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207-6815 LINES GP-OIL (CHG -03, -03D1, -03D2, -03D3, -03D4, -03D5, -04) CONTINUOUS PRELUBE, RH SERVICE Type 2 3612


LUBRICATION SYSTEM
LINES GP-ENGINE OIL

GEN SET ENGINE 3612 GEN SET ENGINE 9RC
 3612 GENERATOR,INDUSTRIAL,LOCOMOTIVE AND MARINE JANUARY 1998 TO CURRENT 9RC00001-UP SEBP3781 3612 9RC   (1986)

LUBRICATION SYSTEM

LINES GP-ENGINE OIL
LINES GP-OIL
165-4995 LINES GP-OIL
LINES GP-OIL
207-6815 LINES GP-OIL
LINES GP-OIL
207-6815 LINES GP-OIL
LINES GP-OIL
207-6816 LINES GP-OIL
LINES GP-OIL
207-6816 LINES GP-OIL
LINES GP-OIL
7C-2656 LINES GP-OIL
 

#SEBP37811020
 

207-6815: LINES GP-OIL

207-6815 LINES GP-OIL (CHG -03, -03D1, -03D2, -03D3, -03D4, -03D5, -04)
CONTINUOUS PRELUBE, RH SERVICE
Type 2
i03624395 SEBP3781
2076815 LINES GP-OIL Parts scheme
  For full view, you need register

Parts for your 3612 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4W-6638 [1] GASKET  
2. 6V-5055 [1] SEAL-O-RING  
3. 7E-5038 J [1] VALVE (PILOT OPERATED)  
4. 7E-5041 [1] ELBOW  
5. 7E-5049 [1] TUBE AS  
6. 7E-5068 [4] CLAMP AS  
7. 7E-5460 [2] RING-RETAINING  
8. 7E-8320 [1] BRACKET AS  
9. 9S-4191 [1] PLUG (9/16-18-THD)  
10. 430-9452 CY [1] SENSOR GP-LIQUID LEVEL (HYDROCARBON)(OIL)  
11. 341-0057 C [1] TUBE AS  
12. 0S-1588 C [8] BOLT (3/8-16X1.25-IN)  
13. 165-3929 [5] BOLT (3/8-16X1.5-IN)  
14. 0S-1594 [4] BOLT (3/8-16X1-IN)  
15. 2P-1314 [1] CONNECTOR  
16. 3P-0650 [2] SEAL-O-RING  
17. 3V-3308 C [16] WASHER-HARD (10.2X20.5X2.5-MM THK)  
18. 214-7568 [3] SEAL-O-RING  
19. 7J-4026 [1] ELBOW  
20. 8M-9024 [2] WASHER-HARD (10.2X22.5X5-MM THK)  
21. 9D-6196 [1] CLIP (SLOT)  
22. 9D-6197 [1] CLIP (TAB)  
23. 9L-9132 C [6] WASHER (10.2X25.5X2.5-MM THK)  
24. 9S-8752 [5] NUT-FULL (3/8-16-THD)  
   
    AVAILABLE REPAIR KIT(S):
  169-5428 J [1] KIT-SEAL REPAIR  
    (INCLUDES SEALS & SPRING)
  C   CHANGE FROM PREVIOUS TYPE
  J   KIT MARKED J REPAIRS PART MARKED J
  Y   SEPARATE ILLUSTRATION
 

#SEBP37811021
 

207-6816: LINES GP-OIL

207-6816 LINES GP-OIL (CHG -00 THRU -02, -02D1, -02D2, -02D3)
CONTINUOUS PRELUBE, LH SERVICE
Type 1
i01626737 SEBP3781
2076816 LINES GP-OIL Parts scheme 2076816 LINES GP-OIL Parts scheme
  For full view, you need register

