-PISTON (TOP) | ||
| 133-7098 | [1] | CROWN AS-PISTON | ||
| 238-2710 | [1] | SKIRT-PISTON | ||
| 197-9335 | [1] | PIN AS | ||
| 0R-8188 | [1] | ROD AS-CONNECTING | ||
| 7C-8639 M | [2] | BOLT-CONNECTING ROD | ||
| 7N-2043 | [2] | DOWEL | ||
| 7W-5844 | [1] | BEARING | ||
| 4P-1659 | [1] | RING-PISTON (OIL CONTROL) | ||
| 104-3560 | [1] | SEAL-LINER | ||
| 109-5319 | [1] | RING-PISTON (INTERMEDIATE) | ||
| 148-2125 | [1] | LINER-CYLINDER BLOCK | ||
| 10R-2296 | [1] | PUMP GP-ENGINE OIL | ||
| 6D-7146 | [1] | SEAL-O-RING | ||
| 6V-2317 M | [4] | BOLT (M8X1.25X30-MM) | ||
| 9M-1974 | [4] | WASHER-HARD (8.8X16X2-MM THK) | ||
| 9Y-8075 | [1] | SHAFT AS-OIL PUMP (8-TEETH) | ||
| 9Y-8076 | [1] | SHAFT AS-OIL PUMP (8-TEETH) | ||
| 0R-0705 | [1] | PUMP GP-WATER | ||
| 350-5417 | [1] | SEAL-WATER PUMP | ||
| 9Y-3513 | [1] | GEAR (41-TEETH) | ||
| 176-6995 | [1] | COVER-PUMP | ||
| 105-4210 | [1] | GASKET | ||
| 147-3781 | [1] | KIT-GASKET (WATER PUMP) | ||
| 061-9455 | [1] | SEAL-O-RING | ||
| 100-8525 | [1] | GASKET | ||
| 101-1635 | [1] | GASKET | ||
| 117-3036 | [1] | SEAL-O-RING | ||
| 129-1653 | [1] | SEAL-O-RING | ||
| 6V-5504 | [1] | SEAL-O-RING | ||
| 6V-7350 | [1] | SEAL-O-RING | ||
| 7E-5555 | [1] | GASKET | ||
| 7L-6580 | [2] | SEAL-O-RING | ||
| 9X-7549 | [1] | SEAL-O-RING | ||
| 176-6997 | [1] | SHAFT | ||
| 7X-7731 | [1] | PLUG-PIPE (3/4-14-THD) | ||
| 8C-3100 | [1] | SEAL-LIP TYPE | ||
| 8T-6762 | [1] | PLUG-PIPE (1/2-14-THD) | ||
| 8T-9598 | [1] | RING-RETAINING | ||
| 9M-1974 | [6] | WASHER-HARD (8.8X16X2-MM THK) | ||
| 176-6998 | [1] | IMPELLER-PUMP | ||
| 1B-3867 | [2] | BALL BEARING | ||
| 6V-3940 M | [6] | BOLT (M8X1.25X25-MM) | ||
| 6V-5842 M | [1] | BOLT (M10X1.5X40-MM) | ||
| 6V-9666 | [1] | WASHER-HARD (11X36X6-MM THK) | ||
| FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD IN ADDITION TO THE KIT CONSIST, PLEASE VISIT: | ||||
| HTTPS://DEALER.CAT.COM/RELATED | ||||
| M | METRIC PART | |||
| R | REMANUFACTURED PART MAY BE AVAILABLE | |||
| Y | SEPARATE ILLUSTRATION | |||
Information:
BASIC ENGINE
CYLINDER HEAD GP
Tool Operating Manual
Operating Instructions for 155-1536 Valve Recession Tool Kit for all G3500 and 3500 Engines{0374, 0599, 0701, 0703, 0759, 0767}
Operating Instructions for 155-1536 Valve Recession Tool Kit for all G3500 and 3500 Engines{0374, 0599, 0701, 0703, 0759, 0767}
Operating Instructions for 155-1536 Valve Recession Tool Kit for all G3500 and 3500 Engines{0374, 0599, 0701, 0703, 0759, 0767}
Operating Instructions for 148-2997 Valve Recession Tool Group Used On 3600, G3600, and C175 Engines{0374, 0599, 0701, 0703, 0759}
Operating Instructions for 148-2997 Valve Recession Tool Group Used On 3600, G3600, and C175 Engines{0374, 0599, 0701, 0703, 0759}
Operating Instructions for 148-2997 Valve Recession Tool Group Used On 3600, G3600, and C175 Engines{0374, 0599, 0701, 0703, 0759}
188-3922 Broken Exhaust Bolt and Stud Removal Group for 3114, 3116, 3126, 3126B, 3176, 3176B, C-10, and C12 Engines{0374, 0599, 0701, 0702, 0703}
188-3922 Broken Exhaust Bolt and Stud Removal Group for 3114, 3116, 3126, 3126B, 3176, 3176B, C-10, and C12 Engines{0374, 0599, 0701, 0702, 0703}
188-3922 Broken Exhaust Bolt and Stud Removal Group for 3114, 3116, 3126, 3126B, 3176, 3176B, C-10, and C12 Engines{0374, 0599, 0701, 0702, 0703}
CRB Valve Spring Testers 8S-2263 and 4C-9496{0374, 0599, 0700, 0701, 1108}
CRB Valve Spring Testers 8S-2263 and 4C-9496{0374, 0599, 0700, 0701, 1108}
CRB Valve Spring Testers 8S-2263 and 4C-9496{0374, 0599, 0700, 0701, 1108}
Reuse And Salvage Guidelines
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Applied Failure Analysis
Testing and Adjusting
Troubleshooting
Valve Rotator or Spring Lock Is Free
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader
3176C, 3406E and 3456 Engines for 816F, 826G Series II, and 836G Landfill Compactors, 815F and 825G Series II Soil Compactors, 814F, 824G Series II, and 834G Wheel Dozers, and for the 988G Wheel Loader
Disassembly and Assembly
Inlet and Exhaust Valve Guides - Remove and Install
3176C and 3196 Engines For Caterpillar Built Machines
3176C and 3196 Engines For Caterpillar Built Machines
Inlet and Exhaust Valve Seat Inserts - Remove and Install
3176C and 3196 Engines For Caterpillar Built Machines
3176C and 3196 Engines For Caterpillar Built Machines
Inlet and Exhaust Valve Springs - Remove and Install
3176C and 3196 Engines For Caterpillar Built Machines
3176C and 3196 Engines For Caterpillar Built Machines
Service Magazine




