198-5915 ENGINE AR-CORE S/N BMA1-UP PART OF 198-5914, 283-1633, 298-6581 ENGINE AR-COMPLETE 938G II WHEEL LOADER



ENGINE ARRANGEMENT
ENGINE AR
BASIC ENGINE
CAMSHAFT GP
CARRIER GP-SEAL
CYLINDER BLOCK GP
HOUSING GP-FRONT
VALVE MECHANISM GP
CRANKSHAFT GP
CYLINDER BLOCK GP


ENGINE ARRANGEMENT

ENGINE AR
 

#SEBP34990010
 

198-5915: ENGINE AR-CORE

198-5915 ENGINE AR-CORE
S/N BMA1-UP
PART OF 198-5914, 283-1633, 298-6581 ENGINE AR-COMPLETE
i02944795 SEBP3499
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Parts for your 938G II WHEEL LOADER:

Pos. Part No Qty Parts name Comments
  128-2682 Y [1] BREATHER GP  
  216-7922 Y [1] CAMSHAFT GP  
  117-3643 Y [1] COOLER GP-ENGINE OIL  
  113-6087 Y [1] CRANKSHAFT GP  
  129-1165 Y [1] CYLINDER BLOCK GP  
  133-3742 Y [1] CYLINDER HEAD GP  
  165-4557 Y [1] DAMPER & PULLEY GP  
  117-6487 Y [1] FASTENER GP-DAMPER & PULLEY  
  205-1321 Y [1] GEAR GP-FRONT  
  133-5055 Y [1] HOUSING GP-FRONT  
  210-5574 Y [1] LINES GP-INJECTOR HYD PUMP  
  161-8420 Y [6] PISTON & ROD GP  
    S/N BMA1-11169
  177-7500 Y [6] PISTON & ROD GP  
    S/N BMA11170-UP
  212-2270 Y [1] PUMP GP-ENGINE OIL  
  178-6343 Y [6] PUMP GP-UNIT INJECTION (HEUI)  
  210-5575 Y [1] PUMP GP-UNIT INJECTOR HYD  
  185-1145 Y [1] TURBOCHARGER GP  
    S/N BMA1-32128
  258-2403 Y [1] TURBOCHARGER GP  
    S/N BMA32129-UP
  135-2969 Y [1] VALVE MECHANISM GP  
  204-8068 [1] ELECTRONICS GP-ENGINE RATINGS  
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP34990011
 

199-2857: INSTALLATION AR-ENGINE

199-2857 INSTALLATION AR-ENGINE
S/N RTB1-UP
PART OF 199-2812, 259-1848 GENERAL AR
i02558384 SEBP3499
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Parts for your 938G II WHEEL LOADER:

Pos. Part No Qty Parts name Comments
  199-2860 Y [1] AIR CLEANER GP  
  217-5154 Y [1] ALTERNATOR GP-CHARGING  
  208-0038 Y [1] FUMES DISPOSAL GP  
  199-2864 Y [1] LINES GP-AIR  
    S/N RTB1-2556
  281-5789 Y [1] LINES GP-AIR  
    S/N RTB2557-UP
  218-0706 Y [1] LINES GP-FUEL DRAIN  
  138-1965 Y [1] MOUNTING GP-ENGINE & XMSN  
  199-2865 Y [1] MUFFLER GP  
  7E-3509 Y [1] PIPE AS-EXHAUST EXTENSION  
  111-4275 Y [1] STARTING MOTOR GP-ELECTRIC (COLD WEATHER)  
  Y   SEPARATE ILLUSTRATION
 

#SEBP34990012
 

216-7922: CAMSHAFT GP

216-7922 CAMSHAFT GP
S/N BMA1-UP
PART OF 198-5915 ENGINE AR-CORE
i01697504 SEBP3499
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Parts for your 938G II WHEEL LOADER:

Pos. Part No Qty Parts name Comments
1. 107-7694 [1] PLATE-THRUST  
2. 216-7921 [1] CAMSHAFT AS  
2A. 1B-8705 [1] KEY-WOODRUFF  
2B. 205-1322 [1] GEAR-CAMSHAFT (100-TEETH)  
3. 6V-3940 M [2] BOLT (M8X1.25X25-MM)  
  M   METRIC PART
  R   REMANUFACTURED PART MAY BE AVAILABLE
 