Parts for your 3612 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2W-4285 [1] BRACKET  
2. 3E-2344 [1] CROSS  
3. 3R-6789 [1] CAP-FLARED (1-5/16-12-THD)  
4. 4P-0426 [1] TUBE  
5. 4W-6638 [1] GASKET  
6. 5P-5006 [1] REDUCER-FLARED  
7. 6V-5055 [1] SEAL-O-RING  
8. 7E-5038 J [1] VALVE (PILOT OPERATED)  
9. 7E-5041 [1] ELBOW  
10. 7E-5049 [1] TUBE AS  
11. 7E-5068 [4] CLAMP AS  
12. 7E-5460 [2] RING-RETAINING  
13. 7E-8320 [1] BRACKET AS  
14. 8M-6146 [1] TUBE  
15. 8N-8471 [1] CLAMP-TUBE  
16. 121-0597 Y [1] DETECTOR GP-LIQUID  
17. 150-4605 I [1] HOSE AS  
18. 150-4606 [1] TUBE AS  
19. 165-4996 [1] TUBE AS  
20. 165-4998 [1] COVER  
21. 165-4999 [1] TUBE AS  
22. 175-4463 [1] HOUSING  
23. 030-7960 [1] TEE-FLARED  
24. 030-8195 [3] CONNECTOR  
25. 0S-1588 [12] BOLT (3/8-16X1.25-IN)  
26. 0S-1591 [5] BOLT (3/8-16X1.5-IN)  
27. 0S-1594 [4] BOLT (3/8-16X1-IN)  
28. 0S-1615 [1] BOLT (1/4-20X0.75-IN)  
29. 0S-1619 [1] BOLT (3/8-16X3-IN)  
30. 1A-2029 [2] BOLT (3/8-16X1.125-IN)  
31. 2P-1314 [1] CONNECTOR  
32. 3P-0650 [2] SEAL-O-RING  
33. 3V-3308 [23] WASHER-HARD (10.2X20.5X2.5-MM THK)  
34. 5P-0537 [1] WASHER-HARD (7.2X14.5X2-MM THK)  
35. 5P-7701 [1] SEAL-O-RING  
36. 6V-4589 [3] SEAL-O-RING  
37. 6V-5049 [3] SEAL-O-RING  
38. 7J-4026 [1] ELBOW  
39. 8M-9024 [2] WASHER-HARD (10.2X22.5X5-MM THK)  
40. 9D-6196 [1] CLIP (SLOT)  
41. 9D-6197 [1] CLIP (TAB)  
42. 9L-9132 [7] WASHER (10.2X25.5X2.5-MM THK)  
43. 9S-4191 [1] PLUG (9/16-18-THD)  
44. 9S-8752 [5] NUT-FULL (3/8-16-THD)  
   
    AVAILABLE REPAIR KIT(S):
  169-5428 J [1] KIT-SEAL REPAIR  
    (INCLUDES SEALS & SPRING)
  I   REFER TO HYDRAULIC INFORMATION SYSTEM
  J   KIT MARKED J SERVICES PART(S) MARKED J
  Y   SEPARATE ILLUSTRATION
 

#SEBP37811022
 

207-6816: LINES GP-OIL

207-6816 LINES GP-OIL (CHG -03, -03D3, -03D4, -03D5, -04, -04D1, -04D2)
CONTINUOUS PRELUBE, LH SERVICE
Type 2
i03624396 SEBP3781
2076816 LINES GP-OIL Parts scheme
  For full view, you need register

Parts for your 3612 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3R-6789 [1] CAP-FLARED (1-5/16-12-THD)  
2. 4W-6638 [1] GASKET  
3. 6V-5055 [1] SEAL-O-RING  
4. 7E-5038 J [1] VALVE (PILOT OPERATED)  
5. 7E-5041 [1] ELBOW  
6. 7E-5049 [1] TUBE AS  
7. 7E-5068 [4] CLAMP AS  
8. 7E-5460 [2] RING-RETAINING  
9. 7E-8320 [1] BRACKET AS  
10. 150-4605 I [1] HOSE AS  
11. 150-4606 [1] TUBE AS  
12. 430-9452 CY [1] SENSOR GP-LIQUID LEVEL (HYDROCARBON)  
13. 341-0058 C [1] TUBE AS  
14. 030-7960 [1] TEE-FLARED  
15. 0S-1588 C [8] BOLT (3/8-16X1.25-IN)  
16. 165-3929 [5] BOLT (3/8-16X1.5-IN)  
17. 0S-1594 [4] BOLT (3/8-16X1-IN)  
18. 2P-1314 [1] CONNECTOR  
19. 3P-0650 [2] SEAL-O-RING  
20. 3V-3308 C [16] WASHER-HARD (10.2X20.5X2.5-MM THK)  
21. 5P-7701 [1] SEAL-O-RING  
22. 214-7568 [3] SEAL-O-RING  
23. 7J-4026 [1] ELBOW  
24. 8M-9024 [2] WASHER-HARD (10.2X22.5X5-MM THK)  
25. 9D-6196 [1] CLIP (SLOT)  
26. 9D-6197 [1] CLIP (TAB)  
27. 9L-9132 C [6] WASHER (10.2X25.5X2.5-MM THK)  
28. 9S-4191 [1] PLUG (9/16-18-THD)  
29. 9S-8752 [5] NUT-FULL (3/8-16-THD)  
   
