110-5469 PRECHAMBER GP (CHG -11, -12) Type 2 G3616 GAS ENGINE

BASIC ENGINE

CYLINDER HEAD GP

0. 110-5469 PRECHAMBER
1. 110-5469 PRECHAMBER
2. 117-4911 PRECHAMBER
3. 117-4911 PRECHAMBER
4. 117-4911 PRECHAMBER
5. 125-3805 PRECHAMBER
6. 125-3805 PRECHAMBER
7. 125-3805 PRECHAMBER
8. 218-3893 PRECHAMBER
9. 218-3902 PRECHAMBER
0. INFORMATION

GAS ENGINE G3616 GAS ENGINE 4CG
G3616 GENERATOR AND INDUSTRIAL 4CG00001-UP SEBP3778 G3616 4CG (1992)

BASIC ENGINE

CYLINDER HEAD GP

110-5469 PRECHAMBER GP

117-4911 PRECHAMBER GP

#SEBP37780500

110-5469: PRECHAMBER GP

PRECHAMBER GP

110-5469 PRECHAMBER GP (CHG -11, -12)
Type 2

i01132367 SEBP3778

For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7E-1630	[1]	GASKET
2.	8K-2090	[2]	TUBE
3.	9X-6621	[2]	BOLT-12 POINT HEAD (3/8-16X5-IN)
4.	102-4157	[1]	PLUG
5.	169-5456 C	[1]	PRECHAMBER AS
5A.	169-1013 C	[2]	PIN-DOWEL
6.	171-5900	[1]	VALVE AS-CHECK
7.	187-6613	[1]	GASKET
8.	3P-0647	[1]	SEAL-O-RING
9.	3V-3308	[2]	WASHER-HARD (10.2X20.5X2.5-MM THK)
10.	5P-4889	[1]	SEAL-O-RING
11.	5P-7815	[1]	SEAL-O-RING
12.	6J-2244	[1]	SEAL-O-RING
13.	6V-1179	[1]	SEAL-O-RING
14.	6V-4368	[1]	SEAL-O-RING
	C		CHANGE FROM PREVIOUS TYPE
	R		REMANUFACTURED PART MAY BE AVAILABLE

#SEBP37780501

110-5469: PRECHAMBER GP

PRECHAMBER GP

110-5469 PRECHAMBER GP (CHG -13 THRU -15, -15D1, -16)
Type 3

i01436829 SEBP3778

For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7E-1630	[1]	GASKET
2.	8K-2090	[2]	TUBE
3.	9X-6621	[2]	BOLT-12 POINT HEAD (3/8-16X5-IN)
4.	102-4157	[1]	PLUG
5.	187-6613	[1]	GASKET
6.	197-6980 C	[1]	PRECHAMBER AS
7.	208-9649	[1]	VALVE AS-CHECK
7A.	1S-1638	[1]	RING-RETAINING
7B.	9M-5590	[1]	BALL
7C.	218-1915	[1]	STOP
7D.	221-0058	[1]	BODY-VALVE
8.	3P-0647	[1]	SEAL-O-RING
9.	3V-3308	[2]	WASHER-HARD (10.2X20.5X2.5-MM THK)
10.	5P-4889	[1]	SEAL-O-RING
11.	5P-7815	[1]	SEAL-O-RING
12.	6J-2244	[1]	SEAL-O-RING
13.	6V-1179	[1]	SEAL-O-RING
14.	6V-4368	[1]	SEAL-O-RING
	C		CHANGE FROM PREVIOUS TYPE
	R		REMANUFACTURED PART MAY BE AVAILABLE