#SEBP34990013
 

4W-3462: CARRIER GP-SEAL

4W-3462 CARRIER GP-SEAL
S/N BMA1-UP
PART OF 198-5914, 283-1633, 298-6581 ENGINE AR-COMPLETE
i00125200 SEBP3499
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Parts for your 938G II WHEEL LOADER:

Pos. Part No Qty Parts name Comments
1. 2W-6546 [1] COVER  
2. 247-1876 [1] SEAL  
3. 239-0583 [1] GASKET  
4. 6V-3538 [2] DOWEL  
5. 6V-3940 M [8] BOLT (M8X1.25X25-MM)  
6. 9M-1974 [8] WASHER-HARD (8.8X16X2-MM THK)  
   
  4C-9612 BF SEALANT-SILICONE  
  B   USE AS REQUIRED
  F   NOT SHOWN
  M   METRIC PART
 

#SEBP34990014
 

193-4620: COVER GP-CYLINDER BLOCK

193-4620 COVER GP-CYLINDER BLOCK
S/N BMA1-UP
PART OF 198-5914, 283-1633, 298-6581 ENGINE AR-COMPLETE
i01488538 SEBP3499
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Parts for your 938G II WHEEL LOADER:

Pos. Part No Qty Parts name Comments
1. 9X-2099 M [2] STUD (M8X1.25X52.75-MM)  
2. 2W-6544 [1] COVER  
3. 4P-5918 [2] CLIP  
4. 4Y-9652 [3] GASKET  
5. 7W-3872 [6] SLEEVE  
6. 9X-2097 M [1] STUD (M8X1.25-THD)  
7. 110-7618 [3] BOLT AS  
    (EACH INCLUDES)
  6V-5215 M [1] BOLT (M8X1.25X16-MM)  
  9M-1974 [1] WASHER-HARD (8.8X16X2-MM THK)  
8. 342-4977 [3] COVER-SIDE  
9. 398-5596 [1] PLUG AS  
  238-5080 [1] SEAL-O-RING  
  360-3680 [1] PLUG  
10. 130-5301 [1] CLIP  
11. 4P-7581 [2] CLIP (LADDER)  
12. 5P-4116 [1] WASHER-HARD (8.8X20.5X2-MM THK)  
13. 5P-7970 M [2] NUT (M8X1.25-THD)  
14. 6V-2317 M [22] BOLT (M8X1.25X30-MM)  
15. 9M-1974 [26] WASHER-HARD (8.8X16X2-MM THK)  
16. 517-0553 [1] GASKET  
  M   METRIC PART
 

#SEBP34990015
 

189-5470: COVER GP-FRONT HOUSING

189-5470 COVER GP-FRONT HOUSING
S/N BMA1-UP
PART OF 198-5914, 283-1633, 298-6581 ENGINE AR-COMPLETE
i01488099 SEBP3499
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Parts for your 938G II WHEEL LOADER:

Pos. Part No Qty Parts name Comments
1. 9X-2099 M [3] STUD (M8X1.25X52.75-MM)  
2. 4W-2026 [1] COVER  
3. 5L-2952 [1] CAP AS-FILLER (ENGINE OIL)  
  6L-2609 [1] SEAL-RUBBER  
4. 135-9819 [1] SEAL-INTEGRAL  
5. 136-0823 [1] COVER AS-FRONT  
5A. 136-0822 [2] STUD  
5B. 126-1757 [2] WASHER (10.85X19.3X1.27-MM THK)  
6. 139-3526 [1] GASKET  
7. 191-5213 [1] TUBE AS  
8. 344-3340 [1] BRACKET AS  
  8T-3490 M [1] NUT-WELD (M10X1.5-THD)  
9. 061-9455 [1] SEAL-O-RING  
10. 5P-7970 M [3] NUT (M8X1.25-THD)  
11. 5P-8245 [4] WASHER-HARD (13.5X25.5X3-MM THK)  
12. 6V-2317 M [6] BOLT (M8X1.25X30-MM)  
13. 6V-5696 M [2] BOLT (M12X1.75X80-MM)  
14. 6V-5839 [1] WASHER (11X21X2.5-MM THK)  
15. 6V-6317 M [1] BOLT (M10X1.5X20-MM)  
16. 6V-8149 M [2] NUT (M12X1.75-THD)  
17. 7D-7233 [1] CLIP (LOOP)  
18. 8T-0100 M [1] BOLT (M8X1.25X60-MM)  
19. 9M-1974 [4] WASHER-HARD (8.8X16X2-MM THK)  
20. 185-9356 M [1] STUD (M8X1.25-THD)  
21. 210-3321 M [3] STUD (M8X1.25-THD)  
  M   METRIC PART
 

