242-7960 WIRING GP-GENERATOR S/N ADB1-UP; CWW1-UP; 2GZ1-UP DIGITAL VOLTAGE REGULATOR FOR USE WITH GENSET WITHOUT INSTALLED EMCP II AN ATTACHMENT G3520C

242-7961 WIRING GP-GENERATOR
S/N ADB1-UP; CWW1-UP; 2GZ1-UP
DIGITAL VOLTAGE REGULATOR
FOR USE WITH GENSET WITHOUT BATTERY POWER, WITHOUT INSTALLED EMCP II
AN ATTACHMENT

i02000848 SEBP3616

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Parts for your G3520C GENERATOR SET:

CATERPILLAR SIS

Part No	Qty	Parts name
242-9752 Y	[1]	HARNESS AS-POWER (DIGITAL VOLTAGE REGULATOR)
242-3104 Y	[1]	HARNESS AS-WIRING (GENERATOR TERMINAL STRIP)

9V-2818	[1]	GROMMET
Y		SEPARATE ILLUSTRATION

#SEBP36160512

243-4269: WIRING GP-GENERATOR

WIRING GP-GENERATOR

243-4269 WIRING GP-GENERATOR
S/N ADB1-UP; CWW1-UP; 2GZ1-UP
VR6 VOLTAGE REGULATOR
FOR USE WITH GENSET WITHOUT INSTALLED EMCP II
AN ATTACHMENT

i02022628 SEBP3616

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Parts for your G3520C GENERATOR SET:

CATERPILLAR SIS

Part No	Qty	Parts name
243-7201	[1]	HARNESS AS-WIRING (VR6 VOLTAGE REGULATOR)
5P-1475	[9]	TERMINAL-FORK (14-GA TO 16-GA, NO. 8 SCREW)
8L-8413	[25]	STRAP-CABLE (WHITE)
109-3038	[9]	END-WIRE (16-GA)

#SEBP36160513

243-4285: WIRING GP-GENERATOR

WIRING GP-GENERATOR

243-4285 WIRING GP-GENERATOR
S/N ADB1-UP; CWW1-UP; 2GZ1-UP
DIGITAL VOLTAGE REGULATOR
FOR USE WITH HIGH VOLTAGE, WALL MOUNTED EMCP II
AN ATTACHMENT

i02022768 SEBP3616

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Parts for your G3520C GENERATOR SET:

CATERPILLAR SIS

Part No	Qty	Parts name
243-4271 Y	[1]	HARNESS AS-WIRING (GENERATOR TERMINAL STRIP)

350-9226		HARNESS AS-WIRING (VOLTAGE ADJUSTMENT)
109-3038	[3]	END-WIRE (16-GA)
9X-6772	[30]	STRAP-CABLE
131-1477	[1]	TERMINAL AS
5P-1476	[1]	TERMINAL-FORK (14-GA TO 16-GA, NO. 10 SCREW)
125-7874 E		TUBE-HEAT SHRINK (5.72-MM DIA)(3-CM)
110-7884	[1]	SWITCH AS-TOGGLE (MOMENTARY)(VOLTAGE ADJUSTMENT)
3L-8187	[3]	LOCKWASHER
6T-3632	[1]	LOCKWASHER
6T-3631	[2]	NUT-HEX (15/32-32-THD)
6T-3633	[1]	RING-LOCKING
6V-8374	[3]	SCREW-MACHINE (6-32X0.25-IN)

5R-7137	[1]	WASHER-SEALING
E		ORDER BY THE CENTIMETER
Y		SEPARATE ILLUSTRATION

#SEBP36160514

198-5274: WIRING GP-PANEL

WIRING GP-PANEL

198-5274 WIRING GP-PANEL -MEDIUM VOLTAGE
S/N CWW1-UP
FOR USE WITH EMCP II+
AN ATTACHMENT

i01448460 SEBP3616

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Parts for your G3520C GENERATOR SET:

CATERPILLAR SIS

Part No	Qty	Parts name
5N-9117	[1]	ADAPTER
5N-9072	[1]	CLIP
5N-9067	[1]	COLLAR
109-3038	[10]	END-WIRE (16-GA)
062-5388	[1]	LOCKNUT (1-11-1/2-THD)
8L-8413	[43]	STRAP-CABLE (WHITE)
2L-8076	[6]	TERMINAL-RING (14-GA TO 16-GA, NO. 10 SCREW)
5P-1475	[14]	TERMINAL-FORK (14-GA TO 16-GA, NO. 8 SCREW)
9G-3186	[2]	TERMINAL-FORK (18-GA TO 22-GA, NO. 8 SCREW)
125-7874 BE		TUBE-HEAT SHRINK (5.72-MM DIA)
8T-7875 E		WIRE-ELECTRICAL (16-GA, BLACK)(194-CM)
8T-7875 E		WIRE-ELECTRICAL (16-GA, BLACK)(2873-CM)
B		USE AS REQUIRED
E		ORDER BY THE CENTIMETER

#SEBP36160515

198-5460: WIRING GP-PANEL

WIRING GP-PANEL

198-5460 WIRING GP-PANEL -LOW VOLTAGE
S/N CWW1-UP
FOR USE WITH EMPC II+
AN ATTACHMENT

i01448459 SEBP3616

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Parts for your G3520C GENERATOR SET:

CATERPILLAR SIS

Part No	Qty	Parts name
5N-9117	[1]	ADAPTER
5N-9072	[1]	CLIP
5N-9067	[1]	COLLAR
109-3038	[6]	END-WIRE (16-GA)
062-5388	[1]	LOCKNUT (1-11-1/2-THD)
8L-8413	[43]	STRAP-CABLE (WHITE)
2L-8081	[4]	TERMINAL-RING (14-GA TO 16-GA, 1/2-IN SCREW)
2L-8076	[6]	TERMINAL-RING (14-GA TO 16-GA, NO. 10 SCREW)
5P-1475	[14]	TERMINAL-FORK (14-GA TO 16-GA, NO. 8 SCREW)
9G-3186	[2]	TERMINAL-FORK (18-GA TO 22-GA, NO. 8 SCREW)
125-7874 BE		TUBE-HEAT SHRINK (5.72-MM DIA)
8T-7875 E		WIRE-ELECTRICAL (16-GA, BLACK)(194-CM)
8T-7875 E		WIRE-ELECTRICAL (16-GA, BLACK)(2513-CM)
B		USE AS REQUIRED
E		ORDER BY THE CENTIMETER

#SEBP36160516

207-2453: WIRING GP-SENSOR

WIRING GP-SENSOR

207-2453 WIRING GP-SENSOR
S/N GDB6-99999; CWW1-UP
TEMPERATURE
PART OF 207-2448 CONTROL GP-ELECTRONIC
AN ATTACHMENT

i01672749 SEBP3616

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Parts for your G3520C GENERATOR SET:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3N-8278	[1]	ADAPTER-SENSOR
2.	9X-6772 B	[20]	STRAP-CABLE
3.	152-0807 Y	[1]	SENSOR GP-TEMPERATURE (THERMOCOUPLE)(EXHAUST STACK)
4.	220-2340	[1]	HARNESS AS-SENSOR (EXHAUST TEMPERATURE)
	8T-8731	[23]	PLUG-CONNECTOR (3-PIN)
	186-3736	[46]	SOCKET-CONNECTOR (16-GA TO 18-GA)
	8T-8737	[23]	PLUG-SEAL
	150-9597	[1]	PLUG AS-CONNECTOR (54-PIN)
5.	4P-7581	[8]	CLIP (LADDER)
6.	207-2371 Y	[20]	SENSOR GP-TEMPERATURE (THERMOCOUPLE)(EXHAUST PORT)
7.	207-2371 Y	[1]	SENSOR GP-TEMPERATURE (THERMOCOUPLE)(TURBOCHARGER TURBINE INLET, RH)
7A.	207-2371 Y	[1]	SENSOR GP-TEMPERATURE (THERMOCOUPLE)(TURBOCHARGER TURBINE INLET, LH)
	B		USE AS REQUIRED
	Y		SEPARATE ILLUSTRATION