#SEBP37780502

117-4911: PRECHAMBER GP

PRECHAMBER GP

117-4911 PRECHAMBER GP (CHG -00 THRU -02)
LANDFILL
Type 1

i00071768 SEBP3778

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Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.		[1]	BODY-PRECHAMBER
2.	114-3365	[1]	PRECHAMBER AS
3.	108-4842	[1]	GASKET
4.	108-4844	[1]	GASKET
5.	5P-4889	[1]	SEAL-O-RING
6.	6V-1179	[1]	SEAL-O-RING
7.	6J-2244	[1]	SEAL-O-RING
8.	6V-4368	[1]	SEAL-O-RING
9.	122-9453	[1]	VALVE AS-CHECK
	7E-1629	[1]	BODY-CHECK VALVE
10.	6I-1316	[1]	RETAINER-VALVE
11.	9M-5590	[1]	BALL
12.	8K-2090	[2]	TUBE
13.	7E-1630	[1]	GASKET
14.	3V-3308	[2]	WASHER-HARD (10.2X20.5X2.5-MM THK)
15.	3P-0647	[1]	SEAL-O-RING
16.	117-1145	[1]	FLANGE
17.	117-1866	[1]	COVER
18.	5E-8767	[1]	SEAL-O-RING
19.	7M-8485	[1]	SEAL-O-RING
20.	8B-2377	[4]	BOLT (1/4-20X2-IN)
21.	5P-0537	[4]	WASHER-HARD (7.2X14.5X2-MM THK)
22.	7N-2043	[1]	DOWEL
23.	9S-9334	[1]	PLUG
24.	2M-8138	[2]	BOLT (3/8-16X5.25-IN)

#SEBP37780503

117-4911: PRECHAMBER GP

PRECHAMBER GP

117-4911 PRECHAMBER GP (CHG -03 THRU -06)
LANDFILL
Type 2

i00068806 SEBP3778

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Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	121-4448	[1]	BODY AS-IGNITION CHAMBER
2.	7N-2043	[1]	DOWEL
3.	152-6490	[1]	GASKET
4.	150-1261	[1]	GASKET
5.	5P-4889	[1]	SEAL-O-RING
6.	6V-1179	[1]	SEAL-O-RING
7.	6J-2244	[1]	SEAL-O-RING
8.	6V-4368	[1]	SEAL-O-RING
9.	129-1549 C	[1]	VALVE-CHECK
10.	9X-6621	[2]	BOLT-12 POINT HEAD (3/8-16X5-IN)
11.	9S-9334	[1]	PLUG
12.	8K-2090	[2]	TUBE
13.	7E-1630	[1]	GASKET
14.	3V-3308	[2]	WASHER-HARD (10.2X20.5X2.5-MM THK)
15.	3P-0647	[1]	SEAL-O-RING
16.	117-1145	[1]	FLANGE
17.	117-1866	[1]	COVER
18.	5E-8767	[1]	SEAL-O-RING
19.	7M-8485	[1]	SEAL-O-RING
20.	8B-2377	[4]	BOLT (1/4-20X2-IN)
21.	5P-0537	[4]	WASHER-HARD (7.2X14.5X2-MM THK)
22.	114-3365	[1]	PRECHAMBER AS
	C		CHANGE FROM PREVIOUS TYPE

#SEBP37780504

117-4911: PRECHAMBER GP

PRECHAMBER GP

117-4911 PRECHAMBER GP (CHG -07 THRU -11, -11D1, -12)
LANDFILL
Type 3

i01002711 SEBP3778

For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7E-1630	[1]	GASKET
2.	8K-2090	[2]	TUBE
3.	9S-9334	[1]	PLUG
4.	9X-6621	[2]	BOLT-12 POINT HEAD (3/8-16X5-IN)
5.	125-3848 C	[1]	PRECHAMBER AS
6.	162-5638 C	[1]	FLANGE (IGNITION BODY)
7.	173-7663 C	[1]	BODY GP-PRECHAMBER
7A.	7N-2043	[1]	DOWEL
7B.	4F-6024 C	[2]	PIN
8.	174-0130	[1]	GASKET
9.	187-6615	[1]	GASKET
10.	208-9649	[1]	VALVE AS-CHECK
10A.	1S-1638	[1]	RING-RETAINING
10B.	9M-5590	[1]	BALL
10C.	218-1915	[1]	STOP
10D.	221-0058	[1]	BODY-VALVE
11.	3P-0647	[1]	SEAL-O-RING
12.	3V-3308	[2]	WASHER-HARD (10.2X20.5X2.5-MM THK)
13.	5P-0537	[4]	WASHER-HARD (7.2X14.5X2-MM THK)
14.	5P-4889	[1]	SEAL-O-RING
15.	6J-2244	[1]	SEAL-O-RING
16.	6V-1179	[1]	SEAL-O-RING
17.	6V-4368	[1]	SEAL-O-RING
18.	7B-8167	[4]	BOLT (1/4-20X1.625-IN)
19.	7M-8485	[1]	SEAL-O-RING
20.	8C-0624 C	[1]	SEAL-O-RING
	C		CHANGE FROM PREVIOUS TYPE

