AVSPARE.COM
parts catalog
  1. Home
  2. Caterpillar catalog

454-8324 KIT-SEAL (CHG -00 THRU -03) KIT CONTAINS SEALS AND GASKET TO REPAIR AND REBUILD GAS ENGINE PRECHAMBER PART OF 458-9321, 477-1358 KIT-ENGINE GASKET G3616


SERVICE EQUIPMENT AND SUPPLIES
GASKET & SEAL KITS
KIT-REBUILD
CHARTS & FILMS
TOOLS
BASIC ENGINE
CYLINDER HEAD GP

GAS ENGINE G3616 GAS ENGINE 4CG
 G3616 GENERATOR AND INDUSTRIAL 4CG00001-UP SEBP3778 G3616 4CG   (1992)

SERVICE EQUIPMENT AND SUPPLIES

GASKET & SEAL KITS
121-0781 KIT-CYLINDER HEAD GASKET
171-1496 KIT-CYLINDER HEAD GASKET
GASKET-SPARK PLUG
105-7124 GASKET-SPARK PLUG
386-3814 KIT-GASKET
438-8241 KIT-GASKET
454-8324 KIT-SEAL
 

#SEBP37781750
 

454-8324: KIT-SEAL

454-8324 KIT-SEAL (CHG -00 THRU -03)
KIT CONTAINS SEALS AND GASKET TO REPAIR AND REBUILD GAS ENGINE PRECHAMBER
PART OF 458-9321, 477-1358 KIT-ENGINE GASKET
i05792465 SEBP3778
  For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  7E-1630 [1] GASKET  
  370-0555 [1] GASKET  
  228-4947 [1] SEAL-O-RING  
  5P-4889 [1] SEAL-O-RING  
  5P-7815 [1] SEAL-O-RING  
  323-7347 [1] SEAL-O-RING  
  6V-1179 [1] SEAL-O-RING  
  447-7206 [1] SEAL-O-RING  
   
    FOR A LIST OF RELATED PARTS THAT REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT
   
    HTTP://DEALER.CAT.COM/RELATED
 

#SEBP37781751
 

453-3534: KIT-VALVE

453-3534 KIT-VALVE (CHG -01)
i05793160 SEBP3778
  For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  100-4996 [1] GUIDE-VALVE  
  2A-4429 [2] LOCK-RETAINER  
  197-6999 [1] ROTOCOIL AS  
  6I-2313 [1] SEAL  
  8J-4351 [1] SEAL-O-RING  
  9X-3978 [1] SEAL-O-RING  
  061-9455 [1] SEAL-O-RING  
  7N-1903 [1] SPRING-VALVE INNER  
  7N-1904 [1] SPRING-VALVE OUTER  
  115-2367 [1] VALVE-EXHAUST  
  209-0962 [1] WASHER (17.8X45X7.29-MM THK)  
 

#SEBP37781752
 

453-3535: KIT-VALVE

453-3535 KIT-VALVE (CHG -01)
i05793162 SEBP3778
  For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  100-4996 [1] GUIDE-VALVE  
  2A-4429 [2] LOCK-RETAINER  
  197-6999 [1] ROTOCOIL AS  
  6I-2313 [1] SEAL  
  8J-4351 [1] SEAL-O-RING  
  9X-3978 [1] SEAL-O-RING  
  061-9455 [1] SEAL-O-RING  
  7N-1903 [1] SPRING-VALVE INNER  
  7N-1904 [1] SPRING-VALVE OUTER  
  115-2368 [1] VALVE-INLET  
  209-0962 [1] WASHER (17.8X45X7.29-MM THK)  
 

#SEBP37781753
 

115-5852: PLATE & FILM GP

115-5852 PLATE & FILM GP -ENGINE INFORMATION (CHG -02 THRU -05)
i00544327 SEBP3778
  For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
    (NO SERVICED PARTS)
 

#SEBP37781754
 

123-5833: PRESERVATION GP

123-5833 PRESERVATION GP (CHG -00, -01, -01D1)
FUEL
i00071786 SEBP3778
1235833 PRESERVATION GP Parts scheme
  For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 116-6552 [33] PLUG AS  
2. 116-6559 [16] PLUG AS  
3. 8B-6015 [16] SEAL-O-RING  
4. 5D-1152 [16] SEAL-O-RING  
5. 6V-5049 [33] SEAL-O-RING  
6. 117-0291 [1] ADAPTER  
7. 2F-5277 [1] BUSHING-TERMINAL  
8. 7J-2036 [16] SEAL-O-RING  
9. 119-1030 [16] COVER  
10. 6V-5556 [16] SEAL-O-RING  
 

