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4P-6963 GUARD GP-FLYWHEEL (CHG -00 THRU -02) G3616 GAS ENGINE


BASIC ENGINE
FLYWHEEL GP
HOUSING GP-FLYWHEEL
GEAR GP
MOUNTING GP-ENGINE
PISTON & ROD GP
CYLINDER BLOCK GP
CYLINDER HEAD GP

GAS ENGINE G3616 GAS ENGINE 4CG
 G3616 GENERATOR AND INDUSTRIAL 4CG00001-UP SEBP3778 G3616 4CG   (1992)

BASIC ENGINE

FLYWHEEL GP
GUARD GP-FLYWHEEL
128-1629 GUARD GP-FLYWHEEL
GUARD GP-FLYWHEEL
132-5782 GUARD GP-FLYWHEEL
GUARD GP-FLYWHEEL
4P-6963 GUARD GP-FLYWHEEL
 

#SEBP37780430
 

4P-6963: GUARD GP-FLYWHEEL

4P-6963 GUARD GP-FLYWHEEL (CHG -00 THRU -02)
i00070877 SEBP3778
4P6963 GUARD GP-FLYWHEEL Parts scheme
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Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4W-9686 [1] PLATE AS-BACKING (UPPER, REAR)  
2. 7W-9135 [1] PLATE AS-BACKING (LOWER, REAR)  
3. 5P-1075 [30] WASHER-HARD (10.2X22.5X3-MM THK)  
4. 0S-1621 [9] BOLT (1/2-13X1-IN)  
5. 355-2600 [1] PLATE AS (UPPER LH)  
6. 355-2598 [1] PLATE AS (UPPER RH)  
7. 355-2599 [1] PLATE AS (LOWER RH)  
  1F-0750 [1] NUT-WELD (3/8-16-THD)  
8. 4W-9690 [1] COVER AS-STARTING MOTOR (LH)  
  1F-0750 [4] NUT-WELD (3/8-16-THD)  
9. 8F-5093 [1] COVER-STARTING MOTOR  
10. 9Y-9333 [1] COVER AS (RH)  
  1F-0750 [5] NUT-WELD (3/8-16-THD)  
11. 355-2601 [1] PLATE AS (LOWER LH)  
12. 5P-1075 B [2] WASHER-HARD (10.2X22.5X3-MM THK)  
13. 4P-6996 B [1] COVER AS  
  9D-4439 [2] STUD-WELD (3/8-16X1-IN)  
14. 0S-1594 [30] BOLT (3/8-16X1-IN)  
15. 5P-8245 [9] WASHER-HARD (13.5X25.5X3-MM THK)  
16. 9S-8752 B [2] NUT-FULL (3/8-16-THD)  
  B   USE AS REQUIRED
 

#SEBP37780431
 

105-3184: HOUSING GP-FLYWHEEL

105-3184 HOUSING GP-FLYWHEEL (CHG -00 THRU -06)
Type 1
i00071553 SEBP3778
1053184 HOUSING GP-FLYWHEEL Parts scheme
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Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 009-2062 [4] SEAL-O-RING  
2. 4W-9653 [1] GASKET  
3. 4W-4813 [4] PLUG  
4. 2H-3756 [4] BOLT (5/8-11X9-IN)  
5. 9S-8004 [2] PLUG (9/16-18-THD)  
6. 6V-5049 [2] SEAL-O-RING  
7. 1A-1460 [20] BOLT (1/2-13X2-IN)  
8. 9S-8007 [2] PLUG  
9. 5P-7813 [2] SEAL-O-RING  
10. 6V-3955 [3] SEAL-O-RING  
11. 6V-9608 [10] BOLT (5/8-11X10-IN)  
12. 7E-9631 [1] HOUSING-REAR  
13. 3V-3308 [35] WASHER-HARD (10.2X20.5X2.5-MM THK)  
14. 4W-6637 [2] COVER  
15. 4W-6638 [2] GASKET  
16. 0S-1594 [26] BOLT (3/8-16X1-IN)  
17. 0S-1585 [1] BOLT (1/2-13X1.5-IN)  
18. 4P-0388 [1] BRACKET AS  
19. 0S-1591 [1] BOLT (3/8-16X1.5-IN)  
20. 7E-0729 [1] COVER-TOP FACE  
21. 8C-3103 [1] SEAL-O-RING  
22. 4P-0335 [2] COVER  
23. 4P-0340 [2] GASKET  
24. 116-2480 [1] GASKET  
25. 4P-0336 [1] COVER  
26. 0S-1588 [8] BOLT (3/8-16X1.25-IN)  
27. 5P-8247 [4] WASHER-HARD (17X32X3.5-MM THK)  
28. 5P-8245 [21] WASHER-HARD (13.5X25.5X3-MM THK)  
 