#SEBP34990016
 

211-4770: COVER GP-VALVE MECHANISM

211-4770 COVER GP-VALVE MECHANISM
S/N BMA1-UP
PART OF 198-5914, 283-1633, 298-6581 ENGINE AR-COMPLETE
i01760393 SEBP3499
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Parts for your 938G II WHEEL LOADER:

Pos. Part No Qty Parts name Comments
1. 167-8361 [1] COVER AS-BASE  
1A. 5P-5678 D SEAL (2M)  
2. 2W-9499 M [10] BOLT (M6X1X40-MM)  
3. 236-2101 [1] COVER AS (TOP)  
3A. 5P-5678 D SEAL (2M)  
4. 5P-0537 [28] WASHER-HARD (7.2X14.5X2-MM THK)  
5. 6V-7728 M [11] BOLT (M6X1X45-MM)  
6. 232-3646 [4] STUD (M6X1-THD)  
7. 210-3323 [3] STUD  
  D   ORDER BY THE METER
  M   METRIC PART
 

#SEBP34990017
 

113-6087: CRANKSHAFT GP

113-6087 CRANKSHAFT GP
S/N BMA1-UP
PART OF 198-5915 ENGINE AR-CORE
i00730977 SEBP3499
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Parts for your 938G II WHEEL LOADER:

Pos. Part No Qty Parts name Comments
1. 271-5658 [1] CRANKSHAFT AS  
1A. 1B-8705 [1] KEY-WOODRUFF  
1B. 2W-8147 [1] GEAR (50-TEETH)  
2. 212-4893 [1] BEARING-THRUST  
  229-5153 AB BEARING-THRUST (0.25-MM US)  
  229-5154 AB BEARING-THRUST (0.5-MM US)  
  229-5155 AB BEARING-THRUST (0.5-MM OS)  
  229-5156 AB BEARING-THRUST (0.5-MM OS, 0.5-MM US)  
3. 107-7708 [6] BEARING-MAIN  
  145-0168 AB BEARING-MAIN (0.5-MM OS)  
  145-0170 AB BEARING-MAIN (0.5-MM OS, 0.5-MM US)  
  145-0162 AB BEARING-MAIN (0.25-MM US)  
  145-0164 AB BEARING-MAIN (0.5-MM US)  
   
    AVAILABLE REPAIR KIT(S):
  7C-7980 AB SLEEVE-OIL SEAL (CRANKSHAFT)  
    (THIS WEAR SLEEVE IS USED ONLY TO SALVAGE (REPAIR) THE REAR SEAL SURFACE OF THE CRANKSHAFT)
  196-9519 AB BEARING GP-MAIN (CRANKSHAFT)  
    (INCLUDES STANDARD MAIN & THRUST BEARINGS)
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
  R   REMANUFACTURED PART MAY BE AVAILABLE
 

#SEBP34990018
 

129-1165: CYLINDER BLOCK GP

129-1165 CYLINDER BLOCK GP
S/N BMA1-UP
PART OF 198-5915 ENGINE AR-CORE
i01298139 SEBP3499
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Parts for your 938G II WHEEL LOADER:

Pos. Part No Qty Parts name Comments
1. 221-4481 Y [1] CYLINDER BLOCK GP  
2. 1W-8407 [2] SLEEVE  
3. 6V-3538 [2] DOWEL  
4. 7N-5683 [2] DOWEL  
5. 183-3409 [1] PLUG AS  
5A. 9S-8002 [1] PLUG (7/16-20-THD)  
5B. 033-5853 [1] SEAL-O-RING  
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP34990019
 

221-4480: CYLINDER BLOCK GP

221-4480 CYLINDER BLOCK GP
S/N BMA1-UP
PART OF 221-4481 CYLINDER BLOCK GP
i02216301 SEBP3499
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Parts for your 938G II WHEEL LOADER:

Pos. Part No Qty Parts name Comments
2. 7E-2968 [7] CAP-CRANKSHAFT BEARING  
3. 9X-8916 M [14] BOLT (M16X2X140-MM)  
4. 5P-8247 [14] WASHER-HARD (17X32X3.5-MM THK)  
  M   METRIC PART
 

Information:

Truck Engine News
Engine News
Special Instruction
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Technical Information Bulletin
A Recommendation for Initial Parts Stock Quantities Will Now Be Included in Service Letters{1000, 7000, 7751, 7752}
A Recommendation for Initial Parts Stock Quantities Will Now Be Included in Service Letters{1000, 7000, 7751, 7752}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
368-9910 Multi-Tool Group with the 368-9911 Burn Rate Group Accuracy Issue{0599, 0701, 0702, 0706, 1000, 7610, 7620}
368-9910 Multi-Tool Group with the 368-9911 Burn Rate Group Accuracy Issue{0599, 0701, 0702, 0706, 1000, 7610, 7620}
Specifications
Engine Design
3126B Engine for Caterpillar Built Machines
Tool Operating Manual
Using the 1U-8860 Large Engine Blowby Pickup Group and the 8T-2700 Blowby/Airflow Indicator{0781, 0785, 1000}
Using the 1U-8860 Large Engine Blowby Pickup Group and the 8T-2700 Blowby/Airflow Indicator{0781, 0785, 1000}
142-6893 Adjustable Lifting Bracket Group{0599, 0629, 0632, 0701, 0717, 1000, 4000, 7000}
142-6893 Adjustable Lifting Bracket Group{0599, 0629, 0632, 0701, 0717, 1000, 4000, 7000}
Reuse And Salvage Guidelines
Reuse and Salvage for Mechanical Governor Groups in 3114, 3116, and 3126 Engines Equipped with Mechanical Unit Injectors (MUI) {0374, 1000, 1050, 1250, 1300}
Reuse and Salvage for Mechanical Governor Groups in 3114, 3116, and 3126 Engines Equipped with Mechanical Unit Injectors (MUI) {0374, 1000, 1050, 1250, 1300}
Troubleshooting
Engine Will Not Crank
3126B Engine for Caterpillar Built Machines
Low Engine Oil Pressure
3126B Engines for the IT62G Series II Integrated Toolcarrier and for the 950G Series II and 962G Series II Wheel Loaders
Engine Stalls at Low RPM
3126B Engine for Caterpillar Built Machines
Excessive Black Smoke
3126B Engine for Caterpillar Built Machines
Low Power/Poor or No Response to Throttle
3126B Engine for Caterpillar Built Machines
Engine Misfires, Runs Rough or Is Unstable
3126B Engines for 322C, 325C, and M325C Excavators and for the 325C Mobile Hydraulic Power Unit
Poor Acceleration or Response
3126B Engines for 322C, 325C, and M325C Excavators and for the 325C Mobile Hydraulic Power Unit
Excessive White Smoke
3126B Engine for Caterpillar Built Machines
Diagnostic Codes
3126B Engine for Caterpillar Built Machines
How To Use the Functional Tests
3126B Engines for the IT38G Series II Integrated Toolcarrier and the 938G Series II Wheel Loader
E190 Engine Overspeed Warning
3126B Engines for the IT62G Series II Integrated Toolcarrier and for the 950G Series II and 962G Series II Wheel Loaders
Diagnostic Codes
3126B Engines for the IT38G Series II Integrated Toolcarrier and the 938G Series II Wheel Loader
Low Power/Poor or No Response to Throttle
3126B Engines for the IT62G Series II Integrated Toolcarrier and for the 950G Series II and 962G Series II Wheel Loaders
Excessive White Smoke
3126B Engines for 322C, 325C, and M325C Excavators and for the 325C Mobile Hydraulic Power Unit
Engine Vibration
3126B Engine for Caterpillar Built Machines
Excessive Fuel Consumption
3126B Engine for Caterpillar Built Machines
Engine Misfires, Runs Rough or Is Unstable
3126B Engine for Caterpillar Built Machines
Engine Cranks but Will Not Start
3126B Engines for the IT62G Series II Integrated Toolcarrier and for the 950G Series II and 962G Series II Wheel Loaders
Poor Acceleration or Response
3126B Engines for the IT62G Series II Integrated Toolcarrier and for the 950G Series II and 962G Series II Wheel Loaders
Engine Will Not Crank
3126B Engines for 322C, 325C, and M325C Excavators and for the 325C Mobile Hydraulic Power Unit
Engine Will Not Crank
3126B Engines for the IT62G Series II Integrated Toolcarrier and for the 950G Series II and 962G Series II Wheel Loaders
Service Magazine

Caterpillar Parts SIS Catalog 938G II :

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- Wheel Loaders
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