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454-8324 KIT-SEAL (CHG -00 THRU -03) KIT CONTAINS SEALS AND GASKET TO REPAIR AND REBUILD GAS ENGINE PRECHAMBER PART OF 458-9321, 477-1358 KIT-ENGINE GASKET G3608


SERVICE EQUIPMENT AND SUPPLIES
GASKET & SEAL KITS
KIT-REBUILD
CHARTS & FILMS
TOOLS
BASIC ENGINE
CYLINDER HEAD GP

GAS ENGINE G3608 GAS ENGINE 4WF
 G3608 GENERATOR AND INDUSTRIAL 4WF00001-UP SEBP3776 G3608 4WF   (1988)

SERVICE EQUIPMENT AND SUPPLIES

GASKET & SEAL KITS
121-0781 KIT-CYLINDER HEAD GASKET
171-1496 KIT-CYLINDER HEAD GASKET
GASKET-SPARK PLUG
105-7124 GASKET-SPARK PLUG
438-8241 KIT-GASKET
454-8324 KIT-SEAL
 

#SEBP37761570
 

454-8324: KIT-SEAL

454-8324 KIT-SEAL (CHG -00 THRU -03)
KIT CONTAINS SEALS AND GASKET TO REPAIR AND REBUILD GAS ENGINE PRECHAMBER
PART OF 458-9321, 477-1358 KIT-ENGINE GASKET
i05792465 SEBP3776
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  7E-1630 [1] GASKET  
  370-0555 [1] GASKET  
  228-4947 [1] SEAL-O-RING  
  5P-4889 [1] SEAL-O-RING  
  5P-7815 [1] SEAL-O-RING  
  323-7347 [1] SEAL-O-RING  
  6V-1179 [1] SEAL-O-RING  
  447-7206 [1] SEAL-O-RING  
   
    FOR A LIST OF RELATED PARTS THAT REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT
   
    HTTP://DEALER.CAT.COM/RELATED
 

#SEBP37761571
 

453-3534: KIT-VALVE

453-3534 KIT-VALVE (CHG -01)
i05793160 SEBP3776
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  100-4996 [1] GUIDE-VALVE  
  2A-4429 [2] LOCK-RETAINER  
  197-6999 [1] ROTOCOIL AS  
  6I-2313 [1] SEAL  
  8J-4351 [1] SEAL-O-RING  
  9X-3978 [1] SEAL-O-RING  
  061-9455 [1] SEAL-O-RING  
  7N-1903 [1] SPRING-VALVE INNER  
  7N-1904 [1] SPRING-VALVE OUTER  
  115-2367 [1] VALVE-EXHAUST  
  209-0962 [1] WASHER (17.8X45X7.29-MM THK)  
 

#SEBP37761572
 

453-3535: KIT-VALVE

453-3535 KIT-VALVE (CHG -01)
i05793162 SEBP3776
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  100-4996 [1] GUIDE-VALVE  
  2A-4429 [2] LOCK-RETAINER  
  197-6999 [1] ROTOCOIL AS  
  6I-2313 [1] SEAL  
  8J-4351 [1] SEAL-O-RING  
  9X-3978 [1] SEAL-O-RING  
  061-9455 [1] SEAL-O-RING  
  7N-1903 [1] SPRING-VALVE INNER  
  7N-1904 [1] SPRING-VALVE OUTER  
  115-2368 [1] VALVE-INLET  
  209-0962 [1] WASHER (17.8X45X7.29-MM THK)  
 

#SEBP37761573
 

115-5852: PLATE & FILM GP

115-5852 PLATE & FILM GP -ENGINE INFORMATION (CHG -02 THRU -05)
i00544327 SEBP3776
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
    (NO SERVICED PARTS)
 

#SEBP37761574
 

126-7249: PRESERVATION GP

126-7249 PRESERVATION GP (CHG -00, -01, -01D1)
FUEL
i00069129 SEBP3776
1267249 PRESERVATION GP Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 116-6552 [13] PLUG AS  
2. 116-6559 [8] PLUG AS  
3. 8B-6015 [8] SEAL-O-RING  
4. 5D-1152 [8] SEAL-O-RING  
5. 6V-5049 [13] SEAL-O-RING  
6. 117-0291 [1] ADAPTER  
7. 2F-5277 [1] BUSHING-TERMINAL  
8. 119-1030 [8] COVER  
9. 6V-5556 [8] SEAL-O-RING  
10. 7J-2036 [8] SEAL-O-RING  
 