#SEBP37780505

125-3805: PRECHAMBER GP

PRECHAMBER GP

125-3805 PRECHAMBER GP (CHG -00 THRU -02)
HIGH EFFICIENCY
Type 1

i01002683 SEBP3778

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Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	173-7681	[1]	BODY AS-CHAMBER
2.	4F-6024	[2]	PIN
3.	125-3848	[1]	PRECHAMBER AS
4.	173-6573	[1]	GASKET
5.	173-6574	[1]	GASKET
6.	5P-4889	[1]	SEAL-O-RING
7.	6V-1179	[1]	SEAL-O-RING
8.	6J-2244	[1]	SEAL-O-RING
9.	6V-4368	[1]	SEAL-O-RING
10.	171-5900	[1]	VALVE AS-CHECK
11.	3P-0647	[1]	SEAL-O-RING
12.	7E-1630	[1]	GASKET
13.	102-4157	[1]	PLUG
14.	5P-7815	[1]	SEAL-O-RING
15.	9X-6621	[2]	BOLT-12 POINT HEAD (3/8-16X5-IN)
16.	3V-3308	[2]	WASHER-HARD (10.2X20.5X2.5-MM THK)
17.	8K-2090	[2]	TUBE

#SEBP37780506

125-3805: PRECHAMBER GP

PRECHAMBER GP

125-3805 PRECHAMBER GP (CHG -03)
HIGH EFFICIENCY
Type 2

i01121106 SEBP3778

For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7E-1630	[1]	GASKET
2.	8K-2090	[2]	TUBE
3.	9X-6621	[2]	BOLT-12 POINT HEAD (3/8-16X5-IN)
4.	102-4157	[1]	PLUG
5.	163-0558	[1]	PRECHAMBER AS
5A.	169-1013	[2]	PIN-DOWEL
6.	171-5900	[1]	VALVE AS-CHECK
	9M-5590	[1]	BALL
	167-1703	[1]	SLEEVE
	167-1704	[1]	RETAINER
7.	173-6573	[1]	GASKET
8.	3P-0647	[1]	SEAL-O-RING
9.	3V-3308	[2]	WASHER-HARD (10.2X20.5X2.5-MM THK)
10.	5P-4889	[1]	SEAL-O-RING
11.	5P-7815	[1]	SEAL-O-RING
12.	6J-2244	[1]	SEAL-O-RING
13.	6V-1179	[1]	SEAL-O-RING
14.	6V-4368	[1]	SEAL-O-RING

#SEBP37780507

125-3805: PRECHAMBER GP

PRECHAMBER GP

125-3805 PRECHAMBER GP (CHG -04 THRU -06, -06D1, -07)
HIGH EFFICIENCY
Type 3

i01350080 SEBP3778

For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7E-1630	[1]	GASKET
2.	8K-2090	[2]	TUBE
3.	9X-6621	[2]	BOLT-12 POINT HEAD (3/8-16X5-IN)
4.	102-4157	[1]	PLUG
5.	125-3848 C	[1]	PRECHAMBER AS
6.	173-7681 C	[1]	BODY AS-CHAMBER
6A.	4F-6024	[2]	PIN
7.	174-0130 C	[1]	GASKET
8.	187-6615 C	[1]	GASKET
9.	208-9649	[1]	VALVE AS-CHECK
9A.	1S-1638	[1]	RING-RETAINING
9B.	9M-5590	[1]	BALL
9C.	218-1915	[1]	STOP
9D.	221-0058	[1]	BODY-VALVE
10.	3P-0647	[1]	SEAL-O-RING
11.	3V-3308	[2]	WASHER-HARD (10.2X20.5X2.5-MM THK)
12.	5P-4889	[1]	SEAL-O-RING
13.	5P-7815	[1]	SEAL-O-RING
14.	6J-2244	[1]	SEAL-O-RING
15.	6V-1179	[1]	SEAL-O-RING
16.	6V-4368	[1]	SEAL-O-RING
	C		CHANGE FROM PREVIOUS TYPE

