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R1600 G LOAD HAUL DUMP 9PP00001-UP (MACHINE) BRAKING SYSTEM Caterpillar SIS




Parts group R1600G:

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BRAKING SYSTEM

Information:

(For parts list, see above)

Operation and Maintenance Manual
Brake Accumulator - Check
R1600G Load Haul Dump
Special Instruction
Accumulator Discharging and Charging Procedures {0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}
Accumulator Discharging and Charging Procedures {0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}
Specifications
Brake Accumulator
R1600G Load Haul Dump Braking System
Tool Operating Manual
NEHS1214: 455-0126 Nitrogen Booster Pump Group {0374, 0599, 0647, 0756, 4263, 4331, 5077, 7200}
NEHS1214: 455-0126 Nitrogen Booster Pump Group {0374, 0599, 0647, 0756, 4263, 4331, 5077, 7200}
Systems Operation
Brake Accumulator
R1600G Load Haul Dump Braking System
Testing and Adjusting
Brake Accumulator - Test and Charge
R1600G Load Haul Dump Braking System
Disassembly and Assembly
Brake Accumulator - Remove
R1600G Load Haul Dump Machine Systems
Brake Accumulator - Install
R1600G Load Haul Dump Machine Systems
Operation and Maintenance Manual
Parking Brake
R1600G Load Haul Dump
Brake Discs - Check
R1600G Load Haul Dump
Brake Release - If Equipped
R1600G Load Haul Dump
Parking Brake Manual Release
R1600G Load Haul Dump
Special Instruction
Steering Release Supplement for the R1600G Load Haul Dump{4284, 4300}
Steering Release Supplement for the R1600G Load Haul Dump{4284, 4300}
Service Letter-NACD
PRODUCT SUPPORT PROGRAM FOR INSTALLING IMPROVED TRANSMISSION SOFTWARE ON CERTAIN R1600G UNDERGROUND LOAD HAUL DUMP MACHINES EQUIPPED WITH THE AUTO PARK BRAKE OPTION
PRODUCT SUPPORT PROGRAM FOR INSTALLING IMPROVED TRANSMISSION SOFTWARE ON CERTAIN R1600G UNDERGROUND LOAD HAUL DUMP MACHINES EQUIPPED WITH THE AUTO PARK BRAKE OPTION
PRODUCT SUPPORT PROGRAM FOR REPLACING THE BRAKE REACTION PLATE AND SPRINGS ON CERTAIN R1600G LOAD HAUL DUMP MACHINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE BRAKE REACTION PLATE AND SPRINGS ON CERTAIN R1600G LOAD HAUL DUMP MACHINES
Service Letter-Australia
PRODUCT SUPPORT PROGRAM FOR INSTALLING IMPROVED TRANSMISSION SOFTWARE ON CERTAIN R1600G UNDERGROUND LOAD HAUL DUMP MACHINES EQUIPPED WITH THE AUTO PARK BRAKE OPTION
PRODUCT SUPPORT PROGRAM FOR INSTALLING IMPROVED TRANSMISSION SOFTWARE ON CERTAIN R1600G UNDERGROUND LOAD HAUL DUMP MACHINES EQUIPPED WITH THE AUTO PARK BRAKE OPTION
PRODUCT SUPPORT PROGRAM FOR REPLACING THE BRAKE REACTION PLATE AND SPRINGS ON CERTAIN R1600G LOAD HAUL DUMP MACHINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE BRAKE REACTION PLATE AND SPRINGS ON CERTAIN R1600G LOAD HAUL DUMP MACHINES
Service Letter-CFEL
PRODUCT SUPPORT PROGRAM FOR INSTALLING IMPROVED TRANSMISSION SOFTWARE ON CERTAIN R1600G UNDERGROUND LOAD HAUL DUMP MACHINES EQUIPPED WITH THE AUTO PARK BRAKE OPTION
PRODUCT SUPPORT PROGRAM FOR INSTALLING IMPROVED TRANSMISSION SOFTWARE ON CERTAIN R1600G UNDERGROUND LOAD HAUL DUMP MACHINES EQUIPPED WITH THE AUTO PARK BRAKE OPTION
PRODUCT SUPPORT PROGRAM FOR REPLACING THE BRAKE REACTION PLATE AND SPRINGS ON CERTAIN R1600G LOAD HAUL DUMP MACHINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE BRAKE REACTION PLATE AND SPRINGS ON CERTAIN R1600G LOAD HAUL DUMP MACHINES
Service Letter-CSARL
PRODUCT SUPPORT PROGRAM FOR INSTALLING IMPROVED TRANSMISSION SOFTWARE ON CERTAIN R1600G UNDERGROUND LOAD HAUL DUMP MACHINES EQUIPPED WITH THE AUTO PARK BRAKE OPTION
