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1W-0894 STARTING MOTOR GP-AIR (CHG -03 THRU -05, -05D5) G3608 GAS ENGINE


ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP

GAS ENGINE G3608 GAS ENGINE 4WF
 G3608 GENERATOR AND INDUSTRIAL 4WF00001-UP SEBP3776 G3608 4WF   (1988)

ELECTRICAL AND STARTING SYSTEM

STARTING MOTOR GP
STARTING MOTOR GP-AIR
155-4422 STARTING MOTOR GP-AIR
STARTING MOTOR GP-AIR
155-4423 STARTING MOTOR GP-AIR
STARTING MOTOR GP-AIR
1W-0894 STARTING MOTOR GP-AIR
STARTING MOTOR GP-AIR
206-4113 STARTING MOTOR GP-AIR
STARTING MOTOR GP-AIR
208-5479 STARTING MOTOR GP-AIR
254-5423 STARTING MOTOR GP-AIR
 

#SEBP37761260
 

1W-0894: STARTING MOTOR GP-AIR

1W-0894 STARTING MOTOR GP-AIR (CHG -03 THRU -05, -05D5)
i00068314 SEBP3776
1W0894 STARTING MOTOR GP-AIR Parts scheme
  For full view, you need register

Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4W-0695 Y [1] STARTING MOTOR GP-AIR  
2. 8S-2332 [3] BOLT-12 POINT HEAD (5/8-11X1.75-IN)  
3. 4W-6273 [1] SUPPORT AS-MOTOR  
4. 6V-3538 [2] DOWEL  
5. 0S-1587 [6] BOLT (1/2-13X1.75-IN)  
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP37761261
 

206-4113: STARTING MOTOR GP-AIR

206-4113 STARTING MOTOR GP-AIR (CHG -01, -02, -02D1, -03, -03D1, -04, -04D1)
i02092088 SEBP3776
2064113 STARTING MOTOR GP-AIR Parts scheme
  For full view, you need register

Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4W-6273 [1] SUPPORT AS-MOTOR  
  6V-3538 [2] DOWEL  
2. 208-5479 Y [1] STARTING MOTOR GP-AIR  
3. 0S-1587 [6] BOLT (1/2-13X1.75-IN)  
4. 8S-2332 [3] BOLT-12 POINT HEAD (5/8-11X1.75-IN)  
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP37761262
 

208-5479: STARTING MOTOR GP-AIR

208-5479 STARTING MOTOR GP-AIR (CHG -00 THRU -07)
PART OF 206-4113 STARTING MOTOR GP-AIR
i02195584 SEBP3776
2085479 STARTING MOTOR GP-AIR Parts scheme
  For full view, you need register

Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 246-1238 [1] PINION-DRIVE (12-TEETH)  
2. 254-7215 [1] ELBOW AS-EXHAUST  
3. 462-3203 [1] GASKET  
4. 131-3716 [1] SEAL-O-RING  
   
    AVAILABLE REPAIR KIT(S):
  246-1237 [1] KIT-TURBINE WHEEL (AIR STARTING MOTOR)  
    (INCLUDES SCREW, WASHER & ROTORS)
  246-1239 [1] KIT-STARTING MOTOR (AIR)(AIR STARTING MOTOR)  
    (INCLUDES BEARINGS, SPACERS, SEALS, SCREWS, RINGS & WASHERS)
  246-1240 [1] KIT-REPAIR (AIR STARTING MOTOR)  
    (INCLUDES LABEL, FITTING & VALVE)
 

#SEBP37761263
 

254-5423: STARTING MOTOR GP-AIR

254-5423 STARTING MOTOR GP-AIR -LOW PRESSURE (CHG -00 THRU -03)
PART OF 254-5425 STARTING MOTOR GP-AIR
i02195463 SEBP3776
  For full view, you need register

Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  254-7215 [1] ELBOW AS-EXHAUST  
  462-3203 [1] GASKET  
  246-1238 [1] PINION-DRIVE (12-TEETH)  
  131-3716 [1] SEAL-O-RING  
   
