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7C-6079 SHIELD GP-MANIFOLD (CHG -00, -00D1) REPLACED BY @@@@@ 7C-2127@@@@@ 3612 GEN SET ENGINE


AIR INLET AND EXHAUST SYSTEM
MANIFOLD GP-EXHAUST
TURBOCHARGER GP
SHUTOFF GP-AIR

GEN SET ENGINE 3612 GEN SET ENGINE 9RC
 3612 GENERATOR,INDUSTRIAL,LOCOMOTIVE AND MARINE JANUARY 1998 TO CURRENT 9RC00001-UP SEBP3781 3612 9RC   (1986)

AIR INLET AND EXHAUST SYSTEM

MANIFOLD GP-EXHAUST
SHIELD GP-MANIFOLD
4P-5983 SHIELD GP-MANIFOLD
SHIELD GP-MANIFOLD
7C-2127 SHIELD GP-MANIFOLD
7C-6079 SHIELD GP-MANIFOLD
7E-2306 SHIELD GP-MANIFOLD
7E-6542 SHIELD GP-MANIFOLD
9Y-1927 SHIELD GP-MANIFOLD
 

#SEBP37811640
 

7C-6079: SHIELD GP-MANIFOLD

7C-6079 SHIELD GP-MANIFOLD (CHG -00, -00D1)
REPLACED BY @@@@@ 7C-2127@@@@@
i00070942 SEBP3781
  For full view, you need register

Parts for your 3612 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  0S-0509 [12] BOLT (3/8-16X0.75-IN)(SHIELD TO A/C)  
  0T-0102 [12] BOLT (3/8-16X0.625-IN)(SHIELD TO HEAD)  
  8T-0293 M [4] BOLT (M12X1.75X20-MM)(SHIELD TO TURBO)  
  7C-6080 [1] SHIELD AS (RH TURBO)  
  7C-6081 [1] SHIELD AS (LH TURBO)  
  7C-6082 [1] SHIELD AS (MANIFOLD TO RH TURBO)  
  7C-6083 [1] SHIELD AS (MANIFOLD TO LH TURBO)  
  7C-6084 [1] SHIELD AS (RH REAR MANIFOLD)  
  7C-6085 [1] SHIELD AS (LH REAR MANIFOLD)  
  7C-6086 [1] SHIELD AS (RH REAR MANIFOLD)  
  7C-6087 [1] SHIELD AS (LH REAR MANIFOLD)  
  7C-6088 [1] SHIELD AS (RH FRONT MANIFOLD)  
  7C-6089 [1] SHIELD AS (LH FRONT MANIFOLD)  
  7C-6090 [1] SHIELD AS (RH FRONT MANIFOLD)  
  7C-6091 [1] SHIELD AS (LH FRONT MANIFOLD)  
  3V-3308 [12] WASHER-HARD (10.2X20.5X2.5-MM THK)(SHIELD TO HEAD)  
  5P-8245 [4] WASHER-HARD (13.5X25.5X3-MM THK)(SHIELD TO TURBO)  
  5P-1075 [12] WASHER-HARD (10.2X22.5X3-MM THK)(SHIELD TO A/C)  
  M   METRIC PART
 

#SEBP37811641
 

7E-2306: SHIELD GP-MANIFOLD

7E-2306 SHIELD GP-MANIFOLD (CHG -00, -01)
i00070989 SEBP3781
  For full view, you need register