#SEBP37781755
 

1U-7618: PULLER GP-CYLINDER LINER

1U-7618 PULLER GP-CYLINDER LINER (CHG -00, -01)
PART OF 6V-7073 PULLER GP-CYLINDER LINER
i00068291 SEBP3778
1U7618 PULLER GP-CYLINDER LINER Parts scheme
  For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1B-4331 [2] NUT (3/4-10-THD)  
2. 4B-5278 [2] WASHER (1.063X2.5X0.156-IN THK)  
3. 6V-7069 [4] SPACER  
4. 6V-7074 [1] RING-TOP  
5. 6V-7075 [1] RING-BOTTOM  
6. 6V-7078 [2] SUPPORT-BRIDGE  
7. 6V-7079 [1] BRIDGE  
8. 8T-2835 [1] BRACKET-LIFTING  
9. 8T-2836 [2] NUT (1-8-THD)(1-8 THD)  
10. 298-6966 [1] FILM-INSTRUCTION (PULLER PRESSURE, READ OMM)  
11. 299-5231 [2] LEG AS  
12. 2J-5245 [4] BOLT (3/8-16X1.25-IN)  
13. 2K-6073 [4] BOLT-SOCKET HEAD (3/8-16X2.75-IN)  
14. 4B-5276 [2] WASHER (20.6X50.8X3.5-MM THK)  
15. 4D-3120 [8] BOLT-SOCKET HEAD (3/8-16X1.5-IN)  
16. 4H-6996 [8] PIN-SPRING  
 

#SEBP37781756
 

4C-8567: PULLER GP-CYLINDER LINER

4C-8567 PULLER GP-CYLINDER LINER (CHG -00)
DEALER TOOL
PART OF 4C-8568 PULLER GP-CYLINDER LINER
i00185784 SEBP3778
4C8567 PULLER GP-CYLINDER LINER Parts scheme
  For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4C-8565 [1] RING-TOP  
2. 4C-8566 [1] RING-BOTTOM  
3. 6V-7076 [2] FOOT  
4. 6V-7077 [2] LEG-PULLER  
5. 6V-7078 [2] SUPPORT-BRIDGE  
6. 6V-7079 [1] BRIDGE  
7. 8T-2835 [1] BRACKET-LIFTING  
8. 4H-6996 [8] PIN-SPRING  
9. 2J-5245 [6] BOLT (3/8-16X1.25-IN)  
10. 6V-7069 [4] SPACER  
11. 4D-3120 [8] BOLT-SOCKET HEAD (3/8-16X1.5-IN)  
12. 2K-6073 [4] BOLT-SOCKET HEAD (3/8-16X2.75-IN)  
13. 1B-4331 [2] NUT (3/4-10-THD)  
14. 8T-2836 [2] NUT (1-8-THD)  
15. 4B-5278 [2] WASHER (1.063X2.5X0.156-IN THK)  
16. 4B-5276 [2] WASHER (20.6X50.8X3.5-MM THK)  
 

#SEBP37781757
 

4C-8568: PULLER GP-CYLINDER LINER

4C-8568 PULLER GP-CYLINDER LINER (CHG -00)
DEALER TOOL
PART OF 9U-5107 TOOL GP-SPARK IGNITED ENGINE
i00185764 SEBP3778
4C8568 PULLER GP-CYLINDER LINER Parts scheme
  For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4C-8567 Y [1] PULLER GP-CYLINDER LINER  
2. 5P-5247 [2] PULLER AS-HYDRAULIC  
    (EACH INCLUDES)
  1P-2375 [1] COUPLER AS-QUICK CONNECT  
  4J-5268 [1] SEAL-O-RING  
  1P-7437 [1] CAP-PROTECTION  
   
    AVAILABLE REPAIR KIT(S):
  5P-5248 [1] KIT-PULLER SEAL  
    (KIT INCLUDES SEAL-T, SEAL-O-RING & WASHER)
  Y   SEPARATE ILLUSTRATION
 

#SEBP37781758
 

6V-7073: PULLER GP-CYLINDER LINER

6V-7073 PULLER GP-CYLINDER LINER (CHG -01, -02)
PART OF 9U-5106 TOOL GP-DIESEL ENGINE
i00068504 SEBP3778
6V7073 PULLER GP-CYLINDER LINER Parts scheme
  For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5P-5247 [2] PULLER AS-HYDRAULIC  
    EACH INCLUDES
  1P-2375 [1] COUPLER AS-QUICK CONNECT  
  4J-5268 [1] SEAL-O-RING  
  1P-7437 [1] CAP-PROTECTION  
  5P-5248 [1] KIT-PULLER SEAL  
    (INCLUDES SEALS, RINGS & WASHER-BACKUP)
2. 1U-7618 Y [1] PULLER GP-CYLINDER LINER  
  Y   SEPARATE ILLUSTRATION
 