    AVAILABLE REPAIR KIT(S):
  246-1237 [1] KIT-TURBINE WHEEL (AIR STARTING MOTOR)  
    (INCLUDES SCREW, WASHER & ROTORS)
  246-1239 [1] KIT-STARTING MOTOR (AIR)(AIR STARTING MOTOR)  
    (INCLUDES BEARINGS, SPACERS, SEALS, SCREWS, RINGS & WASHERS)
  246-1240 [1] KIT-REPAIR (AIR STARTING MOTOR)  
    (INCLUDES LABEL, FITTING & VALVE)
 

#SEBP37761264
 

254-5425: STARTING MOTOR GP-AIR

254-5425 STARTING MOTOR GP-AIR -LOW PRESSURE (CHG -00, -01, -01D1, -01D2)
i02195336 SEBP3776
2545425 STARTING MOTOR GP-AIR Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4W-6273 [1] SUPPORT AS-MOTOR  
  6V-3538 [2] DOWEL  
2. 254-5423 Y [1] STARTING MOTOR GP-AIR  
3. 0S-1587 [6] BOLT (1/2-13X1.75-IN)  
4. 8S-2332 [3] BOLT-12 POINT HEAD (5/8-11X1.75-IN)  
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP37761265
 

4W-0695: STARTING MOTOR GP-AIR

4W-0695 STARTING MOTOR GP-AIR (CHG -02 THRU -06)
PART OF 1W-0894 STARTING MOTOR GP-AIR
i00068461 SEBP3776
4W0695 STARTING MOTOR GP-AIR Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 096-4833 M [1] BOLT-SOCKET HEAD (M5X0.8X20-MM)  
  5N-8378 [1] NUT-ROTOR CLAMP (M5X0.8-THD)  
2. 5N-8363 [1] COVER AS  
3. 4D-3118 [3] PLUG-PIPE  
4. 5N-8383 [1] CYLINDER  
5. 6V-3916 [1] BALL BEARING  
  1L-8497 [1] RING-SNAP (EXTERNAL)  
  6J-7855 [1] RING-RETAINING (INTERNAL)  
6. 5N-8375 [1] CUP-SPRING  
  6V-3935 [1] RING-RETAINING  
7. 5N-8381 [1] SPRING-CLUTCH  
8. 2W-6084 [1] GEAR AS-DRIVE (38, 24-TEETH)  
9. 5N-9574 [1] JAW AS-CLUTCH  
10. 5N-8387 [1] CASE-GEAR  
11. 5N-8424 [1] BULKHEAD  
12. 6V-3940 M [8] BOLT (M8X1.25X25-MM)  
  3B-4505 [8] LOCKWASHER  
13. 3J-7719 [1] RING-RETAINING (INNER)(INNER)  
  6V-3971 [1] RING-RETAINING (OUTER)  
14. 7F-8671 [1] BALL BEARING  
15. 5N-8428 [1] WASHER-GEAR (10.1X34X15.5-MM THK)  
16. 5N-8427 M [4] BOLT-MOTOR (M10X1.5X180-MM)  
17. 6V-3959 [5] LOCKWASHER  
18. 5N-8403 M [1] SCREW-PINION (M12X1.25X70-MM)  
  5N-8425 [1] WASHER (12.2X41.5X4.5-MM THK)  
19. 7W-1650 [1] PINION-DRIVE (11-TEETH)  
20. 5N-8380 [1] SPRING-PINION  
  5N-8374 [1] SLEEVE-SPRING  
21. 5P-9514 [1] BALL BEARING  
22. 8B-7624 [1] BALL BEARING  
23. 5N-8379 [1] SEAT-SPRING  
24. 5N-8372 [1] SPRING-RETURN  
25. 5N-8384 [1] SHAFT-DRIVE  
26. 6V-3938 M [1] BOLT (M10X1.5X20-MM)  
27. 2W-6082 [1] KIT-DRIVE (AIR STARTING MOTOR)  
    (INCLUDES BEARING, HOUSING, 0-RING, SEAL & VENT)
28. 5N-8377 [1] BEARING-DRIVE SHAFT  
29. 5N-8373 [1] PISTON  
30. 6V-3939 M [1] BOLT (M12X1.75X60-MM)  
31. 7W-1649 [1] PINION-ROTOR (15-TEETH)  
32. 6V-1394 [1] BALL BEARING  
  039-4317 [2] WASHER-SPRING  
33. 5N-8365 [1] PLATE-FRONT END  
34. 5N-8364 [1] HOUSING-MOTOR  
35. 7W-4154 [1] ROTOR  
36. 5N-8367 [1] PLATE-REAR END  
   