Parts for your 3612 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  0S-1591 [16] BOLT (3/8-16X1.5-IN)(TO AFTERCOOLER)  
  8T-4179 M [6] BOLT (M12X1.75X20-MM)(TO TURBOCHARDER-MOUNTING FACE)  
  7E-2814 [12] BRACKET AS-MANIFOLD (TO HEAD)  
  2M-2762 [8] SCREW AS-MACHINE (8-32X0.312-IN)  
  9S-2087 [24] SCREW-FORMING (3/8-16X1-IN)(SHIELD AS. TO AFTERCOOLER)  
  031-9831 [89] BOLT (3/8-16X0.75-IN)  
  7E-2813 [1] SHIELD AS-MANIFOLD (LH FRONT-OUTSIDE)  
  7E-2812 [1] SHIELD AS-MANIFOLD (LH REAR-OUTSIDE)  
  7E-2811 [1] SHIELD AS-MANIFOLD (RH FRONT-OUTSIDE)  
  7E-2810 [1] SHIELD AS-MANIFOLD (RH REAR OUTSIDE)  
  7E-2809 [1] SHIELD AS-MANIFOLD (LH INSIDE TO AFTERCOOLER)  
  7E-2808 [1] SHIELD AS-MANIFOLD (RH INSIDE TO AFTERCOOLER)  
  7E-2807 [1] SHIELD AS-MANIFOLD (LH FRONT-TOP)  
  7E-2806 [1] SHIELD AS-MANIFOLD (LH REAR-TOP)  
  7E-2805 [1] SHIELD AS-MANIFOLD (RH FRONT-TOP)  
  7E-2804 [1] SHIELD AS-MANIFOLD (RH REAR-TOP)  
  7E-2803 [1] SHIELD AS-MANIFOLD (LH FRONT-END-TOP)  
  7E-2802 [1] SHIELD AS-MANIFOLD (LH FRONT-END-BOTTOM)  
  7E-2801 [1] SHIELD AS-MANIFOLD (RH FRONT-END)  
  7E-2799 [1] SHIELD AS-MANIFOLD (LH TURBO-END)  
  7E-2798 [1] SHIELD AS-MANIFOLD (RH TURBO-END)  
  7E-2793 [1] SHIELD AS-MANIFOLD (RH TURBO-INSIDE-BOTTOM)  
  7E-2794 [1] SHIELD AS-MANIFOLD (RH TURBOCHARGER-INSIDE-TOP)  
  7E-2800 [1] SHIELD AS-MANIFOLD (LH TURBOCHARGER-INSIDE-COVER)  
  7E-2815 [4] SHIELD AS-MANIFOLD (FLANGED-BELLOWS-COVER)  
  7E-2816 [4] SHIELD AS-MANIFOLD (FLANGED-BELLOWS-COVER)  
  7E-6547 [1] SHIELD AS-MANIFOLD (LH TURBOCHARGER-OUTSIDE)  
  7E-6549 [1] SHIELD AS-MANIFOLD (RH TURBOCHARGER-OUTSIDE)  
  7E-6548 [1] SHIELD AS-MANIFOLD  
    (RH TURBOCHARGER-INSIDE-TOP-AFTERCOOLER)
  7C-2150 [4] SHIELD AS-PLUG (THERMOCOUPLE)  
  8M-9024 [16] WASHER-HARD (10.2X22.5X5-MM THK)  
  8T-4223 [6] WASHER-HARD (13.5X25.5X3-MM THK)  
  M   METRIC PART
 

#SEBP37811642
 

7E-6542: SHIELD GP-MANIFOLD

7E-6542 SHIELD GP-MANIFOLD (CHG -00, -00D1)
i00071008 SEBP3781
  For full view, you need register

