ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GPELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP#SEBP37792730
331-6024: STARTING MOTOR GP-AIR
331-6024 STARTING MOTOR GP-AIR (CHG -00)
PART OF 336-4822 STARTING MOTOR GP-AIR
PART OF 336-4822 STARTING MOTOR GP-AIR
Parts for your 3606 GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 308-4276 | [1] | HOUSING-EXHAUST (DEFLECTOR) | ||
| 246-1238 | [1] | PINION-DRIVE (12-TEETH) | ||
| AVAILABLE REPAIR KIT(S): | ||||
| 246-1237 | [1] | KIT-TURBINE WHEEL (AIR STARTING MOTOR) | ||
| (KIT INCLUDES SCREW, WASHER, & ROTORS) | ||||
| 246-1239 | [1] | KIT-STARTING MOTOR (AIR) | ||
| (KIT INCLUDES SPACERS, SEALS, GREASE, RING, WASHERS, SCREWS, O-RINGS, & BEARINGS) | ||||
| 246-1240 | [1] | KIT-REPAIR (AIR STARTING MOTOR) | ||
| (KIT INCLUDES ENVELOPE, INSTRUCTIONS, LABEL, FITTING, & VALVE) | ||||
#SEBP37792731
336-4821: STARTING MOTOR GP-AIR
336-4821 STARTING MOTOR GP-AIR (CHG -00)
#SEBP37792732
336-4822: STARTING MOTOR GP-AIR
336-4822 STARTING MOTOR GP-AIR (CHG -00)
#SEBP37792733
4W-0695: STARTING MOTOR GP-AIR
4W-0695 STARTING MOTOR GP-AIR (CHG -02 THRU -06)
PART OF 1W-0894 STARTING MOTOR GP-AIR
PART OF 1W-0894 STARTING MOTOR GP-AIR
Parts for your 3606 GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 096-4833 M | [1] | BOLT-SOCKET HEAD (M5X0.8X20-MM) | |
| 5N-8378 | [1] | NUT-ROTOR CLAMP (M5X0.8-THD) | ||
| 2. | 5N-8363 | [1] | COVER AS | |
| 3. | 4D-3118 | [3] | PLUG-PIPE | |
| 4. | 5N-8383 | [1] | CYLINDER | |
| 5. | 6V-3916 | [1] | BALL BEARING | |
| 1L-8497 | [1] | RING-SNAP (EXTERNAL) | ||
| 6J-7855 | [1] | RING-RETAINING (INTERNAL) | ||
| 6. | 5N-8375 | [1] | CUP-SPRING | |
| 6V-3935 | [1] | RING-RETAINING | ||
| 7. | 5N-8381 | [1] | SPRING-CLUTCH | |
| 8. | 2W-6084 | [1] | GEAR AS-DRIVE (38, 24-TEETH) | |
| 9. | 5N-9574 | [1] | JAW AS-CLUTCH | |
| 10. | 5N-8387 | [1] | CASE-GEAR | |
| 11. | 5N-8424 | [1] | BULKHEAD | |
| 12. | 6V-3940 M | [8] | BOLT (M8X1.25X25-MM) | |
| 3B-4505 | [8] | LOCKWASHER | ||
| 13. | 3J-7719 | [1] | RING-RETAINING (INNER)(INNER) | |
| 6V-3971 | [1] | RING-RETAINING (OUTER) | ||
| 14. | 7F-8671 | [1] | BALL BEARING | |
| 15. | 5N-8428 | [1] | WASHER-GEAR (10.1X34X15.5-MM THK) | |
| 16. | 5N-8427 M | [4] | BOLT-MOTOR (M10X1.5X180-MM) | |
| 17. | 6V-3959 | [5] | LOCKWASHER | |
| 18. | 5N-8403 M | [1] | SCREW-PINION (M12X1.25X70-MM) | |
| 5N-8425 | [1] | WASHER (12.2X41.5X4.5-MM THK) | ||
| 19. | 7W-1650 | [1] | PINION-DRIVE (11-TEETH) | |
| 20. | 5N-8380 | [1] | SPRING-PINION | |
| 5N-8374 | [1] | SLEEVE-SPRING | ||
| 21. | 5P-9514 | [1] | BALL BEARING | |