PRODUCT SUPPORT PROGRAM FOR INSTALLING IMPROVED TRANSMISSION SOFTWARE ON CERTAIN R1600G UNDERGROUND LOAD HAUL DUMP MACHINES EQUIPPED WITH THE AUTO PARK BRAKE OPTION
PRODUCT SUPPORT PROGRAM FOR REPLACING THE BRAKE REACTION PLATE AND SPRINGS ON CERTAIN R1600G LOAD HAUL DUMP MACHINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE BRAKE REACTION PLATE AND SPRINGS ON CERTAIN R1600G LOAD HAUL DUMP MACHINES
Service Letter-Americas
PRODUCT SUPPORT PROGRAM FOR INSTALLING IMPROVED TRANSMISSION SOFTWARE ON CERTAIN R1600G UNDERGROUND LOAD HAUL DUMP MACHINES EQUIPPED WITH THE AUTO PARK BRAKE OPTION
PRODUCT SUPPORT PROGRAM FOR INSTALLING IMPROVED TRANSMISSION SOFTWARE ON CERTAIN R1600G UNDERGROUND LOAD HAUL DUMP MACHINES EQUIPPED WITH THE AUTO PARK BRAKE OPTION
PRODUCT SUPPORT PROGRAM FOR REPLACING THE BRAKE REACTION PLATE AND SPRINGS ON CERTAIN R1600G LOAD HAUL DUMP MACHINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE BRAKE REACTION PLATE AND SPRINGS ON CERTAIN R1600G LOAD HAUL DUMP MACHINES
Technical Information Bulletin
PISTON SEAL CAN BE DAMAGED DURING ASSEMBLY ON CERTAIN LOAD HAUL DUMP MACHINES
PISTON SEAL CAN BE DAMAGED DURING ASSEMBLY ON CERTAIN LOAD HAUL DUMP MACHINES
Specifications
Service and Parking Brake
R1600G Load Haul Dump Braking System
Final Drive and Wheel
R1600G Load Haul Dump Power Train
Wheel Bearing Adjustment
R1600G Load Haul Dump Power Train
Service and Parking Brake
R1600G Load Haul Dump Braking System
Brake Release Cylinder
R1600G Load Haul Dump Braking System
Service and Parking Brake
R1600G Load Haul Dump Braking System
Tool Operating Manual
149-7173 Bearing Handling Bracket Assembly {0374, 0599, 0629, 0632, 4006, 4008, 7551}
149-7173 Bearing Handling Bracket Assembly {0374, 0599, 0629, 0632, 4006, 4008, 7551}
193-4124 Rear Wheel Bearing Preload Adjuster for 793 Off-Highway Trucks{0374, 0599, 0700, 0722, 0727, 0731}
193-4124 Rear Wheel Bearing Preload Adjuster for 793 Off-Highway Trucks{0374, 0599, 0700, 0722, 0727, 0731}
Service Letter-China
PRODUCT SUPPORT PROGRAM FOR INSTALLING IMPROVED TRANSMISSION SOFTWARE ON CERTAIN R1600G UNDERGROUND LOAD HAUL DUMP MACHINES EQUIPPED WITH THE AUTO PARK BRAKE OPTION
PRODUCT SUPPORT PROGRAM FOR INSTALLING IMPROVED TRANSMISSION SOFTWARE ON CERTAIN R1600G UNDERGROUND LOAD HAUL DUMP MACHINES EQUIPPED WITH THE AUTO PARK BRAKE OPTION
PRODUCT SUPPORT PROGRAM FOR REPLACING THE BRAKE REACTION PLATE AND SPRINGS ON CERTAIN R1600G LOAD HAUL DUMP MACHINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE BRAKE REACTION PLATE AND SPRINGS ON CERTAIN R1600G LOAD HAUL DUMP MACHINES
Service Letter-Asia
PRODUCT SUPPORT PROGRAM FOR INSTALLING IMPROVED TRANSMISSION SOFTWARE ON CERTAIN R1600G UNDERGROUND LOAD HAUL DUMP MACHINES EQUIPPED WITH THE AUTO PARK BRAKE OPTION
PRODUCT SUPPORT PROGRAM FOR INSTALLING IMPROVED TRANSMISSION SOFTWARE ON CERTAIN R1600G UNDERGROUND LOAD HAUL DUMP MACHINES EQUIPPED WITH THE AUTO PARK BRAKE OPTION
PRODUCT SUPPORT PROGRAM FOR REPLACING THE BRAKE REACTION PLATE AND SPRINGS ON CERTAIN R1600G LOAD HAUL DUMP MACHINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE BRAKE REACTION PLATE AND SPRINGS ON CERTAIN R1600G LOAD HAUL DUMP MACHINES
Systems Operation
Service and Parking Brake System
R1600G Load Haul Dump Braking System
Brake Release System
R1600G Load Haul Dump Braking System
Brake Release Cylinder
R1600G Load Haul Dump Braking System
Service and Parking Brake
R1600G Load Haul Dump Braking System
Service Letter-APD
PRODUCT SUPPORT PROGRAM FOR INSTALLING IMPROVED TRANSMISSION SOFTWARE ON CERTAIN R1600G UNDERGROUND LOAD HAUL DUMP MACHINES EQUIPPED WITH THE AUTO PARK BRAKE OPTION