Parts for your 3612 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  0S-1591 [16] BOLT (3/8-16X1.5-IN)(SHIELD AS. TO AFTERCOOLER)  
  8T-4179 M [6] BOLT (M12X1.75X20-MM)  
    (SHIELD AS. TO TURBO MOUNTING FACE)
  7E-2814 [12] BRACKET AS-MANIFOLD (TO HEAD)  
  2M-2762 [8] SCREW AS-MACHINE (8-32X0.312-IN)  
  9S-2087 [24] SCREW-FORMING (3/8-16X1-IN)  
  031-9831 [89] BOLT (3/8-16X0.75-IN)  
  7E-2794 [1] SHIELD AS-MANIFOLD (RH TURBO-INSIDE-TOP)  
  7E-6548 [1] SHIELD AS-MANIFOLD  
    RH TURBO-INSIDE-TOP-AFTERCOOLER
  7E-2793 [1] SHIELD AS-MANIFOLD (RH TURBO-INSIDE-BOTTOM)  
  7E-6547 [1] SHIELD AS-MANIFOLD (LH TURBO-OUTSIDE)  
  7E-2801 [1] SHIELD AS-MANIFOLD (RH FRONT-END)  
  7E-2802 [1] SHIELD AS-MANIFOLD (LH FRONT-END-BOTTOM)  
  7E-2800 [1] SHIELD AS-MANIFOLD (LH TURBO-INSIDE-COVER)  
  7E-8304 [1] SHIELD AS-MANIFOLD (RH REAR-TOP)  
  7E-2798 [1] SHIELD AS-MANIFOLD (RH TURBO-END)  
  7E-6549 [1] SHIELD AS-MANIFOLD (RH TURBO-OUTSIDE)  
  7E-2807 [1] SHIELD AS-MANIFOLD (LH FRONT-TOP)  
  7E-2808 [1] SHIELD AS-MANIFOLD (RH AFTERCOOLER-INSIDE-TOP)  
  7E-2809 [1] SHIELD AS-MANIFOLD (LH AFTERCOOLER-INSIDE-TOP)  
  7E-8291 [1] SHIELD AS-MANIFOLD (RH REAR-OUTSIDE)  
  7E-2811 [1] SHIELD AS-MANIFOLD (RH FRONT-OUTSIDE)  
  7E-8289 [1] SHIELD AS-MANIFOLD (LH REAR-OUTSIDE)  
  7E-2813 [1] SHIELD AS-MANIFOLD (LH FRONT-OUTSIDE)  
  7E-2799 [1] SHIELD AS-MANIFOLD (LH TURBO-END)  
  7E-2815 [4] SHIELD AS-MANIFOLD (FLANGED-BELLOWS-COVER)  
  7E-2816 [4] SHIELD AS-MANIFOLD (FLANGED-BELLOWS-COVER)  
  7E-2805 [1] SHIELD AS-MANIFOLD (RH FRONT-TOP)  
  7E-2803 [1] SHIELD AS-MANIFOLD (LH FRONT-END-TOP)  
  7E-8290 [1] SHIELD AS-MANIFOLD (LH REAR-TOP)  
  7C-2150 [4] SHIELD AS-PLUG (THERMOCOUPLE)  
  8T-4223 [6] WASHER-HARD (13.5X25.5X3-MM THK)  
  8M-9024 [16] WASHER-HARD (10.2X22.5X5-MM THK)  
    WITH EXHAUST MANIFOLDS INSTALLED, REMOVE
    THE REAR THREE WATER MANIFOLDS, ON BOTH
    SIDES OF ENGINE, PRIOR TO INSTALLATION
    OF SHIELD AS.
  M   METRIC PART
 

#SEBP37811643
 

9Y-1927: SHIELD GP-MANIFOLD

9Y-1927 SHIELD GP-MANIFOLD (CHG -00)
i00071090 SEBP3781
  For full view, you need register