    AVAILABLE REPAIR KIT(S):
  5N-8390 [1] KIT-SEAL & VANE (AIR STARTING MOTOR)  
    (INCLUDES END PLATE ALIGNMENT PIN, CYLINDER ALIGNMENT PIN, O-RINGS, VANE, SEALS & RETAINER)
  M   METRIC PART
 

#SEBP37761266
 

7C-6203: STARTING MOTOR GP-AIR & PRELUB

7C-6203 STARTING MOTOR GP-AIR & PRELUB (CHG -00, -01)
i00068958 SEBP3776
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
    (NO SERVICED PARTS)
 

#SEBP37761267
 

237-1962: STARTING MOTOR GP-ELECTRIC

237-1962 STARTING MOTOR GP-ELECTRIC (CHG -00-00D1 THRU -05)
24-VOLT
Type 1
i01972316 SEBP3776
2371962 STARTING MOTOR GP-ELECTRIC Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7M-0326 [1] CONNECTOR  
2. 9H-3757 [2] WASHER (0.516X1X0.094-IN THK)  
3. 1S-7446 [3] SCREW-MACHINE (8-32X0.437-IN)  
4. 8C-9660 [3] WASHER (4.6X7.9X0.8-MM THK)  
5. 9S-2544 [9] SCREW-HEX HEAD (8-32X11.13-MM)  
6. 7M-0327 [1] WASHER-THRUST (17.4X25.4X1.6-MM THK)  
7. 3T-3418 [1] FRAME AS-END  
  3T-3423 [1] CUP  
  3T-3424 [1] PLUG-FELT  
  9G-4101 [1] BUSHING-END  
8. 3T-9525 [1] PLATE AS-BRUSH (STARTING MOTOR)  
8A. 6T-0371 [1] INSULATOR  
8B. 5P-6298 [12] SCREW-MACHINE (10-32X0.5-IN)  
  9F-5599 [12] LOCKWASHER  
8C. 7F-3525 [6] WASHER-SPECIAL (0.207X0.39X0.09-IN THK)  
8D. 6T-0372 [1] PLATE  
8E. 3T-4709 [3] PLATE  
8F. 2L-6679 [3] PLATE-INSULATOR  
8G. 3T-4710 [3] PLATE  
8H. 6T-0363 [6] HOLDER AS-BRUSH (STARTING MOTOR)  
    (EACH INCLUDES)
8J. 3T-9494 [1] SPRING  
9. 1T-0808 [2] WASHER (0.516X0.812X0.09-IN THK)  
10. 3T-3422 [1] WIRE AS (STARTING MOTOR)  
11. 2J-8163 [2] SEAL-O-RING  
12. 7X-3373 [1] BOLT (5/16-18X0.88-IN)  
13. 3T-3434 [6] PLUG  
14. 5J-5314 [5] BOLT (5/16-18X1.5-IN)  
15. 3L-3380 [1] BUSHING-TERMINAL  
16. 036-9821 [1] WASHER  
17. 4M-1828 [1] RETAINER-SPRING  