PRODUCT SUPPORT PROGRAM FOR INSTALLING IMPROVED TRANSMISSION SOFTWARE ON CERTAIN R1600G UNDERGROUND LOAD HAUL DUMP MACHINES EQUIPPED WITH THE AUTO PARK BRAKE OPTION
PRODUCT SUPPORT PROGRAM FOR REPLACING THE BRAKE REACTION PLATE AND SPRINGS ON CERTAIN R1600G LOAD HAUL DUMP MACHINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE BRAKE REACTION PLATE AND SPRINGS ON CERTAIN R1600G LOAD HAUL DUMP MACHINES
Testing and Adjusting
Brake Release System Air - Purge
R1600G Load Haul Dump Braking System
Brake Release System - Test
R1600G Load Haul Dump Braking System
Service Brake System Pressure - Test
R1600G Load Haul Dump Braking System
Brake Disc Wear - Check
R1600G Load Haul Dump Braking System
Parking Brake - Manual Release
R1600G Load Haul Dump Braking System
Disassembly and Assembly
Brake Release Cylinder - Remove
R1600G Load Haul Dump Machine Systems
Brake Release Cylinder - Install
R1600G Load Haul Dump Machine Systems
Brake Release Cylinder - Disassemble
R1600G Load Haul Dump Machine Systems
Brake Release Cylinder - Assemble
R1600G Load Haul Dump Machine Systems
Parking Brake - Remove
R1600G Load Haul Dump Power Train
Parking Brake - Disassemble
R1600G Load Haul Dump Power Train
Parking Brake - Assemble
R1600G Load Haul Dump Power Train
Parking Brake - Install
R1600G Load Haul Dump Power Train
Service Brake - Disassemble
R1600G Load Haul Dump Power Train
Service Brake - Assemble
R1600G Load Haul Dump Power Train
Parking Brake - Disassemble
R1600G Load Haul Dump Power Train
Parking Brake - Assemble
R1600G Load Haul Dump Power Train
Parking Brake - Assemble
R1600G Load Haul Dump Power Train
Parking Brake - Disassemble
R1600G Load Haul Dump Power Train
Service Magazine
Operation and Maintenance Manual
Braking System - Test
R1600G Load Haul Dump
Specifications
Foot Brake Control
R1600G Load Haul Dump Braking System
Limit Switch (Stop Light)
R1600G Load Haul Dump Braking System
Limit Switch (Transmission Neutralizer)
R1600G Load Haul Dump Braking System
Systems Operation
Limit Switch (Transmission Neutralizer)
R1600G Load Haul Dump Braking System
Limit Switch (Stop Light)
R1600G Load Haul Dump Braking System
Switches
R1600G Load Haul Dump Power Train Electronic Control System
Sensors
R1600G Load Haul Dump Power Train Electronic Control System
Testing and Adjusting
Limit Switch (Transmission Neutralizer) - Adjust
R1600G Load Haul Dump Braking System
Limit Switch (Stop Light) - Adjust
R1600G Load Haul Dump Braking System
Accumulator Charging Valve (Brake) - Test and Adjust
R1600G Load Haul Dump Braking System
Disassembly and Assembly
Brake Control Valve (Service) - Remove
R1600G Load Haul Dump Machine Systems
Brake Control Valve (Service) - Install
R1600G Load Haul Dump Machine Systems
Service Magazine
Reuse And Salvage Guidelines
Testing Hydraulic Cylinders Using the <NOBR>188-3926</NOBR> Caterpillar Cylinder Tester and the <NOBR> 9U-6803</NOBR> Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Bench Test Procedures
Service Magazine
New Oil Filters for all Cat Machines are Available {3004, 3067, 4295, 431F, 5068}
New Oil Filters for all Cat Machines are Available {3004, 3067, 4295, 431F, 5068}
Special Instruction
O-Rings - Radial, Fitting Assembly O-Rings and Other O-Ring Applications {0599, 0738, 4000, 4250, 4300, 5050, 5057, 7555}
O-Rings - Radial, Fitting Assembly O-Rings and Other O-Ring Applications {0599, 0738, 4000, 4250, 4300, 5050, 5057, 7555}