    AVAILABLE REPAIR KIT(S):
  169-5428 J [1] KIT-SEAL REPAIR  
    (INCLUDES SEALS & SPRING)
  C   CHANGE FROM PREVIOUS TYPE
  I   REFER TO HYDRAULIC INFORMATION SYSTEM
  J   KIT MARKED J SERVICES PART(S) MARKED J
  Y   SEPARATE ILLUSTRATION
 

#SEBP37811023
 

7C-2656: LINES GP-OIL

7C-2656 LINES GP-OIL (CHG -00, -01)
PRESSURE
i00069568 SEBP3781
7C2656 LINES GP-OIL Parts scheme
  For full view, you need register

Parts for your 3612 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4W-8013 [1] TUBE AS  
2. 052-0572 [1] TEE-SWIVEL  
3. 9L-8493 [2] CAP-FLARED  
4. 2P-1276 [1] UNION-FLARED  
5. 5B-3254 [1] NUT-JAM (7/16-20-THD)  
6. 1D-4588 [2] BOLT (5/8-11X4.25-IN)  
7. 5P-8247 [2] WASHER-HARD (17X32X3.5-MM THK)  
8. 2W-4287 [1] BRACKET  
9. 005-9129 C [1] TEE  
10. 6V-5049 [1] SEAL-O-RING  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP37811024
 

172-8019: LINES GP-PRELUBRICATION

172-8019 LINES GP-PRELUBRICATION (CHG -00-00D1 THRU -02, -02D1, -02D2, -02D3)
i01324555 SEBP3781
1728019 LINES GP-PRELUBRICATION Parts scheme
  For full view, you need register

Parts for your 3612 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4W-9774 [2] ELBOW  
2. 7E-3152 [2] HOSE AS  
3. 172-8023 [1] COVER  
4. 172-8024 [1] VALVE AS-FLOW CONTROL  
5. 172-8026 [1] VALVE-CHECK  
6. 173-0064 [1] ELBOW  
7. 194-4122 [1] ADAPTER  
8. 061-6739 [1] UNION-FLARED  
9. 0S-1591 [8] BOLT (3/8-16X1.5-IN)  
10. 0S-1618 [4] BOLT (5/16-18X1-IN)  
11. 1D-4540 [4] BOLT (5/16-18X2.75-IN)  
12. 3V-3308 [8] WASHER-HARD (10.2X20.5X2.5-MM THK)  
13. 5P-7701 [7] SEAL-O-RING  
14. 5P-8429 [1] SEAL-O-RING  
15. 6V-5100 [2] SEAL-O-RING  
16. 7D-5318 [3] CONNECTOR  
 

#SEBP37811025
 

172-8020: LINES GP-PRELUBRICATION

172-8020 LINES GP-PRELUBRICATION (CHG -00 THRU -03, -03D1, -04, -04D1, -04D2, -05, -05D1, -05D2, -05D3, -05D4, -05D5, -05D6)
CONTINUOUS-BASE MT
i01247292 SEBP3781
1728020 LINES GP-PRELUBRICATION Parts scheme
  For full view, you need register

Parts for your 3612 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7E-3152 [2] HOSE AS  
2. 8K-6898 [1] FITTING AS  
3. 172-8023 [1] COVER  
4. 172-8024 [1] VALVE AS-FLOW CONTROL  
5. 172-8026 [1] VALVE-CHECK  
6. 173-0064 [1] ELBOW  
7. 194-4122 [1] ADAPTER  
8. 030-7960 [1] TEE-FLARED  
10. 031-8759 [1] CONNECTOR  
11. 061-6739 [2] UNION-FLARED  
12. 0S-1591 [8] BOLT (3/8-16X1.5-IN)  
13. 3R-6789 [1] CAP-FLARED (1-5/16-12-THD)  
14. 3V-3308 [8] WASHER-HARD (10.2X20.5X2.5-MM THK)  
15. 5P-7701 [6] SEAL-O-RING  
16. 5P-7815 [1] SEAL-O-RING  
17. 5P-8429 [1] SEAL-O-RING  
18. 7D-5318 [1] CONNECTOR  
 