Parts for your 3612 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  0S-1591 [36] BOLT (3/8-16X1.5-IN)  
  8T-4179 M [8] BOLT (M12X1.75X20-MM)  
  9Y-5349 [12] BRACKET AS-MANIFOLD  
  9S-2087 [45] SCREW-FORMING (3/8-16X1-IN)  
  031-9831 [80] BOLT (3/8-16X0.75-IN)  
  9Y-5360 [1] SHIELD AS-MANIFOLD  
  9Y-5350 [1] SHIELD AS-MANIFOLD  
  9Y-5351 [1] SHIELD AS-MANIFOLD  
  9Y-5352 [1] SHIELD AS-MANIFOLD  
  9Y-5353 [1] SHIELD AS-MANIFOLD  
  9Y-5362 [1] SHIELD AS-MANIFOLD  
  9Y-5355 [1] SHIELD AS-MANIFOLD  
  9Y-5356 [1] SHIELD AS-MANIFOLD  
  9Y-5357 [1] SHIELD AS-MANIFOLD  
  9Y-5358 [1] SHIELD AS-MANIFOLD  
  9Y-5359 [1] SHIELD AS-MANIFOLD  
  9Y-5367 [1] SHIELD AS-MANIFOLD  
  9Y-5361 [1] SHIELD AS-MANIFOLD  
  9Y-5354 [1] SHIELD AS-MANIFOLD  
  9Y-5363 [1] SHIELD AS-MANIFOLD  
  9Y-5364 [1] SHIELD AS-MANIFOLD  
  9Y-5365 [1] SHIELD AS-MANIFOLD  
  9Y-5366 [1] SHIELD AS-MANIFOLD  
  9Y-5368 [1] SHIELD AS-MANIFOLD  
  8M-9024 [36] WASHER-HARD (10.2X22.5X5-MM THK)  
  8T-4223 [8] WASHER-HARD (13.5X25.5X3-MM THK)  
  M   METRIC PART
 

#SEBP37811644
 

495-3876: SHIELD GP-TURBOCHARGER

495-3876 SHIELD GP-TURBOCHARGER (CHG -01)
Type 1
i07089030 SEBP3781
4953876 SHIELD GP-TURBOCHARGER Parts scheme
  For full view, you need register

Parts for your 3612 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 495-3856 [1] SHIELD  
2. 495-3857 [1] SHIELD  
3. 495-3858 [1] SHIELD  
4. 495-3859 [2] SHIELD  
5. 495-3860 [1] SHIELD  
6. 495-3862 [1] SHIELD  
7. 495-3863 [1] SHIELD  
8. 495-3869 [1] SHIELD  
9. 495-3870 [1] SHIELD  
10. 509-9385 C [1] SHIELD AS-TURBOCHARGER  
11. 509-9386 C [1] SHIELD AS-TURBOCHARGER  
12. 509-9388 C [4] SHIELD AS-TURBOCHARGER  
13. 509-9389 C [1] BRACKET AS  
14. 509-9390 C [1] BRACKET AS  
15. 509-9391 C [2] BRACKET AS  
16. 509-9392 C [2] SHIELD AS-TURBOCHARGER  
17. 509-9393 C [2] SHIELD AS-TURBOCHARGER  
18. 509-9394 C [1] SHIELD AS-TURBOCHARGER  
19. 511-6730 C [1] SHIELD AS-TURBOCHARGER  
20. 511-6731 C [1] SHIELD AS-TURBOCHARGER  
21. 4L-6454 C [4] BOLT (3/8-16X1-IN)  
22. 5P-1075 C [16] WASHER-HARD (10.2X22.5X3-MM THK)  
23. 5P-1076 C [4] WASHER-HARD (13.5X30X4-MM THK)  
24. 6V-8801 C [12] NUT (3/8-16-THD)  
25. 8T-4192 CM [4] BOLT (M12X1.75X25-MM)  
  C   CHANGE FROM PREVIOUS TYPE
  M   METRIC PART
 

#SEBP37811645
 

495-3876: SHIELD GP-TURBOCHARGER

495-3876 SHIELD GP-TURBOCHARGER (CHG -02)
Type 2
i07229435 SEBP3781
4953876 SHIELD GP-TURBOCHARGER Parts scheme
  For full view, you need register