#SEBP37780432
 

105-3184: HOUSING GP-FLYWHEEL

105-3184 HOUSING GP-FLYWHEEL (CHG -07 THRU -12)
Type 2
i07133103 SEBP3778
1053184 HOUSING GP-FLYWHEEL Parts scheme
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Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4P-0335 [1] COVER  
2. 4P-0336 [1] COVER  
3. 4P-0340 [1] GASKET  
4. 4P-0388 [1] BRACKET AS  
5. 4W-6637 [2] COVER  
6. 4W-6638 [2] GASKET  
7. 4W-9653 [1] GASKET  
8. 7E-0729 [1] COVER-TOP FACE  
9. 284-5208 C [1] HOUSING-REAR  
10. 116-2480 [1] GASKET  
11. 0S-1585 [1] BOLT (1/2-13X1.5-IN)  
12. 0S-1588 [3] BOLT (3/8-16X1.25-IN)  
13. 0S-1591 [1] BOLT (3/8-16X1.5-IN)  
14. 0S-1594 [10] BOLT (3/8-16X1-IN)  
15. 241-1855 C [20] BOLT (1/2-13X2-IN)  
16. 1A-2029 C [16] BOLT (3/8-16X1.125-IN)  
17. 2H-3756 [4] BOLT (5/8-11X9-IN)  
18. 3V-3308 [34] WASHER-HARD (10.2X20.5X2.5-MM THK)  
19. 5P-7813 [2] SEAL-O-RING  
20. 5P-8245 [21] WASHER-HARD (13.5X25.5X3-MM THK)  
21. 5P-8247 [4] WASHER-HARD (17X32X3.5-MM THK)  
22. 6V-3955 [3] SEAL-O-RING  
23. 6V-5049 [2] SEAL-O-RING  
24. 6V-9608 [10] BOLT (5/8-11X10-IN)  
25. 8C-3103 [1] SEAL-O-RING  
26. 9S-8004 [2] PLUG (9/16-18-THD)  
27. 9S-8007 [2] PLUG  
28. 288-4408 C [1] GASKET  
29. 288-4409 C [1] COVER  
30. 0L-1351 C [4] BOLT (3/8-16X0.875-IN)  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP37780433
 

134-8347: HOUSING GP-FRONT

134-8347 HOUSING GP-FRONT (CHG -00 THRU -03)
i01097144 SEBP3778
1348347 HOUSING GP-FRONT Parts scheme
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Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4P-2351 Y [1] HOUSING GP-FRONT  
2. 4W-4100 [1] GASKET  
3. 4W-7483 [2] SLEEVE  
4. 4W-7484 [1] CONNECTOR  
5. 7C-1897 Y [1] SENSOR GP-SPEED (MAGNETIC)  
7. 0S-1569 [13] BOLT (5/8-11X4-IN)  
8. 0S-1625 [12] BOLT (5/8-11X2.5-IN)  
9. 2H-3756 [4] BOLT (5/8-11X9-IN)  
10. 3P-0655 [1] SEAL-O-RING  
11. 5P-7818 [3] SEAL-O-RING  
12. 6V-3833 [1] SEAL-O-RING  
13. 6V-3955 [8] SEAL-O-RING  
14. 6V-5049 [3] SEAL-O-RING  
15. 8L-2786 [2] SEAL-O-RING  
16. 9S-4185 [1] PLUG (3/4-16-THD)  
17. 9S-8004 [3] PLUG (9/16-18-THD)  
18. 9S-8005 [1] PLUG (3/4-16-THD)  
  Y   SEPARATE ILLUSTRATION
 