#SEBP37761575
 

1U-7618: PULLER GP-CYLINDER LINER

1U-7618 PULLER GP-CYLINDER LINER (CHG -00, -01)
PART OF 6V-7073 PULLER GP-CYLINDER LINER
i00068291 SEBP3776
1U7618 PULLER GP-CYLINDER LINER Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1B-4331 [2] NUT (3/4-10-THD)  
2. 4B-5278 [2] WASHER (1.063X2.5X0.156-IN THK)  
3. 6V-7069 [4] SPACER  
4. 6V-7074 [1] RING-TOP  
5. 6V-7075 [1] RING-BOTTOM  
6. 6V-7078 [2] SUPPORT-BRIDGE  
7. 6V-7079 [1] BRIDGE  
8. 8T-2835 [1] BRACKET-LIFTING  
9. 8T-2836 [2] NUT (1-8-THD)(1-8 THD)  
10. 298-6966 [1] FILM-INSTRUCTION (PULLER PRESSURE, READ OMM)  
11. 299-5231 [2] LEG AS  
12. 2J-5245 [4] BOLT (3/8-16X1.25-IN)  
13. 2K-6073 [4] BOLT-SOCKET HEAD (3/8-16X2.75-IN)  
14. 4B-5276 [2] WASHER (20.6X50.8X3.5-MM THK)  
15. 4D-3120 [8] BOLT-SOCKET HEAD (3/8-16X1.5-IN)  
16. 4H-6996 [8] PIN-SPRING  
 

#SEBP37761576
 

4C-8567: PULLER GP-CYLINDER LINER

4C-8567 PULLER GP-CYLINDER LINER (CHG -00)
DEALER TOOL
PART OF 4C-8568 PULLER GP-CYLINDER LINER
i00185784 SEBP3776
4C8567 PULLER GP-CYLINDER LINER Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4C-8565 [1] RING-TOP  
2. 4C-8566 [1] RING-BOTTOM  
3. 6V-7076 [2] FOOT  
4. 6V-7077 [2] LEG-PULLER  
5. 6V-7078 [2] SUPPORT-BRIDGE  
6. 6V-7079 [1] BRIDGE  
7. 8T-2835 [1] BRACKET-LIFTING  
8. 4H-6996 [8] PIN-SPRING  
9. 2J-5245 [6] BOLT (3/8-16X1.25-IN)  
10. 6V-7069 [4] SPACER  
11. 4D-3120 [8] BOLT-SOCKET HEAD (3/8-16X1.5-IN)  
12. 2K-6073 [4] BOLT-SOCKET HEAD (3/8-16X2.75-IN)  
13. 1B-4331 [2] NUT (3/4-10-THD)  
14. 8T-2836 [2] NUT (1-8-THD)  
15. 4B-5278 [2] WASHER (1.063X2.5X0.156-IN THK)  
16. 4B-5276 [2] WASHER (20.6X50.8X3.5-MM THK)  
 

#SEBP37761577
 

4C-8568: PULLER GP-CYLINDER LINER

4C-8568 PULLER GP-CYLINDER LINER (CHG -00)
DEALER TOOL
PART OF 9U-5107 TOOL GP-SPARK IGNITED ENGINE
i00185764 SEBP3776
4C8568 PULLER GP-CYLINDER LINER Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4C-8567 Y [1] PULLER GP-CYLINDER LINER  
2. 5P-5247 [2] PULLER AS-HYDRAULIC  
    (EACH INCLUDES)
  1P-2375 [1] COUPLER AS-QUICK CONNECT  
  4J-5268 [1] SEAL-O-RING  
  1P-7437 [1] CAP-PROTECTION  
   
    AVAILABLE REPAIR KIT(S):
  5P-5248 [1] KIT-PULLER SEAL  
    (KIT INCLUDES SEAL-T, SEAL-O-RING & WASHER)
  Y   SEPARATE ILLUSTRATION
 

#SEBP37761578
 

6V-7073: PULLER GP-CYLINDER LINER

6V-7073 PULLER GP-CYLINDER LINER (CHG -01, -02)
PART OF 9U-5106 TOOL GP-DIESEL ENGINE
i00068504 SEBP3776
6V7073 PULLER GP-CYLINDER LINER Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5P-5247 [2] PULLER AS-HYDRAULIC  
    EACH INCLUDES
  1P-2375 [1] COUPLER AS-QUICK CONNECT  
  4J-5268 [1] SEAL-O-RING  
  1P-7437 [1] CAP-PROTECTION  
  5P-5248 [1] KIT-PULLER SEAL  
    (INCLUDES SEALS, RINGS & WASHER-BACKUP)
2. 1U-7618 Y [1] PULLER GP-CYLINDER LINER  
  Y   SEPARATE ILLUSTRATION
 