18. 306-3998 [1] BOOT-RUBBER  
19. 9M-7609 [1] SPRING (SHIFT LEVER)  
20. 4M-1827 [1] RETAINER-SPRING  
21. 8C-3089 [1] SEAL-O-RING  
22. 4M-1853 [1] LEVER AS-SHIFT  
23. 5M-3034 [1] LOCKNUT (5/16-24-THD)  
24. 7L-2894 [4] GASKET  
25. 4M-1831 [4] PLUG-LEVER HOUSING  
26. 4M-1854 [1] SHAFT-LEVER  
27. 1H-1023 [1] SEAL-O-RING  
28. 2D-6392 [1] SEAL-O-RING  
29. 7T-3974 [1] HOUSING AS-DRIVE  
30. 6N-3826 [1] DRIVE AS-MOTOR  
31. 2H-3429 [2] RING-RETAINING  
32. 6V-1322 [4] BOLT (1/4-20X0.375-IN)  
33. 8T-4205 [4] WASHER-HARD (7.2X14.5X2-MM THK)  
34. 6N-3279 [1] INSULATOR  
35. 0S-1597 [13] BOLT (1/4-28X1-IN)  
36. 1M-9971 [1] SPACER (0.835X1.72X0.188-IN THK)  
37. 1H-2629 [3] STRIP-INSULATION  
38. 7M-0324 [1] COIL AS-FIELD  
39. 3R-8797 [12] SCREW & WASHER AS (3/8-24X0.72-IN)  
40. 7F-3488 [6] SHOE-POLE  
41. 7M-8651 [1] ARMATURE AS  
42. 7M-0325 [1] INSULATOR  
43. 3T-9524 [6] BRUSH AS  
44. 3N-3763 [1] KIT-TERMINAL (STARTING MOTOR)  
    (INCLUDES BUSHINGS & WASHERS)
45. 125-6537 [1] INSULATOR  
46. 3R-8801 [1] CLAMP  
47. 8F-1434 [2] LOCKWASHER  
48. 6V-8188 [6] NUT (1/2-13-THD)  
49. 7X-0562 [6] WASHER-HARD (13.5X19X0.8-MM THK)  
50. 4B-2049 [6] NUT (10-32-THD)  
51. 8T-0328 [10] WASHER-HARD (5.5X10X1-MM THK)  
52. 3T-9494 [6] SPRING (STARTING MOTOR)  
53. 3E-7771 [1] HOUSING AS (STARTING MOTOR)  
54. 9G-4101 [1] BUSHING-END  
55. 3T-3424 [3] PLUG-FELT  
56. 3T-3423 [3] CUP  
57. 1M-9968 [1] BUSHING  
58. 2F-6678 [1] SEAL-LIP TYPE  
59. 4L-2729 [1] WASHER (0.844X1.9X0.188-IN THK)  
60. 4M-1896 [1] BUSHING-TERMINAL  
61. 045-4065 [4] SCREW-MACHINE (10-32X0.75-IN)  
62. 125-6535 [1] COVER-STARTING MOTOR  
63. 7T-9123 [1] GASKET-PLATE  
64. 318-2082 [1] SOLENOID AS-STARTING MOTOR (24-VOLT)  
  3R-8801 [1] CLAMP  
65. 125-6536 [1] TERMINAL AS  
 