#SEBP37780434
 

1W-0023: HOUSING GP-FRONT

1W-0023 HOUSING GP-FRONT (CHG -12 THRU -21)
i00067593 SEBP3778
1W0023 HOUSING GP-FRONT Parts scheme
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Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 0S-1569 C [13] BOLT (5/8-11X4-IN)  
2. 0S-1625 [12] BOLT (5/8-11X2.5-IN)  
3. 2H-3756 [4] BOLT (5/8-11X9-IN)  
4. 269-7885 [1] SEAL-O-RING  
5. 4P-2351 Y [1] HOUSING GP-FRONT  
6. 4W-4100 [1] GASKET  
7. 4W-7483 [2] SLEEVE  
8. 4W-7484 [1] CONNECTOR  
9. 5P-7818 [3] SEAL-O-RING  
10. 6V-3833 [1] SEAL-O-RING  
11. 6V-3955 [8] SEAL-O-RING  
12. 214-7568 [3] SEAL-O-RING  
13. 7C-1897 Y [1] SENSOR GP-SPEED (ENGINE)  
14. 8L-2786 [2] SEAL-O-RING  
15. 9S-4185 [1] PLUG (3/4-16-THD)  
16. 9S-8004 [3] PLUG (9/16-18-THD)  
17. 9S-8005 [1] PLUG (3/4-16-THD)  
18. 7N-9737 [1] HOUSING-RECEPTACLE (14-GA TO 18-GA)  
19. 8T-8737 [2] PLUG-SEAL  
  C   CHANGE FROM PREVIOUS TYPE
  Y   SEPARATE ILLUSTRATION
 

#SEBP37780435
 

4P-2351: HOUSING GP-FRONT

4P-2351 HOUSING GP-FRONT (CHG -00 THRU -07)
PART OF 134-8347, 1W-0023 HOUSING GP-FRONT
i01121417 SEBP3778
4P2351 HOUSING GP-FRONT Parts scheme
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Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 0S-1594 [3] BOLT (3/8-16X1-IN)  
2. 1W-0104 [8] DOWEL-HOLLOW  
4. 6V-0973 [1] SEAL-O-RING  
5. 7N-2043 [4] DOWEL  
6. 153-9138 [1] COVER (FRONT OIL DRAIN)  
7. 3V-3308 [4] WASHER-HARD (10.2X20.5X2.5-MM THK)  
8. 1A-2029 B [1] BOLT (3/8-16X1.125-IN)  
9. 9G-9150 [1] CLIP  
  B   USE AS REQUIRED
 

#SEBP37780436
 

160-3655: ISOLATOR-MOUNTING

160-3655 ISOLATOR-MOUNTING (CHG -01 THRU -03)
MOBILE
i01068508 SEBP3778
1603655 ISOLATOR-MOUNTING Parts scheme
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Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 154-4979 [1] PLATE  
2. 9S-1363 [10] BOLT (1-8X2.75-IN)  
3. 5P-8250 [10] WASHER (28X49X5-MM THK)  
 

#SEBP37780437
 

528-9610: KIT-CONNECTING ROD

528-9610 KIT-CONNECTING ROD (CHG -00)
i07322250 SEBP3778
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Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  522-8579 Y [1] CONNECTING ROD GP  
  467-0537 [4] BOLT AS  
  205-0640 [4] NUT (3/4-16-THD)  
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#SEBP37780438
 