#SEBP37780508

218-3893: PRECHAMBER GP

PRECHAMBER GP

218-3893 PRECHAMBER GP (CHG -00 THRU -07)

i01797797 SEBP3778

For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7E-1630	[1]	GASKET
2.	102-4157	[1]	PLUG
3.	330-1782	[1]	PRECHAMBER AS
4.	370-0555	[1]	GASKET
5.	253-0857	[1]	VALVE AS-CHECK
5A.	9M-5590	[1]	BALL
5B.	253-0858	[1]	BODY-CHECK VALVE
5C.	253-0859	[1]	STOP-CHECK VALVE
6.	275-4011	[2]	SPACER (15.5X29X62.5-MM THK)
7.	3P-0647	[1]	SEAL-O-RING
8.	5P-4889	[1]	SEAL-O-RING
9.	5P-7815	[1]	SEAL-O-RING
10.	6J-2244	[1]	SEAL-O-RING
11.	6V-1179	[1]	SEAL-O-RING
12.	6V-4368	[1]	SEAL-O-RING
13.	7D-1649	[2]	WASHER-HARD (13.5X32X5-MM THK)
14.	8D-0648	[2]	BOLT-12 POINT HEAD (1/2-13X4.5-IN)
	R		REMANUFACTURED PART MAY BE AVAILABLE

#SEBP37780509

218-3902: PRECHAMBER GP

PRECHAMBER GP

218-3902 PRECHAMBER GP (CHG -00 THRU -05-05D1 THRU -07)
HIGH EFFICIENCY

i01797729 SEBP3778

For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7E-1630	[1]	GASKET
2.	102-4157	[1]	PLUG
3.	125-3848	[1]	PRECHAMBER AS
4.	218-3905	[1]	BODY AS
4A.	4F-6024	[2]	PIN
5.	219-6908	[1]	GASKET
6.	219-7009	[1]	GASKET
7.	253-0857	[1]	VALVE AS-CHECK
7A.	9M-5590	[1]	BALL
7B.	253-0859	[1]	STOP-CHECK VALVE
7C.	253-0858	[1]	BODY-CHECK VALVE
8.	275-4011	[2]	SPACER (15.5X29X62.5-MM THK)
9.	3P-0647	[1]	SEAL-O-RING
10.	5P-4889	[1]	SEAL-O-RING
11.	5P-7815	[1]	SEAL-O-RING
12.	6J-2244	[1]	SEAL-O-RING
13.	6V-1179	[1]	SEAL-O-RING
14.	6V-4368	[1]	SEAL-O-RING
15.	7D-1649	[2]	WASHER-HARD (13.5X32X5-MM THK)
16.	8D-0648	[2]	BOLT-12 POINT HEAD (1/2-13X4.5-IN)
	R		REMANUFACTURED PART MAY BE AVAILABLE

Information:

BASIC ENGINE

CYLINDER HEAD GP

Engine News

Engine Valve Stem "Use Again" Specifications
1983/03/16

Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures
1983/10/26

A New Book "Analyzing Diesel And Natural Gas Engine Valve Failures" Is Available
1985/03/01

Valve Lash Adjustment Interval Is Changed
1986/07/01

New Exhaust Valves Are Used In Caterpillar Remanufactured Cylinder Heads
1990/10/01

Cylinder Head Stud Installation
1993/01/01

Prechamber Rust Removal
1993/07/01

New 9U-7511 Spark Plug Seat Cleaner And 9U-7516 Spark Plug Gauge Available{1555,1100}
1994/05/01

New Valve (Gas Admission) Has Chrome Plated Valve Stem{1100,1250}
1994/08/01

New Prechamber Assembly Used In Prechamber Group; New Specifications For Prechamber Group {1106}
1994/10/01

New Cylinder Head Group Has New Stronger Exhaust Valves{1105}
1994/11/01

New Stainless Steel Gaskets Used In Prechamber Group {1106}
1995/04/01

Valve Stem Projection Measuring Tools Available{0760,0767,1105}
1995/06/01

New Stainless Steel Prechamber Gaskets Not Affected By Cooling System Cleaner{1106,1350}
1995/06/01

New Cylinder Head And Cylinder Liner Gasket Kits Available{1124,1100,1216}
1995/06/01

New Check Valve Used In Prechamber Groups{1106,1250}
1995/11/20

New 4C-9528 Tensioning Group Available To Gang Together Four 8T-0895 Hydraulic Cylinder Groups For Tensioning Cylinder Head Studs{0703}
1996/03/19

Remanufactured Cylinder Head Groups Available{1100}
1996/04/15

Improvements To Check Valve Within Prechamber Group Reduce Maintenance Schedule{1106}
1996/06/12