#SEBP37761268
 

237-1962: STARTING MOTOR GP-ELECTRIC

237-1962 STARTING MOTOR GP-ELECTRIC (CHG -06)
24-VOLT
Type 2
i06992648 SEBP3776
2371962 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7M-0326 [1] CONNECTOR  
2. 9H-3757 [2] WASHER (0.516X1X0.094-IN THK)  
3. 1S-7446 [3] SCREW-MACHINE (8-32X0.437-IN)  
4. 8C-9660 [3] WASHER (4.6X7.9X0.8-MM THK)  
5. 9S-2544 [9] SCREW-HEX HEAD (8-32X11.13-MM)  
6. 7M-0327 [1] WASHER-THRUST (17.4X25.4X1.6-MM THK)  
7. 3T-3418 [1] FRAME AS-END  
  3T-3423 [1] CUP  
  3T-3424 [1] PLUG-FELT  
  9G-4101 [1] BUSHING-END  
8. 3T-9525 [1] PLATE AS-BRUSH (STARTING MOTOR)  
8A. 6T-0371 [1] INSULATOR  
8B. 5P-6298 [12] SCREW-MACHINE (10-32X0.5-IN)  
  9F-5599 [12] LOCKWASHER  
8C. 7F-3525 [6] WASHER-SPECIAL (0.207X0.39X0.09-IN THK)  
8D. 6T-0372 [1] PLATE  
8E. 3T-4709 [3] PLATE  
8F. 2L-6679 [3] PLATE-INSULATOR  
8G. 3T-4710 [3] PLATE  
8H. 6T-0363 [6] HOLDER AS-BRUSH (STARTING MOTOR)  
    (EACH INCLUDES)
8J. 3T-9494 [1] SPRING  
9. 1T-0808 [2] WASHER (0.516X0.812X0.09-IN THK)  
10. 3T-3422 [1] WIRE AS (STARTING MOTOR)  
11. 2J-8163 [2] SEAL-O-RING  
12. 7X-3373 [1] BOLT (5/16-18X0.88-IN)  
13. 3T-3434 [6] PLUG  
14. 5J-5314 [5] BOLT (5/16-18X1.5-IN)  
15. 3L-3380 [1] BUSHING-TERMINAL  
16. 036-9821 [1] WASHER  
17. 4M-1828 [1] RETAINER-SPRING  
18. 306-3998 [1] BOOT-RUBBER  
19. 9M-7609 [1] SPRING (SHIFT LEVER)  
20. 4M-1827 [1] RETAINER-SPRING  
21. 8C-3089 [1] SEAL-O-RING  
22. 4M-1853 [1] LEVER AS-SHIFT  
23. 5M-3034 [1] LOCKNUT (5/16-24-THD)  
24. 7L-2894 [4] GASKET  
25. 4M-1831 [4] PLUG-LEVER HOUSING  
26. 4M-1854 [1] SHAFT-LEVER  
27. 1H-1023 [1] SEAL-O-RING  
28. 2D-6392 [1] SEAL-O-RING  
29. 7T-3974 [1] HOUSING AS-DRIVE  
30. 6N-3826 [1] DRIVE AS-MOTOR  
31. 2H-3429 [2] RING-RETAINING  
32. 6V-1322 [4] BOLT (1/4-20X0.375-IN)  
33. 8T-4205 [4] WASHER-HARD (7.2X14.5X2-MM THK)  
34. 6N-3279 [1] INSULATOR  
35. 0S-1597 [13] BOLT (1/4-28X1-IN)  
36. 1M-9971 [1] SPACER (0.835X1.72X0.188-IN THK)  
37. 1H-2629 [3] STRIP-INSULATION  
38. 7M-0324 [1] COIL AS-FIELD  
39. 3R-8797 [12] SCREW & WASHER AS (3/8-24X0.72-IN)  
40. 7F-3488 [6] SHOE-POLE  
41. 7M-8651 [1] ARMATURE AS  
42. 7M-0325 [1] INSULATOR  
43. 3T-9524 [6] BRUSH AS  
44. 3N-3763 [1] KIT-TERMINAL (STARTING MOTOR)  
    (INCLUDES BUSHINGS & WASHERS)
46. 3R-8801 [1] CLAMP  
47. 8F-1434 [2] LOCKWASHER  
48. 6V-8188 [6] NUT (1/2-13-THD)  
49. 7X-0562 [6] WASHER-HARD (13.5X19X0.8-MM THK)  
50. 4B-2049 [6] NUT (10-32-THD)  
51. 8T-0328 [10] WASHER-HARD (5.5X10X1-MM THK)  
52. 3T-9494 [6] SPRING (STARTING MOTOR)  
53. 3E-7771 [1] HOUSING AS (STARTING MOTOR)  
54. 9G-4101 [1] BUSHING-END  
55. 3T-3424 [3] PLUG-FELT  
56. 3T-3423 [3] CUP  
57. 1M-9968 [1] BUSHING  
59. 4L-2729 [1] WASHER (0.844X1.9X0.188-IN THK)  
60. 4M-1896 [1] BUSHING-TERMINAL  
61. 045-4065 [4] SCREW-MACHINE (10-32X0.75-IN)  
62. 125-6535 [1] COVER-STARTING MOTOR  
63. 7T-9123 [1] GASKET-PLATE  
64. 338-3453 C [1] SOLENOID AS-STARTING MOTOR (24-VOLT)  
  3R-8801 [1] CLAMP  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP37761269
 

