169-4196 WIRING GP-ENGINE FOR USE WITH CABOVER CHASSIS, HIGH MOUNT FUEL FILTER, DELCO 22S1 OR 30SI ALTERNATOR AN ATTACHMENT C-12

ELECTRICAL AND STARTING SYSTEM

WIRING GP

0. 169-4196 WIRING GP-
1. 117-2760 WIRING GP-
2. 257-4183 WIRING GP-

OPERATOR STATION

MONITOR GP

3. 240-1900 MODULE GP-
4. 245-4846 MODULE GP-
5. 247-4829 MODULE GP-

SERVICE EQUIPMENT AND SUPPLIES

CHARTS & FILMS

6. 6L-4502 CHART-PLAT

PROTECTION GP

7. 123-0767 COVER-PROT

GASKET & SEAL KITS

8. 128-2548 KIT-GASKET
9. 221-0860 KIT-GASKET
0. INFORMATION

TRUCK ENGINE C-12 TRUCK ENGINE MBL
C-12 Truck Engine MBL00001-UP SEBP3682 C-12 MBL (2001)

ELECTRICAL AND STARTING SYSTEM

WIRING GP

169-4194 WIRING GP-ENGINE

169-4195 WIRING GP-ENGINE

169-4196 WIRING GP-ENGINE

117-2760 WIRING GP-UNIT INJECTOR

257-4183 WIRING GP-UNIT INJECTOR

#SEBP36822130

169-4196: WIRING GP-ENGINE

WIRING GP-ENGINE

169-4196 WIRING GP-ENGINE
FOR USE WITH CABOVER CHASSIS, HIGH MOUNT FUEL FILTER, DELCO 22S1 OR 30SI ALTERNATOR
AN ATTACHMENT

i01094770 SEBP3682

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Parts for your C-12 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3S-2093	[13]	STRAP-CABLE
6.	061-9593	[1]	ADAPTER
7.	101-3129 M	[2]	STUD (M10X1.5-THD)
8.	110-8760	[2]	STRAP
10.	4P-8134	[1]	CLIP (LADDER)
11.	4S-1962	[4]	CLIP (LOOP)
12.	4S-4455	[2]	CLIP
13.	5C-7261 M	[1]	NUT (M8X1.25-THD)
14.	5P-4115	[1]	WASHER-HARD (7.2X19X2-MM THK)
15.	6V-1889	[2]	CLIP (LOOP)
16.	6V-8801	[1]	NUT (3/8-16-THD)
17.	7X-0579	[2]	WASHER-HARD (8.8X25.5X2-MM THK)
18.	8T-4121	[11]	WASHER-HARD (11X21X2.5-MM THK)
19.	8T-4133 M	[6]	NUT (M10X1.5-THD)
20.	8T-4136 M	[4]	BOLT (M10X1.5X25-MM)
21.	8T-4138 M	[1]	BOLT (M6X1X20-MM)
22.	8T-7934	[2]	WASHER-HARD (11X21X5-MM THK)
23.	9L-1566	[4]	SUPPORT
	M		METRIC PART

#SEBP36822131

117-2760: WIRING GP-UNIT INJECTOR

WIRING GP-UNIT INJECTOR

117-2760 WIRING GP-UNIT INJECTOR

i00492735 SEBP3682

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Parts for your C-12 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	4P-9537	[1]	HARNESS AS-WIRING (UNIT INJECTOR)
	103-8133		KIT-RECEPTACLE (12-PIN)
			(INCLUDES RECEPTACLE AS & WEDGE)
2.	2V-3216	[4]	CLIP
3.	7X-2468	[3]	CLIP
4.	7E-6508	[6]	CAP AS
5.	6V-8214 M	[9]	BOLT (M6X1X20-MM)
6.	5P-0537	[9]	WASHER-HARD (7.2X14.5X2-MM THK)
	M		METRIC PART

#SEBP36822132

257-4183: WIRING GP-UNIT INJECTOR

WIRING GP-UNIT INJECTOR

257-4183 WIRING GP-UNIT INJECTOR
FOR USE AS SERVICE REPAIR FOR INJECTOR HARNESSES WITH THE 7E-6513 CONNECTOR
FIELD INSTALLATION

i02170491 SEBP3682

2574183 WIRING GP-UNIT INJECTOR Parts scheme

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Parts for your C-12 TRUCK ENGINE:

CATERPILLAR SIS

Part No	Qty	Parts name
7E-6513 F	[1]	CONNECTOR AS
091-7473 F	[2]	SPLICE-WIRE
F		NOT SHOWN

#SEBP36822133

240-1900: MODULE GP-DISPLAY

MODULE GP-DISPLAY

240-1900 MODULE GP-DISPLAY
AN ATTACHMENT

i01950820 SEBP3682

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Parts for your C-12 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
			(NO SERVICED PARTS)

#SEBP36822134

245-4846: MODULE GP-DISPLAY

MODULE GP-DISPLAY

245-4846 MODULE GP-DISPLAY -MESSENGER
PROVIDES NEW DISPLAY WITH METAL INTEGRATED BEZEL TO SEAL THE UNIT
AN ATTACHMENT

i02001247 SEBP3682

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Parts for your C-12 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	245-2943	[1]	CONTROL GP-UNPRGMED MONITOR (MESSENGER)

	267-1371 F	[1]	SOFTWARE GP-MONITOR
	F		NOT SHOWN

#SEBP36822135

247-4829: MODULE GP-DISPLAY

MODULE GP-DISPLAY

247-4829 MODULE GP-DISPLAY -MESSENGER
AN ATTACHMENT

i02151303 SEBP3682

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Parts for your C-12 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	278-0086	[1]	HARNESS AS-MONITOR (MESSENGER DISPLAY)
	092-8226	[1]	SPLICE
	125-7875 E		TUBE-HEAT SHRINK (7.44-MM DIA)(2-CM)
	153-2707 E		CABLE-ELECTRICAL (2-CONDUCTOR, 18-GA)(62-CM)
	155-2265	[1]	KIT-CONNECTING PLUG (8-PIN)
2.	245-2943	[1]	CONTROL GP-UNPRGMED MONITOR (MESSENGER)

	267-1371 F	[1]	SOFTWARE GP-MONITOR
	E		ORDER BY THE CENTIMETER
	F		NOT SHOWN

#SEBP36822136

6L-4502: CHART-PLATE & FILM

CHART-PLATE & FILM

6L-4502 CHART-PLATE & FILM

i01991815 SEBP3682

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Parts for your C-12 TRUCK ENGINE:

CATERPILLAR SIS

Part No	Qty	Parts name
3N-3469	[1]	TAG-INSTRUCTION (ENGINE PRESTART)
		INSTALL ON RH OR LH SIDE ENGINE IN A VISIBLE LOCATION. DO NOT INSTALL ON FRONT OR REAR OF ENGINE OR COMPONENT.
	[1]	PLATE-SERIAL NUMBER (ENGINE)
		** REFLATTEN AFTER STAMPING.
		INSTALL WITH LOCTITE CO. DEPEND ADHESIVE. POSITION VERTICALLY ON NO. 6 ROD POCKET ON RH SIDE OF CYLINDER BLOCK
		READABLE FROM FRONT OF ENGINE. STAMP SERIAL NUMBER PER 1E0350 ON BLOCK PAN FLANGE RAIL BELOW NO. 5 ROD POCKET ON RH
		SIDE ON ENGINE.
	[1]	FILM-INFORMATION (EMISSIONS EXEMPTION)
		INSTALL ADJACENT THE ENGINE INFO FILM.
	[1]	FILM (LABEL-AIAG SHIPPING)
		ATTACH TO REAR ENGINE LIFTING EYE.
7E-8050	[1]	FILM GP (EPA CERTIFICATION)
	[1]	FILM (INFORMATION)(ENGINE SERIAL NUMBER)
		INSTALL ON LH OF ENGINE ON VALVE COVER BASE.
		FORD ENGINES ONLY
		INSTALL ON REAR END OF FUEL MANIFOLD RAIL.
8C-8902	[1]	FILM-IDENTIFICATION (ENGINE OIL FILTER)
		INSTALL ON SPIN-ON OIL FILTER.
8L-8413	[1]	STRAP-CABLE (WHITE)(PLASTIC)
		INSTALL PRESTART TAG.
9Y-4294	[2]	FILM-WARNING (ELEC SHOCK HAZARD, UNIT INJ)
		INSTALL ONE TOWARDS FRONT OF ENGINE ON RH SIDE OF FRONT VALVE COVER BASE & ONE ON LH SIDE OF ENGINE NEAR ELECTRICAL
		CONNECTOR.
114-5988	[1]	FILM-IDENTIFICATION (FUEL FILTER)
		INSTALL ON SPIN-ON FUEL FILTER.
115-5852	[1]	PLATE & FILM GP (ENGINE INFORMATION)
		*** LOCATION CHANGE ***
		INSTALL ON RIGHT SIDE OF ENGINE ON FRONT HALF OF INTAKE MANIFOLD AS HIGH AS POSSIBLE ON VERTICAL SURFACE.
		INSTALL LAMINANT OVER SILVER FILM, SUCH THAT BOTTOM EDGE OF FILM IS COVERED.
	[1]	FILM (CAT C12)
		INSTALL ONE ON VERTICAL SURFACE OF FUEL RAIL ON LH SIDE TOWARD REAR OF ENGINE.
		EXCEPTION WITH HIGH MOUNT PRIMING PUMP, INSTALL ON CYL HEAD BELOW FUEL RAIL.
	[1]	FILM (TRADEMARK)
		INSTALL ON TOP OF VALVE COVER ON CAT CAST LETTERING.
		DO NOT INSTALL ON ENGINES WITH FLAT OR BLACK VALVE COVERS.
	[1]	FILM (TRADEMARK)
		INSTALL ON TOP OF VALVE COVER ON C-12 CAST LETTERING.
		DO NOT INSTALL ON ENGINES WITH FLAT OR BLACK VALVE COVERS.
228-3581	[2]	FILM-WARNING (DO NOT OPERATE, READ OMM)
		INSTALL ONE TOWARDS FRONT OF ENGINE ON RH & LH SIDE OF FRONT VALVE COVER BASE OF ENGINE NEAR ELECTRICAL CONNECTOR.

#SEBP36822137

123-0767: COVER-PROTECTION

COVER-PROTECTION

123-0767 COVER-PROTECTION
FOR USE WITH @@@@@142-1989@@@@@
AN ATTACHMENT

i00513523 SEBP3682

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Parts for your C-12 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
	124-7791	[1]	COVER-DUST

#SEBP36822138

128-2548: KIT-GASKET

KIT-GASKET

128-2548 KIT-GASKET -AIR INLET MANIFOLD
AN ATTACHMENT

i02537871 SEBP3682

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Parts for your C-12 TRUCK ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
1.	101-3125	[1]	GASKET (AIR INLET MANIFOLD)

#SEBP36822139

221-0860: KIT-GASKET

KIT-GASKET

221-0860 KIT-GASKET
KIT CONTAINS GASKETS AND SEALS TO RENISTALL THE TURBO AND ATTACHING LINES.
FIELD REPLACEMENT ORDER @@@@@394-9183@@@@@
FOR USE WITH DV123- ENGINE S/N 9SM 1-UP, E457- ENGINE S/N 1YN 1-UP, E467- ENGINE S/N 2KS 1-UP, E550- ENGINE S/N 9NS 1-UP, T787- ENGINE S/N 6AR 1-UP, MACHINE S/N 4GR 1-UP, T798- ENGINE S/N 6AR 1-UP, MACHINE S/N 6KS 1-UP
FIELD INSTALLATION

i05664051 SEBP3682

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Parts for your C-12 TRUCK ENGINE:

CATERPILLAR SIS

Part No	Qty	Parts name
1S-4295	[1]	GASKET (TURBOCHARGER)
8H-9788	[1]	GASKET
188-6126	[1]	GASKET
197-8418	[1]	GASKET
197-8419	[1]	GASKET (TURBOCHARGER)
5P-8066	[1]	SEAL-O-RING
8C-3089	[1]	SEAL-O-RING
8L-2786	[1]	SEAL-O-RING
3J-7354	[1]	SEAL-O-RING
033-6033	[1]	SEAL-O-RING
114-2687	[1]	SEAL-O-RING