New Technique To Remove Cylinder Head From Cylinder Block{1101,1201}
1996/07/22

New Rotocoil Assembly Used In Valve Rocker Arm Groups {1109}
1996/09/23

Cylinder Heads Are Serialized{1101}
1996/10/01

New Cylinder Head Group Used In Landfill Applications And In 11:1 Compression Ratio Engines{1100,1103,1105}
1996/11/01

Stronger Bolt Used In Prechamber Group{1106}
1996/12/18

Guidelines For Reusability Of Cylinder Head Studs, Main Bearing Cap Studs, Main Bearing Cap Cross Tie Bolts, And Connecting Rod Cap Bolts And Nuts{1100,1218,1230}
1997/01/22

Improved Combustion Gasket Provides Better Control Of Combustion Chamber Crevice Volume{1124}
1997/05/01

Installation Procedure For Cylinder Head Studs {1100}
1997/08/01

Spark Plug Seat Cleaner Recommended For Use On Cylinder Heads{1555}
1997/10/10

Water Cooled Pre-Chamber Insert Available{1103}
1997/10/10

New Exhaust Valve Used In Cylinder Head Groups{1105}
1998/03/01

New Gaskets In Prechamber Groups Help Prevent Coolant Leaks{1106}
1998/04/01

Troubleshooting Combustion Chamber Coolant Leaks In G3600 Engines{1106,1350}
1998/05/01

New Exhaust Valves Have Improved Resistance To Radial Cracking {1105}
1998/09/01

New Valve Recession Tool Kit Available {0600,1105,1121}
1998/11/01

New Gas Admission Valve (GAV) Lash Tool Available {0600,1105,1121}
1998/11/01

New Prechamber Group Used {1106}
1998/11/01

New Exhaust Valve Lash Setting For G3600 Engines In Landfill Applications{1105}
1998/12/01

Use 130-1449 Puller Group To Remove Valve Seat Inserts {1063}
1999/01/01

Use 151-8689 Seal Template Tool For Cylinder Head Combustion Surface Inspection{1101}
1999/02/01

New Prechamber Assembly And Ignition Body Assembly In Prechamber Groups{1106}
1999/02/01

New Gaskets And Ignition Body Assembly Used In Prechamber Groups To Improve Sealing{1106}
1999/05/01

Correct Installation Of Valve Lifters On The Camshaft Is Very Important To Prevent Failures
1977/05/25

Tolerance Added To Valve Clearance Specifications
1978/01/18

Use Again Specifications For Valve Springs Are Changed
1978/03/01

New Basic Cylinder Head Groups Include Premachined Valve Seat Inserts For Improved Reliability {1100}
2000/01/01

Oil Mister Pump And Lines Groups No Longer Used {1105, 1319}
2000/04/01

A New Taperlock Stud Is Used To Fasten The Cylinder Heads To The Cylinder Block {1100}
2001/01/01

New Cylinder Head Groups Will Provide Improved Reliability {1100, 1103, 1104}
2001/02/01

The New 187-6273 Machining Tool Group (G3600 Prechamber Assembly) Is Available {1106}
2001/02/01

Repair Procedure for the Threads in a Cylinder Head Casting that were Damaged by a Manual Valve Group (Kiene Valve) {1100}
2001/09/01

Correction To Disassembly and Assembly Module, SENR5535-04, "G3612 and G3616 Engines" , "Cylinder Head - Remove" {1100}
2002/02/01

New Tools Are Available For Rebuilding The Cylinder Head {1100}
2002/04/01

New Tightening Procedure For The Bolts That Fasten The Prechamber Groups To The Cylinder Head {1106}
2002/05/01

A New Check Valve Assembly is Used in the Prechamber Groups {1106}
2002/08/01

New Cylinder Head Groups and New Prechamber Groups With 1/2-13 Standard Bolts Are Available {1100}
2003/03/01

A New Spark Plug Is Available For Use In Applications That Use Bio-Gas Fuel {1555}
2003/02/01

Guidelines for Modifying the Cylinder Head and the Prechamber Assembly for 1/2 Inch Bolts {1101}
2003/06/01

Improved Spacer for the Prechamber Group {1106}
2005/07/04

Caterpillar Warranty Claims on Cylinder Head Valves {1105}
2005/10/03

Correction to Disassembly and Assembly, "Cylinder Head - Remove" and "Cylinder Head - Install" {1100, 1100}
2005/11/07