352-9766: STARTING MOTOR GP-ELECTRIC

352-9766 STARTING MOTOR GP-ELECTRIC (CHG -00 THRU -06)
24-VOLT
PART OF 4P-0366 STARTING MOTOR GP-ELECTRIC
i04040907 SEBP3776
3529766 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7M-0326 [1] CONNECTOR  
2. 9H-3757 [2] WASHER (0.516X1X0.094-IN THK)  
3. 1S-7446 [3] SCREW-MACHINE (8-32X0.437-IN)  
4. 8C-9660 [3] WASHER (4.6X7.9X0.8-MM THK)  
5. 9S-2544 [9] SCREW-HEX HEAD (8-32X11.13-MM)  
6. 7M-0327 [1] WASHER-THRUST (17.4X25.4X1.6-MM THK)  
7. 3T-3418 [1] FRAME AS-END  
  3T-3423 [1] CUP  
  3T-3424 [1] PLUG-FELT  
  9G-4101 [1] BUSHING-END  
8. 3T-9525 Y [1] PLATE AS-BRUSH (STARTING MOTOR)  
9. 1T-0808 [2] WASHER (0.516X0.812X0.09-IN THK)  
10. 3T-3422 [1] WIRE AS  
11. 2J-8163 [2] SEAL-O-RING  
12. 7X-3373 [1] BOLT (5/16-18X0.88-IN)  
13. 3T-3434 [6] PLUG (FELT)  
14. 5J-5314 [5] BOLT (5/16-18X1.5-IN)  
15. 3L-3380 [1] BUSHING-TERMINAL  
16. 8C-3089 [1] SEAL-O-RING  
17. 4M-1853 [1] LEVER AS-SHIFT  
18. 5M-3034 [1] LOCKNUT (5/16-24-THD)  
19. 7L-2894 [4] GASKET  
20. 4M-1831 [4] PLUG-LEVER HOUSING  
21. 4M-1854 [1] SHAFT-LEVER  
22. 1H-1023 [1] SEAL-O-RING  
23. 2D-6392 [1] SEAL-O-RING  
24. 528-6787 [1] HOUSING AS-DRIVE  
25. 6N-3826 [1] DRIVE AS-MOTOR  
26. 2H-3429 [1] RING-RETAINING  
27. 6V-1322 [4] BOLT (1/4-20X0.375-IN)  
28. 8T-4205 [4] WASHER-HARD (7.2X14.5X2-MM THK)  
29. 6N-3279 [1] INSULATOR  
30. 0S-1597 [13] BOLT (1/4-28X1-IN)  
31. 1M-9971 [1] SPACER (0.835X1.72X0.188-IN THK)  
32. 1H-2629 [3] STRIP-INSULATION  
33. 7M-0324 [1] COIL AS-FIELD  
34. 3R-8797 [12] SCREW & WASHER AS (3/8-24X0.72-IN)  
35. 7F-3488 [6] SHOE-POLE  
36. 7M-8651 [1] ARMATURE AS  
37. 7M-0325 [1] INSULATOR  
38. 3T-9524 [6] BRUSH AS  
39. 3N-3763 [1] KIT-TERMINAL (STARTING MOTOR)  
    (INCLUDES BUSHINGS & WASHERS)
40. 338-3453 [1] SOLENOID AS-STARTING MOTOR (24-VOLT)  
  3R-8801 [1] CLAMP  
41. 3R-8801 [1] CLAMP  
42. 8F-1434 [2] LOCKWASHER  
43. 6V-8188 [6] NUT (1/2-13-THD)  
44. 7X-0562 [6] WASHER-HARD (13.5X19X0.8-MM THK)  
45. 4B-2049 [6] NUT (10-32-THD)  
46. 8T-0328 [10] WASHER-HARD (5.5X10X1-MM THK)  
47. 3T-9494 [6] SPRING  
48. 3E-7771 [1] HOUSING AS (STARTING MOTOR)  
49. 9G-4101 [1] BUSHING-END  
50. 3T-3424 [3] PLUG-FELT  
51. 3T-3423 [3] CUP  
52. 1M-9968 [1] BUSHING  
53. 2F-6678 [1] SEAL-LIP TYPE  
54. 4L-2729 [1] WASHER (0.844X1.9X0.188-IN THK)  
55. 4M-1896 [1] BUSHING-TERMINAL  
56. 045-4065 [4] SCREW-MACHINE (10-32X0.75-IN)  
57. 351-8955 [1] SEAL-O-RING  
58. 125-6535 [1] COVER-STARTING MOTOR  
  Y   SEPARATE ILLUSTRATION
 