| 22. | 8B-7624 | [1] | BALL BEARING | |
| 23. | 5N-8379 | [1] | SEAT-SPRING | |
| 24. | 5N-8372 | [1] | SPRING-RETURN | |
| 25. | 5N-8384 | [1] | SHAFT-DRIVE | |
| 26. | 6V-3938 M | [1] | BOLT (M10X1.5X20-MM) | |
| 27. | 2W-6082 | [1] | KIT-DRIVE (AIR STARTING MOTOR) | |
| (INCLUDES BEARING, HOUSING, 0-RING, SEAL & VENT) | ||||
| 28. | 5N-8377 | [1] | BEARING-DRIVE SHAFT | |
| 29. | 5N-8373 | [1] | PISTON | |
| 30. | 6V-3939 M | [1] | BOLT (M12X1.75X60-MM) | |
| 31. | 7W-1649 | [1] | PINION-ROTOR (15-TEETH) | |
| 32. | 6V-1394 | [1] | BALL BEARING | |
| 039-4317 | [2] | WASHER-SPRING | ||
| 33. | 5N-8365 | [1] | PLATE-FRONT END | |
| 34. | 5N-8364 | [1] | HOUSING-MOTOR | |
| 35. | 7W-4154 | [1] | ROTOR | |
| 36. | 5N-8367 | [1] | PLATE-REAR END | |
| AVAILABLE REPAIR KIT(S): | ||||
| 5N-8390 | [1] | KIT-SEAL & VANE (AIR STARTING MOTOR) | ||
| (INCLUDES END PLATE ALIGNMENT PIN, CYLINDER ALIGNMENT PIN, O-RINGS, VANE, SEALS & RETAINER) | ||||
| M | METRIC PART | |||
#SEBP37792734
4W-0697: STARTING MOTOR GP-AIR
4W-0697 STARTING MOTOR GP-AIR (CHG -02 THRU -04)
PART OF 1W-3258 STARTING MOTOR GP-AIR
PART OF 1W-3258 STARTING MOTOR GP-AIR
Parts for your 3606 GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 6V-3937 M | [1] | BOLT (M5X0.8X20-MM) | |
| 5N-8378 | [1] | NUT-ROTOR CLAMP (M5X0.8-THD) | ||
| 2. | 5N-8363 | [1] | COVER AS | |
| 3. | 4D-3118 | [3] | PLUG-PIPE | |
| 4. | 5N-8383 | [1] | CYLINDER | |
| 5. | 6V-3916 | [1] | BALL BEARING | |
| 1L-8497 | [1] | RING-SNAP (SMALL) | ||
| 6J-7855 | [1] | RING-RETAINING (LARGE) | ||
| 6. | 5N-8375 | [1] | CUP-SPRING | |
| 6V-3935 | [1] | RING-RETAINING | ||
| 7. | 5N-8381 | [1] | SPRING-CLUTCH | |
| 8. | 2W-6084 | [1] | GEAR AS-DRIVE (38, 24-TEETH) | |
| 9. | 5N-9575 | [1] | JAW AS-CLUTCH (DRIVEN) | |
| 10. | 5N-8387 | [1] | CASE-GEAR | |
| 11. | 5N-8424 | [1] | BULKHEAD | |
| 12. | 6V-3940 M | [8] | BOLT (M8X1.25X25-MM) | |
| 3B-4505 | [8] | LOCKWASHER | ||
| 13. | 3J-7719 | [1] | RING-RETAINING (INNER)(INNER) | |
| 6V-3971 | [1] | RING-RETAINING (OUTER) | ||
| 14. | 7F-8671 | [1] | BALL BEARING | |
| 15. | 5N-8428 | [1] | WASHER-GEAR (10.1X34X15.5-MM THK) | |
| 16. | 5N-8427 M | [4] | BOLT-MOTOR (M10X1.5X180-MM) | |
| 17. | 6V-3959 | [5] | LOCKWASHER | |
| 18. | 6V-3941 M | [1] | BOLT (M12X1.25X70-MM) | |
| 5N-8425 | [1] | WASHER (12.2X41.5X4.5-MM THK) | ||
| 19. | 7W-1651 | [1] | PINION-DRIVE (11-TEETH) | |
| 20. | 5N-8389 | [1] | SPRING-PINION | |
| 5N-8374 | [1] | SLEEVE-SPRING | ||
| 21. | 5P-9514 | [1] | BALL BEARING | |
| 22. | 8B-7624 | [1] | BALL BEARING | |