Procedure to Rework the Implement, Steering, Pilot, and Braking Pump on R1600G and R1600H Load Haul Dump Machines {4014, 4257, 4268, 4304, 4306, 5055, 5057, 5073, 5084, 5085}
Procedure to Rework the Implement, Steering, Pilot, and Braking Pump on R1600G and R1600H Load Haul Dump Machines {4014, 4257, 4268, 4304, 4306, 5055, 5057, 5073, 5084, 5085}
Specifications
Sequence Valve (Brake Release)
R1600G Load Haul Dump Braking System
Systems Operation
Sequence Valve (Brake Release)
R1600G Load Haul Dump Braking System
Custom Service Information
254-0328 Control Gp-Parking Brake (Automatic) For R1600G Load Haul Dump Machines {1408, 4250}
254-0328 Control Gp-Parking Brake (Automatic) For R1600G Load Haul Dump Machines {1408, 4250}
Testing and Adjusting
Sequence Valve (Brake Release) - Test and Adjust
R1600G Load Haul Dump Braking System
Disassembly and Assembly
Sequence Valve (Brake Release) - Remove and Install
R1600G Load Haul Dump Machine Systems
Brake Accumulator - Remove
R1600G Load Haul Dump Machine Systems
Brake Accumulator - Install
R1600G Load Haul Dump Machine Systems
Service Magazine
New Implement, Steering, Pilot, and Braking Pump Now Used on R1600G and R1600H Load Haul Dump Machines {4014, 4257, 4268, 4304, 4306, 5055, 5057, 5073, 5084, 5085}
New Implement, Steering, Pilot, and Braking Pump Now Used on R1600G and R1600H Load Haul Dump Machines {4014, 4257, 4268, 4304, 4306, 5055, 5057, 5073, 5084, 5085}
Reuse And Salvage Guidelines
Filtration Times for Caterpillar Machine Fluid Compartments{0680, 0738, 0768, 3080, 5050, 5056, 5095}
Filtration Times for Caterpillar Machine Fluid Compartments{0680, 0738, 0768, 3080, 5050, 5056, 5095}
Contamination Control Guidelines
Special Instruction
Hose Inspection Form {0374, 0599, 5057, 5057}
Hose Inspection Form {0374, 0599, 5057, 5057}
Tool Operating Manual
Base-Mounted Recirculating Parts Washers{0374, 0599, 0680, 0699, 0700}
Base-Mounted Recirculating Parts Washers{0374, 0599, 0680, 0699, 0700}
HVOF Identifier 396-9342 Group{0599, 0669, 0679, 7000}
HVOF Identifier 396-9342 Group{0599, 0669, 0679, 7000}
4-Inch Radial Hose Machine{0374, 0599, 0684, 0738, 5057}
4-Inch Radial Hose Machine{0374, 0599, 0684, 0738, 5057}
Procedures for Using the 212-1503 Portable Parts Washer{0374, 0599, 0680, 0699, 0700}
Procedures for Using the 212-1503 Portable Parts Washer{0374, 0599, 0680, 0699, 0700}
193-4124 Rear Wheel Bearing Preload Adjuster for 793 Off-Highway Trucks{0374, 0599, 0700, 0722, 0727, 0731}
193-4124 Rear Wheel Bearing Preload Adjuster for 793 Off-Highway Trucks{0374, 0599, 0700, 0722, 0727, 0731}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Installing 457-6030 (C3-290 Controller) on Hose Crimping Machines 233-8048, 286-4354, 286-4355, 275-6199, 286-4353, and 233-8038{0374, 0599, 0684, 0700, 0738, 5057}
Installing 457-6030 (C3-290 Controller) on Hose Crimping Machines 233-8048, 286-4354, 286-4355, 275-6199, 286-4353, and 233-8038{0374, 0599, 0684, 0700, 0738, 5057}
NEHS1214: 455-0126 Nitrogen Booster Pump Group {0374, 0599, 0647, 0756, 4263, 4331, 5077, 7200}
NEHS1214: 455-0126 Nitrogen Booster Pump Group {0374, 0599, 0647, 0756, 4263, 4331, 5077, 7200}
Base Mounted Recirculating Parts Washers {0374, 0599, 0680, 0699, 0700}
Base Mounted Recirculating Parts Washers {0374, 0599, 0680, 0699, 0700}
Reuse And Salvage Guidelines
Testing Hydraulic Cylinders Using the <NOBR>188-3926</NOBR> Caterpillar Cylinder Tester and the <NOBR> 9U-6803</NOBR> Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Bench Test Procedures
Specifications
Accumulator Charging Valve (Brake)
R1600G Load Haul Dump Braking System
Brake Control Valve (Service)