Information:

General Service Information
Introduction
DELCO REMY CRANKING MOTORS 30-MT, 35-MT, 40-MT, 50-MT SERIES
Delco Remy
DELCO REMY CRANKING MOTORS 30-MT, 35-MT, 40-MT, 50-MT SERIES
Engine News
12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors
1987/02/01
Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts
1987/03/01
Testing The Starter On The Engine
1987/05/01
Remanufactured Heavy-Duty Starters And High-Amp Alternators
1987/06/01
Be Sure Battery Cable To Starter Connection Has Correct Torque
1988/03/01
Magnetic Switches (Starter Relays) Improved
1988/03/01
Air Starter Relay Valve Improved
1991/07/01
New Air Start Relay Valve Used In Air Starting Motor Air Lines Groups {1462}
1995/03/01
New Air Starter Relay Valve Used In Air Starting Motor Air Lines Groups {1462}
1995/04/01
Repair Kits Available For Prelube Pump Groups{1319}
1996/04/15
Air Lines Group (Electrically Controlled Air Prelube) Improved To Prevent Vibration Damage {1450,1469}
1997/12/16
New Intermittent Prelube Basic Pump Group And Bracket Assembly Used{1319}
1999/02/01
New Relief Valves Used In Prelube Lines Groups And Starting Motor Air Pressure Regulator Groups{1451,1469}
1999/02/01
New Strainer for the Air Starting Motor {1451}
2005/05/30
New Starter Lines Group and Prelube Pump Group Are Used {1319, 1451}
2008/09/29
New Ventilation Procedure for the Pre-lube Pump Solenoid Valve and Starting Motor Solenoid Valve for Certain G3600 Engines {1319, 1451, 5479}
2012/11/07
Operation and Maintenance Manual
Air Tank Moisture and Sediment - Drain
G3606 and G3608 Engines
Air Starting Motor Lubricator Bowl - Clean
G3606 and G3608 Engines
Air Starting Motor Lubricator Oil Level - Check
G3606 and G3608 Engines
Air Starting Motor Lines Screen - Clean
G3606 and G3608 Engines
Starting Motor - Inspect
G3606 and G3608 Engines
Cold Weather Starting
G3606 and G3608 Engines
Starting the Engine
G3606 and G3608 Engines
Special Instruction
Installation of Electric Starting Motors{1453}
Installation of Electric Starting Motors{1453}
Caterpillar PRELUB<SUP>&reg;</SUP> Diagnostics{1469}
Caterpillar PRELUB® Diagnostics{1469}
Solenoid (Starting Motor) &minus; Replace{1467}
Solenoid (Starting Motor) − Replace{1467}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Replace Armature of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Specifications
Electric Starting Motor
G3606 and G3608 Engines
Air Starting Motor
G3606 and G3608 Engines
Air Starting Motor Pressure Regulating Valve
G3606 and G3608 Engines
Starting Motor
37-MT, 41-MT, and 42-MT Series Starting Motors
Air Starting Motor Pressure Regulating Valve
G3606 and G3608 Engines
Starting Motor
Starting Motor - Delco 50-MT
Systems Operation
General Information
37-MT, 41-MT, and 42-MT Series Starting Motors
Component Description
37-MT, 41-MT, and 42-MT Series Starting Motors
Normal Operation
37-MT, 41-MT, and 42-MT Series Starting Motors
Component Description
Starting Motor - Delco 50-MT
General Information
Starting Motor - Delco 50-MT
Normal Operation
Starting Motor - Delco 50-MT
Testing and Adjusting
General Information (Air Starting System)
G3606 and G3608 Engines
No Load - Test
37-MT, 41-MT, and 42-MT Series Starting Motors
Brush and Brush Holder - Check
37-MT, 41-MT, and 42-MT Series Starting Motors
Pinion Clearance - Adjust
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor Solenoid - Test
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor Solenoid - Test