		FOR ALIST OF RELATED PARTS THAT REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT

		HTTP://DEALER.CAT.COM/RELATED

Information:

ELECTRICAL AND STARTING SYSTEM

WIRING GP

Engine News

Engine Harness Assembly (Bypass) Flashes Messenger When Communication Through the Service Connector is Not Possible {0779, 0781}
2004/04/01

Operation and Maintenance Manual

Cylinder Head Grounding Stud - Inspect/Clean/Tighten
C-10, C-12 and C-15 On-Highway Engines

Special Instruction

Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}

Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}

Installation Procedure for 257-4183 Injector Wiring Harness Kit {1408}
Installation Procedure for 257-4183 Injector Wiring Harness Kit {1408}

Removal and Installation of the 126-1774 Endbell Cover {7553}
Removal and Installation of the 126-1774 Endbell Cover {7553}

Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}
Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}

Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}

Selecting Correct Part Numbers For Sensors and Adapter Harnesses for Certain Machines and Engines{1408, 1439}
Selecting Correct Part Numbers For Sensors and Adapter Harnesses for Certain Machines and Engines{1408, 1439}

Repair Procedure for Damaged Harness Wiring {1408}
Repair Procedure for Damaged Harness Wiring {1408}

Specifications

Electronic Unit Injector Wiring
C-10 and C-12 Truck Engines

Switches
On-Highway Engines Electronic PTO Installation and Application Guide

Electrical Ground Stud
C-10 and C-12 Truck Engines

Switches
C-10, C-12, 3406E, C-15, C-16 and C-18 Engines - Electronic PTO Installation and Application

Tool Operating Manual

Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

Testing and Adjusting

Electric Starting System - Test
C-10 and C-12 Truck Engines

Troubleshooting

Check Engine Lamp Circuit - Test
C-10, C-12 and C-15 On-highway Engines

PTO Switch ON Lamp Circuit - Test
C-10, C-12, 3406E, C-15, C-16 and C-18 Engines - Electronic PTO Installation and Application

Electrical Connectors - Inspect
C-10, C-12 and C-15 On-highway Engines

PTO Switch Circuit - Test
C-10, C-12, 3406E, C-15, C-16 and C-18 Engines - Electronic PTO Installation and Application

Sensors and Electrical Connectors
C-10, C-12 and C-15 On-highway Engines

Warning Lamp Circuit - Test
C-10, C-12 and C-15 On-highway Engines

Engine Wiring Harness Diagram
C-10, C-12 and C-15 On-highway Engines

0043-02 Key Switch Fault (71)
C-10, C-12 and C-15 On-highway Engines

PTO Switch ON Lamp Circuit - Test
C-10, C-12 and C-15 On-highway Engines

Cooling Fan Circuit and A/C High Pressure Switch Circuit - Test
C-10, C-12 and C-15 On-highway Engines

PTO Switch Circuit - Test
On-Highway Engines Electronic PTO Installation and Application Guide

PTO Switch ON Lamp Circuit - Test
On-Highway Engines Electronic PTO Installation and Application Guide

0231-12 J1939 Device Not Responding
On-Highway Engines Electronic PTO Installation and Application Guide

Caterpillar Parts SIS Catalog C-12 :

169-4195 WIRING GP-ENGINE

169-4194 WIRING GP-ENGINE

169-4193 WIRING GP-ENGINE

169-4192 WIRING GP-ENGINE

169-4191 WIRING GP-ENGINE

224-6271 WIRING GP-ELECTRONIC CONTROL

224-5031 WIRING GP-ELECTRONIC CONTROL

117-2760 WIRING GP-UNIT INJECTOR

257-4183 WIRING GP-UNIT INJECTOR

240-1900 MODULE GP-DISPLAY

245-4846 MODULE GP-DISPLAY

247-4829 MODULE GP-DISPLAY

6L-4502 CHART-PLATE & FILM

123-0767 COVER-PROTECTION

128-2548 KIT-GASKET