#SEBP36160517

207-2453: WIRING GP-SENSOR

WIRING GP-SENSOR

207-2453 WIRING GP-SENSOR
S/N CWW1-UP
TEMPERATURE
Type 1
AN ATTACHMENT

i03789359 SEBP3616

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Parts for your G3520C GENERATOR SET:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	8N-6867	[1]	BRACKET
2.	261-6847	[23]	ADAPTER
3.	337-6968	[1]	SENSOR GP-TEMPERATURE (THERMOCOUPLE)(EXHAUST STACK)
4.	337-6970 CY	[20]	SENSOR GP-TEMPERATURE (EXHAUST PORT)
4A.	337-6970 CY	[1]	SENSOR GP-TEMPERATURE (TURBOCHARGER INLET, RH)
4B.	337-6970 CY	[1]	SENSOR GP-TEMPERATURE (TURBOCHARGER INLET, LH)
5.	339-1553	[1]	HARNESS AS-SENSOR
	8T-8730	[46]	SOCKET-CONNECTOR (16-GA TO 18-GA)
	150-9597	[1]	PLUG AS-CONNECTOR (54-PIN)
	297-5475	[23]	PLUG AS-CONNECTOR (2-PIN)
6.	0S-0509	[1]	BOLT (3/8-16X0.75-IN)
7.	0S-1595	[1]	BOLT (1/2-13X1.25-IN)
8.	0S-1620	[3]	BOLT (1/2-13X0.75-IN)
9.	1F-7958	[1]	NUT-FULL (1/2-13-THD)
10.	4P-7428	[3]	CLIP (LADDER)
11.	4P-7581	[6]	CLIP (LADDER)
12.	4P-8134	[1]	CLIP (LADDER)
13.	5M-2894	[1]	WASHER-HARD (10.2X18.5X2.5-MM THK)
14.	5P-8245	[5]	WASHER-HARD (13.5X25.5X3-MM THK)
15.	9X-6772 B	[20]	STRAP-CABLE
	B		USE AS REQUIRED
	C		CHANGE FROM PREVIOUS TYPE
	Y		SEPARATE ILLUSTRATION

#SEBP36160518

207-2453: WIRING GP-SENSOR

WIRING GP-SENSOR

207-2453 WIRING GP-SENSOR
S/N CWW1-UP
TEMPERATURE
Type 2
AN ATTACHMENT

i03853530 SEBP3616

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Parts for your G3520C GENERATOR SET:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	8N-6867	[1]	BRACKET
2.	261-6847	[23]	ADAPTER
3.	337-6968	[1]	SENSOR GP-TEMPERATURE (THERMOCOUPLE)(EXHAUST STACK)
4.	262-1957 C	[20]	SENSOR GP-TEMPERATURE (EXHAUST PORT)
4A.	262-1957 C	[1]	SENSOR GP-TEMPERATURE (TURBOCHARGER INLET, RH)
4B.	262-1957 C	[1]	SENSOR GP-TEMPERATURE (TURBOCHARGER INLET, LH)
5.	339-1553	[1]	HARNESS AS-SENSOR
	8T-8730	[46]	SOCKET-CONNECTOR (16-GA TO 18-GA)
	150-9597	[1]	PLUG AS-CONNECTOR (54-PIN)
	297-5475	[23]	PLUG AS-CONNECTOR (2-PIN)
6.	0S-0509	[1]	BOLT (3/8-16X0.75-IN)
7.	0S-1595	[1]	BOLT (1/2-13X1.25-IN)
8.	0S-1620	[3]	BOLT (1/2-13X0.75-IN)
9.	1F-7958	[1]	NUT-FULL (1/2-13-THD)
10.	4P-7428	[3]	CLIP (LADDER)
11.	4P-7581 C	[4]	CLIP (LADDER)
12.	4P-8134 C	[2]	CLIP (LADDER)
13.	5M-2894	[1]	WASHER-HARD (10.2X18.5X2.5-MM THK)
14.	5P-8245	[5]	WASHER-HARD (13.5X25.5X3-MM THK)
15.	9X-6772 BC	[41]	STRAP-CABLE
	B		USE AS REQUIRED
	C		CHANGE FROM PREVIOUS TYPE