Starting Motor - Delco 50-MT
Field Winding - Test
Starting Motor - Delco 50-MT
Armature - Test
Starting Motor - Delco 50-MT
Brush and Brush Holder - Check
Starting Motor - Delco 50-MT
Pinion Drive - Check
Starting Motor - Delco 50-MT
No Load - Test
Starting Motor - Delco 50-MT
Pinion Clearance - Adjust
Starting Motor - Delco 50-MT
Troubleshooting
Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor Does Not Turn or Turns Slowly
37-MT, 41-MT, and 42-MT Series Starting Motors
General Information
37-MT, 41-MT, and 42-MT Series Starting Motors
General Information
Starting Motor - Delco 50-MT
Pinion Does Not Engage Ring Gear
Starting Motor - Delco 50-MT
Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear
Starting Motor - Delco 50-MT
Starting Motor Continues to Operate after Start Switch Has Been Released
Starting Motor - Delco 50-MT
Pinion Continues to Engage after Engine Starts
Starting Motor - Delco 50-MT
Starting Motor Does Not Turn or Turns Slowly
Starting Motor - Delco 50-MT
Disassembly and Assembly
Electric Starting Motor - Remove and Install
G3606 and G3608 Engines
Air Starting Motor - Remove
G3606 and G3608 Engines
Air Starting Motor - Install
G3606 and G3608 Engines
Air Starting Motor - Assemble
G3606 and G3608 Engines
Air Silencer - Remove and Install
G3606 and G3608 Engines
Air Lubricator - Remove and Install
G3606 and G3608 Engines
Starting Motor - Disassemble - 37-MT and 41-MT
37-MT, 41-MT, and 42-MT Series Starting Motors
General Information
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor - Assemble - 37-MT and 41-MT
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor - Disassemble - 42-MT
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor - Assemble - 42-MT
37-MT, 41-MT, and 42-MT Series Starting Motors
General Information
Starting Motor - Delco 50-MT
Starting Motor - Disassemble
Starting Motor - Delco 50-MT
Starting Motor - Assemble
Starting Motor - Delco 50-MT
Service Magazine
Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28
Adjust Bosch Solenoid If Replaced Or Reinstalled{1407,1453}
1986/11/10
12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors{1407}
1987/02/16
Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16
Testing The Starter On The Engine{1401,1450}
1987/05/04
Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25
Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14
Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14
Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05
Limitations On Engine Cranking Time{1453,1401}
1989/03/27
Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24
Air Starter Relay Valve Improved{1462}
1991/06/24

Caterpillar Parts SIS Catalog G3608 :

STARTING MOTOR GP-AIR
155-4423 STARTING MOTOR GP-AIR
STARTING MOTOR GP-AIR
155-4422 STARTING MOTOR GP-AIR
154-4577 STARTING MOTOR GP-AIR
154-4576 STARTING MOTOR GP-AIR
7E-8329 STARTER-MOTOR
7E-8327 STARTER-MOTOR
7E-8325 STARTER-MOTOR
7E-5027 STARTER-MOTOR
STARTING MOTOR GP-AIR
206-4113 STARTING MOTOR GP-AIR
STARTING MOTOR GP-AIR
208-5479 STARTING MOTOR GP-AIR
254-5423 STARTING MOTOR GP-AIR
STARTING MOTOR GP-AIR
254-5425 STARTING MOTOR GP-AIR
STARTING MOTOR GP-AIR
4W-0695 STARTING MOTOR GP-AIR
7C-6203 STARTING MOTOR GP-AIR & PRELUB
STARTING MOTOR GP-ELECTRIC
237-1962 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
237-1962 STARTING MOTOR GP-ELECTRIC

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