R1600G Load Haul Dump Braking System
Brake Control Valve (Parking)
R1600G Load Haul Dump Braking System
Sequence Valve (Brake Release)
R1600G Load Haul Dump Braking System
Systems Operation
Accumulator Charging Valve (Brake)
R1600G Load Haul Dump Braking System
Brake Control Valve (Parking)
R1600G Load Haul Dump Braking System
Brake Control Valve (Service)
R1600G Load Haul Dump Braking System
Sequence Valve (Brake Release)
R1600G Load Haul Dump Braking System
Testing and Adjusting
Sequence Valve (Brake Release) - Test and Adjust
R1600G Load Haul Dump Braking System
Accumulator Charging Valve (Brake) - Test and Adjust
R1600G Load Haul Dump Braking System
Disassembly and Assembly
Accumulator Charging Valve (Brake) - Disassemble
R1600G Load Haul Dump Machine Systems
Accumulator Charging Valve (Brake) - Assemble
R1600G Load Haul Dump Machine Systems
Accumulator Charging Valve (Brake) - Remove
R1600G Load Haul Dump Machine Systems
Accumulator Charging Valve (Brake) - Install
R1600G Load Haul Dump Machine Systems
Sequence Valve (Brake Release) - Remove and Install
R1600G Load Haul Dump Machine Systems
Brake Control Valve (Service) - Remove
R1600G Load Haul Dump Machine Systems
Brake Control Valve (Service) - Install
R1600G Load Haul Dump Machine Systems
Service Magazine
Tool Operating Manual
Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors (Used on Series 7 and 8, Iron and Aluminum Housings){0738, 5061, 5073, 7551}
Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors (Used on Series 7 and 8, Iron and Aluminum Housings){0738, 5061, 5073, 7551}
Reuse And Salvage Guidelines
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}
General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}
Special Instruction
Repair Process for Hydraulic Gear Pumps {5073}
Repair Process for Hydraulic Gear Pumps {5073}
Procedure to Rework the Implement, Steering, Pilot, and Braking Pump on R1600G and R1600H Load Haul Dump Machines {4014, 4257, 4268, 4304, 4306, 5055, 5057, 5073, 5084, 5085}
Procedure to Rework the Implement, Steering, Pilot, and Braking Pump on R1600G and R1600H Load Haul Dump Machines {4014, 4257, 4268, 4304, 4306, 5055, 5057, 5073, 5084, 5085}
Tool Operating Manual
Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors (Used on Series 7 and 8, Iron and Aluminum Housings){0738, 5061, 5073, 7551}
Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors (Used on Series 7 and 8, Iron and Aluminum Housings){0738, 5061, 5073, 7551}
Reuse And Salvage Guidelines
Repair Process for Hydraulic Gear Pumps {5073}
Repair Process for Hydraulic Gear Pumps {5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 4, 5, and 6) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 4, 5, and 6) {5061, 5073}
Removing and Installing Bushings and Pressure Plates in Hydraulic Gear Pumps {5073}
Removing and Installing Bushings and Pressure Plates in Hydraulic Gear Pumps {5073}
General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}
General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}
Bench Test Procedures
Bench Test Procedure for Gear Pumps {5073}
Bench Test Procedure for Gear Pumps {5073}
Service Magazine
New Implement, Steering, Pilot, and Braking Pump Now Used on R1600G and R1600H Load Haul Dump Machines {4014, 4257, 4268, 4304, 4306, 5055, 5057, 5073, 5084, 5085}
New Implement, Steering, Pilot, and Braking Pump Now Used on R1600G and R1600H Load Haul Dump Machines {4014, 4257, 4268, 4304, 4306, 5055, 5057, 5073, 5084, 5085}

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