#SEBP37811026
 

172-8021: LINES GP-PRELUBRICATION

172-8021 LINES GP-PRELUBRICATION (CHG -00 THRU -02, -02D1, -02D2, -02D3, -02D4)
INTERMITTENT-REMOTE MT
Type 1
i01247361 SEBP3781
1728021 LINES GP-PRELUBRICATION Parts scheme
  For full view, you need register

Parts for your 3612 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3R-6789 [1] CAP-FLARED (1-5/16-12-THD)  
2. 4W-9774 [2] ELBOW  
3. 8T-1458 [3] CAP-FLARED  
4. 9Y-3305 [1] COVER  
5. 172-8026 [1] VALVE-CHECK  
6. 194-4122 [1] ADAPTER  
7. 030-7951 [1] ELBOW-FLARED  
8. 061-6739 [1] UNION-FLARED  
9. 0S-1591 [8] BOLT (3/8-16X1.5-IN)  
10. 0S-1618 [4] BOLT (5/16-18X1-IN)  
11. 1D-4540 [4] BOLT (5/16-18X2.75-IN)  
12. 3V-3308 [8] WASHER-HARD (10.2X20.5X2.5-MM THK)  
13. 5P-7701 [5] SEAL-O-RING  
14. 5P-8429 [1] SEAL-O-RING  
15. 6V-5100 [2] SEAL-O-RING  
16. 7D-5318 [2] CONNECTOR  
 

#SEBP37811027
 

172-8021: LINES GP-PRELUBRICATION

172-8021 LINES GP-PRELUBRICATION (CHG -03)
INTERMITTENT-REMOTE MT
Type 2
i05186591 SEBP3781
1728021 LINES GP-PRELUBRICATION Parts scheme
  For full view, you need register

Parts for your 3612 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7D-5318 [2] CONNECTOR  
2. 4W-9774 [2] ELBOW  
3. 8T-1458 C [4] CAP-FLARED  
4. 9Y-3305 [1] COVER  
5. 172-8026 [1] VALVE-CHECK  
6. 194-4122 [1] ADAPTER  
7. 008-6325 C [1] ELBOW  
8. 061-6739 [1] UNION-FLARED  
9. 0S-1591 [8] BOLT (3/8-16X1.5-IN)  
10. 0S-1618 [4] BOLT (5/16-18X1-IN)  
11. 1D-4540 [4] BOLT (5/16-18X2.75-IN)  
12. 3V-3308 [8] WASHER-HARD (10.2X20.5X2.5-MM THK)  
13. 5P-7701 [5] SEAL-O-RING  
14. 5P-8429 [1] SEAL-O-RING  
15. 6V-5100 [2] SEAL-O-RING  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP37811028
 

172-8021: LINES GP-PRELUBRICATION

172-8021 LINES GP-PRELUBRICATION (CHG -04, -04D1, -04D2)
INTERMITTENT-REMOTE MT
Type 3
i05354252 SEBP3781
1728021 LINES GP-PRELUBRICATION Parts scheme
  For full view, you need register

Parts for your 3612 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7D-5318 [2] CONNECTOR  
2. 4W-9774 [2] ELBOW  
3. 8T-1458 C [3] CAP-FLARED  
4. 9Y-3305 [1] COVER  
5. 172-8026 [1] VALVE-CHECK  
6. 194-4122 [1] ADAPTER  
7. 008-6325 [1] ELBOW  
8. 061-6739 [1] UNION-FLARED  
9. 0S-1591 [8] BOLT (3/8-16X1.5-IN)  
10. 0S-1618 [4] BOLT (5/16-18X1-IN)  
11. 1D-4540 [4] BOLT (5/16-18X2.75-IN)  
12. 3V-3308 [8] WASHER-HARD (10.2X20.5X2.5-MM THK)  
13. 5P-7701 C [6] SEAL-O-RING  
14. 5P-8429 [1] SEAL-O-RING  
15. 6V-5100 [2] SEAL-O-RING  
16. 9S-4181 C [1] PLUG (1-5/16-12-THD)  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP37811029
 

172-8022: LINES GP-PRELUBRICATION

172-8022 LINES GP-PRELUBRICATION (CHG -00, -00D1, -00D2, -01-01D1 THRU -03, -03D1, -03D3, -03D4, -03D5, -03D6, -03D7, -04)
CONTINUOUS-REMOTE MT
i01247538 SEBP3781
1728022 LINES GP-PRELUBRICATION Parts scheme
  For full view, you need register