Parts for your 3612 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 495-3856 [1] SHIELD  
2. 495-3857 [1] SHIELD  
3. 495-3858 [1] SHIELD  
4. 495-3859 [2] SHIELD  
5. 495-3860 [1] SHIELD  
6. 495-3862 [1] SHIELD  
7. 495-3863 [1] SHIELD  
8. 495-3869 [1] SHIELD  
9. 495-3870 [1] SHIELD  
10. 509-9388 [4] SHIELD AS-TURBOCHARGER  
11. 509-9392 [2] SHIELD AS-TURBOCHARGER  
 

#SEBP37811646
 

132-7526: SHROUD-TURBOCHARGER PROTECTOR

132-7526 SHROUD-TURBOCHARGER PROTECTOR -SHROUD (CHG -01)
i00112437 SEBP3781
1327526 SHROUD-TURBOCHARGER PROTECTOR Parts scheme
  For full view, you need register

Parts for your 3612 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
    (NO SERVICED PARTS)
 

#SEBP37811647
 

119-1858: SHUTOFF GP-AIR

119-1858 SHUTOFF GP-AIR (CHG -00, -01)
PART OF 9Y-9538 LINES GP-AIR
i00071180 SEBP3781
1191858 SHUTOFF GP-AIR Parts scheme
  For full view, you need register

Parts for your 3612 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3G-0622 [1] RING-RETAINING  
2. 5P-0840 [1] SEAL-O-RING  
3. 121-5692 [1] DAMPER  
4. 6V-3550 [1] SEAL-O-RING  
5. 121-4888 [1] CYLINDER AS-TRIP  
6. 6V-9178 [1] SEAL-O-RING  
7. 033-6033 [2] SEAL-O-RING  
8. 121-5464 [1] CUP  
9. 9Y-2711 [1] GASKET  
 

#SEBP37811648
 

119-1858: SHUTOFF GP-AIR

119-1858 SHUTOFF GP-AIR (CHG -02, -03)
PART OF 146-8982, 147-7705, 9Y-9538 LINES GP-AIR
i00563555 SEBP3781
1191858 SHUTOFF GP-AIR Parts scheme
  For full view, you need register

Parts for your 3612 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3G-0622 [1] RING-RETAINING  
2. 5P-0840 [1] SEAL-O-RING  
3. 6V-3550 [1] SEAL-O-RING  
4. 6V-9178 [1] SEAL-O-RING  
5. 9Y-2711 [1] GASKET  
6. 033-6033 [1] SEAL-O-RING  
7. 121-4888 [1] CYLINDER AS-TRIP  
8. 121-5464 [1] CUP  
9. 148-8129 C [2] PIN  
10. 148-8130 C [1] WASHER  
11. 148-8131 C [1] SEAL-O-RING  
12. 148-8132 C [1] BUSHING  
13. 148-8134 C [1] KEY  
14. 148-8151 C [1] KNOB  
15. 148-8157 C [1] SPRING  
16. 148-8962 C [1] KIT-DAMPER  
    (INCLUDES DAMPERS & BUMPER)
17. 148-8963 C [1] PADDLE AS  
18. 148-8964 C [1] SPRING  
19. 148-8965 C [1] SHAFT AS  
20. 148-8966 C [1] DRIVE  
21. 148-8967 C [1] BUSHING  
22. 148-8971 C [1] SPACER  
23. 148-8972 C [1] WASHER  
24. 148-8973 C [1] PIN  
25. 148-8974 C [1] GUIDE  
26. 148-8975 C [1] SEAL-O-RING  
27. 148-8976 C [1] SPINDLE  
  C   CHANGE FROM PREVIOUS TYPE
 

#SEBP37811649
 

119-1859: SHUTOFF GP-AIR

119-1859 SHUTOFF GP-AIR (CHG -00, -01)
8 INCH
PART OF 6I-4964 LINES GP-AIR SHUTOFF
i00068825 SEBP3781
1191859 SHUTOFF GP-AIR Parts scheme
  For full view, you need register