| 23. | 5N-8379 | [1] | SEAT-SPRING | |
| 24. | 5N-8372 | [1] | SPRING-RETURN | |
| 25. | 5N-8385 | [1] | SHAFT-DRIVE | |
| 26. | 6V-3938 M | [1] | BOLT (M10X1.5X20-MM) | |
| 27. | 5N-8426 | [1] | RING-BACKUP | |
| 28. | 5N-8377 | [1] | BEARING-DRIVE SHAFT | |
| 29. | 5N-8373 | [1] | PISTON | |
| 30. | 6V-3939 M | [1] | BOLT (M12X1.75X60-MM) | |
| 31. | 7W-1649 | [1] | PINION-ROTOR (15-TEETH) | |
| 32. | 6V-1394 | [1] | BALL BEARING | |
| 039-4317 | [2] | WASHER-SPRING | ||
| 33. | 5N-8365 | [1] | PLATE-FRONT END | |
| 34. | 5N-8364 | [1] | HOUSING-MOTOR | |
| 35. | 7W-4154 | [1] | ROTOR | |
| 36. | 5N-8366 | [1] | PLATE-REAR END | |
| 37. | 2W-6082 | [1] | KIT-DRIVE (AIR STARTING MOTOR) | |
| (INCLUDES BEARING, HOUSING, O-RING SEAL & VENT) | ||||
| AVAILABLE REPAIR KIT(S): | ||||
| 5N-8390 | [1] | KIT-SEAL & VANE (AIR STARTING MOTOR) | ||
| (INCLUDES BUMPERS, PINS, O-RINGS, RETAINER, SEALS & VANE) | ||||
| M | METRIC PART | |||
#SEBP37792735
7W-8586: STARTING MOTOR GP-AIR
7W-8586 STARTING MOTOR GP-AIR -LH (CHG -00 THRU -02)
STANDARD ROTATION
STANDARD ROTATION
Parts for your 3606 GEN SET ENGINE:
CATERPILLAR SIS#SEBP37792736
7W-8587: STARTING MOTOR GP-AIR
7W-8587 STARTING MOTOR GP-AIR (CHG -00, -01)
STANDARD ROTATION
PART OF 7W-8586 STARTING MOTOR GP-AIR
STANDARD ROTATION
PART OF 7W-8586 STARTING MOTOR GP-AIR
Parts for your 3606 GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 096-4833 M | [1] | BOLT-SOCKET HEAD (M5X0.8X20-MM) | |
| 2. | 5N-8363 | [1] | COVER AS | |
| 3. | 4D-3118 | [3] | PLUG-PIPE | |
| 4. | 5N-8383 | [1] | CYLINDER | |
| 5. | 6V-3916 | [1] | BALL BEARING | |
| 1L-8497 | [1] | RING-SNAP | ||
| 6J-7855 | [1] | RING-RETAINING | ||
| 6. | 5N-8375 | [1] | CUP-SPRING | |
| 6V-3935 | [1] | RING-RETAINING | ||
| 7. | 5N-8381 | [1] | SPRING-CLUTCH | |
| 8. | 2W-6084 | [1] | GEAR AS-DRIVE (38, 24-TEETH) | |
| 9. | 5N-9574 | [1] | JAW AS-CLUTCH | |
| 10. | 5N-8387 | [1] | CASE-GEAR | |
| 11. | 5N-8424 | [1] | BULKHEAD | |
| 12. | 6V-3940 M | [8] | BOLT (M8X1.25X25-MM) | |
| 3B-4505 | [8] | LOCKWASHER | ||
| 13. | 3J-7719 | [1] | RING-RETAINING (INNER)(INNER) | |
| 6V-3971 | [1] | RING-RETAINING (OUTER) | ||
| 14. | 7F-8671 | [1] | BALL BEARING | |
| 15. | 5N-8428 | [1] | WASHER-GEAR (10.1X34X15.5-MM THK) | |
| 16. | 5N-8427 M | [4] | BOLT-MOTOR (M10X1.5X180-MM) | |
| 17. | 6V-3959 | [5] | LOCKWASHER | |
| 18. | 5N-8403 M | [1] | SCREW-PINION (M12X1.25X70-MM) | |
| 5N-8425 | [1] | WASHER (12.2X41.5X4.5-MM THK) | ||
| 19. | 7W-1650 | [1] | PINION-DRIVE (11-TEETH) | |
| 20. | 5N-8380 | [1] | SPRING-PINION | |
