ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GPCONTACTOR GP
COOLING SYSTEM
LINES GP-WATERELECTRICAL AND STARTING SYSTEM
PROTECTION GP-ENGINEELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP#SEBP37792520
9Y-0019: LINES GP-AIR STARTING
9Y-0019 LINES GP-AIR STARTING (CHG -05, -05D1, -05D2, -05D3, -05D4, -06, -06D1, -07)
24 VDC. STARTING MOTOR - CONTROL
Type 3
24 VDC. STARTING MOTOR - CONTROL
Type 3
Parts for your 3606 GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 0L-2070 | [1] | BOLT (3/8-16X2.25-IN) | |
| 2. | 0S-1571 | [1] | BOLT (3/8-16X1.75-IN) | |
| 3. | 0S-1615 | [6] | BOLT (1/4-20X0.75-IN) | |
| 4. | 1A-1460 | [1] | BOLT (1/2-13X2-IN) | |
| 5. | 1B-3057 | [1] | CLIP | |
| 6. | 2D-7325 | [1] | TEE-PIPE | |
| 7. | 3P-0764 C | [1] | PLUG | |
| 8. | 3J-7354 | [2] | SEAL-O-RING | |
| 9. | 3J-7355 | [2] | UNION-FLARED | |
| 10. | 3P-6048 I | [1] | HOSE AS | |
| 11. | 3V-3308 C | [2] | WASHER-HARD (10.2X20.5X2.5-MM THK) | |
| 12. | 3V-6153 I | [1] | HOSE AS | |
| 13. | 4S-5719 | [1] | SPACER (10.31X25X12.7-MM THK) | |
| 14. | 4S-6399 C | [3] | CONNECTOR | |
| 15. | 2V-5956 I | [1] | HOSE AS | |
| 16. | 5M-6213 C | [1] | PLUG-PIPE (1/4-18-THD) | |
| 17. | 5P-0537 | [10] | WASHER-HARD (7.2X14.5X2-MM THK) | |
| 18. | 5P-8245 | [3] | WASHER-HARD (13.5X25.5X3-MM THK) | |
| 19. | 5T-4374 I | [1] | HOSE AS | |
| 20. | 6D-3479 | [1] | CLIP (LOOP) | |
| 21. | 6K-1972 | [1] | ELBOW-FLARED | |
| 22. | 6K-5967 | [1] | CLIP | |
| 23. | 6N-8659 I | [1] | HOSE AS | |
| 24. | 6V-4589 | [1] | SEAL-O-RING | |
| 25. | 7C-0370 | [1] | TUBE AS | |
| 26. | 7C-0371 | [1] | TUBE AS | |
| 27. | 7C-0372 | [2] | BRACKET | |
| 28. | 7E-0872 | [1] | BRACKET AS | |
| 29. | 7K-6462 | [1] | ELBOW | |
| 30. | 7K-9197 C | [3] | ELBOW | |
| 31. | 8N-8471 | [2] | CLAMP-TUBE | |
| 32. | 8V-0295 I | [1] | HOSE AS | |
| 33. | 9S-8750 | [4] | NUT-FULL (1/4-20-THD) | |
| 34. | 9X-7206 C | [1] | VALVE-SOLENOID (24-VOLT) | |
| 35. | 9X-8873 C | [2] | BOLT (1/2-13X2.25-IN) | |
| 36. | 001-6449 | [2] | CONNECTOR | |
| 37. | 003-2143 | [2] | ELBOW | |
| 38. | 030-7946 | [2] | ELBOW | |
| 39. | 067-6495 | [1] | ELBOW-FLARED | |
| 40. | 150-1240 C | [1] | SWITCH AS-PRESSURE | |
| 102-8802 | [1] | KIT-RECEPTACLE (2-PIN) | ||
| (INCLUDES RECEPTACLE AS & WEDGE) | ||||
| 3E-3365 | [1] | WEDGE-RECEPTACLE LOCK (2-PIN) | ||
| 8T-8729 | [2] | PIN-CONNECTOR (16-GA TO 18-GA) | ||
| 41. | 166-7656 C | [1] | CONNECTOR-SOCKET | |
| 42. | 166-7657 C | [1] | CONNECTOR-PLUG | |
| 43. | 166-7658 C | [1] | GASKET | |