207-5034 Stud Tensioner Tool Gp and 191-5320 Stud Tensioner Tool Gp Require Different Hydraulic Pressures {0701, 0703, 0705, 1100, 1200}
2006/06/05

The Stud Tensioner Tool Groups for 3600, C280, and G3600 Engines Require Different Hydraulic Pressures {0703, 0705, 1100, 1202, 1203}
2011/11/21

A New Exhaust Valve is Used {1100, 1105}
2008/04/14

Guidelines for Reusability of Cylinder Head Studs, Main Bearing Cap Studs, Main Bearing Cap Cross Tie Bolts, and Connecting Rod Cap Bolts and Nuts {1100, 1218, 1230}
2009/06/01

A New Prechamber and Gasket Are Available for Certain G3600 Engines {1106}
2013/06/03

Cat<SUP>®</SUP> Reman Now Offers New Prechamber Kits for Certain G3600 Engines {1106}
2014/09/26

A New Valve Bridge and Seal Are Used on Certain G3600 Engines {1100, 1121}
A New Valve Bridge and Seal Are Used on Certain G3600 Engines {1100, 1121}

Operation and Maintenance Manual

Valve Stem Projection - Measure/Record
G3612 and G3616 Engines

Gas Admission Valve Seals - Inspect/Replace
G3612 and G3616 Engines

Gas Admission Valve - Recondition
G3612 and G3616 Engines

Special Instruction

Use Of The 1P7451 Valve Guide Honing Group{0673, 1104}
Use Of The 1P7451 Valve Guide Honing Group{0673, 1104}

Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}

Use Of 6V4805 Valve Seat Insert Puller Group{0703}
Use Of 6V4805 Valve Seat Insert Puller Group{0703}

Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101}
Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101}

Use Of 6V9050 Exhaust Stud Removal Group{1100}
Use Of 6V9050 Exhaust Stud Removal Group{1100}

Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}

Service Letter-NACD

The Cylinder Head Lifting Bracket Tool Needs To Be Replaced For All 3606, 3608, 3612 And 3616 Engines
The Cylinder Head Lifting Bracket Tool Needs To Be Replaced For All 3606, 3608, 3612 And 3616 Engines

Product Support Program For Exhaust Valve Chordal Failtures On Certain G3606, G3608, G3612, And G3616 Engines
Product Support Program For Exhaust Valve Chordal Failtures On Certain G3606, G3608, G3612, And G3616 Engines

Inspect All 1117217, 1301066, 1483043, 1483056 And 0R4687 Cylinder Heads In Parts Stock
Inspect All 1117217, 1301066, 1483043, 1483056 And 0R4687 Cylinder Heads In Parts Stock

Product Support Program For Replacing The Prechamber On Certain G3612 And G3616 Engines
Product Support Program For Replacing The Prechamber On Certain G3612 And G3616 Engines

PRODUCT SUPPORT PROGRAM FOR CHECKING THE HIGH COMPRESSION RATIO (HCR) EXHAUST VALVE RECESSION ON CERTAIN G3600 ENGINES
PRODUCT SUPPORT PROGRAM FOR CHECKING THE HIGH COMPRESSION RATIO (HCR) EXHAUST VALVE RECESSION ON CERTAIN G3600 ENGINES

PRODUCT SUPPORT PROGRAM FOR REPLACING 0R9264 REMANUFACTURED CYLINDER HEADS ON CERTAIN G3606, G3608, G3612, AND G3616 ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING 0R9264 REMANUFACTURED CYLINDER HEADS ON CERTAIN G3606, G3608, G3612, AND G3616 ENGINES

PRODUCT SUPPORT PROGRAM FOR REPLACING THE SPACER IN THE PRECHAMBER COUNTERBORE ON CERTAIN G3608, G3612, AND G3616 ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE SPACER IN THE PRECHAMBER COUNTERBORE ON CERTAIN G3608, G3612, AND G3616 ENGINES

PRODUCT SUPPORT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING CERTAIN REMAN CYLINDER HEADS ON CERTAIN 3600/C280 GAS AND DIESEL ENGINES
PRODUCT SUPPORT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING CERTAIN REMAN CYLINDER HEADS ON CERTAIN 3600/C280 GAS AND DIESEL ENGINES

Service Letter-Australia

Inspect All 1117217, 1301066, 1483043, 1483056 And 0R4687 Cylinder Heads In Parts Stock
Inspect All 1117217, 1301066, 1483043, 1483056 And 0R4687 Cylinder Heads In Parts Stock