| 5N-8374 | [1] | SLEEVE-SPRING | ||
| 21. | 5P-9514 | [1] | BALL BEARING | |
| 22. | 8B-7624 | [1] | BALL BEARING | |
| 23. | 5N-8379 | [1] | SEAT-SPRING | |
| 24. | 5N-8372 | [1] | SPRING-RETURN | |
| 25. | 5N-8384 | [1] | SHAFT-DRIVE | |
| 26. | 6V-3938 M | [1] | BOLT (M10X1.5X20-MM) | |
| 27. | 2W-6082 | [1] | KIT-DRIVE (AIR STARTING MOTOR) | |
| (INCLUDES BEARING, HOUSING, O-RING, SEAL & VENT) | ||||
| 28. | 5N-8377 | [1] | BEARING-DRIVE SHAFT | |
| 29. | 5N-8373 | [1] | PISTON | |
| 30. | 6V-3939 M | [1] | BOLT (M12X1.75X60-MM) | |
| 31. | 7W-1649 | [1] | PINION-ROTOR (15-TEETH) | |
| 32. | 6V-1394 | [1] | BALL BEARING | |
| 039-4317 | [2] | WASHER-SPRING | ||
| 33. | 5N-8365 | [1] | PLATE-FRONT END | |
| 34. | 5N-8364 | [1] | HOUSING-MOTOR | |
| 35. | 7W-4154 | [1] | ROTOR | |
| 36. | 5N-8367 | [1] | PLATE-REAR END | |
| AVAILABLE REPAIR KIT(S): | ||||
| 5N-8390 | [1] | KIT-SEAL & VANE (AIR STARTING MOTOR) | ||
| (INCLUDES PINS, O-RINGS, VANES, SEALS & RETAINER) | ||||
| M | METRIC PART | |||
#SEBP37792737
7W-8588: STARTING MOTOR GP-AIR
7W-8588 STARTING MOTOR GP-AIR (CHG -00 THRU -02, -02D1)
LH-REVERSE ROTATION
LH-REVERSE ROTATION
#SEBP37792738
7W-8589: STARTING MOTOR GP-AIR
7W-8589 STARTING MOTOR GP-AIR (CHG -00)
REVERSE ROTATION
PART OF 7W-8588 STARTING MOTOR GP-AIR
REVERSE ROTATION
PART OF 7W-8588 STARTING MOTOR GP-AIR
Parts for your 3606 GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 6V-3937 M | [1] | BOLT (M5X0.8X20-MM) | |
| 5N-8378 | [1] | NUT-ROTOR CLAMP (M5X0.8-THD) | ||
| 2. | 5N-8363 | [1] | COVER AS | |
| 3. | 4D-3118 | [3] | PLUG-PIPE | |
| 4. | 5N-8383 | [1] | CYLINDER | |
| 5. | 6V-3916 | [1] | BALL BEARING | |
| 1L-8497 | [1] | RING-SNAP (SMALL) | ||
| 6J-7855 | [1] | RING-RETAINING (LARGE) | ||
| 6. | 5N-8375 | [1] | CUP-SPRING | |
| 6V-3935 | [1] | RING-RETAINING | ||
| 7. | 5N-8381 | [1] | SPRING-CLUTCH | |
| 8. | 2W-6084 | [1] | GEAR AS-DRIVE (38, 24-TEETH) | |
| 9. | 5N-9575 | [1] | JAW AS-CLUTCH (DRIVEN) | |
| 10. | 5N-8387 | [1] | CASE-GEAR | |
| 11. | 5N-8424 | [1] | BULKHEAD | |
| 12. | 6V-3940 M | [8] | BOLT (M8X1.25X25-MM) | |
| 3B-4505 | [8] | LOCKWASHER | ||
| 13. | 3J-7719 | [1] | RING-RETAINING (INNER)(INNER) | |
| 6V-3971 | [1] | RING-RETAINING (OUTER) | ||
| 14. | 7F-8671 | [1] | BALL BEARING | |
| 15. | 5N-8428 | [1] | WASHER-GEAR (10.1X34X15.5-MM THK) | |
| 16. | 5N-8427 M | [4] | BOLT-MOTOR (M10X1.5X180-MM) | |
| 17. | 6V-3959 | [5] | LOCKWASHER | |
| 18. | 6V-3941 M | [1] | BOLT (M12X1.25X70-MM) | |
| 5N-8425 | [1] | WASHER (12.2X41.5X4.5-MM THK) | ||
| 19. | 7W-1651 | [1] | PINION-DRIVE (11-TEETH) | |