| C | CHANGE FROM PREVIOUS TYPE | |||
| I | REFER TO HYDRAULIC INFORMATION SYSTEM | |||
#SEBP37792521
9Y-0019: LINES GP-AIR STARTING
9Y-0019 LINES GP-AIR STARTING (CHG -08, -09)
24 VDC. STARTING MOTOR - CONTROL
Type 4
24 VDC. STARTING MOTOR - CONTROL
Type 4
Parts for your 3606 GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 166-7658 | [1] | GASKET | |
| 2. | 0S-1571 C | [2] | BOLT (3/8-16X1.75-IN) | |
| 3. | 0S-1615 | [6] | BOLT (1/4-20X0.75-IN) | |
| 4. | 1A-1460 | [1] | BOLT (1/2-13X2-IN) | |
| 6. | 2D-7325 | [1] | TEE-PIPE | |
| 7. | 3P-0764 | [1] | PLUG | |
| 8. | 3J-7354 | [2] | SEAL-O-RING | |
| 9. | 3J-7355 | [2] | UNION-FLARED | |
| 10. | 3P-6048 I | [1] | HOSE AS | |
| 11. | 3V-3308 | [2] | WASHER-HARD (10.2X20.5X2.5-MM THK) | |
| 12. | 3V-6153 I | [1] | HOSE AS | |
| 14. | 4S-6399 | [3] | CONNECTOR | |
| 15. | 2V-5956 I | [1] | HOSE AS | |
| 16. | 5M-6213 | [1] | PLUG-PIPE (1/4-18-THD) | |
| 17. | 5P-0537 | [10] | WASHER-HARD (7.2X14.5X2-MM THK) | |
| 18. | 5P-8245 | [3] | WASHER-HARD (13.5X25.5X3-MM THK) | |
| 19. | 5T-4374 I | [1] | HOSE AS | |
| 20. | 6D-3479 C | [3] | CLIP (LOOP)(LOOP) | |
| 21. | 6K-1972 | [1] | ELBOW-FLARED | |
| 22. | 6K-5967 | [1] | CLIP | |
| 23. | 6N-8659 I | [1] | HOSE AS | |
| 24. | 6V-4589 | [1] | SEAL-O-RING | |
| 25. | 7C-0370 | [1] | TUBE AS | |
| 26. | 7C-0371 | [1] | TUBE AS | |
| 27. | 7C-0372 | [2] | BRACKET | |
| 28. | 7E-0872 | [1] | BRACKET AS | |
| 29. | 7K-6462 | [1] | ELBOW | |
| 30. | 7K-9197 | [3] | ELBOW | |
| 31. | 8N-8471 | [2] | CLAMP-TUBE | |
| 32. | 8V-0295 I | [1] | HOSE AS | |
| 33. | 9S-8750 | [4] | NUT-FULL (1/4-20-THD) | |
| 34. | 9X-7206 | [1] | VALVE-SOLENOID (24-VOLT) | |
| 35. | 9X-8873 | [2] | BOLT (1/2-13X2.25-IN) | |
| 36. | 001-6449 | [2] | CONNECTOR | |
| 37. | 003-2143 | [2] | ELBOW | |
| 38. | 030-7946 | [2] | ELBOW | |
| 39. | 067-6495 | [1] | ELBOW-FLARED | |
| 40. | 448-5598 | [1] | SWITCH AS-PRESSURE (AIR) | |
| 102-8802 | [1] | KIT-RECEPTACLE (2-PIN) | ||
| (INCLUDES RECEPTACLE AS & WEDGE) | ||||
| 8T-8729 | [2] | PIN-CONNECTOR (16-GA TO 18-GA) | ||
| 9X-1813 E | SLEEVE (15-CM) | |||
| 41. | 166-7656 | [1] | CONNECTOR-SOCKET | |
| 42. | 166-7657 | [1] | CONNECTOR-PLUG | |
| C | CHANGE FROM PREVIOUS TYPE | |||
| E | ORDER BY THE CENTIMETER | |||
| I | REFER TO HYDRAULIC INFORMATION SYSTEM | |||
#SEBP37792522
145-3233: LINES GP-CONTACTOR
145-3233 LINES GP-CONTACTOR (CHG -00, -00D1)
INLINE
Type 1
FOR USE WITH LOW START AIR PRESSURE
INLINE
Type 1
FOR USE WITH LOW START AIR PRESSURE
Parts for your 3606 GEN SET ENGINE:
CATERPILLAR SIS#SEBP37792523
145-3233: LINES GP-CONTACTOR
145-3233 LINES GP-CONTACTOR (CHG -01, -01D1, -01D2, -01D3)
INLINE
Type 2
FOR USE WITH LOW START AIR PRESSURE
INLINE
Type 2
FOR USE WITH LOW START AIR PRESSURE
Parts for your 3606 GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 143-6123 | [1] | ELBOW AS | |
| 2. | 148-0168 CI | [1] | HOSE AS | |
| 3. | 169-3678 C | [1] | CROSS-PIPE | |
| 4. | 6B-7280 C | [1] | ADAPTER | |
| 5. | 6D-3479 B | [1] | CLIP (LOOP) | |
| 6. | 6K-1972 C | [1] | ELBOW-FLARED | |
| 7. | 7K-9197 C | [1] | ELBOW | |
| B | USE AS REQUIRED | |||
| C | CHANGE FROM PREVIOUS TYPE | |||
| I | REFER TO HYDRAULIC INFORMATION SYSTEM | |||
#SEBP37792524
145-3233: LINES GP-CONTACTOR
145-3233 LINES GP-CONTACTOR (CHG -02, -03)
INLINE
Type 3
FOR USE WITH LOW START AIR PRESSURE
INLINE
Type 3
FOR USE WITH LOW START AIR PRESSURE
Parts for your 3606 GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 143-6123 | [1] | ELBOW AS | |
| 4J-9535 | [1] | SEAL-O-RING | ||
| 281-5959 | [1] | RING-RETAINING | ||
| 451-0371 | [1] | ADAPTER-ELBOW | ||
| 2. | 148-0168 I | [1] | HOSE AS | |
| 3. | 169-3678 | [1] | CROSS-PIPE | |
| 4. | 6B-7280 | [1] | ADAPTER | |
| 5. | 6D-3479 B | [1] | CLIP (LOOP) | |
| 6. | 4S-6399 C | [1] | CONNECTOR | |
| 7. | 7K-9197 | [1] | ELBOW | |
| 8. | 8T-6765 C | [1] | PLUG-PIPE (1/4-18-THD) | |
| 9. | 2D-7325 C | [1] | TEE-PIPE | |
| 10. | 8T-6760 | [1] | PLUG-PIPE (1-1/2-11-1/2 NPT) | |
| B | USE AS REQUIRED | |||
| C | CHANGE FROM PREVIOUS TYPE | |||
| I | REFER TO HYDRAULIC INFORMATION SYSTEM | |||
#SEBP37792525
146-2670: LINES GP-CONTACTOR
146-2670 LINES GP-CONTACTOR (CHG -00 THRU -02, -02D1, -03)
FOR USE WITH CRANKCASE PRESSURE
FOR USE WITH CRANKCASE PRESSURE
Parts for your 3606 GEN SET ENGINE:
CATERPILLAR SIS#SEBP37792526
300-1360: LINES GP-CONTACTOR
300-1360 LINES GP-CONTACTOR (CHG -00, -00D1)
#SEBP37792527
139-2500: LINES GP-JACKET WATER HEATER
139-2500 LINES GP-JACKET WATER HEATER (CHG -01, -02, -02D1)
Parts for your 3606 GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 1F-3605 | [1] | BUSHING-REDUCER | |
| 2. | 3B-7750 | [3] | FITTING | |
| 3. | 3B-6499 | [5] | ELBOW | |
| 4. | 147-0586 | [1] | VALVE | |
| 5. | 6K-3457 | [3] | CONNECTOR | |
| 6. | 137-6369 I | [1] | HOSE AS | |
| 7. | 128-6953 | [5] | CLAMP-PIPE | |
| 8. | 138-7751 E | PIPE (361-CM) | ||
| 9. | 8B-9579 | [1] | TEE-PIPE | |
| 10. | 2L-0042 | [1] | BUSHING-REDUCER | |
| 11. | 3B-7744 | [1] | FITTING | |
| 12. | 4R-8658 | [1] | VALVE AS-MANUAL | |
| 13. | 149-6333 | [1] | PLUG-PIPE | |