#SEBP37781759
 

9U-5099: PULLER GP-VALVE SEAT

9U-5099 PULLER GP-VALVE SEAT (CHG -00)
PART OF 9U-5100 TOOL GP-CYLINDER HEAD REPAIR
i00068674 SEBP3778
9U5099 PULLER GP-VALVE SEAT Parts scheme
  For full view, you need register

Parts for your G3616 GAS ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9U-5093 [1] STUD & CONE AS  
2. 2J-3507 [1] NUT-FULL (1-8-THD)  
3. 3K-5234 [1] WASHER-HARD (28X49X6-MM THK)  
4. 9U-5096 [1] BRIDGE AS  
5. 9U-5092 [1] NUT-PULLER  
6. 9U-5097 [4] SCREW-SHOULDER (10-24-THD)  
7. 9U-5094 [1] PLATE-RETAINER  
8. 9U-5095 [1] SEGMENT SET-EXPANDER  
9. 9U-5098 [1] INSERT-THREADED  
 

Information:

Engine News
Gasket Kits
1982/02/10
9U5839 Liquid Gasket Material Available For Use With Aluminum
1992/04/01
New Repair Seal Kit Available For 7E-5038 Pilot Operated Valve In Oil Lines Groups{1307}
1995/07/01
New Repair Seal Kit Available {1309}
1998/11/01
New Gasket Kits To Service Caterpillar Diesel And Natural Gas Engines
1978/08/16
Improvements to Caterpillar's Gasket Kits for Engines {7555}
2001/01/01
Improved Water Pump Seal {7555}
2003/09/01
Improved Gasket for the Engine Oil Cooler {1378, 7555}
2004/04/01
A New Water Pump Oil Seal is Used on 3600, G3600, and C280 Engines {1361, 7555}
2015/08/07
Special Instruction
Installing Crankshaft Seals And Wear Sleeves Using The Former 9S8868, 9S8873, 9S8881 And 9S8888 Tools Groups{1160, 1161, 0704}
Installing Crankshaft Seals And Wear Sleeves Using The Former 9S8868, 9S8873, 9S8881 And 9S8888 Tools Groups{1160, 1161, 0704}
Crankshaft Seal And Wear Sleeve Installation{1160, 1161}
Crankshaft Seal And Wear Sleeve Installation{1160, 1161}
Installation Of Seal Groups With Hydrodynamic Grooves In The Seal Lip{1160, 1161}
Installation Of Seal Groups With Hydrodynamic Grooves In The Seal Lip{1160, 1161}
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Technical Information Bulletin
G3600 Engines Operating Outdoors (Protection From Environmental Conditions)
G3600 Engines Operating Outdoors (Protection From Environmental Conditions)
Reuse And Salvage Guidelines
Reuse Specifications for 3600 Combustion Gaskets {0762, 0763, 1100, 1124, 1201}
Reuse Specifications for 3600 Combustion Gaskets {0762, 0763, 1100, 1124, 1201}
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Disassembly and Assembly
Crankshaft Rear Seal - Remove
G3612 and G3616 Engines
Crankshaft Rear Seal - Install
G3612 and G3616 Engines
Service Magazine
Improved Caterpillar O-ring Face Seals are Now Available {7555}
2000/05/08

Caterpillar Parts SIS Catalog G3616 :

154-7404 KIT-PARTS
152-2804 KIT-PARTS
152-2803 KIT-PARTS
438-8241 KIT-GASKET
386-3814 KIT-GASKET
COVER-TARP
249-5224 COVER-TARP
COVER-TARP
134-6228 COVER-TARP
COVER-TARP
134-5929 COVER-TARP
453-3534 KIT-VALVE
453-3535 KIT-VALVE
115-5852 PLATE & FILM GP
PRESERVATION GP
123-5833 PRESERVATION GP
PULLER GP-CYLINDER LINER
1U-7618 PULLER GP-CYLINDER LINER
PULLER GP-CYLINDER LINER
4C-8567 PULLER GP-CYLINDER LINER
PULLER GP-CYLINDER LINER
4C-8568 PULLER GP-CYLINDER LINER
PULLER GP-CYLINDER LINER
6V-7073 PULLER GP-CYLINDER LINER

Truck sale:

CATERPILLAR G3616 1997
 
CATERPILLAR G3616 1997
- STATIONARY GENERATOR SETS
MACALLISTER MACHINERY
United States
Back to top
Contacts Request list Affiliate disclosure
The names Cat, Caterpillar, John Deere, Komatsu, Volvo, Hitachi, Doosan, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
AVSpare.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only. Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.