137-2193: KIT-CYLINDER BLOCK

137-2193 KIT-CYLINDER BLOCK (CHG -00, -01)
i00068914 SEBP3778
1372193 KIT-CYLINDER BLOCK Parts scheme
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Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 0S-1594 [2] BOLT (3/8-16X1-IN)  
2. 3V-3308 B [3] WASHER-HARD (10.2X20.5X2.5-MM THK)  
3. 8L-2777 [1] SEAL-O-RING  
4. 9X-7442 [1] SEAL-O-RING  
5. 135-0830 [1] COVER-BLOCK  
6. 135-8828 [1] PLATE-SEAL RETAINER  
7. 0S-1588 B [1] BOLT (3/8-16X1.25-IN)  
8. 4H-1225 B [1] WASHER (11X22X6-MM THK)  
  B   USE AS REQUIRED
 

#SEBP37780439
 

504-6527: KIT-CYLINDER HEAD

504-6527 KIT-CYLINDER HEAD (CHG -00)
PART OF 453-4741 KIT-ENGINE OVERHAUL
i06716934 SEBP3778
5046527 KIT-CYLINDER HEAD Parts scheme
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Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 478-8539 [2] BRIDGE AS  
    (EACH INCLUDES)
  6I-2489 [1] INSERT-BRIDGE  
2. 485-9701 Y [1] CYLINDER HEAD GP  
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

Information:

Engine News
Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts
1987/03/01
Additional Clamps Added To Air Cleaner Adapter Group For G3600 Engines {5502}
1994/10/01
Procedure to Use the Correct Mounting Bolts with the 10R-2356 Flywheel As {1156}
2007/12/24
Specifications
Flywheel
G3612 and G3616 Engines
Gear Group (Rear)
G3612 and G3616 Engines
Reuse And Salvage Guidelines
Reuse and Salvage for Flywheel Assemblies {1156}
Reuse and Salvage for Flywheel Assemblies {1156}
Disassembly and Assembly
Flywheel and Coupling Guards - Remove and Install
G3612 and G3616 Engines
Flywheel and Ring Gear - Remove and Install
G3612 and G3616 Engines
Service Magazine
Engine Storage; Engine Start-Up After Storage{1000}
1982/02/22
Service Information For Easier Use Of The 6V3100 Timing Indicator Group{0651,1250,1156,1157}
1982/10/11
Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16

Caterpillar Parts SIS Catalog G3616 :

GUARD GP-FLYWHEEL
132-5782 GUARD GP-FLYWHEEL
GUARD GP-FLYWHEEL
128-1629 GUARD GP-FLYWHEEL
GUARD GP-FLYWHEEL
127-0565 GUARD GP-FLYWHEEL
GUARD GP-DAMPER
9Y-5950 GUARD GP-DAMPER
GUARD GP-DAMPER
7W-6582 GUARD GP-DAMPER
GUARD GP-DAMPER
4P-5240 GUARD GP-DAMPER
GUARD GP-DAMPER
1W-0920 GUARD GP-DAMPER
GUARD GP-DAMPER
133-4671 GUARD GP-DAMPER
HOUSING GP-FLYWHEEL
105-3184 HOUSING GP-FLYWHEEL
HOUSING GP-FLYWHEEL
105-3184 HOUSING GP-FLYWHEEL
HOUSING GP-FRONT
134-8347 HOUSING GP-FRONT
HOUSING GP-FRONT
1W-0023 HOUSING GP-FRONT
HOUSING GP-FRONT
4P-2351 HOUSING GP-FRONT
ISOLATOR-MOUNTING
160-3655 ISOLATOR-MOUNTING
528-9610 KIT-CONNECTING ROD
KIT-CYLINDER BLOCK
137-2193 KIT-CYLINDER BLOCK

Truck sale:

CATERPILLAR G3616 1997
 
CATERPILLAR G3616 1997
- STATIONARY GENERATOR SETS
MACALLISTER MACHINERY
United States
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