| 14. | 139-2473 | [1] | SUPPORT | |
| 15. | 139-2474 I | [1] | HOSE AS | |
| 16. | 1F-9178 | [1] | COUPLING | |
| 17. | 138-7551 | [1] | BRACKET | |
| 18. | 5L-3785 | [1] | NIPPLE-PIPE | |
| 19. | 5R-7326 | [1] | BUSHING-REDUCER | |
| 20. | 3B-7749 | [2] | NIPPLE-PIPE | |
| 21. | 149-5211 | [2] | ELBOW | |
| 22. | 4P-3117 | [1] | VALVE-BALL | |
| 23. | 009-4440 | [2] | CONNECTOR | |
| 24. | 139-2476 I | [1] | HOSE AS | |
| 25. | 138-7209 E | PIPE (144-CM) | ||
| 26. | 139-1464 | [1] | BRACKET | |
| 27. | 0S-1588 | [4] | BOLT (3/8-16X1.25-IN) | |
| 28. | 5M-2894 | [4] | WASHER-HARD (10.2X18.5X2.5-MM THK) | |
| 29. | 106-5617 | [2] | CLAMP AS | |
| 30. | 139-1462 | [1] | BRACKET AS | |
| 31. | 4B-9030 | [2] | ELBOW | |
| 32. | 7D-7233 | [1] | CLIP (LOOP) | |
| 33. | 139-2475 I | [1] | HOSE AS | |
| 34. | 138-7751 E | PIPE (13-CM) | ||
| 35. | 138-7751 E | PIPE (58-CM) | ||
| E | ORDER BY THE CENTIMETER | |||
| I | REFER TO HYDRAULIC INFORMATION SYSTEM | |||
#SEBP37792528
140-6129: LINES GP-JACKET WATER HEATER
140-6129 LINES GP-JACKET WATER HEATER (CHG -01 THRU -04, -04D1)
Parts for your 3606 GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 5R-7326 | [1] | BUSHING-REDUCER | |
| 2. | 3B-7749 | [3] | NIPPLE-PIPE | |
| 3. | 149-5211 | [4] | ELBOW | |
| 4. | 4P-3117 | [1] | VALVE-BALL | |
| 5. | 009-4440 | [3] | CONNECTOR | |
| 6. | 140-8402 I | [1] | HOSE AS | |
| 7. | 138-7209 E | PIPE (312CM) | ||
| 8. | 4B-9030 | [2] | ELBOW | |
| 9. | 140-5885 I | [1] | HOSE AS | |
| 10. | 7D-7233 | [1] | CLIP (LOOP) | |
| 11. | 106-5617 | [4] | CLAMP AS | |
| 12. | 140-5851 | [2] | PLATE | |
| 13. | 219-4637 | [1] | COUPLING | |
| 14. | 159-9332 I | [1] | HOSE AS | |
| 15. | 061-9593 | [2] | ADAPTER | |
| 16. | 3B-7744 | [2] | FITTING | |
| 17. | 4R-8658 | [2] | VALVE AS-MANUAL | |
| 18. | 1F-3605 | [1] | BUSHING-REDUCER | |
| 19. | 3B-7750 | [2] | FITTING | |
| 20. | 3B-6499 | [3] | ELBOW | |
| 21. | 147-0586 | [1] | VALVE | |
| 22. | 6K-3457 | [2] | CONNECTOR | |
| 23. | 140-8347 I | [1] | HOSE AS | |
| 24. | 138-7751 E | PIPE (31CM) | ||
| 25. | 128-6953 | [2] | CLAMP-PIPE | |
| 26. | 140-5849 | [1] | PLATE | |
| 27. | 140-5850 | [1] | PLATE | |
| 28. | 140-8348 I | [1] | HOSE AS | |
| 29. | 8B-9579 | [1] | TEE-PIPE | |
| 30. | 4P-7891 | [1] | FITTING | |
| 31. | 2L-0042 | [1] | BUSHING-REDUCER | |
| 32. | 149-6333 | [2] | PLUG-PIPE | |
| 33. | 140-5928 | [1] | BRACKET | |
| 34. | 0S-1594 | [3] | BOLT (3/8-16X1-IN) | |
| 35. | 3V-3308 | [3] | WASHER-HARD (10.2X20.5X2.5-MM THK) | |