| 20. | 5N-8389 | [1] | SPRING-PINION | |
| 5N-8374 | [1] | SLEEVE-SPRING | ||
| 21. | 5P-9514 | [1] | BALL BEARING | |
| 22. | 8B-7624 | [1] | BALL BEARING | |
| 23. | 5N-8379 | [1] | SEAT-SPRING | |
| 24. | 5N-8372 | [1] | SPRING-RETURN | |
| 25. | 5N-8385 | [1] | SHAFT-DRIVE | |
| 26. | 6V-3938 M | [1] | BOLT (M10X1.5X20-MM) | |
| 27. | 2W-6082 | [1] | KIT-DRIVE (AIR STARTING MOTOR) | |
| (INCLUDES BEARING, HOUSING, O-RING, SEAL & VENT) | ||||
| 28. | 5N-8377 | [1] | BEARING-DRIVE SHAFT | |
| 29. | 5N-8373 | [1] | PISTON | |
| 30. | 6V-3939 M | [1] | BOLT (M12X1.75X60-MM) | |
| 31. | 7W-1649 | [1] | PINION-ROTOR (15-TEETH) | |
| 32. | 6V-1394 | [1] | BALL BEARING | |
| 039-4317 | [2] | WASHER-SPRING | ||
| 33. | 5N-8365 | [1] | PLATE-FRONT END | |
| 34. | 5N-8364 | [1] | HOUSING-MOTOR | |
| 35. | 7W-4154 | [1] | ROTOR | |
| 36. | 5N-8366 | [1] | PLATE-REAR END | |
| AVAILABLE REPAIR KIT(S): | ||||
| 5N-8390 | [1] | KIT-SEAL & VANE (AIR STARTING MOTOR) | ||
| (KIT INCLUDES PINS, O-RINGS, SEALS, VANE, RETAINER & BUMPERS) | ||||
| M | METRIC PART | |||
#SEBP37792739
7C-6203: STARTING MOTOR GP-AIR & PRELUB
7C-6203 STARTING MOTOR GP-AIR & PRELUB (CHG -00, -01)
Parts for your 3606 GEN SET ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| (NO SERVICED PARTS) | ||||
Information:
ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP
General Service Information
Engine News
Procedure For Tightening 067-9921 Tee In 9Y-3300 Prelube Pump Oil Lines Group {1307,1319}
1994/10/01
1994/10/01
Operation and Maintenance Manual
Special Instruction
Orientation Of Air Inlet And Outlet For Air Start Motors{1451}
Orientation Of Air Inlet And Outlet For Air Start Motors{1451}
Orientation Of Air Inlet And Outlet For Air Start Motors{1451}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Replace Armature of Starter Motor On All Cat<SUP>®</SUP> Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat<SUP>®</SUP> Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat<SUP>®</SUP> Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Specifications
Systems Operation
Testing and Adjusting
Troubleshooting
Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear
37-MT, 41-MT, and 42-MT Series Starting Motors
37-MT, 41-MT, and 42-MT Series Starting Motors
Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear
Starting Motor - Delco 50-MT
Starting Motor - Delco 50-MT
Starting Motor Continues to Operate after Start Switch Has Been Released
Starting Motor - Delco 50-MT
Starting Motor - Delco 50-MT
Disassembly and Assembly
Service Magazine