#SEBP36160519

216-3700: WIRING GP-SHUTOFF

WIRING GP-SHUTOFF

216-3700 WIRING GP-SHUTOFF -EMERGENCY STOP
S/N GDB6-99999; CWW1-UP
PART OF 207-2448 CONTROL GP-ELECTRONIC
AN ATTACHMENT

i01767293 SEBP3616

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Parts for your G3520C GENERATOR SET:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5M-2894	[4]	WASHER-HARD (10.2X18.5X2.5-MM THK)
2.	7E-3222	[4]	MOUNT-FLEXIBLE
3.	109-6507	[1]	SWITCH AS-PUSH BUTTON (EMERGENCY STOP)
	398-1723	[1]	NUT (3/16X18-THD)
4.	111-1323	[1]	BLOCK-CONTACT (1-POLE)
5.	111-1324	[1]	BLOCK-CONTACT (1-POLE)
6.	124-3176	[1]	COVER
7.	206-5948	[1]	BUSHING
8.	216-3701	[1]	HARNESS AS-WIRING (EMERGENCY STOP)
	5P-9799 D	[1]	TUBE (HEAT SHRINK)(0.1-M)
	8T-8730	[4]	SOCKET-CONNECTOR (16-GA TO 18-GA)
	109-3038	[4]	END-WIRE (16-GA)
9.	216-3702	[1]	BOX AS-CONTROL (EMERGENCY STOP)
10.	216-3703	[2]	LOCKNUT (3/8-18-THD)
11.	216-3704	[1]	BRACKET
12.	230-6364	[1]	BRACKET
13.	264-1262	[1]	BRACKET
14.	1A-2029	[4]	BOLT (3/8-16X1.125-IN)
15.	9S-8750	[4]	NUT-FULL (1/4-20-THD)
16.	5P-0537	[4]	WASHER-HARD (7.2X14.5X2-MM THK)
17.	2W-6090	[1]	PLATE-IDENTIFICATION (EMERGENCY STOP)
	D		ORDER BY THE METER

Information:

ELECTRICAL AND STARTING SYSTEM

WIRING GP

Engine News

Correction to The Pocket Guide, SEBD0402 Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408}
2000/07/01

270-5051 Repair Kit (Electrical Connectors) Available for Repairs to Wiring Harnesses with Ampseal 16 and A4E 2 Connectors {0709, 1408}
2006/03/20

Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2010/05/13

Special Instruction

Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}

Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}

Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}

Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}

Grounding Design Guide for Electric Power Generation Products {4450, 4459}
Grounding Design Guide for Electric Power Generation Products {4450, 4459}

Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}

Repair Procedure for Damaged Harness Wiring {1408}
Repair Procedure for Damaged Harness Wiring {1408}

Procedure for Installing Continuous Telematics Power Retrofit (CTPR) for Electric Power{7606}
Procedure for Installing Continuous Telematics Power Retrofit (CTPR) for Electric Power{7606}

Procedure to Upgrade EMCP 1, EMCP 2, EMCP 2+, EMCP 3.1, EMCP 3.2, and EMCP 3.3 to EMCP 4.2B {1408, 4490, 7418, 7426, 7451}
Procedure to Upgrade EMCP 1, EMCP 2, EMCP 2+, EMCP 3.1, EMCP 3.2, and EMCP 3.3 to EMCP 4.2B {1408, 4490, 7418, 7426, 7451}

Schematic

Schematics & Wiring Diagrams
ELECTRONIC MODULAR CONTROL PANEL II (EMCP II)

Schematics & Wiring Diagrams
CATERPILLAR SWITCHGEAR

Tool Operating Manual

Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}

Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}

Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}

Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}

Systems Operation

Wiring Harness
PL1000E Communication ECM

Wiring Harness
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T

Testing and Adjusting

Electrical Connector - Inspect
PL1000E Communication ECM

Wiring Harness (Open Circuit) - Test
PL1000E Communication ECM

Wiring Harness (Short Circuit) - Test
PL1000E Communication ECM

Electrical Connector - Inspect
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T

Wiring Harness (Open Circuit) - Test
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T

Wiring Harness (Short Circuit) - Test
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T

Troubleshooting

Connector Locations
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T

Connector Locations
PL1000E Communication ECM

Service Magazine

Correction to The Pocket Guide, SEBD0402, Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408}
2000/06/26

Dielectric Grease Should Not Be Used in Electrical Connectors {1408, 7553}
2012/05/04

Service of the Machined Terminals and the Stamped and Formed Terminals {7553}
2006/11/13

Updated Instruction For The Bypass Harness {0785, 1408}
2008/03/17

Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2012/03/05

Striped Wire Is Replaced With Improved Ink Jet Identification for Legacy (Parts Service) Wire harnesses {1408}
2012/06/08

Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553, 7556}
2012/05/08

Information On Battery Cables and Wire Assemblies for Assembling at Dealer Site {4459}
2012/09/21