| 36. | 149-5210 | [1] | TEE-PIPE | |
| E | ORDER BY THE CENTIMETER | |||
| I | REFER TO HYDRAULIC INFORMATION SYSTEM | |||
#SEBP37792529
146-2648: LINES GP-PROTECTION
146-2648 LINES GP-PROTECTION (CHG -00, -01, -01D1, -01D2, -02, -02D1, -03, -03D1, -03D2)
INLINE, LH SERVICE
INLINE, LH SERVICE
Parts for your 3606 GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 2P-1314 | [7] | CONNECTOR | |
| 2. | 4P-7429 B | [2] | CLIP (LADDER) | |
| 3. | 4P-8134 B | [2] | CLIP (LADDER) | |
| 4. | 4P-7581 B | [2] | CLIP (LADDER) | |
| 5. | 5P-2242 | [1] | TEE-SWIVEL | |
| 6. | 5P-7701 | [1] | SEAL-O-RING | |
| 7. | 6V-5049 | [6] | SEAL-O-RING | |
| 8. | 7K-9197 | [9] | ELBOW | |
| 9. | 8C-8921 | [2] | ADAPTER-O-RING | |
| 10. | 8L-2786 | [1] | SEAL-O-RING | |
| 11. | 030-7960 | [1] | TEE-FLARED | |
| 12. | 030-8193 | [1] | CONNECTOR | |
| 13. | 108-9656 B | [9] | STRAP-CABLE | |
| 14. | 143-6123 | [8] | ELBOW AS | |
| 15. | 143-7223 I | [1] | HOSE AS | |
| 16. | 143-7225 I | [1] | HOSE AS | |
| 17. | 143-7226 I | [1] | HOSE AS | |
| 18. | 143-7229 I | [1] | HOSE AS | |
| 19. | 143-7230 I | [1] | HOSE AS | |
| 20. | 143-7231 I | [2] | HOSE AS | |
| 21. | 165-1695 I | [1] | HOSE AS | |
| B | USE AS REQUIRED | |||
| I | REFER TO HYDRAULIC INFORMATION SYSTEM | |||
Information:
ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP
General Service Information
Engine News
Procedure For Tightening 067-9921 Tee In 9Y-3300 Prelube Pump Oil Lines Group {1307,1319}
1994/10/01
1994/10/01
Operation and Maintenance Manual
Special Instruction
Orientation Of Air Inlet And Outlet For Air Start Motors{1451}
Orientation Of Air Inlet And Outlet For Air Start Motors{1451}
Orientation Of Air Inlet And Outlet For Air Start Motors{1451}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Replace Armature of Starter Motor On All Cat<SUP>®</SUP> Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat<SUP>®</SUP> Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat<SUP>®</SUP> Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Specifications
Systems Operation
Testing and Adjusting
Troubleshooting
Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear
37-MT, 41-MT, and 42-MT Series Starting Motors
37-MT, 41-MT, and 42-MT Series Starting Motors
Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear
Starting Motor - Delco 50-MT
Starting Motor - Delco 50-MT
Starting Motor Continues to Operate after Start Switch Has Been Released
Starting Motor - Delco 50-MT
Starting Motor - Delco 50-MT
Disassembly and Assembly
Service Magazine