Parts for your 3612 GEN SET ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 118-7310 [1] CYLINDER AS-TRIP  
2. 121-5464 [1] CUP  
3. 5P-9757 [1] SEAL-O-RING  
4. 8L-2779 [1] SEAL-O-RING  
5. 6V-3550 [1] SEAL-O-RING  
6. 121-5691 [1] DAMPER  
7. 5P-0840 [1] SEAL-O-RING  
8. 3G-0622 [1] RING-RETAINING  
9. 9Y-2710 [1] GASKET  
 

Information:

Engine News
Exhaust Manifold Thermocouples Have Longer Insulated Leads
1987/06/01
New Exhaust Manifold Groups Help Prevent Failure of Rear Bellows
1990/09/01
Exhaust Manifold Disassembly Procedure
1990/09/01
New Manifold Shield Groups
1991/01/01
New Thermocouple Adapter Used In The Exhaust Manifold Group
1991/02/01
New Exhaust Manifold Groups Used
1991/02/01
1U-7222 Universal Socket Recommended For Tightening Exhaust Manifold Bolts {1059}
1995/12/20
New Bellows Assembly Made With Inconel® To Withstand Frequent Exhaust Temperature Cycles{1059}
1996/07/22
New Inconnel© Bellows Liner Positioning For New Replacement Bellows Assembly {1059}
1996/08/19
Stainless Steel Bolts Replace The Former Waspaloy Bolts{1059}
1997/09/15
Cleaning Exhaust Manifolds On 3600 Engines Operating On Heavy Fuel Oil {1059}
1998/01/20
New Thermowells Available{1050,1059,7498}
1999/01/01
Supplemental Heat Shielding Is Available for Certain 3612 and C280-12 Marine and Petroleum Engines {1067}
2014/07/18
New Bellow Assemblies Are Used on Certain 3612 and C280-12 Marine and Petroleum Engines {1059, 1061}
New Bellow Assemblies Are Used on Certain 3612 and C280-12 Marine and Petroleum Engines {1059, 1061}
Specifications
Exhaust Manifold
3612 and 3616 Engines
Exhaust Manifold
3612 and 3616 Engines
Testing and Adjusting
Measuring Exhaust Temperature
3612 and 3616 Engines
Disassembly and Assembly
Exhaust Manifold Shield - Remove and Install
3612 and 3616 Engines
Exhaust Manifold - Remove and Install - 3612
3612 and 3616 Engines
Service Magazine
Exhaust Manifold Thermocouple Has Longer Insulated Leads {1050,1408}
1987/06/01
New Digital Pyrometer Which Incorporates High Exhaust Temperature Alarm Now Used {1606,7412,7450,7466}
1987/09/14

Caterpillar Parts SIS Catalog 3612 :

SHIELD GP-MANIFOLD
7C-2127 SHIELD GP-MANIFOLD
SHIELD GP-MANIFOLD
4P-5983 SHIELD GP-MANIFOLD
4P-5983 SHIELD GP-MANIFOLD
SHIELD GP-MANIFOLD
164-2709 SHIELD GP-MANIFOLD
SHIELD GP-MANIFOLD
135-8137 SHIELD GP-MANIFOLD
135-8137 SHIELD GP-MANIFOLD
120-5333 SHIELD GP-MANIFOLD
SHIELD GP-HEAT
547-6853 SHIELD GP-HEAT
7E-2306 SHIELD GP-MANIFOLD
7E-6542 SHIELD GP-MANIFOLD
9Y-1927 SHIELD GP-MANIFOLD
SHIELD GP-TURBOCHARGER
495-3876 SHIELD GP-TURBOCHARGER
SHIELD GP-TURBOCHARGER
495-3876 SHIELD GP-TURBOCHARGER
SHROUD-TURBOCHARGER PROTECTOR
132-7526 SHROUD-TURBOCHARGER PROTECTOR
SHUTOFF GP-AIR
119-1858 SHUTOFF GP-AIR
SHUTOFF GP-AIR
119-1858 SHUTOFF GP-AIR

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