Parts for your 3612 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3R-6789 [1] CAP-FLARED (1-5/16-12-THD)  
2. 8K-6898 [1] FITTING AS  
3. 8T-1458 [4] CAP-FLARED  
4. 172-8023 [1] COVER  
5. 172-8024 [1] VALVE AS-FLOW CONTROL  
6. 172-8026 [1] VALVE-CHECK  
7. 173-0064 [1] ELBOW  
8. 194-4122 [1] ADAPTER  
9. 030-7960 [1] TEE-FLARED  
10. 031-5744 [1] ELBOW  
11. 031-8759 [1] CONNECTOR  
12. 061-6739 [2] UNION-FLARED  
13. 0S-1591 [8] BOLT (3/8-16X1.5-IN)  
14. 3V-3308 [8] WASHER-HARD (10.2X20.5X2.5-MM THK)  
15. 5P-7701 [7] SEAL-O-RING  
16. 5P-7815 [1] SEAL-O-RING  
17. 5P-8429 [1] SEAL-O-RING  
18. 7D-5318 [1] CONNECTOR  
 

Information:

Engine News
New Connectors Used On Metering Pump.
1990/08/01
Maintenance Interval Changed For Suction Screen In Engine Oil Lines Groups
1992/03/01
Location Of Drain Plugs In Cylinder Block For Air Inlet Manifold
1993/10/01
Stainless Steel Instrument Lines Groups Improved{7451}
1998/03/01
New Hose Assemblies Replace Tube Assembly In Filter Lines Groups And Oil Lines Groups{1307}
1998/05/01
Procedure To Shut Off Oil Mister Pump{1304}
1998/06/01
New Repair Seal Kit Available {1309}
1998/11/01
Changes To Emergency Lube Oil Lines Group {1307}
1999/11/01
Do Not Use Plastic Tubing And Compression Fittings Without An Insert As A Fuel Supply Line
1978/07/05
New Lines Groups Are Used On The Continuous Prelube System {1307, 1319}
2002/02/01
SOLAS Requirement for Screening Fuel and Oil Line Connections on Marine Engines {1274, 1307}
2003/06/01
Operation and Maintenance Manual
Metal Particle Detector - Inspect
3600 Heavy Fuel Engines
Metal Particle Detector - Inspect/Clean
3600 Distillate Fuel Engines
Special Instruction
Use Of 5P8709 Tool Group For Alignment Of Piston Cooling Jets{1331}
Use Of 5P8709 Tool Group For Alignment Of Piston Cooling Jets{1331}
Technical Information Bulletin
679921 Tee In 1W4446 And 9Y3300 Prelube Pump Oil Lines Groups (An Attachment)
679921 Tee In 1W4446 And 9Y3300 Prelube Pump Oil Lines Groups (An Attachment)
Service Magazine
Use Correct Procedure To Clean The Engine Lubrication System If Permanent Type Antifreeze (Ethylene Glycol) Is In The Engine{1318,1350}
1979/02/19
Engine Oil Viscosity Changed To SAE 10W/30 For Shipment From All U.S. Factories{1318}
1979/10/15
Correct Installation Procedure For Cylinder Head Studs{1100,1201}
1989/04/17

Caterpillar Parts SIS Catalog 3612 :

LINES GP-OIL
207-6815 LINES GP-OIL
LINES GP-OIL
165-4995 LINES GP-OIL
LINES GP-OIL
165-4995 LINES GP-OIL
LINES GP-OIL
165-4991 LINES GP-OIL
LINES GP-OIL
165-4991 LINES GP-OIL
LINES GP-LUBE OIL
9Y-3301 LINES GP-LUBE OIL
LINES GP-LUBE OIL
9Y-3300 LINES GP-LUBE OIL
LINES GP-LUBE OIL
9Y-3300 LINES GP-LUBE OIL
LINES GP-OIL
207-6816 LINES GP-OIL
LINES GP-OIL
207-6816 LINES GP-OIL
LINES GP-OIL
7C-2656 LINES GP-OIL
LINES GP-PRELUBRICATION
172-8019 LINES GP-PRELUBRICATION
LINES GP-PRELUBRICATION
172-8020 LINES GP-PRELUBRICATION
LINES GP-PRELUBRICATION
172-8021 LINES GP-PRELUBRICATION
LINES GP-PRELUBRICATION
172-8021 LINES GP-PRELUBRICATION
LINES GP-PRELUBRICATION
172-8021 LINES GP-PRELUBRICATION

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The names Cat, Caterpillar, John Deere, Komatsu, Volvo, Hitachi, Doosan, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
AVSpare.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only. Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.