Product Support Program For Replacing The Prechamber On Certain G3612 And G3616 Engines
Product Support Program For Replacing The Prechamber On Certain G3612 And G3616 Engines

Service Letter-CFEL

Inspect All 1117217, 1301066, 1483043, 1483056 And 0R4687 Cylinder Heads In Parts Stock
Inspect All 1117217, 1301066, 1483043, 1483056 And 0R4687 Cylinder Heads In Parts Stock

Product Support Program For Replacing The Prechamber On Certain G3612 And G3616 Engines
Product Support Program For Replacing The Prechamber On Certain G3612 And G3616 Engines

Service Letter-CSARL

Inspect All 1117217, 1301066, 1483043, 1483056 And 0R4687 Cylinder Heads In Parts Stock
Inspect All 1117217, 1301066, 1483043, 1483056 And 0R4687 Cylinder Heads In Parts Stock

Product Support Program For Replacing The Prechamber On Certain G3612 And G3616 Engines
Product Support Program For Replacing The Prechamber On Certain G3612 And G3616 Engines

Service Letter-Americas

Inspect All 1117217, 1301066, 1483043, 1483056 And 0R4687 Cylinder Heads In Parts Stock
Inspect All 1117217, 1301066, 1483043, 1483056 And 0R4687 Cylinder Heads In Parts Stock

Service Letter-Brazil

Service Letter-Truck/Ag/Marine

Inspect All 1117217, 1301066, 1483043, 1483056 And 0R4687 Cylinder Heads In Parts Stock
Inspect All 1117217, 1301066, 1483043, 1483056 And 0R4687 Cylinder Heads In Parts Stock

Technical Information Bulletin

Lubricant For Gas Engines
Lubricant For Gas Engines

Exhaust Valve Recession
Exhaust Valve Recession

10.5:1 And 11:1 Compression Ratio Cylinder Head Recommendations
10.5:1 And 11:1 Compression Ratio Cylinder Head Recommendations

Specifications

Cylinder Head, Valves, Valve Springs and Valve Seat Inserts
G3612 and G3616 Engines

Inlet Valve Lubrication Metering Pump
G3612 and G3616 Engines

Tool Operating Manual

126-6918 Lifting Bracket Assembly{0599, 0629, 0632, 0701, 1100}
126-6918 Lifting Bracket Assembly{0599, 0629, 0632, 0701, 1100}

4C2980 Valve Projection Group (3600){0374, 0599, 0701, 0703}
4C2980 Valve Projection Group (3600){0374, 0599, 0701, 0703}

{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}

M0088789: 550-9152 Gage Ring Assembly {0374, 0599, 0700, 0701, 0759, 1100, 1105}
M0088789: 550-9152 Gage Ring Assembly {0374, 0599, 0700, 0701, 0759, 1100, 1105}

Service Letter-China

Inspect All 1117217, 1301066, 1483043, 1483056 And 0R4687 Cylinder Heads In Parts Stock
Inspect All 1117217, 1301066, 1483043, 1483056 And 0R4687 Cylinder Heads In Parts Stock

Product Support Program For Replacing The Prechamber On Certain G3612 And G3616 Engines
Product Support Program For Replacing The Prechamber On Certain G3612 And G3616 Engines

Service Letter-Asia

Inspect All 1117217, 1301066, 1483043, 1483056 And 0R4687 Cylinder Heads In Parts Stock
Inspect All 1117217, 1301066, 1483043, 1483056 And 0R4687 Cylinder Heads In Parts Stock

Product Support Program For Replacing The Prechamber On Certain G3612 And G3616 Engines
Product Support Program For Replacing The Prechamber On Certain G3612 And G3616 Engines

Reuse And Salvage Guidelines

Engine Valve Failure Modes{1100, 1105}
Engine Valve Failure Modes{1100, 1105}

Reuse Specifications for 3600 Combustion Gaskets {0762, 0763, 1100, 1124, 1201}
Reuse Specifications for 3600 Combustion Gaskets {0762, 0763, 1100, 1124, 1201}

Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}

Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}

Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}

Applied Failure Analysis

Engine Valve Failure Modes{1100, 1105}
Engine Valve Failure Modes{1100, 1105}

Information Release Memo

CAT REMAN ANNOUNCES THE RELEASE OF A FUEL CHECK VALVE FOR GAS 3600 APPLICATIONS
CAT REMAN ANNOUNCES THE RELEASE OF A FUEL CHECK VALVE FOR GAS 3600 APPLICATIONS