#SEBP37761579
 

9U-5099: PULLER GP-VALVE SEAT

9U-5099 PULLER GP-VALVE SEAT (CHG -00)
PART OF 9U-5100 TOOL GP-CYLINDER HEAD REPAIR
i00068674 SEBP3776
9U5099 PULLER GP-VALVE SEAT Parts scheme
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Parts for your G3608 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9U-5093 [1] STUD & CONE AS  
2. 2J-3507 [1] NUT-FULL (1-8-THD)  
3. 3K-5234 [1] WASHER-HARD (28X49X6-MM THK)  
4. 9U-5096 [1] BRIDGE AS  
5. 9U-5092 [1] NUT-PULLER  
6. 9U-5097 [4] SCREW-SHOULDER (10-24-THD)  
7. 9U-5094 [1] PLATE-RETAINER  
8. 9U-5095 [1] SEGMENT SET-EXPANDER  
9. 9U-5098 [1] INSERT-THREADED  
 

Information:

Engine News
Gasket Kits
1982/02/10
9U5839 Liquid Gasket Material Available For Use With Aluminum
1992/04/01
New Repair Seal Kit Available For 7E-5038 Pilot Operated Valve In Oil Lines Groups{1307}
1995/07/01
New Repair Seal Kit Available {1309}
1998/11/01
New Gasket Kits To Service Caterpillar Diesel And Natural Gas Engines
1978/08/16
Improvements to Caterpillar's Gasket Kits for Engines {7555}
2001/01/01
Improved Water Pump Seal {7555}
2003/09/01
Improved Gasket for the Engine Oil Cooler {1378, 7555}
2004/04/01
A New Water Pump Oil Seal is Used on 3600, G3600, and C280 Engines {1361, 7555}
2014/12/24
Special Instruction
Installing Crankshaft Seals And Wear Sleeves Using The Former 9S8868, 9S8873, 9S8881 And 9S8888 Tools Groups{1160, 1161, 0704}
Installing Crankshaft Seals And Wear Sleeves Using The Former 9S8868, 9S8873, 9S8881 And 9S8888 Tools Groups{1160, 1161, 0704}
Crankshaft Seal And Wear Sleeve Installation{1160, 1161}
Crankshaft Seal And Wear Sleeve Installation{1160, 1161}
Installation Of Seal Groups With Hydrodynamic Grooves In The Seal Lip{1160, 1161}
Installation Of Seal Groups With Hydrodynamic Grooves In The Seal Lip{1160, 1161}
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Technical Information Bulletin
G3600 Engines Operating Outdoors (Protection From Environmental Conditions)
G3600 Engines Operating Outdoors (Protection From Environmental Conditions)
Reuse And Salvage Guidelines
Reuse Specifications for 3600 Combustion Gaskets {0762, 0763, 1100, 1124, 1201}
Reuse Specifications for 3600 Combustion Gaskets {0762, 0763, 1100, 1124, 1201}
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Disassembly and Assembly
Crankshaft Rear Seal - Remove
G3606 and G3608 Engines
Crankshaft Rear Seal - Install
G3606 and G3608 Engines
Service Magazine
Improved Caterpillar O-ring Face Seals are Now Available {7555}
2000/05/08

Caterpillar Parts SIS Catalog G3608 :

184-6958 KIT-PUMP REPAIR
152-2750 KIT-PARTS
150-8032 KIT-PARTS
438-8241 KIT-GASKET
COVER-TARP
134-6228 COVER-TARP
COVER-TARP
134-5927 COVER-TARP
COVER-TARP
134-5926 COVER-TARP
8T-2660 COMPRESSOR GP-VALVE SPRING
453-3534 KIT-VALVE
453-3535 KIT-VALVE
115-5852 PLATE & FILM GP
PRESERVATION GP
126-7249 PRESERVATION GP
PULLER GP-CYLINDER LINER
1U-7618 PULLER GP-CYLINDER LINER
PULLER GP-CYLINDER LINER
4C-8567 PULLER GP-CYLINDER LINER
PULLER GP-CYLINDER LINER
4C-8568 PULLER GP-CYLINDER LINER
PULLER GP-CYLINDER LINER
6V-7073 PULLER GP-CYLINDER LINER

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