Service Letter-APD

Inspect All 1117217, 1301066, 1483043, 1483056 And 0R4687 Cylinder Heads In Parts Stock
Inspect All 1117217, 1301066, 1483043, 1483056 And 0R4687 Cylinder Heads In Parts Stock

Product Support Program For Replacing The Prechamber On Certain G3612 And G3616 Engines
Product Support Program For Replacing The Prechamber On Certain G3612 And G3616 Engines

Disassembly and Assembly

Prechamber Ignition Body - Remove
G3612 and G3616 Engines

Gas Admission Valve - Remove
G3612 and G3616 Engines

Gas Admission Valve - Install
G3612 and G3616 Engines

Gas Admission Valve - Disassemble
G3612 and G3616 Engines

Gas Admission Valve - Assemble
G3612 and G3616 Engines

Prechamber Check Valve - Remove and Install
G3612 and G3616 Engines

Cylinder Head - Assemble
G3612 and G3616 Engines

Cylinder Head - Disassemble
G3612 and G3616 Engines

Cylinder Head - Remove
G3612 and G3616 Engines

Cylinder Head - Install
G3612 and G3616 Engines

Prechamber Ignition Body - Install
G3612 and G3616 Engines

Service Magazine

Vacuum Tester Checks For Leaks Between Valve Face and Seat{0651,1103,1105}
1982/09/06

New 6V7059 Micrometer Measures Liner Top Flange And Valve Lip {0653,1216,1105}
1982/11/29

Engine Valve Stem "Use Again" Specifications{0653,1105}
1983/02/28

Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures{1105,1208}
1983/10/17

Valve Lash Adjustment Not A Warranty Item {1102,1105}
1985/01/14

Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412}
1986/06/02

Valve Lash Adjustment Interval Is Changed {1105}
1986/07/07

Correct Installation Of Valve Lifters On The Camshaft Is Very Important To Prevent Failures{1209}
1977/05/16

Tools Now Available To Ream And/Or Hone 0.500" (12.70 mm) Diameter Valve Guides{0663}
1977/08/22

Tolerance Added To Valve Clearance Specifications{1105,0374}
1978/01/16

Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures{1105,1208}
1978/01/30

Use Again Specifications For Valve Springs Are Changed{1108}
1978/03/06

A New Method To Clean And Polish Engine Valve Stems{0674,1105}
1979/05/28

Why Engines Are Damaged By Fuel Sulfur{1104,1216,1280,1318,1215}
1979/08/27

Fuel Sulfur-Your Diesel's Silent Enemy{0375,1280}
1979/12/17

New Rocker Arm Assemblies Have New Inserts And Buttons{1123}
1990/04/23

New Exhaust Valves Are Used In Caterpillar Remanufactured Cylinder Heads{1105,1101}
1990/10/08

Prechamber Rust Removal{1106}
1993/07/19

New Valve Cover Seals Are Used For Mechanical Unit Injector (MUI) And Electronic Unit Injector (EUI) Engines{1107}
1996/09/30

128-5113 Thread Repair Insert Used To Salvage Damaged Cylinder Block Stud Holes {1223,1117}
1997/01/27

Use 9U-5156 Tool Group (Part Of 9U-5107 Group) To Clean Prechamber Seats{1106,0680}
1998/03/23

Use 143-8995 Leak Down Check Tool And 143-8997 Check (Dummy) Valve For Testing Check Valves{1106,0701}
1998/03/23

Use 151-8689 Seal Template Tool For Cylinder Head Combustion Surface {1101}
1998/08/17

Use 130-1449 Puller Group To Remove Valve Seat Inserts {1063}
1998/11/23

Caterpillar Parts SIS Catalog G3616 :

110-5469 PRECHAMBER GP

7C-0416 PISTON GP

205-5809 PISTON AS

205-5808 PISTON AS

205-5807 PISTON AS

110-5469 PRECHAMBER GP

117-4911 PRECHAMBER GP

125-3805 PRECHAMBER GP

218-3893 PRECHAMBER GP

Truck sale:

CATERPILLAR G3616 1997
- STATIONARY GENERATOR SETS
MACALLISTER MACHINERY
United States